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Capacity Working Sheet

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Pradeepan
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0% found this document useful (0 votes)
4 views

Capacity Working Sheet

Uploaded by

Pradeepan
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
You are on page 1/ 32

Working hours / No of die

Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 SBC3120A Oil Filter Module-FP500542 1200


2 TCL0901 HOUSING ROCKER LEVER (5254268) 336
3 NSN3351 AREA HS Frame Assy 6000
4 ATI2171A Hub Mounting Ring 0.9 MM_ECN 3408
5 ALL2911 Clutch Housing_FAW00242 2200
6 WAB3390 IPU Housing_9659055536 2500
7 EAB3371 EMC COVER RADIO 6626 B1B3 432
8 1350 T ATI2151 4FT STD HUB Mounting 1008
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 TCL3341 Gear Housing_OBD-II-5311270 4000


2 ALL2371 Clutch Housing_FAW00142 2600
3 ALL2431 Planetory Housing_9S 1850
4
5
6
7
8 2000 T
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 TNL3721 Tejas -RRH BODY 3000


2 ALL0070 GEAR BOX_6S 5300
3
4
5
6
7
8 3300 T
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 NSN2461 FMFA FLEXI MOUNTING KIT 12850


2 SAD3210 OP BODY CASTING - YRA 14560
3
4
5
6
7
8 1650 T
1650 T
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1
2
3
4
5
6
7
8 900 T
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 TCL1251 HOUSING GEAR (5264741) 300


2 NSN3361 AREA TRX Cover Assy 6048
3 WAB3430 Manifold Casting - 9121006506 2500
4 STD1950 PUMP HOUSING - 41597 1000

800 T I
5 SAD3320 OIL PUMP BODY CASTING 00001ROP97500 1000
6 STD2080 PUMP HOUSING - 38158 700
7 CILP2631 Housing Rocker Lever_3044787 1000
8 800 T I TCL1291 ISBE Gear Housing 544 500
9 CIP3114 Front Cover 5339777 1008
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 TCL3051 Gear Housing(4.5L)-5274915 1000


2 ALL0621 SA OF CASE OIL COOLER WITH AD 4480
3 TCL2701 Manifold Air Intake 4000
4 STD1970 PUMP HOUSING - 34220 1000
5 TCL3061ASSM01Housing Oil Cooler Assm 5661489 576
6 CILP2621 Housing Rocker Lever_3047479 280
7 TCL0380 COVER VALVE 432
8 800 T II NSN2411 AZNA PA COVER 1650
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty


1 TCL0391A HOUSING GEAR (5264738) 2528
2 WAB2051 Integrated Piston Unit G45 4500
3 ALL3551 H6 4V Intake Manifold 2500
4 ALL1871 Inlet Manifold 1000
5
6
7
8 840 T I
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1
2
3
4
5
6
7
8 840 T II
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting
21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 WAB3440 Manifold Casting - 9125006646 4000


2 ALL3191 Bracket Alternator & Power Steering 2000
3 CIP0960 Rocker Lever Cover-4344769 1071
4 ALL0191V03 Sub Assembly 6D Cylinder Head -both fill 250
5 CIP0971 Rocker lever housing-4344954 945
6 VIS2851 Housing for W601 V1,V2&V3 Silver Box 28000
7 ALL0921V01 Rocker Cover Rear Oil Filling-4D 2800
8 660 T
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 NSN2331 FPKA Bracket & Strainer 34720


2 ALL3501 H64V Rocker Cover - B3C17204 2500
3 ALL0191 S/A Rocker Cover With Cap 5500
4
5
6
7
8 750 T
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity
Working hours / No of die
Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 OMT OMT -2LF 480


2 TCL2731 ADAPTER O RING - 5620016 10000
3 ALL3561 H6 2V Air intake pipe 4000
4 ALL0921 SA COVER CYLINDER HEAD 1500
5 TCL2531 Head Fuel Filter_5473807 1008
6 TCL0701 Cover intake 696 864
7 SAD3310 OIL PUMP COVER CASTING 00001ROC97500 1000
8 420 T I ATI2951 HMR 6ft VHLP,HUB MOUNTING RING, CASTI 600
9 ATI2941 HMR 6ft TMW, ,HUB MOUNTING RING, CAST 400
10 CIP0950 Cam shaft cover 4095562 576
11 ALL3511 H64V Fuel Accumulator - FBH00642 3072
12 ALL3201 Housing Oil Seal Rear 2000
13
14
15
Total Required shots
Total available shots
Free capacity

Working hours / No of die


Working days
day setting

21.5 29 8

SL.no Machine Part Number Description Plan Qty

1 NSN3251 AKQJ TRX Cover Assembly 1152


2 NSN3271 AKQJ Mounting Bracket Lower 1008
3 VIS2851 Housing for W601 V1,V2&V3 Silver Box 28000
4 ALL3621 A4 Intake Manifold 3000
5 TCL3131 Head Fuel Filter 892 588
6
7
8 420 T II
9
10
11
12
13
14
15
Total Required shots
Total available shots
Free capacity

Outsourcing
Machine Part Number Description Plan Qty

REL3691 Middle endclosure 40086


REL3681 Backend Closure 40140
NSN2681 AREA PDPA Cover 30000
NSN2671 AREA PA Cover 20000
WAB3470 MANIFOLD CASTING - 9125006626 11000
ALL3601 Fuel Filter Mounting Bracket - F6B00442 5000
TCL2741 Sensor Adapter 1000
CILP3171 GDC Cover Valve 400
ALL3591 H6 4V FIP Drive CVR Plate 2500
CILP3161 Cover Valve_5719216 100
Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
1 62.35 8 0.85 460

Balance to
Produce Shorts Per Required
OP FG OP WIP No.of cavity
incliding 5 hour shots
% Rej

0 771 450 25 1 450


0 188 155 30 1 155
0 1422 4807 32 1 4807
96 314 3148 30 1 3148
80 649 1545 32 1 1545
180 1508 853 30 1 853
0 38 414 28 1 414
192 665 159 35 1 159

ired shots 11530.05


able shots 13903.6563
pacity 2373.60625

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
0 886 3270 30 1 3270
152 1235 1274 27 1 1274
72 906 916 25 1 916
ired shots 5458.95
able shots 12125.75
pacity 6666.8

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
0 0 3150 25 1 3150
900 1407 3143 25 1 3142.65

ired shots 6292.65


able shots 11090.625
pacity 4797.975

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
0 5472 7747 37 1 7746.9
605 1996 12557 40 1 12556.95
ired shots 20303.85
able shots 17079.5625
pacity -3224.2875

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots

ired shots
able shots
pacity

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
44 2 267 40 1 266.7
0 614 5706 45 1 5705.7
256 479 1853 42 1 1853.25
102 0 943 45 1 942.9
102 0 943 40 1 942.9
0 10 725 45 1 724.5
0 493 532 30 1 532.35
0 76 445 40 1 445.2
144 934 14 45 1 13.65

ired shots 11427.15


able shots 18336.5
pacity 6909.35

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
0 119 925 30 1 925.05
215 1047 3379 40 1 3378.9
0 1069 3078 40 1 3077.55
0 388 643 45 1 642.6
0 0 605 30 1 604.8
0 54 237 30 1 237.3
0 207 236 40 1 236.25
0 282 1436 50 1 1436.4

ired shots 10538.85


able shots 16913.2031
pacity 6374.35313

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
44 195 2403 35 1 2403.45
0 2704 1886 30 1 1885.8
0 1488 1063 30 1 1062.6
4 949 49 30 1 49.35

ired shots 5401.2


able shots 13863.2813
pacity 8462.08125

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots

ired shots
able shots
pacity

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
189 1922 1983 40 1 1983.45
40 441 1595 35 1 1594.95
63 54 1002 40 1 1001.7
0 84 174 40 1 174.3
0 852 98 40 1 97.65
112 4886 7000 40 1 7000
283 130 2506 40 1 2506.35

ired shots 14358.4


able shots 17428.125
pacity 3069.725

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
0 21803 13563 35 4 3390.7125
0 1381 1175 30 1 1174.95
160 144 5456 40 1 5455.8

ired shots 10021.4625


able shots 15526.875
pacity 5505.4125
Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
3 62.35 24 0.85 444

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
0 0 504 45 1 504
0 2637 7731 50 2 3865.575
0 223 3966 40 1 3965.85
316 150 1086 40 1 1085.7
200 92 752 40 2 375.9
0 188 710 40 1 709.8
364 0 668 40 1 667.8
0 242 376 40 1 375.9
0 142 271 40 1 270.9
0 422 162 50 1 161.7
301 162 2739 40 2 1369.725
580 269 1209 40 1 1208.55

ired shots 14561.4


able shots 18669.2188
pacity 4107.81875

Total
Avg Die setting Breakdown 10 Die setting
Efficiency available
time (Hrs) % time
time
1.5 62.35 12 0.85 456

Balance to Shorts Per Required


OP FG OP WIP No.of cavity
Produce hour shots
0 0 1210 40 1 1209.6
0 405 633 35 1 633.15
112 4886 17152 40 1 17152 17152
0 1790 1271 45 1 1369.725
0 71 543 40 2 1270.5
ired shots 21634.975
able shots 18225
pacity -3409.975

cing
Balance to
OP FG OP WIP
Outsource
0 4020 37869
0 5002 36895
0 4550 26723
0 5314 15420
578 3185 7599
406 1554 3192
75 132 833
0 12 407
0 2435 68
0 56 46
Part Number Part Description Raw FG Part Number

ALL0031 BELL HOUSING 1100040 BELL HOUSING


ALL0070 GEAR BOX_6S 1100041 GEAR BOX_6S
ALL0191 S/A Rocker Cover With Cap 1100124S/A Rocker Cover With Cap
ALL0191V01 ROCKER COVER FRONT OIL FILLING 1100947
ROCKER COVER FRONT OIL FILLING
ALL0191V03 Sub Assembly 6D Cylinder Head -both fill Sub
1101224
Assembly 6D Cylinder Head -both fill
ALL0621 SA OF CASE OIL COOLER WITH AD 1100361
SA OF CASE OIL COOLER WITH AD
ALL0621-ASSM 4P-CF S/A SPIN ON OIL FILTER-4 PLATES 1100361
S/A SPIN ON OIL FILTER-4 PLATES
ALL0621-ASSM 6P S/A SPIN ON OIL FILTER-6 PLATES 1100361
S/A SPIN ON OIL FILTER-6 PLATES
ALL0621-ASSM 6P-CF S/A SPIN ON OIL FILTER-6 PLATES-CF 1100361
S/A SPIN ON OIL FILTER-6 PLATES-CF
ALL0621-ASSM 8P S/A SPIN ON OIL FILTER-8 PLATES 1100361
S/A SPIN ON OIL FILTER-8 PLATES
ALL0681 Neptune cylinder head cover 1100672
Neptune cylinder head cover
ALL0921 SA COVER CYLINDER HEAD 1100638SA COVER CYLINDER HEAD
ALL0921V01 Rocker Cover Rear Oil Filling-4D 1100957
Rocker Cover Rear Oil Filling-4D
ALL1221 GEAR SHIFT HOUSING 1100827 GEAR SHIFT HOUSING
ALL1871 Inlet Manifold 1101269 Inlet Manifold
ALL2061 Chain Cover_130362VB1A 1101357Chain Cover_130362VB1A
ALL2181 SA ROCKER COVER-H2 1101457 SA ROCKER COVER-H2
ALL2371 Clutch Housing_FAW00142 1101578Clutch Housing_FAW00142
ALL2381 CLUTCH HOUSING SAE 2 FOR 9S11 1101597
CLUTCH HOUSING SAE 2 FOR 9S11
ALL2421 Connection Housing_9S 1101667 Connection Housing_9S
ALL2431 Planetory Housing_9S 1101687 Planetory Housing_9S
ALL2441 Gear Box Housing_9S 1101690Gear Box Housing_9S
ALL2911 Clutch Housing_FAW00242 1102027Clutch Housing_FAW00242
ALL3191 Bracket Alternator & Power Steering Bracket
1102347Alternator & Power Steering
ALL3201 Housing Oil Seal Rear 1102350Housing Oil Seal Rear
ALL3221 Front Housing Gear Box - Spilt 1102392
Front Housing Gear Box - Spilt
ALL3231 Gear Box Rear Casing - Spilt 1102395
Gear Box Rear Casing - Spilt
ALL3501 H64V Rocker Cover - B3C17204 1102607
H64V Rocker Cover - B3C17204
ALL3511 H64V Fuel Accumulator - FBH00642 1102617
H64V Fuel Accumulator - FBH00642
ATI2151 4FT STD HUB Mounting 1101445 4FT STD HUB Mounting
ATI2171A Hub Mounting Ring 0.9 MM_ECN 1102057
Hub Mounting Ring 0.9 MM_ECN
ATI2941 HMR 6ft TMW, ,HUB MOUNTING RING, CASTING HMR 6ft
1102053
TMW, ,HUB MOUNTING RING, CASTING
ATI2951 HMR 6ft VHLP,HUB MOUNTING RING, CASTING HMR 1102050
6ft VHLP,HUB MOUNTING RING, CASTING
CILP2631 Housing Rocker Lever_3044787 1101897
Housing Rocker Lever_3044787
CIP0641 Connection Adapter 1100372Connection Adapter
CIP0941 Cam shaft cover 4095563 1100646 Cam shaft cover 4095563
CIP0950 Cam shaft cover 4095562 1100650 Cam shaft cover 4095562
CIP0960 Rocker Lever Cover-4344769 1100652
Rocker Lever Cover-4344769
CIP0971 Rocker lever housing-4344954 1100688
Rocker lever housing-4344954
CIP0981 Head Fuel Filter-4096666 1100687 Head Fuel Filter-4096666
EAB3371 EMC COVER RADIO 6626 B1B3 1102493
EMC COVER RADIO 6626 B1B3
NSN2331 FPKA Bracket & Strainer 1101554 FPKA Bracket & Strainer
NSN2671 AREA PA Cover 1101921 AREA PA Cover
NSN2681 AREA PDPA Cover 1101924 AREA PDPA Cover
NSN3351 AREA HS Frame Assy 1102476AREA HS Frame Assy
NSN3361 AREA TRX Cover Assy 1102435AREA TRX Cover Assy
STD3670 PUMP HOUSING - 28859 1102757 PUMP HOUSING - 28859
SAD3210 OP BODY CASTING - YRA 1102387 OP BODY CASTING - YRA
SBC3120A Oil Filter Module-FP500542 1102628
Oil Filter Module-FP500542
STD1940 Pump Housing - 37579 1101297 Pump Housing - 37579
TCL0380 COVER VALVE 1100227 COVER VALVE
TCL0391 HOUSING GEAR(5253184) 1100260HOUSING GEAR(5253184)
TCL0391A HOUSING GEAR (5264738) 1100265
HOUSING GEAR (5264738)
TCL0391M Gear Housing_5669521 1100265 Gear Housing_5669521
TCL0691 HOUSING GEAR(3920758) 1100485HOUSING GEAR(3920758)
TCL0901 HOUSING ROCKER LEVER (5254268) 1100601
HOUSING ROCKER LEVER (5254268)
TCL1291 ISBE Gear Housing 544 1100937 ISBE Gear Housing 544
TCL2311A Housing Gear – 6496373 1101540 Housing Gear – 6496373
TCL2521 Support ECM Bracket_5562262 1101777
Support ECM Bracket_5562262
TCL2531 Head Fuel Filter_5473807 1101780Head Fuel Filter_5473807
TCL2701 Manifold Air Intake 1101927Manifold Air Intake
TCL2731 ADAPTER O RING - 5620016 1101963
ADAPTER O RING - 5620016
TCL3051 Gear Housing(4.5L)-5274915 1102130
Gear Housing(4.5L)-5274915
TCL3061ASSM01 Housing Oil Cooler Assm 5661489 1102135
Housing Oil Cooler Assm 5661489
TCL3131 Head Fuel Filter 892 1102239Head Fuel Filter 892
TCL3341 Gear Housing_OBD-II-5311270 1102467
Gear Housing_OBD-II-5311270
VIS2341 Heat Sink_W117 1101567 Heat Sink_W117
VIS2851 Housing for W601 V1,V2&V3 Silver Box Housing
1102000 for W601 V1,V2&V3 Silver Box
VIS3481 SU2I Metal Frame - RHD 1102587 SU2I Metal Frame - RHD
WAB2051 Integrated Piston Unit G45 1101367
Integrated Piston Unit G45
WAB3301 IPU Housing_9659055526/C 1102437
IPU Housing_9659055526/C
WAB3390 IPU Housing_9659055536 1102507IPU Housing_9659055536
WAB3430 Manifold Casting - 9121006506 1102542
Manifold Casting - 9121006506
WAB3440 Manifold Casting - 9125006646 1102545
Manifold Casting - 9125006646
WAB3470 MANIFOLD CASTING - 9125006626 1102564
MANIFOLD CASTING - 9125006626
ALL3541 H4 Intake Manifold 1102637H4 Intake Manifold
ALL3551 H6 4V Intake Manifold 1102640 H6 4V Intake Manifold
ALL3561 H6 2V Air intake pipe 1102643H6 2V Air intake pipe
ALL3591 H6 4V FIP Drive CVR Plate 1102699H6 4V FIP Drive CVR Plate
CILP3171 GDC Cover Valve CILP3171 GDC Cover Valve
TCL2741 Sensor Adapter 1101968 Sensor Adapter
CILP3161 Cover Valve_5719216 GDC CVCover Valve_5719216
TCL0891 Cover Valve 1100598 Cover Valve
TCL0911 HOUSING ROCKER LEVER-3969834 1100601
HOUSING ROCKER LEVER-3969834
NSN2461 FMFA FLEXI MOUNTING KIT 1101707
FMFA FLEXI MOUNTING KIT
CILP2621 Housing Rocker Lever_3047479 1101900
Housing Rocker Lever_3047479
CIP3114 Front Cover 5339777 1102231Front Cover 5339777
EAB3471 Radio Board Cover-13043 SDD5130974/2R1B Radio
1102577
Board Cover-13043 SDD5130974/2R1B
ALL3601 Fuel Filter Mounting Bracket - F6B00442 Fuel
1102697
Filter Mounting Bracket - F6B00442
NSN2411 AZNA PA COVER 1101652 AZNA PA COVER
NSN3271 AKQJ Mounting Bracket Lower 1102427
AKQJ Mounting Bracket Lower
NSN3251 AKQJ TRX Cover Assembly 1102411AKQJ TRX Cover Assembly
REL3691 Middle endclosure 1102767Middle endclosure
REL3681 Backend Closure 1102770 Backend Closure
ALL3631 A6 Intake Manifold 1102727A6 Intake Manifold
TCL1251 HOUSING GEAR (5264741) 1100907
HOUSING GEAR (5264741)
TCL0701 Cover intake 696 1100482 Cover intake 696
STD2080 PUMP HOUSING - 38158 1101372
PUMP HOUSING - 38158
STD1950 PUMP HOUSING - 41597 1101299
PUMP HOUSING - 41597
ALL3621 A4 Intake Manifold 1102706A4 Intake Manifold
SAD3310 OIL PUMP COVER CASTING 00001ROC97500 OIL PUMP
1102441
COVER CASTING 00001ROC97500
SAD3320 OIL PUMP BODY CASTING 00001ROP97500 OIL1102459
PUMP BODY CASTING 00001ROP97500
SIL0411B Support 935 Machined (Ecn) 1100367
Support 935 Machined (Ecn)
ATI3001 3ft HMR 1102057 3ft HMR
CIP0641-TCL CONNECTION ADAPTER 1100488
CONNECTION ADAPTER
CIP3111 Front Cover 1102231 Front Cover
STD1970 PUMP HOUSING - 34220 1101303
PUMP HOUSING - 34220
TCL0701M Cover intake manifold 4315530 1100482
Cover intake manifold 4315530
TNL3721 Tejas -RRH BODY Tejas Tejas -RRH BODY
VIS3491 Su2I LHD 1102590 Su2I LHD
OMT OMT -2LF Nokia OMT -2LF
Balance to
Balance to Produce
Jul'24 Plan Qty Rev 0 OP FG OP WIP
Move to FG including 5
% Rej

6500 0 6500 1083 5688


5300 900 4400 1407 3143
5500 160 5340 144 5456
30 160 0 160 0
250 0 250 84 174
2000 136 1864 973 936
100 0 100 0 105
180 2 178 0 187
1000 6 994 0 1044
1200 71 1129 74 1108
72 90 0 6 0
1500 316 1184 150 1086
2800 283 2517 130 2506
50 64 0 403 0
1000 4 996 949 49
1200 0 1200 1696 0
600 333 267 293 0
2600 152 2448 1235 1274
300 814 0 102 0
2630 144 2486 3766 0
1850 72 1778 906 916
1922 240 1682 2597 0
2200 80 2120 649 1545
2000 40 1960 441 1595
2000 580 1420 269 1209
144 120 24 64 0
144 0 144 208 0
2500 0 2500 1381 1175
3072 301 2771 162 2739
1008 192 816 665 159
3168 96 3072 293 2918
400 0 400 142 271
600 0 600 242 376
1000 0 1000 493 532
1050 0 1050 1088 0
112 0 112 125 0
576 0 576 422 162
1071 63 1008 54 1002
945 0 945 852 98
168 0 168 553 0
432 0 432 38 414
34720 0 34720 21803 13563
20000 0 20000 5314 15420
30000 0 30000 4550 26723
6000 0 6000 1422 4807
6048 0 6048 614 5706
500 66 434 482 0
14560 605 13955 1996 12557
1200 0 1200 771 450
1000 96 904 1432 0
432 0 432 207 236
500 42 458 839 0
2000 44 1956 174 1871
528 0 528 21 532
500 156 344 364 0
240 0 240 158 86
500 0 500 76 445
1500 396 1104 749 373
7000 0 7000 1029 6270
1008 200 808 92 752
4000 0 4000 1069 3078
10000 0 10000 2637 7731
1000 0 1000 119 925
576 0 576 0 605
588 0 588 71 543
4000 0 4000 886 3270
300 350 0 244 0
28000 112 27888 4886 24152
6000 5 5995 1979 4217
4500 0 4500 2704 1886
700 0 700 718 0
2500 180 2320 1508 853
2500 256 2244 479 1853
4000 189 3811 1922 1983
11000 578 10422 3185 7599
2000 0 2000 3694 0
2500 0 2500 1488 1063
4000 0 4000 223 3966
2500 0 2500 2435 68
400 0 400 12 407
1000 75 925 132 833
100 0 100 56 46
200 0 200 491 0
96 0 96 30 69
12850 0 12850 5472 7747
280 0 280 54 237
144 144 0 83 0
1440 648 792 1690 0
5000 406 4594 1554 3192
1650 0 1650 282 1436
1008 0 1008 405 633
1152 0 1152 0 1210
40086 0 40086 4020 37869
40140 0 40140 5002 36895
200 0 200 700 0
300 44 256 2 267
144 0 144 0 151
700 0 700 10 725
1000 102 898 0 943
3000 0 3000 1790 1271
1000 364 636 0 668
1000 102 898 0 943
1440 90 1350 0 1418
240 0 240 21 230
150 0 150 771 0
864 0 864 851 14
1000 0 1000 388 643
720 0 720 188 559
3000 0 3000 0 3150
2000 0 2000 364 1718
480 0 480 0 504
Data
Raw Sum of Jul'24 Plan Qty Rev 0 Sum of OP FG Sum of OP WIP
1100040 6500 0 1083
1100041 5300 900 1407
1100124 5500 160 144
1100227 432 0 207
1100260 500 42 839
1100265 2528 44 195
1100361 4480 215 1047
1100367 1440 90 0
1100372 1050 0 1088
1100482 864 0 188
1100485 500 156 364
1100488 150 0 771
1100598 200 0 491
1100601 336 0 188
1100638 1500 316 150
1100646 112 0 125
1100650 576 0 422
1100652 1071 63 54
1100672 72 90 6
1100687 168 0 553
1100688 945 0 852
1100827 50 64 403
1100907 300 44 2
1100937 500 0 76
1100947 30 160 160
1100957 2800 283 130
1101224 250 0 84
1101269 1000 4 949
1101297 1000 96 1432
1101299 1000 102 0
1101303 1000 0 388
1101357 1200 0 1696
1101367 4500 0 2704
1101372 700 0 10
1101445 1008 192 665
1101457 600 333 293
1101540 1500 396 749
1101554 34720 0 21803
1101567 300 350 244
1101578 2600 152 1235
1101597 300 814 102
1101652 1650 0 282
1101667 2630 144 3766
1101687 1850 72 906
1101690 1922 240 2597
1101707 12850 0 5472
1101777 7000 0 1029
1101780 1008 200 92
1101897 1000 0 493
1101900 280 0 54
1101921 20000 0 5314
1101924 30000 0 4550
1101927 4000 0 1069
1101963 10000 0 2637
1101968 1000 75 132
1102000 28000 112 4886
1102027 2200 80 649
1102050 600 0 242
1102053 400 0 142
1102057 3408 96 314
1102130 1000 0 119
1102135 576 0 0
1102231 1008 144 934
1102239 588 0 71
1102347 2000 40 441
1102350 2000 580 269
1102387 14560 605 1996
1102392 144 120 64
1102395 144 0 208
1102411 1152 0 0
1102427 1008 0 405
1102435 6048 0 614
1102437 700 0 718
1102441 1000 364 0
1102459 1000 102 0
1102467 4000 0 886
1102476 6000 0 1422
1102493 432 0 38
1102507 2500 180 1508
1102542 2500 256 479
1102545 4000 189 1922
1102564 11000 578 3185
1102577 1440 648 1690
1102587 6000 5 1979
1102590 2000 0 364
1102607 2500 0 1381
1102617 3072 301 162
1102628 1200 0 771
1102637 2000 0 3694
1102640 2500 0 1488
1102643 4000 0 223
1102697 5000 406 1554
1102699 2500 0 2435
1102706 3000 0 1790
1102727 200 0 700
1102757 500 66 482
1102767 40086 0 4020
1102770 40140 0 5002
CILP3171 400 0 12
Nokia 480 0 0
Tejas 3000 0 0
(empty)
GDC CV 100 0 56
Total Result 402858 10669 121007
Sum of Balance to Produce including 5 % Rej
5688
3143
5456
236

2403
3379
1418

710

155
1086

162
1002

98

267
445

2506
174
49

943
643

1886
725
159

373
13563

1274

1436
916

7747
6270
752
532
237
15420
26723
3078
7731
833
24152
1545
376
271
3148
925
605
14
543
1595
1209
12557

1210
633
5706

668
943
3270
4807
414
853
1853
1983
7599

4217
1718
1175
2739
450

1063
3966
3192
68
1271

37869
36895
407
504
3150

46
295220
Jul'24
Part FG Part
Part Description Plan Qty OP FG OP WIP
Number Number
Rev 0

1102628 SBC3120A Oil Filter Module-FP500542 1200 0 771


1100601 TCL0901 HOUSING ROCKER LEVER (5254268) 336 0 188
1102476 NSN3351 AREA HS Frame Assy 6000 0 1422
1102057 ATI2171A Hub Mounting Ring 0.9 MM_ECN 3408 96 314
1102027 ALL2911 Clutch Housing_FAW00242 2200 80 649
1102507 WAB3390 IPU Housing_9659055536 2500 180 1508
1102493 EAB3371 EMC COVER RADIO 6626 B1B3 432 0 38
1101445 ATI2151 4FT STD HUB Mounting 1008 192 665
1101707 NSN2461 FMFA FLEXI MOUNTING KIT 12850 0 5472
1102387 SAD3210 OP BODY CASTING - YRA 14560 605 1996
1102467 TCL3341 Gear Housing_OBD-II-5311270 4000 0 886
1101578 ALL2371 Clutch Housing_FAW00142 2600 152 1235
1101687 ALL2431 Planetory Housing_9S 1850 72 906
Tejas TNL3721 Tejas -RRH BODY 3000 0 0
1100041 ALL0070 GEAR BOX_6S 5300 900 1407
1102411 NSN3251 AKQJ TRX Cover Assembly 1152 0 0
1102427 NSN3271 AKQJ Mounting Bracket Lower 1008 0 405
1102000 VIS2851 Housing for W601 V1,V2&V3 Silver Box 28000 112 4886
1102617 ALL3511 H64V Fuel Accumulator - FBH00642 3072 301 162
1100957 ALL0921V0Rocker Cover Rear Oil Filling-4D 2800 283 130
1102706 ALL3621 A4 Intake Manifold 3000 0 1790
1102350 ALL3201 Housing Oil Seal Rear 2000 580 269
1102239 TCL3131 Head Fuel Filter 892 588 0 71
Nokia OMT OMT -2LF 480 0 0
1101963 TCL2731 ADAPTER O RING - 5620016 10000 0 2637
1102643 ALL3561 H6 2V Air intake pipe 4000 0 223
1100638 ALL0921 SA COVER CYLINDER HEAD 1500 316 150
1101780 TCL2531 Head Fuel Filter_5473807 1008 200 92
1100482 TCL0701 Cover intake 696 864 0 188
1102441 SAD3310 OIL PUMP COVER CASTING 00001ROC97500 1000 364 0
1102050 ATI2951 HMR 6ft VHLP,HUB MOUNTING RING, CASTING 600 0 242
1102053 ATI2941 HMR 6ft TMW, ,HUB MOUNTING RING, CASTING 400 0 142
1100650 CIP0950 Cam shaft cover 4095562 576 0 422
1100124 ALL0191 S/A Rocker Cover With Cap 5500 160 144
1102545 WAB3440 Manifold Casting - 9125006646 4000 189 1922
1102347 ALL3191 Bracket Alternator & Power Steering 2000 40 441
1100652 CIP0960 Rocker Lever Cover-4344769 1071 63 54
1101224 ALL0191V0Sub Assembly 6D Cylinder Head -both fill 250 0 84
1100688 CIP0971 Rocker lever housing-4344954 945 0 852
1101554 NSN2331 FPKA Bracket & Strainer 34720 0 21803
1102607 ALL3501 H64V Rocker Cover - B3C17204 2500 0 1381
1102130 TCL3051 Gear Housing(4.5L)-5274915 1000 0 119
Jul'24
Part FG Part
Part Description Plan Qty OP FG OP WIP
Number Number
Rev 0

1100361 ALL0621 SA OF CASE OIL COOLER WITH AD 4480 215 1047


1101927 TCL2701 Manifold Air Intake 4000 0 1069
1101303 STD1970 PUMP HOUSING - 34220 1000 0 388
1102135 TCL3061A Housing Oil Cooler Assm 5661489 576 0 0
1101900 CILP2621 Housing Rocker Lever_3047479 280 0 54
1100227 TCL0380 COVER VALVE 432 0 207
1101652 NSN2411 AZNA PA COVER 1650 0 282
1100907 TCL1251 HOUSING GEAR (5264741) 300 44 2
1102435 NSN3361 AREA TRX Cover Assy 6048 0 614
1102542 WAB3430 Manifold Casting - 9121006506 2500 256 479
1101299 STD1950 PUMP HOUSING - 41597 1000 102 0
1102459 SAD3320 OIL PUMP BODY CASTING 00001ROP97500 1000 102 0
1101372 STD2080 PUMP HOUSING - 38158 700 0 10
1101897 CILP2631 Housing Rocker Lever_3044787 1000 0 493
1100937 TCL1291 ISBE Gear Housing 544 500 0 76
1102231 CIP3114 Front Cover 5339777 1008 144 934
1101540 TCL2311A Housing Gear – 6496373 1500 396 749
1101777 TCL2521 Support ECM Bracket_5562262 7000 0 1029
1100265 TCL0391A HOUSING GEAR (5264738) 2528 44 195
1101367 WAB2051 Integrated Piston Unit G45 4500 0 2704
1102640 ALL3551 H6 4V Intake Manifold 2500 0 1488
1101269 ALL1871 Inlet Manifold 1000 4 949
1100040 ALL0031 BELL HOUSING 6500 0 1083
1102587 VIS3481 SU2I Metal Frame - RHD 6000 5 1979
1102590 VIS3491 Su2I LHD 2000 0 364
1100367 SIL0411B Support 935 Machined (Ecn) 1440 90 0
1102767 REL3691 Middle endclosure 40086 0 4020
1102770 REL3681 Backend Closure 40140 0 5002
1101924 NSN2681 AREA PDPA Cover 30000 0 4550
1101921 NSN2671 AREA PA Cover 20000 0 5314
1102564 WAB3470 MANIFOLD CASTING - 9125006626 11000 578 3185
1102697 ALL3601 Fuel Filter Mounting Bracket - F6B00442 5000 406 1554
1101968 TCL2741 Sensor Adapter 1000 75 132
CILP3171 CILP3171 GDC Cover Valve 400 0 12
1102699 ALL3591 H6 4V FIP Drive CVR Plate 2500 0 2435
GDC CV CILP3161 Cover Valve_5719216 100 0 56
Sum of
Balance
to Shots per No.of
Machine
Produce hour Cavity
including
5 % Rej

450 25 1 1350 T
155 30 1 1350 T
4807 32 1 1350 T
3148 30 1 1350 T
1545 32 1 1350 T
853 30 1 1350 T
414 28 1 1350 T
159 35 1 1350 T
7747 37 1 1650 T
12557 40 1 1650T
3270 30 1 2000 T
1274 27 1 2000T
916 25 1 2000T
3150 25 1 3300 T
3143 25 1 3300 T
1210 40 1 420 T 2
633 35 1 420 T 2
24152 40 1 420 T 2
2739 40 2 420 T 2
2506 40 1 420 T 2
1271 45 1 420 T 2
1209 40 1 420 T 2
543 40 2 420 T 2
504 45 1 420T
7731 50 2 420T
3966 40 1 420T
1086 40 1 420T
752 40 2 420T
710 40 1 420T
668 40 1 420T
376 40 1 420T
271 40 1 420T
162 50 1 420T
5456 40 1 660T
1983 40 1 660T
1595 35 1 660T
1002 40 1 660T
174 40 1 660T
98 40 1 660T
13563 35 4 750 T
1175 30 1 750T
925 30 1 800 T 1
Sum of
Balance
to Shots per No.of
Machine
Produce hour Cavity
including
5 % Rej

3379 40 1 800 T 1
3078 40 1 800 T 1
643 45 1 800 T 1
605 30 1 800 T 1
237 30 1 800 T 1
236 40 1 800 T 1
1436 50 1 800 T
267 40 1 800 T
5706 45 1 800T
1853 42 1 800T
943 45 1 800T
943 40 1 800T
725 45 1 800T
532 30 1 800T
445 40 1 800T
14 45 1 800T
373 40 1 840 T
6270 40 1 840T
2403 35 1 840T
1886 30 1 840T
1063 30 1 840T
49 30 1 840T
5688 40 1 900 T
4217 45 1 900 T
1718 40 1 900 T
1418 40 1 900T
37869 o/s
36895 o/s
26723 o/s
15420 o/s
7599 o/s
3192 o/s
833 o/s
407 o/s
68 o/s
46 o/s

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