AL TASNIM MANUFACTURING LLC

HAZARD IDENTIFICATION & RISK ANALYSIS

Risk Assessment for precast Manufacturing
Title
Element
MS Ref. No. ATM-HSE –HIRA-032 Date 25th March - 2024
Analysis by Raja ayyavu Dinakaran Reviewed by Rejimon Varghese Approved by Ranjith Ravindran
1. Hazards and Risk Identifications 2. Risk Evaluations and Controls
Health, Safety Hazards Health, Safety Risks Initial Risk
Person in-
Sl. Activity and Environmental and Environmental Rating Law / Residual Risk
Control Measures charge
No. Description Aspects Impacts Compliance Ratings
L S R (P/C)
(Potential Hazards) (Effects)
 Ensure all the working crew go
through the site HSE Induction
 The entire dismantling area will
be cordoned-off.
 A stand-by person will be made
available to ensure that no one
is crossing underneath.
 Sufficient warning signage will
be displayed.
 Material will be kept stacked
and secure.
 All the people will be equipped Project
with life line and personal fall engineer, Site
 Work site hazard, As per
PLANNING FOR  Property damage, arrestor during dismantling Engineer,
1.  Inadequate job 4 3 12 MD/286- 2 3 6
THE WORK  Lost working time process. 2008
Safety Officer
description and
 The dismantling process will be Supervisors.
carried out only by trained
scaffolders.
 A pre-task briefing will be given
prior to start the work in each
shift.
 Continuous supervision will be
intact to monitor the activity
by the scaffold supervisor.
 Supervisor must be discuses
job description/ Risk
Assessment in the tool box talk
with all crew members

Page 1 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Ensure work permit system

implemented and all the
elements of a safe system of
work are in place before
people are allowed to work
 Method statement need to
prepare and communicated to
crew.
 Post warning/ caution signs in
multi-language.
 Ensure all personnel have
attended HSE Induction
Training
 Valid Permit to Work is present
at the working area, signed and
validated by responsible
persons and necessary
documentations required
 Conduct Safety Toolbox
Meeting prior to start activity
 Fall protection- Incase lanyard
don’t allow 100% tie in, lifeline
and inertia shall be used as
additional preventive measure.
 Provide Exclusion zone around
work zone and keep one
worker to stop any
unauthorised entry.
 Full time supervision.
 Use of task specific PPE
 No Person is allowed to climb
on a Suspended structure
 Maintain Clear access/egress in
the work area

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 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Manual handling training to be

 Hit by precast provided and records kept for
units/ falling verification.
load.  Ensure all the material must be
 Hit to objects. placed at their right places.
 In appropriate  25 kg will be maximum weight
lifting/ slinging to be carried by one person.
techniques.
 Proper access will be
 Traffic issues.
maintained prior to start task.
 Failure of lifting.
 Slip/Trip/Fall on  Close supervision to be
same level. provided.
 Blended mirror.  Tool box talk to be conducted
 Work related with work force by supervisor
upper limb daily.
disorder.  Proper housekeeping must be
 Natural insured on daily basis/ all the
Disorder.
 Back injury materials to be kept/ stacked Site Engineer
MECHANICAL  or Ergonomic As per
 Slip, trip and fall properly. and
2. AND MANUAL disorder. 4 4 16 MD/286- 2 4 8
HANDLING  Lifting the material
accident/ serious  Supervisor shall ensure that all 2008
Supervisor
personal injury work crews wear PPEs at all
unsafely
 Unskilled/ times as per the nature of
inexperienced work.
people/no proper  Avoid working under direct sun
training. light in the hot summer season
 Improper super if possible or reduce the
vision/ bad human working period.
behavior.
 Provide sufficient drinking
 Bad housekeeping.
water at site.
 No proper PPEs
provided and worn.  Make sure proper illumination
 Supervisor must make sure
 No proper working that proper working platform
platform/ access and with safe access/ egresses are
egress. provided to perform the job
 No proper fire safely.
prevention provision.  Provide fire extinguisher at
work location.
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 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Use of heavy duty hand gloves

during cutting.
 Proper equipment’s to be
utilized
 Equipment’s shall inspected
and in good condition
 Trained operators to be
utilized
 Adequate base for storing shall
 Injury from slip, trip be provided.
and fall.  Do not store on walkways and
Site Engineer
 Improper stacking  Injury from falling exits. As per
STACKING OF and
3.
MATERIALS
and storing of materials/objects 3 3 9  Materials shall be stacked MD/286- 2 3 6 Supervisor
materials  Damage of property away from edges and floor 2008
and materials openings.
  Proper Housekeeping must be
maintained.
 Adequate Supervision to
ensure good housekeeping of
the area
 Proper/Less stacking of
materials
 Working at height  When working at Height- Use
 Handlling Material  Personal injury full body harness with 100% Tie Site Engineer
WORK AT As per and
4. HEIGHT
 Dropped Objects  Imputation 4 4 16
off. MD/286- 3 4 12 Supervisor
 Collapse of Structure  Fracture  Train employees on work at 2008 Scaffold
 slips and trips  Fatality height safety and the use of fall Supervisor
 Adverse Weather arrest systems (full body
harness with 100% Tie off).
(This will includes how to wear
and use)
 Life lines will be provided and
properly secured

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 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 When working at Height- Use

full body harness (Double
lanyards) with 100% Tie off.
 YOYO/ Retractable will used
while working at edge to
prevent from falling hazard.
 Proper access needs to
maintain for all time.
 If using ladder access, the work
force needs to maintain 3 point
contact while ascending and
descending from Ladder
 Carrying material while
ascending and descending from
Ladder is prohibited.
 Guard rails with attached
retractable inertia rail to be use
for Roof activity.
 All persons should wear hard
helmet with helmet chin strap.
 Ensure the area is free from
obstructions/ opening
 In case of an emergency main
contractor’s rescue
arrangements will be initiated.
 Ensure a proper and safe
access to the working area.
 Never stack materials too close
to the edge and install toe-
boards where material/tools
are likely to fail onto personnel
beneath
 Site engineer/ supervisor must
make sure that only trained/

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 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

experienced people are

allowed to work.
 Proper housekeeping must be
insured on daily basis/ all the
materials to be kept/ stacked
properly.
 Supervisor shall ensure that all
work crews wear PPEs at all
times as per the nature of
work.
 Make sure proper illumination.
 Proper/Less stacking of
materials
 Ensure the area is free from
obstructions/ floor opening
 Only Certified Scaffolder are to
erect and dismantling scaffold.
 Scaffolding need to be
inspected and signed off by
certified scaffold inspector
 PPE (Suitable Fall Protection)
 Training and daily Tool Box
Talk by supervisor for whole
crew.
 Nails, nailing with  Adequate Supervision to
hammer, sharp ensure good housekeeping of
corners Tools.
the area
 Falling objects
 Working at height  Personal injury  Proper/Less stacking of
FORM WORK
 Manual handling.  Imputation materials Site
As per client
5.
ACTIVITY
 Dropped Objects  Fracture 4 3 12  When working at Height- Use requirements
3 3 9 Engineer/Sup
 Collapse of Structure  Material damage full body harness with 100% Tie ervisor
 slips and trips off.
 Adverse Weather
 Train employees on work at
height safety and the use of fall
arrest systems (full body
Page 6 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

harness with 100% Tie off).

(This will includes how to wear
and use)
 Proper access needs to
maintain for all time.
 If using ladder access, the work
force needs to maintain 3 point
contact while ascending and
descending from Ladder
 Carrying material while
ascending and descending from
Ladder is prohibited.
 Ensure the area is free from
obstructions/ opening
 Work Supervisor to Train
employees of correct manual
lifting techniques
 Shift only denailed woods.
 Examine size/weight of object
before lifting and ask for
assistance.
 Use all mandatory PPE + hand
gloves
 Exercise vigilance while
handling objects.
 Do not work alone.
 Training and daily Tool Box Talk
by supervisor for whole crew.
 Incorrect manual  Entanglement  Site supervisor shall implement
handling.
 Handling material the following:
REBAR  Bar may slip from Site
guide after cutting.
containing sharp  Use correct method for As per client
6. BENDING object e.g. nails 4 3 12 requirements
3 3 9 Engineer/Sup
FIXING ACTIVITY  Incorrect use of handling bar. ervisor
protruding from
and defective wood. 
bending machine.
 Fall of object  Wear correct fitting gloves.

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 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Position of  Untrained person  Work Supervisor to Train

operating switch
 Equipment operated employees of correct manual
not at the proper lifting techniques
by untrained /
place.
unauthorized  Shift only denailed woods.
 Rebar snapping person.  Examine size/weight of object
during bending
operation.  Instant stopping of before lifting and ask for
 Untrained person. the machine during assistance.
emergency is 
 Incorrect Use all mandatory PPE + hand
difficult.
technique/posture gloves
of lifting load.  Worker falling onto
 Exercise vigilance while
the rebar
handling objects.
 Personal injury
 Do not work alone.
 Imputation
 Bar to be secured in clamp.
 Fracture
 Only experienced person to be
 Material damage employed for the job.
 Barricade and signage the area
 Authorized competent
operator.
 Regular maintenance and daily
check of machine.
 Provide key switches so that
unauthorized operation can be
prevented.
 Key shall be with authorized
operator when machine not in
use.
 Emergency switch to be
manned always
 Bar bending machine shall be
fitted with two switches.
 Operators switch on the
operator’s side and emergency
STOP switch on the other side
 Rebar shall be bent using
suitable machine such as hand
operated bending machine.
Page 8 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

The bending operation shall

not require men to use
excessive strength or body
weight.
 Use scaffold for the work at
height.
 Wear safety harness and hook
on to prevent fall.
 Use mushroom caps on sharp
ends.
 Movement of  Incorrect material  Right equipment.
materials by plant. handling technique  Use competent operator.
 Incorrect use of or
defective plant,
 Unauthorized  Trained banksman.
equipment Mixer,
incompetent  Regular maintenance and
operator. inspection of plant
JCB, Dumper.
 Movement of  Inadequate  Use metal hook for adjusting
Concrete Mixer maintenance of rubber flap
Skip plants.  Adequately designed and
 Exposure to  Hand getting checked form work
cement dust, mixed trapped between  Proper access with a work
concrete & platform to do the necessary
admixtures the skip and activities.
CONCREATING  Inadequate access rubber flap.  Use PPE – including eye, As per client
Site
7. 4 3 12 3 3 9 engineer/Sup
OF ELEMENTS for working/  Collapse of form breathing and hearing requirements
ervisor
cleaning/ work / concrete protection.
maintenance of work.  Use inspected scaffold,
mixer machine
 Make shift unsafe barricade area.
 Nails, nailing with
hammer, sharp
arrangement  Warning signs.
corners Tools.  Prolonged exposure  Tool box talk
 Fall / trip to dust/ cement and
 Site Supervisor to Train
 Dust / Cement. noise.
employees of correct manual
 Noise.  Unauthorized lifting techniques
 Unstable form work movement of  Training employees of correct
persons. manual lifting techniques
 Bad housekeeping.  Examine size/weight of
 Defective scaffolding. object before lifting and ask

Page 9 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

for assistance. Use hand

gloves, safety shoes
 The supervisor shall implement
the following:
 Good ventilation.
 Follow manufactures
instructions and MSDS or
 SHOC cards.
 Use of correct type of personal
protective
 Maintain personal hygiene by
cleaning exposed parts with
potable water.
 Avoid compressed air for
cleaning cement dust from
body and clothes. PPE such as
chemical masks, rubber
/nitrile gloves, safety goggles,
and other PPEs as per MSDS or
SHOC cards
 Unauthorized  Risk assessment must be
peoples’  Collision of Crane/ communicated among the
involvement.
Serious accident working crews & operators
 Poor lighting
 Lack of awareness of
 Positioning on prior to start the activity.
the risk involved in underground utilities  Ensure the people involved in
LOADING,UNLO might cause the the job understand the risks Site
the job
Engineer/
ADING &  No restriction to damage of utility involved in the job and they As per
Lifting
8. enter in the working because of crane’s 4 4 16 also know and understand MD/286- 3 4 12 Supervisor
SHIFTING OF 2008
area heavy load which will what their responsibilities are And Site
ELEMENTS  Collision with the be a leading factor of in case of an emergency like Supervisor
existing facilities serious accident. falling from height.
 Un even ground  Slipping Tripping and  Restrict unauthorized people’s
condition
Falling hazard. involvement by barricading the
 Unauthorized
operators’  Property damage Crane radius area by barriers
involvement and warning signs.

Page 10 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 No proper access  Vacate all non-essential

routes persons from the area prior to
 Positioning of crane lifting activity.
nearby trenches or
 PTW in place.
on underground
utilities.  Ensure that other existing
 Equipment’s’ failure facilities over the crane are far
/ failure of rigging from the crane’s boom and
gears other exposing parts of the
 Handling the load crane to avoid collision
without using the tag  The ground where crane is
lines/ supposed to be positioning
 Improper handling of should be leveled.
the load
 Approved Lifting Plan
 Poor lighting
 Competent & certified
 Crane tilts /load
falling. operator and rigger should
 Incorrect positioning only be allowed to carry the
of load under hook. job.
 Increase in lifting  Proper access/ routs must be
radius and ensured
overloading of the  Make sure not to position the
crane crane nearby trenches or on
 Miscommunication underground utilities which
between signalman
might get damage because of
and crane operator
crane’s heavy load.
 All lifting gears must be third
party certified and load should
be as per safe working capacity
of the crane
 Material must be hold (with
tag lines) until fully set on the
fixing/working area
 Make sure that signal man is
there to give the signal while
crane is reversing.
 Proper lighting must be
ensured.
Page 11 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Any defects shall be

immediately reported and
damaged/ defective lifting
gears must be removed
immediately
 Compacted ground and fully
extended outer riggers, outer
riggers away from the edges of
trenches/excavations and steel
mats should be used for out
riggers.
 Ensure the slings are being
hooked at proper place of the
load so that the load can be
handled in a balanced position.
 Ensure the crane is being
operated safely and the safe
working load and maximum
working radius shall never be
exceeded.
 Ensure that crane has SAFE
LOAD INDICATIORS in working
condition
 Make sure the communicative
devices are working properly.
 Skilled personnel to be allowed
to work.
 Lifting must be stopped during
heavy wind or rain
 Close supervision by
competent supervisor
 Make sure the personal
involved in the job are wearing
proper PPEs as per the nature
of work.

Page 12 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Ensure all loose items are

removed prior to lifting activity
 Restrict the workmen
movement around the lifting
zone & underneath area
 Work site ergonomics ensured.
 Ensure and engage physically
fit personnel for the task.
 Correct PPE to be used.
 Provision of first aid facility
 Unsafe or unsuitable ensured at site.
hand and power  Tool Box Talk/ HSE Induction.
tools  Scaffold access and egress will
 Unskilled manpower  Electrocution. be used by approved 3rd party.
 Lack of supervision  Slip, trip and fall  All cables must be in Good
USING HAND
 Poor electrical cable  Injuries from rotating Working Condition.
HELD TOOLS
 Unauthorized work parts. As per Site Engineer
AND POWER  Power tools should be fitted
9. permits  Injuries from falling 4 4 16 MD/286- 3 3 9 and
TOOLS(For with proper safety guard.
Fininghing  No proper PPEs tools 2008 Supervisor
provided and worn  Fire.  Ensure proper handling and
activity)
 No safe guard in place  Eye injury due to disc usage of tools.
over the rotating rupture  Electrical Equipment used at
parts of the site to be 110V volts.
equipment’s  Ensure all tools and cables are
fitted with industrial plugs.
 Only Experienced Persons will
be appointed on power tools.
 Availability of Fire
Extinguishers at working
location.
 Unskilled employee  Close supervision.
USE OF on work  Personal injury
 Only green tagged scaffold will Site Engineer
SCAFFOLDING  Improper supervision  Fall from As per and Scaffold
be allowed to be used as
10. (ERECTION &  Unauthorized height/accident 4 4 16 MD/286- 3 3 9 Supervisor/
DISMANDLING) rectification in  Fracture working platform, which is 2008 Inspector
scaffolding working  Fatality properly inspected by Scaffold
platform inspector.

Page 13 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Poor house keeping  General lighting task lighting

 Material kept at the must be provided.
edges of the  Suitable and sufficient lighting
scaffolding
must be provided for all access
 Broken wheels for
roads, escape routes and work
Mobile scaffold
 Push/ Moving Mobile
locations.
scaffold with person  Ensure a safe working
over to it platform/scaffold with proper
 Working over Floor handrails and intermediate
opening cover rails.
 Unauthorized putting  When working at Height- Use
and removing of full body harness (Double
scaffold tags lanyards) with 100% Tie off.
 Wet working platform
 Ensure employees used proper
 Falling of materials
fall arrest systems such as full
onto personnel
underneath. body harness with lanyards or
 No proper training to lifelines and hook the harness
work on scaffold. to a proper anchorage point
wherever fixing handrails is not
practicable.
 Before using Mobile scaffold,
all wheels must be checked and
locks need to be open fully
before been used.
 Any damaged wheel found on
mobile scaffold must not been
used.
 No person will be allowed
standing over mobile scaffold
while pushing or shifting. This
awareness will be
communicated in TBT.
 Floor openings must be
secured and covered all time.
No mobile scaffold will be

Page 14 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

allowed working over to floor

opening cover.
 Make shift arrangements on
mobile scaffold will be not
accepted.
 Overhead temporary Lighting
and cables will be taken care to
avoid damage.
 Toe boards shall be provided at
all sides of the working
platform, fully planked, no gaps
or opening.
 Ensure a proper and safe
access to the working area.
 Train employees on work at
height safety and the use of
fall arrest systems (full body
harness with 100% Tie off).
 Volatile vapours of  Lighters/matchboxes or
chemicals /solvents in any other flame/spark
combustible range producing source shall not
coming into contact
be allowed inside/near
 Ignition source with ignition source.
chemical storage area.
 Person not using PPE  Direct exposure to
or non-provision of chemicals such as  No smoking sign boards
suitable PPE. inhalation, ingestion, shall be displayed at the
 Paint and solvent  absorption, Ingestion entrance of chemical As per
PAINTING AND
fumes Fire/explosion, fatality, store. client Engineer/Sup
11. HANDLING OF 3 4 12 2 3 6
CHEMICALS
 Manual Handling  Skin diseases, lung  Provide DCP type fire requireme ervisor
 Working at height. diseases, cancer, extinguisher. nts
 Approach too close to poisoning, respiratory  Follow fire fighting
edge complaints, chemical
measures as per MSDS or
 Unsecured work burns etc.
SHOC cards.
platform
 Provide adequate quantity
of drinking water.
 Scheduling works in cooler
times of the day.
Page 15 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Incorrect  Scheduled rest breaks.

technique/posture of  Provide sun shades.
lifting load
 Provide measures to
 .Back injury/slip disc,
increase ventilation
Personal injury
wherever possible.
 Training workers on health
hazards.
 Site Supervisor to Train
employees of correct
manual lifting techniques
 Erect work platform.
 Adherence to safe work
procedures.
 Use of mechanical
equipment.
 Edge protection.
 Use of restraining PPE
(Safety Harness
 Inspection of location
before staring the job.
 Use of restraining PPE.
 Safety nets where appropriate.
 Flying particles  Use of proper protective
 Exposures to metal
 Contact with hot slag, gears.
fumes and to UV
metal chips sparks  Adequate ventilation
Radiation .
and hot electrodes.
 Health ill effects such  Use of proper personal
 Exposure to noise protective equipment such
as metal fume fever,
from arc welding as welding shield welding As per
skin disease, cuts and
equipment or apron welding gloves Site
crushed toes and client
12. WELDING  working in noisy area 4 4 16  Use of hearing protection 2 4 8 engineer/Site
fingers. requireme
 Incorrect such as ear plugs/ear supervisor
 Burn injuries, eye nts
technique/posture of muffs.
/face/skin injuries.
lifting load. UV and
 Back injury/slip disc.  Site Supervisor to Train
infrared radiation. employees of correct
 Personal injury.
 Earthling manual lifting techniques
 Arc eye or welders
 Exposure to UV and  Use of proper protective
flash, skin cancer.
infrared radiation. gears such as welding

Page 16 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Create sparks, which  Electrical shock to shield with helmet, body

could cause fire if personnel protection (welding apron)
comes in contact with  Noise induced hearing etc.
flammable material. loss.  The electrical equipment
 Personal injuries and tools shall be daily
 Throat and lung inspected by the supervisor
irritation and by the operator before
starting the work and
during the work. All mobile
electrical equipment shall
be fitted with a 30 mA
ELCB.
 All earth connections shall
be clamped directly to the
work.
 Ensure that flammable
materials are stored in safe
manner well away from
work area
 Proper routing of cables.
 Maintenance of good
housekeeping
 Equipment / Plant  Reassess your work
operated by untrained practices to reduce vehicle
operator. movements within your
 Untrained banksman. premises by re-siting
 Moving Equipment /  Men working close to operations or installing
Plant. plant. equipment such as
 Uneven ground  Unauthorized riding on conveyors.
condition plant As per
VEHICLE  Plan safe traffic routes, Site Engineer /
13.  Driving too fast 4 4 16 MD/286/2 2 4 8
MOVEMENT avoiding any danger areas. Supervisor
 Reversing a vehicle  Toppling of plant/ 008
 Operation of equipment Men Risks can be reduced with
machinery knocked off by speed limits and one-way
 Poor visibility moving plant causing systems.
injury.  Ensure that loads are
 Damage to plant, safely secured.
equipment and  Make sure route surfaces
property. are constructed of suitable
Page 17 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Serious injury, damage. material and properly

drained. Avoid steep
slopes.
 Provide separate routes
for pedestrians where
possible, and barriers or
guard rails if appropriate.
 Ensure routes are clearly
marked using painted lines
and other devices.
 Use signposting to explain
routes and warn of
potential dangers.

 Provide adequate and

suitable parking and
loading bays. For example
these should be on level
ground to reduce risks.
 Provide adequate lighting
throughout, particularly in
areas such as junctions
and routes used by
pedestrians.
 Site Supervisor to
implement the following:-
 Authorized trained
operator.
 Trained banksman for
protection to services and
collision with persons in
vicinity or other
plant/equipment.
 Center of gravity of the plant
/ equipment shall be
maintained.
Page 18 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Operator shall be given tool

box talk explaining all
precautions to be followed

 Tool box talk before start the

job.
 Housekeeping should be done
before, during and after
finishing the job.
 Work areas & means of access
shall be maintained safe and
orderly.
 Sufficient personnel and
equipment shall be provided
 Segregation and to insure compliance with all
disposal housekeeping requirements.
 Suffocation
 Improper disposal of  Work areas shall be inspected As client
 Slip, trip and fall Site Engineer/
14. HOUSEKEEPING waste.
incident
4 3 12 daily for adequate consultant 2 3 6 Supervisor
 Improper housekeeping and findings requirement
 Personnel Injury
transportation of reported daily.
waste.
 Waste material shall not be
thrown down from heights,
instead shall be lowered on
approved containers.
 Materials shall be stored, piled
and arranged according to
sizes, length, flammability,
perish ability, make, and
quality. Extra care should be
taken for materials that require
special storage needs.
 Contractor Emergency
As per
GENERAL procedure included in All concern
15  Emergency Situations  Personal Injury 3 3 9 MD/286- 2 3 6
(EMERGENCY) induction and reiterated in 2008
briefings and Tool box talks.

Page 19 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

 Emergency contact details

posted on site notice boards
and office bulletin boards
 Contractor Emergency facilities
on standby vehicle / clinic
 Trained First aiders available
throughout the site
 Fire points / first aid boxes
available throughout the site
 Assembly points identifications
 Pre task briefing

RISK MATRIX
1. Identify Risks – These may include brainstorming, Interacting with workforces, Site visit, systematic process reviews, Process Hazard Analysis and Job Observations
2. Analyze Risks – Determine consequences and likelihood of each risk. Write these items onto the table next to each risk.
Severity Likelihood
Level Descriptor Level Descriptor
1 Minor 1 Improbable
2 Appreciable 2 Remote
3 Serious 3 Occasional
4 Major 4 Probable
5 Catastrophic 5 Frequent
3. Evaluate Risks –Use the grid below to identify the level of risk.
How severely could it How likely is it to be that bad?
- + + + ++
Hurt someone or how will could it make someone? 1- Unlikely to likely to occur more Common or
Extremely Could possibly or
7=Low Risk, 8-14= Medium Risk, 15-19= High Risk, 20-25= very high risk occur than once repeating
unlikely to occur known to occur
occurrences
Minor (Not significant / No lost time) 1 2 3 4 5
Appreciable (First aid required) 2 4 6 8 10
Serious (medical attention and several days off work) 3 6 9 12 15
Major (Fatality) 4 8 12 16 20
Catastrophic (Multiple fatality) 5 10 15 20 25
4. Identify and evaluate existing risk controls – Identify what happens already to manage the risks and consider how well these strategies are working (good, adequate, variable). How does this
effect the level of risk? Fill these items in on the table. If you are not happy with the level of risk at this stage proceed to step 5.

Page 20 of 21
 HAZARD IDENTIFICATION & RISK ANALYSIS
Initial Risk
Health, Safety Hazards Health, Safety Risks Rating Person in-
Sl. Activity Law / Residual Risk
and Environmental and Environmental Control Measures charge
No. Description Compliance Ratings
Aspects Impacts L S R (P/C)

5. Further risk treatments and opportunities for improvement – What actions are needed to bring risks to an acceptable level (these actions are incorporated into other planning processes and
include responsibilities, resources and timelines)? What opportunities are there for improvement? Write these onto the table.

Page 21 of 21