Ewad TZ-B Ewah TZ-B Ewah TZ-C Ewad TZ-C D-Eomzc00309-19 Operation Manual English
Ewad TZ-B Ewah TZ-B Ewah TZ-C Ewad TZ-C D-Eomzc00309-19 Operation Manual English
Air cooled:
• EWAD TZ-B (Software Version from 3.00.A onwards)
• EWAH TZ-B (Software Version from 3.00.A onwards)
• EWAH TZ-C
• EWAD TZ-C
• EWAD MZ-C
TABLE OF CONTENTS
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5.1.7 Evaporator Pump #1 Failure ....................................................................................................................... 33
5.1.8 Evaporator Pump #2 Failure ....................................................................................................................... 33
5.1.9 External Event ............................................................................................................................................ 33
5.1.10 Password Over Time .................................................................................................................................. 33
5.1.11 Fan Alarm Module Communication Fail (A/C units only) ............................................................................ 34
5.1.12 Heat Recovery Entering Water Temperature sensor fault (A/C units only) ................................................. 34
5.1.13 Heat Recovery Leaving Water Temperature sensor fault (A/C units only) .................................................. 34
5.1.14 Heat Recovery Water Temperatures inverted (A/C units only) ................................................................... 34
5.1.15 Rapid Recovery Module Communication Fail ............................................................................................. 35
5.1.16 Switch Box Temperature sensor fault (A/C units only) ................................................................................ 35
5.2 Unit Pumpdown Stop Alarms .............................................................................................................................. 35
5.2.1 Condenser Entering Water Temperature (EWT) sensor fault ..................................................................... 35
5.2.2 Condenser Leaving Water Temperature (LWT) sensor fault ...................................................................... 36
5.2.3 Evaporator Entering Water Temperature (EWT) sensor fault ..................................................................... 36
5.2.4 Evaporator Water Temperatures inverted ................................................................................................... 36
5.2.5 Outside Air Temperature (OAT) Lockout (A/C units only) ........................................................................... 36
5.2.6 Outside Air Temperature sensor fault alarm (A/C units only) ...................................................................... 37
5.3 Unit Rapid Stop Alarms ....................................................................................................................................... 37
5.3.1 Condenser Water Freeze alarm (W/C units only) ....................................................................................... 37
5.3.2 Condenser Water Flow Loss alarm (W/C units only) .................................................................................. 37
5.3.3 Emergency Stop ......................................................................................................................................... 38
5.3.4 Evaporator Flow Loss alarm ...................................................................................................................... 38
5.3.5 Evaporator Leaving Water Temperature (LWT) sensor fault ...................................................................... 38
5.3.6 Evaporator Water Freeze alarm.................................................................................................................. 38
5.3.7 External alarm............................................................................................................................................. 39
5.3.8 Gas Leakage Alarm (W/C units only) .......................................................................................................... 39
5.3.9 Heat Recovery Water Freeze Protect alarm (A/C units only) ...................................................................... 39
5.3.10 OptionCtrlrCommFail (A/C units only) ......................................................................................................... 40
5.3.11 Power Fault (only for A/C units with the UPS option).................................................................................. 40
5.3.12 PVM alarm (A/C units only)......................................................................................................................... 40
5.4 Circuit Alerts ........................................................................................................................................................ 41
5.4.1 Economizer Pressure Sensor fault (A/C units only) .................................................................................... 41
5.4.2 Economizer Temperature Sensor fault (A/C units only) .............................................................................. 41
5.4.3 Failed Pumpdown ....................................................................................................................................... 41
5.4.4 Fan Fault (A/C units only) ........................................................................................................................... 42
5.4.5 Gas Leakage Sensor fault (A/C units only) ................................................................................................. 42
5.4.6 CxCmp1 MaintCode01 (A/C units only) ...................................................................................................... 42
5.4.7 CxCmp1 MaintCode02 (A/C units only) ...................................................................................................... 43
5.4.8 Power Loss (A/C units only)........................................................................................................................ 43
5.4.9 Liquid Temperature..................................................................................................................................... 43
5.4.10 Liquid Pressure ........................................................................................................................................... 43
5.5 Circuit Pumpdown Stop Alarms ........................................................................................................................... 44
5.5.1 Discharge Temperature Sensor fault .......................................................................................................... 44
5.5.2 Gas Leakage fault (A/C units only) ............................................................................................................. 44
5.5.3 High Compressor Vfd Temperature fault (A/C units only) ........................................................................... 44
5.5.4 Low Compressor Vfd Temperature fault (A/C units only) ............................................................................ 45
5.5.5 Low Oil Level fault (W/C units only) ............................................................................................................ 45
5.5.6 Low Discharge Superheat fault ................................................................................................................... 45
5.5.7 Oil Pressure Sensor fault ............................................................................................................................ 46
5.5.8 Suction Temperature Sensor fault .............................................................................................................. 46
5.6 Circuit Rapid Stop Alarms ................................................................................................................................... 46
5.6.1 Compressor Extension Communication Error (W/C units only) .................................................................. 46
5.6.2 EXV Driver Extension Communication Error (W/C units only) .................................................................... 47
5.6.3 Compressor VFD Fault ............................................................................................................................... 47
5.6.4 Compressor VFD OverTemp (A/C units only) ............................................................................................. 47
5.6.5 Condensing Pressure sensor fault .............................................................................................................. 47
5.6.6 Economizer EXV Driver Error (A/C unit only).............................................................................................. 48
5.6.7 Economizer EXV Motor Not Connected (A/C unit only) .............................................................................. 48
5.6.8 Evaporating Pressure sensor fault .............................................................................................................. 48
5.6.9 EXV Driver Error (A/C units only)................................................................................................................ 49
5.6.10 EXV Motor Not Connected (TZ B and TZC units only) ............................................................................... 49
5.6.11 Fail Start Low Pressure .............................................................................................................................. 49
5.6.12 Fan VFD Over Current (A/C units only) ...................................................................................................... 49
5.6.13 High Discharge Temperature Alarm ........................................................................................................... 50
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5.6.14 High Motor Current Alarm ........................................................................................................................... 50
5.6.15 High Motor Temperature Alarm .................................................................................................................. 50
5.6.16 High Oil Pressure Differential Alarm ........................................................................................................... 51
5.6.17 High Pressure alarm ................................................................................................................................... 51
5.6.18 Low Pressure alarm .................................................................................................................................... 52
5.6.19 Low Pressure Ratio Alarm .......................................................................................................................... 52
5.6.20 Maximum Number of Restart Alarm (A/C units only) .................................................................................. 52
5.6.21 Mechanical High Pressure Alarm................................................................................................................ 53
5.6.22 Mechanical Low Pressure Alarm (W/C units only) ...................................................................................... 53
5.6.23 No Pressure At Start Alarm ........................................................................................................................ 54
5.6.24 No Pressure Change At Start Alarm ........................................................................................................... 54
5.6.25 Overvoltage Alarm ...................................................................................................................................... 54
5.6.26 Undervoltage Alarm .................................................................................................................................... 55
5.6.27 VFD Communication Failure ....................................................................................................................... 55
6 OPTIONS ............................................................................................. ERRORE. IL SEGNALIBRO NON È DEFINITO.
6.1 Total Heat Recovery (Optional – A/C units only) .......................................... Errore. Il segnalibro non è definito.
6.2 Energy Meter including Current Limit (Optional) .......................................... Errore. Il segnalibro non è definito.
6.3 Rapid Restart (Optional) ..................................................................................................................................... 27
6.4 Inverter Pump Kit (Optional) ......................................................................... Errore. Il segnalibro non è definito.
6.5 Energy Monitoring (Optional for Microtech 4) ...................................................................................................... 29
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1 SAFETY CONSIDERATIONS
1.1 General
Installation, start-up and servicing of equipment can be hazardous if certain factors particular to the installation are not
considered: operating pressures, presence of electrical components and voltages and the installation site (elevated plinths
and built-up up structures). Only properly qualified installation engineers and highly qualified installers and technicians,
fully trained for the product, are authorized to install and start-up the equipment safely.
During all servicing operations, all instructions and recommendations, which appear in the installation and service
instructions for the product, as well as on tags and labels fixed to the equipment and components and accompanying parts
supplied separately, must be read, understood and followed.
Apply all standard safety codes and practices.
Wear safety glasses and gloves.
Do not operate on a faulty fan, pump or compressor before the main switch has been shut off.
Overtemperature protection is auto-reset, therefore the protected component may restart
automatically if temperature conditions allow it.
In some unit a push button is placed on a door of the unit electrical panel. The button is highlighted by a red color in yellow
background. A manual pressure of the emergency stop button stops all loads from rotating, thus preventing any accident
which may occur. An alarm is also generated by the Unit Controller. Releasing the emergency stop button enables the
unit, which may be restarted only after the alarm has been cleared on the controller.
The emergency stop causes all motors to stop, but does not switch off power to the unit. Do not
service or operate on the unit without having switched off the main switch.
Direct intervention on the power supply can cause electrocution, burns or even death. This action
must be performed only by trained persons.
RISK OF ELECTROCUTION: Even when the main circuit breaker or isolator is switched off, certain
circuits may still be energized, since they may be connected to a separate power source.
RISK OF BURNS: Electrical currents cause components to get hot either temporarily or permanently.
Handle power cable, electrical cables and conduits, terminal box covers and motor frames with great
care.
ATTENTION: In accordance with the operating conditions the fans can be cleaned periodically. A fan
can start at any time, even if the unit has been shut down.
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2 GENERAL DESCRIPTION
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CAUTION: Maintain the correct polarity when connecting the power supply to the boards, otherwise
the peripheral bus communication will not operate and the boards may be damaged.
UC A A B C
The keypad/display (A) consists of a 5-line by 22 character display. The function of the three buttons (B) is described
below:
Alarm status (from any page it links with the page with alarm list, alarm log and alarm snapshot if available)
Back to Main Page
Back to the previous level (it can be the Main Page)
The push’n’roll command (C) is used to scroll between the different menu pages, settings and data available on the HMI
for the active password level. Rotating the wheel allows to navigate between lines on a screen (page) and to increase and
decrease changeable values when editing. Pushing the wheel acts as an Enter Button and will jump from a link to the next
set of parameters.
3.1 Navigating
When power is applied to the control circuit, the controller screen will be active and display the Home screen, which can
also be accessed by pressing the Menu Button.
An example of the HMI screens is shown in the following picture.
M a i n M e n u 1 / 11
E n t e r P a s s w o r d
U n i t S t a t u s =
O f f : U n i t S W
A c t i v e S e t p t = 7 . 0 ° C
A bell ringing in the top right corner will indicate an active alarm. If the bell doesn’t move it means that the alarm has been
acknowledged but not cleared because the alarm condition hasn’t been removed. A LED will also indicate where the alarm
is located between the unit or circuits.
M a i n M e n u 1 /
E n t e r P a s s w o r d
U n i t S t a t u s =
O f f : U n i t S W
A c t i v e S e t p t = 7 . 0 ° C
The active item is highlighted in contrast, in this example the item highlighted in Main Menu is a link to another page. By
pressing the push’n’roll, the HMI will jump to a different page. In this case the HMI will jump to the Enter Password page.
E n t e r P a s s w o r d 2 / 2
E n t e r P W * * * *
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3.2 Passwords
The HMI structure is based on access levels that means that each password will disclose all the settings and parameters
allowed to that password level. Basic informations about the status can be accessed without the need to enter the
password. The user UC handles two level of passwords:
USER 5321
MAINTENANCE 2526
The following information will cover all data and settings accessible with the maintenance password. User password will
disclose a subset of the settings explained in chapter Errore. L'origine riferimento non è stata trovata..
In the Enter Password screen, the line with the password field will be highlighted to indicate that the field on the right can
be changed. This represents a setpoint for the controller. Pressing the push’n’roll the individual field will be highlighted to
allow an easy introduction of the numeric password.
E n t e r P a s s w o r d 2 / 2
E n t e r P W 5 * * *
The password will time out after 10 minutes and is cancelled if a new password is entered or the control powers down.
Entering an invalid password has the same effect as continuing without a password.
It is changeable from 3 to 30 minutes via the Timer Settings menu in the Extended Menus.
3.3 Editing
The Editing Mode is entered by pressing the navigation wheel while the cursor is pointing to a line containing an editable
field. Pressing the wheel again cause the new value to be saved and the keypad/display to leave the edit mode and return
to the navigation mode.
3.4 Basic Control System Diagnostic
MicroTech III controller, extension modules and communication modules are equipped with two status LED (BSP and BUS)
to indicate the operational status of the devices. The BUS LED indicates the status of the communication with the controller.
The meaning of the two status LED is indicated below.
Main Controller (UC)
BSP LED Mode
Solid Green Application running
Solid Yellow Application loaded but not running (*) or BSP Upgrade mode active
Solid Red Hardware Error (*)
Flashing Green BSP startup phase. The controller needs time for starting.
Flashing Yellow Application not loaded (*)
Flashing Yellow/Red Fail safe mode (in case that the BSP upgrade was interrupted)
Flashing Red BSP Error (software error*)
Flashing Red/Green Application/BSP update or initialization
(*) Contact Service.
Extension modules
BSP LED Mode BUS LED Mode
Solid Green BSP running Solid Green Communication running, I/O working
Solid Red Hardware Error (*) Solid Red Communication down (*)
Flashing Red BSP Error (*) Communication running but parameter from the application
Solid Yellow
Flashing Red/Green BSP upgrade mode wrong or missing, or uncorrect factory calibration
Communication modules
BSP LED (same for all modules)
BSP LED Mode
Solid Green BPS running, communication with controller
Solid Yellow BSP running, no communication with controller (*)
Solid Red Hardware Error (*)
Flashing Red BSP Error (*)
Flashing Red/Green Application/BSP update
(*) Contact Service.
BUS LED
BUS LED LON Bacnet MSTP Bacnet IP Modbus
Ready for
Communication. (All Ready for Ready for
Parameter loaded, Communication. The Communication. The
All Communication
Solid Green Neuron configured). BACnet Server is started. BACnet Server is started.
running
Doesn't indicate a It doesn't indicate an It doesn't indicate an
communication with other active communication active communication
devices.
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BUS LED LON Bacnet MSTP Bacnet IP Modbus
Startup. The LED stays
Startup, or one configured
yellow until the module
Solid channel not
Startup Startup receives a IP Address,
Yellow communicating to the
therefore a link must be
Master
established.
All configured
No Communication to Communications down.
BACnet Server down.
Neuron (internal error, BACnet Server down. Means no communication
Automatically a restart
Solid Red could be solved by Automatic restart after 3 to the Master. The timeout
after 3 seconds are
downloading a new LON seconds is initiated. can be configured. In case
initiated.
application) that the timeout is zero the
timeout is disabled.
Communication not
possible to the Neuron.
Flashing
The Neuron must be
Yellow
configured and set online
over the LON Tool.
Be careful to avoid damages to the plastic cover. The new battery shall be placed in the proper battery holder which is
highlighted in the picture, respecting the polarities indicated into the holder itself.
3.6 Optional Remote User Interface
As an option an external Remote HMI can be connected on the UC. The Remote HMI offers the same features as the
inbuilt display plus the alarm indication done with a light emitting diode located below the bell button.
All viewing and setpoint adjustments available on the unit controller are available on the remote panel. Navigation is
identical to the unit controller as described in this manual.
MicroTech® III
The Remote HMI can be extended up to 700m using the process bus connection available on the UC. With a daisy-chain
connection as below, a single HMI can be connected to up to 8 units. Refer to the specific HMI manual for details.
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Password: SBTAdmin!
The Main Menu page will be displayed. The page is a copy of the onboard HMI and follows the same rules in terms of
access levels and structure.
In addition it allows to trend log a maximum of 5 different quantities. It’s required to click on the value of the quantity to
monitor and the following additional screen will become visible:
Depending on the web browser and its version the trend log feature may not be visible. It’s required a web browser
supporting HTML 5 like for example:
• Microsoft Internet Explorer v.11,
• Google Chrome v.37,
• Mozilla Firefox v.32.
These software are only an example of the browser supported and the versions indicated have to be intended as minimum
versions.
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4 WORKING WITH THIS UNIT
Starting from factory setup, unit On/Off can be managed by the user using the selector Q0, placed in the electrical panel,
which can switch between three positions: 0 – Local – Remote.
0 Unit is disabled
Rem Unit On/Off is managed through the “Remote On/Off” physical contact.
(Remote) Closed contact means unit enabled.
Opened contact means unit disabled.
Refer to the electrical wiring diagram, Field Wiring Connection page, to find the references about
Remote On/Off contact. Generally, this contact is used to bring out from the electrical panel the
on/off selector
Some chiller models can be equipped with additional selectors Q1 - Q2 used to enable or disabled specific refrigerant
circuit.
0 Circuit 1 is disabled.
1 Circuit 1 is enabled.
Unit controller provides also additional software features to manage unit start/stop, that are set by default to allow unit start:
1. Keypad On/Off
2. Scheduler (Time programmed On/Off)
3. Network On/Off (optional with communication modules)
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Scheduler Unit start/stop can be time programmed for each weekday
Circuit #X Disable Circuit #X disabled
Enable Circuit #X enabled
Test Circuit #X in test mode. This feature has to be used only from trained person or Daikin service
Scheduler programming is available going in Main Page → View/Set Unit → Scheduler menu
For each weekday can be programmed up to six time bands with a specific operating mode. First operating mode starts at
Time 1, ends at Time 2 when will start the second operating mode and so on until the latest.
When the Fan Silent Mode function is enabled the chiller noise level is reduced decreasing the maximum speed allowed
for fans. Maximum Speed of Fans is reduced to 75% in order to reduce noise level.
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4.1.3 Network On/Off
Chiller On/Off can be managed also with serial protocol, if the unit controller is equipped with one or more communication
modules (BACNet, Modbus or LON). In order to control the unit over the network, follow below instructions:
The unit can work with a primary or a secondary setpoint, that can be managed as indicated below:
As first step the primary and secondary setpoints need to be defined. From main menu, with user password, press on
Setpoint.
Cool LWT 1 Ranges of the Cool, Heat, Ice Primary cooling setpoint.
Cool LWT 2 setpoint are reported in the Secondary cooling setpoint.
Ice LWT IOM of every specific unit. Setpoint for Ice mode.
Max LWT High limit for Cool LWT1 and Cool LWT2
Min LWT Low limit for Cool LWT1 and Cool LWT2
HR EWT Sp Heat Recovery Entering Water Setpoint
HR Dif Heat Recovery Water Temperature
differential
HR Lock Limit Heat Recovery Lock Limi
HR Delta Sp Heat Recovery Delta Setointp
The change between primary and secondary setpoint can be performed using the Double setpoint contact, always
available in the user terminal box, or through the Scheduler function.
In order to change between primary and secondary setpoint with the Scheduler, refer to the section 4.1.2.
When the scheduler function is enabled, the Double setpoint contact is ignored
When the operating mode Cool/Ice w/Glycol is selected, the Double Setpoint contact will be used to switch between
the Cool and Ice mode, producing no change on the active setpoint
To modify the active setpoint through network connection, refer to Network control section 4.5.
The active setpoint can further modified using the Setpoint Reset function as explained in the section 4.10.3.
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4.3 Unit Mode
The Unit Mode is used to define if the chiller is working to produce chilled or heated water. Current mode is reported in
the main page to the item Unit Mode.
Depending on the unit type, different operating modes can be selected entering, with maintenance password, in the Unit
Mode menu. In the table below are listed and explained all modes.
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Like the On/Off and setpoint control, also the unit mode can be modified from network. Refer to Network control section
4.5 for more details.
This mode implies that the time needed to start the compressors, after an Off period, could be delayed until a maximum of
90 minutes.
For time critical application, the energy saving function can be disabled by the user to ensure the compressor start within
1 minute from unit On command.
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Unit Switch The Q0 selector is set to 0 or the or the Remote On/Off contact is
opened.
Test Unit mode set to Test. This mode is activated to check operability of
onboard actuators and sensors. Check with the local maintenance if
the Mode can be reverted to the one compatible with unit application
(View/Set Unit – Set-Up – Available Modes).
Scheduler Disable Unit is disabled by Scheduler programming
1. Close the physical contact “Local/Network Switch”. Refer to unit electrical wiring diagram, Field Wiring
Connection page, to find the references about this contact.
Network Control menu returns all main values received from serial protocol.
Parameter Range Description
Control Source Local Network control disabled
Network Network control enabled
Actual Control Local,Network Active control between Local/BMS.
Enable - On/Off command from network
Mode - Operating mode from network
Cool LWT - Cooling water temperature setpoint from network
Heat LWT - Heating water temperature setpoint from network
Ice LWT - Ice water temperature setpoint from network
Current Limit Sepoint for current limitation from BMS
Capacity Limit - Capacity limitation from network
Remote Server Remote server enable
Refer to communication protocol documentation for specific registers addresses and the related read/write access level.
Other compressors start Controlled Temperature > Setpoint + Stage Up DT Controlled Temperature < Setpoint - Stage Up DT
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Last compressor stop Controlled Temperature < Setpoint - Shut Dn DT Controlled Temperature > Setpoint - Shut Dn DT
Other compressors stop Controlled Temperature < Setpoint - Stage Dn DT Controlled Temperature > Setpoint - Stage Dn DT
A qualitative example of compressors start-up sequence in cool mode operation is shown in the graph below.
When controlled temperature is within the deadband (DB) error from the active setpoint (AS), unit capacity will not be
changed.
If the leaving water temperature decreases below (Cool Mode) or rises above (Heat Mode) the active setpoint (AS), unit
capacity is adjusted to keep it stable. A further decreasing (Cool Mode) or increasing (Heat Mode) of the controlled
temperature of the Shut Down DT offset (SD) can cause circuit shutdown.
Thermostat
Control OFF Thermostat Control ON Thermostat Control OFF
AS+S
U
Temperature
Controlled
DB Capacity Unload
AS
AS-SD
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Parameter Range Description
Start Up DT Delta temperature respect the active setpoint to start the unit
(startup of first compressor)
Shut Down DT Delta temperature respect the active setpoint to stop the unit
(shutdown of latest compressor)
Stage Up DT Delta temperature respect the active setpoint to start a compressor
Stage Down DT Delta temperature respect the active setpoint to stop a compressor
Stage Up Delay Minimum time between the compressors startup
Stage Down Delay Minimum time between the compressors shutdown
Ice Cycle Delay Unit standby period during Ice mode operation
Max Circuits Run Limit to the number of circuit to be used
Next Circuit On Shows next circuit to be started up
Next Circuit Off Shows next circuit number to be stopped
4.7 Date/Time
The unit controller is able to take stored the actual date and time, that are used for:
1. Scheduler
2. Cycling of standby chiller with Master Slave configuration
3. Alarms Log
Remember to check periodically the controller battery in order to maintain updated date and time even when there
is no electrical power. Refer to controller maintenance section
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4.8 Pumps
The UC can manage one or two water pumps for both evaporator and, for W/C units, condenser. Number of pumps and
their priority can be set from Main Page→View/Set Unit→Pumps.
Recirculation Minimum time required within flow switch has to in order to allow unit startup
Timer
Pump 1 Hours Pump 1 running hours
Pump 2 Hours Pump 2 running hours
In order to activate Variable Flow Pump, consult the external manual “Pump Control”.
4.9 External Alarm
The External Alarm is a digital contact that can be used to communicate to the UC an abnormal condition, coming from an
external device connected to the unit. This contact is located in the customer terminal box and depending on the
configuration can causes a simple event in the alarm log or also the unit stop. The alarm logic associated to the contact is
the following:
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Rapid Stop Rapid Stop configuration generates an alarm in the controller and performs a
rapid stop of the unit
1. Demand Limit
2. Current Limit
3. Setpoint Reset
4. Softload
All info about this function are reported in the Main Menu → View/set Unit → Power Configuration → Demand Limit
page.
Parameter Description
Unit Capacity Displays current unit capacity
Demand Limit En Enables demand limit
Demand Limit Displays active demand limit
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Capacity
Limit [%]
Maximum
Capacity
Minimum
Capacity
4 20 Demand
Limit [mA]
Parameter Description
Unit Actual Chiller Current
Current
Current Active Current Limit
Limit
4.10.2 Current Limit Current Current Setpoint. Overwrite
Setpoint by external 4-20 mA signal if
Current limit function allows to control unit power consumption Flex Curr Limit is activated. taking
current drawn below a specific limit. If external digital signal is triggered, the function Current Limit is activated, and the
user can set a Current Limit Setpoint defined through the HMI or BAS communication.
If Flexible Current Limit Option is activated, by Commissioning → Configuration → Options → Flex Current Limit, user
can decrease the real limit using an external 4-20mA signal as indicate in the graph below. With 20 mA real current limit is
set to Current Limit Setpoint, whereas with 4 mA signal the unit is unloaded until minimum capacity.
Current
Limit [A]
Current Limit
Setpoint
Flexible
Current
Limit [mA]
4 20
All info about this function are reported in the Main Menu → View/set Unit → Power Configuration → Current Limit
page.
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In order to set the desired setpoint-reset strategy, go to Main Menu → Commission Unit → Configuration → Options
and modify the Setpoint Reset parameter, according to the following table:
Parameter Description
Max Reset Max Setpoint Reset (valid for all active modes)
Start Reset DT Used on Setpoint Reset by Evaporator DT
Max Reset OAT See Setpoint Reset by OAT Reset
Strt Reset OAT See Setpoint Reset by OAT Reset
Each strategy needs to be configured (although a default configuration is available) and its parameters can be set
navigating to Main Menu → View/Set Unit → Power Conservation→ Setpoint Reset.
Note that the parameters corresponding to a specific strategy will be available only once the Setpoint Reset has been set
to a specific value and the UC has been restarted.
The active setpoint is calculated applying a correction which is a function of ambient temperature (OAT). As temperature
drops below the Start Reset OAT (SROAT), LWT setpoint is gradually increased until OAT reaches the Max Reset OAT
value (MROAT). Beyond this value, the LWT setpoint is increased by the Max Reset (MR) value.
A
S
OAT
MROAT SROAT
The active setpoint is calculated applying a correction based on an external 4-20mA signal. 4 mA corresponds to 0°C
correction, while 20 mA corresponds to a correction of the active setpoint as set in Max Reset (MR).
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AS Parameter Range
Max Reset (MR) 0.0°C 10.0°C
Start Reset DT 10.0°C 29.4°C
LWT SP + MR
Max Reset OAT (MROAT) 10.0°C 29.4°C
LWT SP
Signal
4mA 20mA
The Return Reset may affect negatively the chiller operation when operated with variable flow. Avoid to use this
strategy in case of inverter water flow control.
AS
Parameter Range
LWT SP + MR
Max Reset (MR) 0.0°C 10.0°C
Start Reset DT 10.0°C 29.4°C
0 SRT
4.10.4 Softload
Soft Loading is a configurable function used to ramp up the unit capacity over a given time period, usually used to influence
building electrical demand by gradually loading the unit. To enable Softload, go to the page:
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Once the Softload Ramp and the Starting Cap have been set, if the Softload is enabled, the machine is forced to ramp up
the capacity based on settings. It works when the machine is starting from 0%, reaching the maximum load with the speed
settable by the customer.
Parameter Description
Softload Enables soft loading
Enable
Softload Duration of the soft load ramp
Ramp
Starting Begin capacity limit. Unit will
Cap increase capacity from this
value to 100% over the time
specified by the Softload
Ramp setpoint.
If the Softload is enabled when the machine is already running, if the Starting Cap>Actual Capacity, the Softload will ramp
up the Capacity with the speed set by the customer.
Parameter Description
Average Voltage Returns the average of the three chained voltages and links to the Voltage Data page
Average Current Returns the current average and links to the Current Data page
Average Power Returns the average power
Active Power Returns the active power
Power Factor Returns the power factor
Active Energy Returns the active energy
Frequency Returns the active frequency
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4.12 Controller IP Setup
The Controller IP Setup page is located at the path Main Menu → View/Set Unit → Controller IP Setup.
All of the information about current MTIII/MT4 IP Network settings is reported in this page, as shown in the following table:
Note that if the DHCP is set to On and the MTIII/MT4 internet configurations shows the following parameter values
Parameter Value
IP 169.254.252.246
Mask 255.255.0.0
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Gateway 0.0.0.0
PrimDNS 0.0.0.0
ScndDNS 0.0.0.0
then an internet connection problem has occurred (probably due to a physical problem, like the Ethernet cable breaking).
The Daikin on Site(DoS) page can be accessed navigating through Main Menu → View/Set Unit → Daikin On Site.
In order to use the DoS utility, the customer has to communicate the Serial Number to Daikin company and subscribe to
the DoS service. Then, from this page, it is possible to:
Among all the services provided by DoS, the Remote Update option allows to remotely update the software currently
running on the PLC controller, avoiding an in-situ intervention of maintenance personnel. To this purpose, just set the
Remote Update parameter to Enable. Otherwise, keep the parameter set to Disable.
In the unlikely event of PLC replacement, the DoS connectivity can be switched from the old PLC to the new one just
communicating the current Activation Key to Daikin company.
Parameter Description
Apply Changes No, Yes
Comp Freq Compressor Frequency
Fans Number of fans available.
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Heat Recovery Disable, Enable
When this is done the controller will need to be reset by applying the changes.After the reboot all the heat recovery data
and settings will be displayed on the HMI.
Additionally the Heat Recovery setpoint and differential will become visible and can be adjusted as needed:
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Rapid restart is activated under the following conditions:
• The power failure exists for up to 180 seconds
• The unit and circuit switches are ON.
• No unit or circuit alarms exist.
• The unit has been running in the normal Run state
• The BMS Circuit Mode setpoint is set to Auto when the control source is Network
If the power failure is more than 180 seconds, the unit will start based on the setting of the Stop-to-Start cycle timer
(minimum setting of 3 minutes) and load per standard unit without Rapid Restart.
When Rapid Restart is active, the unit will restart within 30 seconds of power restoration. The time to restore full load is
less than 3 minutes.
For the TZC model, the possibility to employ a set of software options has been added to the functionality of the chiller, in
according with the new Microtech 4 installed on the Unit. The Software Options do not require any additional hardware and
regard communication channels and the new energy functionalities.
During the commissioning the machine is delivered with the Option Set chosen by the customer; the Password inserted is
permanent and depends on the Serial Machine Number and the Option Set selected.
In order to check the current Option Set:
Parameter Description
Password Writable by Interface/Web Interface
Option Name Option Name
Option is activated.
Option Status
Option is not activated
The Option Set and the Password are updated in the Factory. If the customer wants to change its Option Set, he needs to
contact the Daikin Personnel and asks for a new password.
As soon as the new password is communicated, the follow steps allow the customer to change the Option Set by himself:
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1. Wait for the circuits are both OFF, then, from the Main Page, Main Menu→Unit Enable→Unit→Disable
2. Go to Main Menu→Commission Unit→Configuration→Software Options
3. Select the Options to Activate
4. Insert the Password
5. Wait for the States of the selected options going to On
6. Apply Changes→Yes (it will reboot the controller)
The Password is changeable only if the machine is working in safe conditions: both the circuits are
in the State Off.
If the Controller is broken and/or it needs to be replaced for any reason, the customer needs to configure the Option Set
with a new Password.
If this replacement is scheduled, the customer can ask to Daikin Personnel for a new Password and repeat the steps in
chapter 4.15.1.
If there is no enough time to ask for a Password to Daikin Personnel (ex. an expected failure of the controller), a set of
Free Limited Password is provided, in order not to interrupt the machine’s working.
These Passwords are free and visualized in:
The Password is changeable only if the machine is working in safe conditions: both the circuits are
in the State Off.
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• Cooling Capacity
• Power Input
• Efficiency-COP
An integrated estimation of these quantities is provided. Go to the page:
Main Menu→View / Set Unit→Energy Monitoring
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5 ALARMS AND TROUBLESHOOTING
The UC protects the unit and the components from operating in abnormal conditions. Protections can be divided in
preventions and alarms. Alarms can then be divided in pump-down and rapid stop alarms. Pump-down alarms are activated
when the system or sub-system can perform a normal shutdown in spite of the abnormal running conditions. Rapid stop
alarms are activated when the abnormal running conditions require an immediate stop of the whole system or sub-system
to prevent potential damages.
The UC displays the active alarms in a dedicated page and keep an history of the last 50 entries divided between alarms
and acknowledges occurred. Time and date for each alarm event and of each alarm acknowledge are stored.
The UC also stores alarm snapshot of each alarm occurred. Each item contains a snapshot of the running conditions right
before the alarm has occurred. Different sets of snapshots are programmed corresponding to unit alarms and circuit alarms
holding different information to help the failure diagnosis.
In the following sections it will also be indicated how each alarm can be cleared between local HMI, Network (by any of the
high level interfaces Modbus, Bacnet or Lon) or if the specific alarm will clear automatically. The following symbols are
used:
Allowed
Not allowed
Not foreseen
Reset Notes
Local HMI Automatically clears when the signal
Network returns in the allowed range.
Auto
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BadSetPtOverrideInput Check for right value of the unit’s
String in the alarm snapshot controller output in case input signal is
BadSetPtOverrideInput into allowed range.
Reset Notes
Local HMI Automatically clears when the signal
Network returns in the allowed range.
Auto
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Local HMI Automatically clears when the
Network communication is re-established.
Auto
Reset Notes
Local HMI The alarm is automatically cleared when
Network the problem is solved.
Auto
NOTE: What above applies in case of configuration of the external fault digital input as Event
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Pass3TimeOver 1dayleft Temporary Password Inserted is going to
Reset expire. One day is left before Option set is Notes
unactived.
Local HMI
Network
Auto
5.1.12 Heat Recovery Entering Water Temperature sensor fault (A/C units only)
This alarm is generated any time that the input resistance is out of an acceptable range.
Symptom Cause Solution
Unit status is Off. Sensor is broken. Check for sensor integrity according table
All circuits are stopped with a normal and allowed kOhm (k) range.
shutdown procedure. Check correct sensors operation
Bell icon is moving on controller’s display. Sensor is shorted. Check if sensor is shorted with a
String in the alarm list: resistance measurement.
UnitAlHREwtSen Sensor is not properly connected (open). Check for absence of water or humidity on
String in the alarm log: electrical contacts.
UnitAlHREwtSen Check for correct plug-in of the electrical
String in the alarm snapshot connectors.
UnitAlHREwtSen Check for correct sensors wiring also
according electrical scheme.
Reset Notes
Local HMI
Network
Auto
5.1.13 Heat Recovery Leaving Water Temperature sensor fault (A/C units only)
This alarm is generated any time that the input resistance is out of an acceptable range.
Symptom Cause Solution
Heat Recovery is Off Sensor is broken. Check for sensor integrity.
Bell icon is moving on controller’s display. according table and allowed kOhm (k)
String in the alarm list: range.
UnitAlHRLvgSen Check correct sensors operation
String in the alarm log:
UnitAlHRLvgSen Sensor is shorted. Check if sensor is shorted with a resistance
String in the alarm snapshot measurement.
UnitAlHRLvgSen Sensor is not properly connected (open). Check for absence of water or humidity on
electrical contacts.
Check for correct plug-in of the electrical
connectors.
Check for correct sensors wiring also
according electrical scheme.
Reset Notes
Local HMI
Network
Auto
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Bell icon is moving on controller’s display. Entering and leaving water temperature Check cabling of the sensors on the unit
Bell icon is moving on controller’s display. sensors are inverted. controller.
String in the alarm list: Check offset of the two sensors with the
Unit HRInvAl water pump running
String in the alarm log: Entering and leaving water pipes are Check if the water flows in counter flow
Unit HRInvAl reversed respect to refrigerant.
String in the alarm snapshot
Unit HRInvAl Water pump operate reverse. Check if the water flows in counter flow
respect to refrigerant.
Reset Notes
Local HMI
Network
Auto
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Local HMI
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Auto
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Check if this value is in accordance with
String in the alarm list: chiller application, therefore check about
StartInhbtAmbTempLo the proper application and utilization of the
String in the alarm log: chiller.
StartInhbtAmbTempLo Improper operation of Outside Ambient Check for proper operation of OAT sensor
String in the alarm snapshot Temperature sensor. according information about kOhm (k)
StartInhbtAmbTempLo range related to temperature values.
Reset Notes
Local HMI It clears automatically with a 2.5°C of
Network hysteresis.
Auto
5.2.6 Outside Air Temperature sensor fault alarm (A/C units only)
This alarm is generated any time the input resistance is out of an acceptable range.
Symptom Cause Solution
Unit status is Off. Sensor is broken. Check for sensor integrity.
All circuits are stopped with a normal
shutdown precedure. Check correct sensors operation
Bell icon is moving on controller’s display. according table and allowed kOhm (k)
String in the alarm list: range.
UnitOffAmbTempSen Sensor is shorted. Check if sensor is shorted with a
String in the alarm log: resistance measurement.
UnitOffAmbTempSen Sensor is not properly connected (open). Check for absence of water or humidity on
String in the alarm snapshot electrical contacts.
UnitOffAmbTempSen Check for correct plug-in of the electrical
connectors.
Check for correct sensors wiring also
according electrical scheme.
Reset Notes
Local HMI
Network
Auto
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Local HMI
Network
Auto
Before resetting the Emergency Stop button please verify that the harmful condition has been removed.
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All circuits are stopped immediately.
Bell icon is moving on controller’s display.
String in the alarm list: Inlet temperature to the evaporator is too Increase the inlet water temperature.
UnitOffEvapWaterTmpLo low.
String in the alarm log: Flow switch is not working or no water flow. Check the flow switch and the water pump.
UnitOffEvapWaterTmpLo
String in the alarm snapshot Sensors readings (entering or leaving) are Check the water temperatures with a
UnitOffEvapWaterTmpLo not properly calibrated. proper instrument and adjust the offsets
Wrong freeze limit setpoint. The freeze limit has not been changed as
a function of glycol percentage.
Reset Notes
Local HMI It’s required to check if the evaporator has
Network any damage due to this alarm.
Auto
5.3.9 Heat Recovery Water Freeze Protect alarm (A/C units only)
This alarm is generated to indicate that the heat recovery water temperature (entering or leaving) has dropped below a
safety limit. Control tries to protect the heat exchanger starting the pump and letting the water circulate.
Symptom Cause Solution
Unit status is Off. Water flow too low. Increase the water flow.
All circuits are stopped immediately.
Bell icon is moving on controller’s display. Inlet temperature to the heat recovery is Increase the inlet water temperature.
String in the alarm list: too low.
UnitOff HRFreeze Sensors readings (entering or leaving) are Check the water temperatures with a
String in the alarm log: not properly calibrated proper instrument and adjust the offsets
UnitOff HRFreeze
String in the alarm snapshot
UnitOff HRFreeze
Reset Notes
Local HMI
Network
Auto
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5.3.10 OptionCtrlrCommFail (A/C units only)
This alarm is generated in case of communication problems with the AC module.
Symptom Cause Solution
Unit status is Off. Module has no power supply Check the power supply from the
All circuits are stopped immediately. connector on the side of the module.
Bell icon is moving on controller’s display. Check if LEDs are both green.
String in the alarm list:
Check if the connector on the side is tightly
OptionCtrlrCommFail
inserted in the module
String in the alarm log:
OptionCtrlrCommFail Module address is not properly set Check if module’s address is correct
String in the alarm snapshot referring to the wiring diagram.
OptionCtrlrCommFail Module is broken Check if LED are on and both green. If
BSP LED is solid red replace the module
Check if power supply is ok but LEDs are
both off. In this case replace the module
Reset Notes
Local HMI
Network
Auto
5.3.11 Power Fault (only for A/C units with the UPS option)
This alarm is generated when the main power is Off and the unit controller is powered by the UPS.
Resolution of this fault requires a direct intervention on the power supply of this unit. Direct intervention on the
power supply can cause electrocution, burns or even death. This action must be performed only by trained
persons. In case of doubts contact your maintenance company.
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occur from a certain unit cooling capacity
level, or because of certain working
condition (i.e. high values of OAT);
In these cases the issue can be related
with the sizing of power cables.
There is a short-circuit on the unit. Check for correct electrical isolation
condition of each unit’s circuit with a
Megger tester.
Reset Notes
Local HMI
Network
Auto
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Evaporating pressure sensor is not Check for proper operation of evaporating
working properly. pressure sensor.
Compressor on circuit is internally Check compressors on circuits.
damaged with a mechanical problems for
example on internal check-valve, or on
internal spirals or vanes.
Reset Notes
Local HMI
Network
Auto
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5.4.7 CxCmp1 MaintCode02 (A/C units only)
This alarm indicates that a component in the inverter may require verification or even a replacement.
Symptom Cause Solution
Circuit status is On. The capacitors in the inverter, may require Contact your service organization to get
The compressor keep operating as a verification or a replacement. the problem solved.
normal.
Bell icon is moving on controller’s display.
String in the alarm list:
CxCmp1 MainCode02
String in the alarm log:
CxCmp1 MainCode02
String in the alarm snapshot
CxCmp1 MainCode02
Reset Notes
Local HMI
Network
Auto
Reset Notes
Local HMI
Network
Auto
This alarm is generated to indicate that the sensor is not reading properly.
Symptom Cause Solution
Circuit status is Off. Sensor is shorted. Check for sensor integrity.
The circuit is switched off with the normal
shutdown procedure. Check correct sensors operation
Bell icon is moving on controller’s display. according information about kOhm (k)
String in the alarm list: range related to temperature values.
Cx Liquid Temperature Sensor is broken. Check if sensor is shorted with a
String in the alarm log: resistance measurement.
Cx Liquid Temperature Sensor is not properly connected (open). Check for correct installation of the sensor
String in the alarm snapshot on refrigerant circuit pipe.
Cx Liquid Temperature Check for absence of water or humidity on
sensor electrical contacts.
Check for correct plug-in of the electrical
connectors.
Check for correct sensors wiring also
according with electrical scheme.
Reset Notes
Local HMI
Network
Auto
This alarm is generated to indicate that the sensor is not reading properly.
Symptom Cause Solution
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Circuit status is Off. Sensor is shorted. Check for sensor integrity.
The circuit is switched off with the normal
shutdown procedure. Check correct sensors operation
Bell icon is moving on controller’s display. according information about Volts (V)
String in the alarm list: range related to temperature values.
Cx Liquid Pressure Sensor is broken. Check if sensor is shorted with a
String in the alarm log: resistance measurement.
Cx Liquid Pressure Sensor is not properly connected (open). Check for correct installation of the sensor
String in the alarm snapshot on refrigerant circuit pipe.
Cx Liquid Pressure Check for absence of water or humidity on
sensor electrical contacts.
Check for correct plug-in of the electrical
connectors.
Check for correct sensors wiring also
according with electrical scheme.
Reset Notes
Local HMI
Network
Auto
Reset Notes
Local HMI
Network
Auto
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Circuit status is Off. Cooling solenoid valve is not operating Check electrical connection of the solenoid
The circuit is switched off with the normal properly. valve.
shutdown procedure. Check refrigerant charge. Low refrigerant
Bell icon is moving on controller’s display. charge can cause overheating of the Vfd
String in the alarm list: electronic.
CxCmp1 VfdOverTemp Check for obstructions in the pipe.
String in the alarm log:
CxCmp1 VfdOverTemp Vfd Heater not properly connected. Check if Vfd heater is switched off when
String in the alarm snapshot the Vfd temperature increases.
CxCmp1 VfdOverTemp Check if the contactor that commands the
Vfd heater can switch propertly.
Reset Notes
Local HMI
Network
Auto
Reset Notes
Local HMI
Network
Auto
Reset Notes
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Local HMI
Network
Auto x 2 attempts (W/C only)
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5.6.2 EXV Driver Extension Communication Error (W/C units only)
This alarm is generated in case of communication problems with the EEXVx module.
Symptom Cause Solution
Circuit status is Off. Module has no power supply Check the power supply from the
All circuits are stopped immediately. connector on the side of the module.
Bell icon is moving on controller’s display. Check if LEDs are both green.
String in the alarm list:
Cx OffEXVCtrlrComFail Check if the connector on the side is tightly
String in the alarm log: inserted in the module
Cx OffEXVCtrlrComFail Module address is not properly set Check if module’s address is correct
String in the alarm snapshot referring to the wiring diagram.
Cx OffEXVCtrlrComFail Module is broken Check if LED are on and both green. If
BSP LED is solid red replace the module
Check if power supply is ok but LEDs are
both off. In this case replace the module
Reset Notes
Local HMI
Network
Auto
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Check for correct sensors wiring also
according electrical scheme.
Reset Notes
Local HMI
Network
Auto
Reset Notes
Local HMI
Network
Auto
Reset Notes
Local HMI
Network
Auto
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5.6.9 EXV Driver Error (A/C units only)
This alarm indicates an abnormal condition of the EXV Driver.
Symptom Cause Solution
Circuit status is Off. Hardware Error Contact your service organization to get
Circuit is immediately stopped. the problem solved.
Bell icon is moving on controller’s display.
String in the alarm list:
Cx OffEXVDrvError
String in the alarm log:
Cx OffEXVDrvError
String in the alarm snapshot
Cx OffEXVDrvError
Reset Notes
Local HMI
Network
Auto
5.6.10 EXV Motor Not Connected (TZ B and TZC units only)
This alarm indicates an abnormal condition of the EXV Driver.
Symptom Cause Solution
Circuit status is Off. Valve not connected. Referring to the wiring diagram check if the
Circuit is immediately stopped. valve is correctly connected to the module.
Bell icon is moving on controller’s display.
String in the alarm list:
Cx OffEXVMotor
String in the alarm log:
Cx OffEXVMotor
String in the alarm snapshot
Cx OffEXVMotor
Reset Notes
Local HMI
Network
Auto
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Reset Notes
Local HMI
Network
Auto
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Local HMI
Network
Auto
Reset Notes
Local HMI
Network
Auto
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5.6.18 Low Pressure alarm
This alarm is generated in case the evaporating pressure drops below the Low Pressure Unload and the control is not able
to compensate to this condition.
Symptom Cause Solution
Circuit status is Off. Transitory condition like a fan staging (A/C Wait until the condition is recovered by
The compressor does not load anymore or units). EXV control
even unload, circuit is stopped Refrigerant charge is low. Check sight glass on liquid line to see if
immediately. there is flash gas.
Bell icon is moving on controller’s display. Measure sub-cooling to see if the charge is
String in the alarm list: correct.
CxCmp1 OffEvpPressLo Protection limit not set to fit customer Check the evaporator approach and the
String in the alarm log: application. corresponding water temperature to
CxCmp1 OffEvpPressLo evaluate the low pressure hold limit.
String in the alarm snapshot High Evaporator Approach. Clean the evaporator
CxCmp1 OffEvpPressLo Check the quality of the fluid that flows into
heat exchanger.
Check the glycol percentage and type
(ethilenic or propilenic)
Water flow into water heat exchanger is too Increase the water flow.
low. Check that evaporator water pump is
operating correctly providing the required
water flow.
Evaporating pressure transducer is not Check the sensor for proper operation and
working properly. calibrate the readings with a gauge.
EEXV is not working correctly. Check if pump-down can be finished for
It’s not opening enough or it’s moving in pressure limit reached;
the opposite direction. Check expansion valve movements.
Check connection to the valve driver on the
wiring diagram.
Measure the resistance of each winding, it
has to be different from 0 Ohm.
Water temperature is low Increase inlet water temperature.
Check the low pressure safeties settings.
Reset A/C units W/C units Notes
Local HMI
Network
Auto
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Circuit status is Off. Ambient temperature is too low Check the operating envelope for this
The circuit is stopped. machine.
Bell icon is moving on controller’s display.
String in the alarm list:
Cx OffNbrRestarts
String in the alarm log:
Cx OffNbrRestarts
String in the alarm snapshot
Cx OffNbrRestarts
Reset Notes
Local HMI
Network
Auto
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EEXV is not working correctly. Check if pump-down can be finished for
It’s not opening enough or it’s moving in pressure limit reached;
the opposite direction. Check expansion valve movements.
Check connection to the valve driver on the
wiring diagram.
Measure the resistance of each winding, it
has to be different from 0 Ohm.
Reset Notes
Local HMI
Network
Auto
Resolution of this fault requires a direct intervention on the power supply of this unit.
Direct intervention on the power supply can cause electrocution, burns or even death. This action must be
performed only by trained persons. In case of doubts contact your maintenance company.
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Local HMI The alarm clears automatically when the
Network voltage is reduced to an acceptable limit.
Auto
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EWAD/H TZ B
D-EOMZC00309-1EN
EWAD/H TZC
Operation Manual
EWAD_MZ
56/57
EWAD/H TZ B
D-EOMZC00309-1EN
EWAD/H TZC
Operation Manual
EWAD_MZ
57/57