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Quality Engineering - QB - Unit 3

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22 views

Quality Engineering - QB - Unit 3

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itzshiva.006
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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OIE 354 Quality Engineering – Unit 3

Sl.No Description of Questions CO k-


Level
1 In the manufacture of the balance wheel for speed control device, finished CO3 K4
wheels are tested for dynamic balance on a test stand at 6,000 rev/min. if a
vibration force in excess of 85 g cm/ s2 results the balance must be re-machined.
Because of the critical nature of this test control charts for X bar and R are
maintained using a sub group size of four. Warning limits at 2 σ and standard 3
σ control limits are used as well. The process has been operating in control at an
estimated X double bar of 74 g cm/ s2 and an σ ‘of 3.4. Calculate the warning
limits and Control limits for X bar and R chart .( 9 Marks)

2 A certain manufacturing process has exhibited linear increasing trend. CO3 K4

Sub.Gr Avg Range Sub.Gr Avg Range Sub.Gr Avg Range


1 198.8 7 6 204.8 9 11 210.0 9
2 197.6 2 7 205.4 10 12 214.4 8
3 204.6 10 8 210.6 9 13 211.8 16
4 203.8 12 9 209.2 7 14 211.8 6
5 205.6 17 10 207.8 16 15 213.8 8

Sample averages and ranges for the past 15 subgroups, taken every minutes in
subgroups of 5 items are given in table. Find the linear trend line to these data
and plot a trended X bar control chart with 3 σ limits
3 The daily analysis of CO2 as CaO at any intermediate stage in a chemical CO3 K4
manufacturing Process is as given below

Date 1 2 3 4 5 6 7 8 9
CO2 as 0.53 0.62 0.63 0.54 0.50 0.50 0.51 0.53 0.56
CaO
Date 10 11 12 13 14 15 16 17 18
CO2 as 0.64 0.57 0.56 0.55 0.65 0.59 0.60 0.69 0.65
CaO
Date 19 20 21 22 23 24 25 26
CO2 as 0.65 0.67 0.71 0.78 0.82 0.82 0.88 0.82
CaO

Compute 3 day moving average and moving ranges and plot a chart for each.
Base your control limits on X double of 0.66 and R of 0.085 both obtained from
past data
4 Explain the multivariate chart with suitable illustration CO3 K2
5 Purity of chemical were tested for 30 numbers. The company guarantees a CO3 K4
percentage of 99% with a standard purity aimed of 99.4 %. The standard
deviation is 0.10. Plot the CUSUM Chart with the horizontal interval of 0.20 and
a vertical reading as 2 standard deviation

Sample 1 2 3 4 5 6 7 8 9
No
Purity 99.53 99.41 99.39 99.38 99.46 99.32 99.58 99.35 99.41
Sample 10 11 12 13 14 15 16 17 18
No
Purity 99.34 99.30 99.62 99.37 99.40 99.39 99.58 99.29 99.42
Sample 19 20 21 22 23 24 25 26 27
No
Purity 99.28 99.21 99.32 99.13 99.30 99.25 99.30 99.37 99.25
Sample 28 29 30
No
Purity 99.42 99.30 99.12

6 (a) Sketch a normal distribution curve and mark on it 1 σ, 2 σ, 3 σ , 0.5 σ CO3 K2


limits ( 4 marks)
(b) Explain the normal curve and its significance in manufacturing process.

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