Full Electric Scissor Lift

Operation Instruction
Maintenance Manual
 Notice

Dear users,
Thanks for your trust and support to us. Hydraulic lift platform is the aerial
operation equipment to improve operation efficiency and ensure operations security.
In order to prevent accidents resulted from improper operation, please read this
introduction carefully before the operation of our hydraulic lift platform. Please
contact us if you have any questions on or need to further understand the performance
of the hydraulic lift platform. Thank you!

The lift company complies with the sustainable development strategy, and
reserves the right to constantly update and modify the technology of hydraulic lift platform.

Safety Instruction

Unreasonable operation may result in personnel injury or death, or the losses of goods.
The aerial operation with the lift platform is prohibited in any of the following circumstances:

1. Aerial operation in the circumstance of outrigger without support;

2. Outdoor aerial operation with natural wind greater than strong breeze;
3. Perform aerial operation when the lift platform is moving;
4. Aerial operation shall be performed with line;
5. Aerial operation in the circumstance of exceeding rated load;
6. Perform aerial operation with hydraulic lift platform be altered by oneself.

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 Contents

1. Outline drawing of product

2. Schematic diagram of control box and button
3. Applicable scope of instruction
4. Main application
5. Product form
6. Main technical parameters
7. Components of product
8. Product structure
9. Hydraulic system
10. Electrical system
11. Examination before operation
12. Method of operation
13. Common sense of operation
14. Monthly maintenance
15. Year-end maintenance
16. Emergency descent
17. Outline drawing of sustaining valve
18. Failure and failure elimination
19. Accessories
20. Breakdown drawing
21. Main parameters
22. Failure and elimination
23. Principle diagram of hydromantic
24. Principle diagram of electricity
25. Attachment fixed hydraulic lifting platform and installation
26. Installation form of fixed hydraulic lifting platform
27. Installation method of fixed hydraulic lifting platform
28. Installation diagram of fixed hydraulic lifting platform

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Outline Drawing of Product

1. Movable wheel
2. Driving Control Handle
3. Chassis
4. Support leg
5. Control Panel
6. Motor
7. Hydraulic cylinder
8. Arm support
9. Hydraulic cylinder
10. Operation platform
11. Guardrail
12. Control button

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 Outline Drawing of Control Box and Button

Control Panel
1. Battery Indicator
2. Power
3. Direction Control Handle

1 2 3

Control Panel on Platform

1. “Up” Button
2. “Down” button
1

Driving Handle

1.Driving Control Handle 1

2.Hook Hole 2

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 Main technical parameters of product

Note: Descent velocity of all the lift platforms in the list is adjustable.
Anti-wind capability of all the lift platforms in the list is weaker than strong breeze.

Components of Product
Full Electric Scissor Lift usually consists of four components: that is mechanical structure,
hydraulic system, electrical system and electric driving system.

Product Structure
Mechanical structure of lift platform usually consists of three parts as chassis, scissor arm
support, and operation platform. Main structures are welded with high strength manganese
steel molding pipe with high strength and nice appearance.

Hydraulic System
Motor driven hydraulic pump absorbs oil from oil tank, pushes hydraulic cylinder rod with
that pressure at the same time, afterwards lift platform will uplift vertically under the action
of cylinder rod.
When lift platform is descending, pressure oil reflows to oil tank from magnetic valve under
the control of governor valve and flow valve.
When lift platform is overloaded, overflow valve opens automatically and pressure oil will
reflow to oil tank through overflow valve while lift platform does not ascend. Hydraulic
cylinder does not have descent governor valve, ensuring always normal descent velocity in
the circumstance of oil pipe rupturing. See hydraulic principle diagram as hydraulic operating
principle.

Electrical System
It is controlled through cascade of motor, AC contactor, relay, limit switch and fuse.
It is controlled with 24V low-tension circuit to ensure operation security.
Electrical control mode falls into point mode and self-holding mode. See electrical principle
diagram as operating principle diagram.

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 Examination Before Use
To ensure lifting platform in good operation condition, conduct inspection as following
before operation.
A. integrity of power line and socket.

B. Control buttons are sensitive

C. The oil pipe line is intact and in good condition
D. The tightness of bolts on each joint
E. The stability of guardrail
F. The completeness of the appearance quality

Method of Operation
A. Shove off the landing outrigger and adjust its bolt (see above) to make the lift platform
forced by the landing outrigger and the lift platform remains level.
B. Switch on the power, when the indicator light is on, press the operating button to start.

Common Sense of Operation

A. When the power of lift platform is switched on and the indicator light is on, press the
“up” button, if the motor rotates but the lift platform doesn’t rise, maybe it’s because the
three phase power source is connected reversed which leads to motor reversal. If so, just
check and correct the power connection.
B. The lift platform should be operated strictly in accordance with specified carrying
capacity; overload operation may lead to casualties and goods damage.
C. Operation on the lift platform without safe guardrail, the operating personnel may fall
from the lift platform, which results in casualties.
D. Landing outriggers must be shoved off when the lift platform is operating.
E. If abnormal sound is found when the lift platform is operating, it should be stopped and
checked immediately in order to avoid serious damage to the lift platform. If it is general
failure, see failure and failure elimination for reference.
F. Non-electrical professionals can not dismantle and assembly appliances in order to
prevent electric shock and misconnection.
G. If someone need to get into the lift platform for checking and repairing when it rises, the
mesa of the lift platform must be caught to avoid lift platform falling itself, which may

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 lead to casualties..
H. Lift platform has been debugged strictly before leaving factory. Adjust pressure regulating
valve at ransom may lead to improper operation of system. Non-professional can not
adjust pressure regulating valve discretionarily.
I. Dismantle any part of hydraulic system when the pressure is fully released.

Monthly Maintenance
Operating personnel get into the lift platform when maintain, so the lift platform must be
caught to avoid sudden fall, which may lead to casualties.
A. Inspect the lubrication and wear of check roller, jack shaft and bearings, oil cylinder pin
and bearings, arm support hinged shaft and bearings.
B. Add above components lubricant to extend the service life of bearings.
C. Inspect hydraulic oil and oil level. When the lift platform rises to its highest point, the
hydraulic oil level should be 40-50mm higher than tank bottom. When the hydraulic oil
becomes dark, tacky, or there sands and foreign matters in it, hydraulic oil should be
changed in time. The hydraulic system of lift platform uses 32# hydraulic oil.

Year-end Maintenance
A. Check the joint between hydraulic line and pipe. The pipe should be changed if it is
broken; if the joint is loose, the pipe joint should be tightened.
B. Dismantle the lowering valve, and the valve plug should be blown with the
compressed air and reinstalled.
C. Empty the oil tank and open it, get out and clean the oil-absorbing filter than
reinstall it in the same place. Fill the oil tank with oil again.

Emergency Descent
This function can be executed if the power is off suddenly when the operating personnel
on the lift platform are operation or if a sudden failure which makes the lift platform
unable to descend.
Bear the valve plug of lift-valve by using screwdriver and other tools, and then screw the
valve plug hard until the lift platform begins to descend.

Screw the valve

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 Outline Drawing of Lift Valve

1. Electric magnet 2. Check valve 3. Lowering speed control valve

4. Pressure controlled valve 5. Indicator light 5. Valve plug

Failure and Failure Elimination

Cause Elimination
Check the starter potential when the motor
Voltage below level load operation, range of the fluctuation of
voltage could be ±10%.
Motor does not rotate Check the motor and circuit
Motor reversal Change two phase o f three-phase line
Motor phase missing (The
motor doesn’t operation with Check the breaker and motor connection.
buzz.)

Lift platform does Check whether the lowering valve is energized

not operation by voltmeter when the “down” button is off. If it
is not energized, then check the circuit and
Lowering valve is open eliminate failure; if it is energized, then
eliminate failure from lowering valve itself or
replace it. The slide valve of it must be kept
clean and it is mobile and flexible.
Pressure of flush valve below Adjust the flush valve under the 100% rated
level load
Oil level is too low
Filled with hydraulic oil
Oil pump is empty
Oil-absorbing filter is blocked Clean the filter

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 Air leakage on oil absorption Check the suction pipe and joint: tighten the
section joint and replace it if necessary.

Reduce load and strictly prohibited to be used

Overload
overloaded.
Check the check valve in valve group. If dirt is
Check valve leakage
found on the sealing face, just clean it.
Oil cylinder leakage Change the sealing elements of the oil cylinder
Lift platform Check whether the lowering valve is live when
descends the “down” button is pressed. If it is not live, try
naturally. The lowering valve does not to eliminate; if it is live, then eliminate failure
operation properly. from lowering valve itself or replace it. The slide
valve of it must be kept clean and it is mobile
and flexible.
Detuning of down speed control Adjust down speed control valve, if it is invalid
valve than replace it.

Breakdown Structure

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 Main Parameters

Number Name Code Quantity Instruction

0 Oil tank As needed 1
1 AC motors As needed 1
2 Coupling As needed 1
3 Drop speed control valve TSV06 1

4 Pump frame 320019 1

5 Tank sealing ring 120X6 1
6 Emergency lowering valve CJV06 1
7 sealing ring of Emergency 20*2.4 1
lowering valve
8 Solenoid valve D06-*V 1 8a 8b 8c 8d 8e
9 Sealing ring of electromagnetic 20*2.4 1
valve
10 Gear oil pump CBK-*F 1
11 Oil suction pipe 120081 1 horizontal type 12107
12 Oil absorption filter core 120080 1 horizontal type 120214
13 Coupling screw of oil tank M5*8 4 With flat gasket
14 Leakage throttle bulkhead ZG1/4 1
15 Air hood of oil filler 120189 1 Z3/8-Z3/4
16 Oil return pipe 120215 1
17 Sealing ring of check valve 22*2.4 1
18 Mounting screw of oil pump 5/16-24 2 With flat gasket
19 Sealing ring of oil pump 26.5*26.5 1
20 Check valve TYV04A 1
21 Coupling screw of the motor M6*30 4
22 Pressure regulating valve TYV04A 1
23 Sealing ring of pressure 20*2.4 1
regulating valve
24 Spare Return oil mouth M14*1.5 1
bulkhead
25 Spare sealing ring of return oil 14 1
mouth bulkhead

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 Fault Diagnosis and Elimination Method
Fault phenomenon Cause Elimination method
The lift platform 1. The motor (1) control line 1. Check the electrical circuit and
does not rise contact undesirable or line connect it correctly.
connected reversed which leads 2. Add hydraulic oil
to motor reversal. 3. Clean or change oil absorption
2. No oil or the oil is not enough in filter core
the oil tank (26) 4. Clean the iron core (8e) of
3. Oil absorption filter core (12) is solenoid valve.
blocked seriously. 5. Ensure the connection is
4. Solenoid valve (8) is blocked by correct, when the motor is
dirt and not reset or closed. power on; the solenoid valve (8)
5. Solenoid valve (8) and the motor is power off.
(1) both are power on. 6. Adjust voltage under the scope
6. The setting voltage pressure of of allowed motor power.
regulating valve (22) is too low. 7. Change gear oil pump (10).
7. Gear oil pump (10) is aged or 8. Close the emergency lowering
broken. valve (6) completely.
8. Emergency lowering valve (6) is 9. Tighten the mounting screw
not closed completely. (18) on the gear oil pump (10).
9. Mounting screw (18) of the gear 10. Tighten the oil suction pipe (10).
oil pump (10) is loose. 11. Get the check valve off than
10. The joint of gear oil pump (10) install it again.
and oil suction pipe (11) is loose
or leaky.
11. Check valve (20) is choked and
could not be opened.
The lift platform 1. Solenoid valve (8) is power off 1. Connect correctly and check the
does not descend. due to under voltage or power and voltage.
mismatched voltage. 2. Install diode to achieve the
2. DC solenoid valve (8) is out of rectification of power after
rectification after voltage voltage transformation by using
transformation by using alternating current power supply.
alternating current power 3. Change electromagnetic coils
supply. (8d) (8b).
3. Electromagnetic coils of 4. Drop speed control valve (3) is
solenoid valve (8) are burnt closed completely.
away. 5. Clean the iron core (8e) of
4. Drop speed control valve (3) is solenoid valve (8).
closed completely.
5. Solenoid valve (8) could not be
opened after closing because it
is blocked by dirt.

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The lift platform 1. The oil absorption filter core 1. Clean or change the oil
rises at an abnormal (12) is blocked or the oil suction absorption filter core and tighten
speed. The motor is pipe (11) is loose. the oil suction pipe (11).
too hot and the oil 2. Hydraulic oil is not enough or it 2. Change or add hydraulic oil.
tank shakes. goes bad. 3. Clean the iron core (8e) of the
3. Solenoid valve (8) is blocked by solenoid valve (8).
dirt and is not closed 4. Close the Emergency lowering
completely. valve completely (6).
4. Emergency lowering valve (6) is 5. Check the oil pipe and change it
not closed completely. if necessary.
5. Core of on both end of the oil 6. Check the oil tank and change it
pipe are out of shape when if necessary.
pressed. 7. Check the power and shorten
6. Welding position of pipe joint of the power line.
oil tank filler opening is too 8. Check the pipeline.
deep. 9. Change the oil tank.
7. Power voltage is too low or 10. Check the rack of the main
power line is too long. engine and settle it if necessary.
8. Leakage of pipeline which makes 11. Negotiate with the manufacturer
oil tank shake about changing the product
9. Oil tank is out of shape or the configuration.
sealing point is too tight which
makes oil tank shake.
10. The rack of main engine is out of
shape due to its weak rigidity.
11. Frequency of operation is too
high; the motor is unable to
achieve the thermal equilibrium
and generates heat.
The descent 1. Drop speed control valve (3) is 1. Adjust the drop speed control
velocity of lift not adjusted well. valve (3) again.
platform is too fast 2. Core of on both end of the oil 2. Check the oil pipe and change it
or too slow. pipe are out of shape when if necessary.
pressed. 3. Check the oil tank and change it
3. Welding position of pipe joint of if necessary.
oil tank filler opening is too 4. Add counter weight or use large
deep. diameter configuration.
4. When oil returns, the self weigh 5. Negotiate with the manufacturer
load is too light. about using configuration which
5. The strainer of the solenoid could adjust speed, fast or slow.
valve (8) is blocked by dirt. 6. Clean the strainer of the solenoid
6. The solenoid valve (8) is not valve (8).
opened completely because it is 7. Clean the iron core (8e) of the
blocked by dirt. Solenoid valve (8).

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 Principle of Hydraulics

1. Fuel Tank 8. Solenoid Valve

2. Fuel Tank 9. Throttle Valves

3. Hydraulic Pump 10. One-way Throttle Valve

4. Motor 11. Hydraulic Cylinder

5. Pressure Gauge 12. One-way Throttle Valve

6. Safety Valves 13. Hydraulic Cylinder

7. One-way Valve

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 Electrical Principle Diagram Selfholding

CQ: Solenoid valve coil XWK: Position Limit Switch AN1-AN6: Press-Button RD: Fuse

B: Transformer JC: AC Contactor Z1-Z4: Rectifier Tube C: Electrolytic Capacitor

K: Master Switch XD: Indicating Lamp J: Relay D: Electric Motor

Point Mode

ZC: Solenoid valve coil RD: Fuse Z1-Z4: Rectifier Tube JC: AC Contactor
LXK: Position Limit Switch B: Transformer XD: Indicating Lamp HK: Combination Switch
AN1-AN4: Press-Button C: Electrolytic Capacitor ZJ: Relay D: Electric Motor

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