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Adi Motor Control Systems

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Adi Motor Control Systems

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scgl94640
Copyright
© © All Rights Reserved
Available Formats
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You are on page 1/ 24

Analog Devices Products

and Signal Chain Solutions


MOTOR CONTROL
SYSTEMS AND
DESIGN

Visit analog.com/motorcontrol
2 Motor Control Systems and Design

Analog Devices’ Motor Control Mission Statement


ADI is positioned to deliver the most innovative motor control market solutions that offer the best in system efficiency, reliability, and
connectivity by focusing its efforts on the highest system performance and industry-leading integration. With ADI’s extensive motor control
system-level knowledge and strategic technology partner alliances, ADI will be able to provide customers with unique system services and
products leading the way to becoming a long-term technology partner.

Table of Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Processors
Typical Motor Control Systems with Functional Mixed-Signal Control Processors. . . . . . . . . . . . . . . . . . . . . . . . . . 11
Descriptions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 DSPs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Digital Isolation with i Coupler® Technology Standard Linear Products


Isolated Gate Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Current Sense Amplifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Isolated Σ-Δ Modulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Difference Amplifiers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Standard Data Isolators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Precision Op Amps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Isolated Communications Transceivers . . . . . . . . . . . . . . . . . . . . . . . 6 Precision Voltage References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
isoPower® Integrated, Isolated DC-to-DC Converters . . . . . . . . . . . . 7 Low Noise MEMS Accelerometers. . . . . . . . . . . . . . . . . . . . 15
Power Management Motor Control Development Platform. . . . . . . . . . . . . . . . 16
Digital Power Factor Correction Controller. . . . . . . . . . . . . . . . . . . . . 8 Isolated Inverter Platform . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
High Speed MOSFET Drivers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 FlexMC Universal AC Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Switching/Multirail Regulators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
FlexMC Low Voltage Kit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Linear Regulators. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
AD-FMCMOTCON2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Position and Current Sense Feedback
Reference Designs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Simultaneous Sampling ADCs . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Resolver-to-Digital Converters. . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Model-Based Design. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Motor Control Architectures and Solutions. . . . . . . . . . . 20
Strategic Partnerships and Alliances. . . . . . . . . . . . . . . . . 22
Online Tools and Resources. . . . . . . . . . . . . . . . . . . . . . . . . . 23
Visit analog.com 3

Introduction
More Stringent Energy Regulations Drive Motor Control Innovations
In today’s expanding industrial marketplace, the demand for electrical power is growing at an unprecedented rate. More than 40% of that electrical
demand comes from industrial electric motors of all sizes. Because of that phenomenon, governments and certification agencies worldwide are
introducing new regulatory legislation and more stringent energy efficiency requirements on electric motor OEMs and end users. Like many great
technological innovations, there needs to be a pressing demand in the market for change.

Analog Devices recognized years ago that this new era of smarter and highly efficient motor control systems would be the new standard for the motor
control industry. As part of that recognition, ADI embarked on an integrated and comprehensive motor control design program in collaboration with our
strategic partners, who are experts in their respective fields (MathWorks,® ARM,® Boston Engineering,® IAR Systems,® and Xilinx®), aimed at addressing
the entire system architecture to achieve the greatest level of efficiency while improving system accuracy and reliability.

By taking a system-level view (see Figure 1) of these new challenges, ADI was able to develop products that not only exceeded the individual
performance specifications but also represented the optimal interface between other functional blocks of the circuit. This system solution approach
enables ADI to offer industrial-based customers a completely integrated solution that fits their specific needs while helping them meet the new, more
stringent energy regulations.

Live Circuit VDC IGBT Module Current Feedback


Options Position Feedback
PWM (6) HE Options
EMI PFC CDC Shunt
Sensors Sensors PMSM
G
Motor RES ENC
ADP3634 D I V , IW 0.5 hp
100 V TO
250 V
TC
5V_ISOW A
E B
IAC AD8515
VDC ADA4897 Z
VAC IDC AD7403 ADuM5000 S
ADP1047
Inrush ADCMP600 5V AD8662 C
15 V_ISO AD8515
ADP7102 Trip
5 V_ISO AD8515 ADN4662
AD7417 ENPWM AD8515 AD2S1210
ENPFC
ADP121
3 V3_ISO
ADuM1250 ADuM1310 ADuM1310 ADuM1401
Feedback
Selection
TRIP
RS-485
ADM2682
I 2C PWM GPIO
RS-232 UART
ADM3252
SINC
3 V3 ARM
ADP2118 Power
Cortex®-M4
Mux

ADC
ADM708 Reset

CAN ADSP-CM408F
CAN QEP SPI
ADM3053

Figure 1. Complete system-level motor control solution capabilities.

ADSP-CM408F motor drive control board (EZ-KIT®). Motor drive power board.

For additional information, visit analog.com/motorcontrol.


4 Motor Control Systems and Design

Typical Motor Control System Offering

Inverter
VDC
U

+ V
AC AC
Line Motor
W I V, I W

𝛉, 𝛚
I DC TD
Gate
Drive

Motor Feedback
PWM Control Interface

Command I/F

System and
Communications

 ARM Cortex-M4/SHARC® iCoupler Isolation Technology Offers Complete


Processor Used as Motion Deployment of Different Gate Driver and
Controllers Isolation Technologies  ADI Has Market Leadership in
 Best-in-Class Performance Converters and Amplifiers
and Integration  Current and Voltage
Monitoring Required in Servos
and Performance Drives
Motion Gate Power
Controller Driver Stage

Voltage
Monitoring
Current
Demand Monitoring
Interface
 ADI’s Power Management
Network Products Are Broadly
Interface Applicable Within Motor
Control Systems
 Large Portfolio of Power
Rotor/Load Power and Management Products
 Our Interface Position Feedback Support
Products Include:
CAN, RS-232, and
RS-485  DSP EZ-KIT Lite® Evaluation Boards
 Simulink® Tools Integration
 High Resolution Feedback Sensors Provide Accurate  Motor Control Development
Shaft Position Information Platform for Model-Based Control
 ADI Offers RDCs, ADCs, and Amps Suitable For
Motor Control
Visit analog.com 5

Digital Isolation with i Coupler Technology VDC Inverter

The i Coupler Transformer Isolation Advantage isoPower

XX Smaller size XX Integrate with other functions Isolated


Gate Drive I V, I W

XX Lower cost at high performance XX isoPower


I DC
XX Lower power consumption XX Higher reliability Gate
TD
Isolated
Drive Feedback

Safety and Standards PWM


Motor
ADC
Control
XX 1200 VPEAK working voltage XX Reinforced isolation
XX Guaranteed 8 mm creepage • VDE-0884-10 I/F Data Isolation

XX Basic and functional safety • VDE-0884-11 System and Feedback


Communications Interface Tx/Rx

• IEC 60664 • IEC 60747-5-5


Isolated Communication Interfaces isoPower

• IEC 61800-5-x • UL 1577

Isolated Gate Drivers


Overcoming Limitations of Optocouplers and High Voltage
Gate Driver Solutions
Isolated gate drivers provide electrical isolation as well as strong gate drive capability, which
is often required for safety and robustness in many system architectures. The isolated gate
driver portfolio from Analog Devices offers designers performance and reliability advantages
over designs utilizing optocouplers or pulse transformers. Utilizing ADI’s proven iCoupler
technology, the isolated gate driver family offers the advantage of a maximum propagation
delay of 50 ns, less than 5 ns channel-to-channel matching, a 50-year lifetime for 400 V rms
working voltage, and galvanic isolation in a single package.

Insulation Rating Max Operating Isolated Output (V) Isolated Output (V)
Part Number (kV rms) Temperature (°C) Max Min
ADuM41351 5 125 30 12
ADuM42232 5 125 18 4.5
ADuM3223 3 125 18 4.5
ADuM3221 2.5 125 18 4.5
ADuM3220 2.5 125 18 4.5
ADuM7223 2.5 125 18 4.5
ADuM7234 1 105 18 12
1
ISOINV-EP Evaluate ADI’s new, fully featured isolated gate drivers (ADuM4135) technology in a system-level application at realistic dc bus voltages
(EV-MCS-ISOINVEP-Z).
2
ISOINV Evaluate ADI simple dual isolate gate driver (ADuM4223) technology in a system-level application at realistic dc bus voltages
(EV-MCS-ISOINV-Z).

Isolated Σ-Δ Modulators—Voltage and Current Sensing


The high performance AD7403 isolated Σ-Δ modulator enables more accurate current and volt-
age sense feedback. Wider dynamic range enables the use of smaller shunts, improving system
efficiency and motor to drive matching. Superior modulator performance coupled with an external
clock of 20 MHz provides flexibility in performance/latency trade-offs in applications such as
robotics where dynamic response is important. The AD7403 also features an isolation scheme with
a higher continuous working voltage (VIORM) than the previous generation and is offered in packages
providing 8.3 mm creepage and clearance.

Part Number Clock (MHz) VIORM (VPEAK) Package


AD7400A 10 (int) 891 16-lead SOIC_W
AD7401A 20 (ext) 891 16-lead SOIC_W
AD7403 20 (ext) 1250 16-lead SOIC_IC, 8-lead SOIC_IC,
AD7402 10 (int) 1250 8-lead SOIC_IC
AD7405 20 (ext) LVDS 1250 16-lead SOIC_IC

For additional information, visit analog.com/i Coupler.


6 Motor Control Systems and Design

Standard Data Isolators


Digital Isolators Deliver Peak Performance Insulation Rating Max Data Rate Max Operating
Without Compromise Channel Count
(kV rms) (Mbps) Temperature (°C)
Digital isolators with iCoupler technology enable designers to implement 1 2.5, 3 Up to 150 Up to 125
isolation in designs without the cost, size, power, performance, and 2 2.5, 3.75, 5 Up to 150 Up to 125
reliability constraints found with optocouplers. With more than one billion
3 2.5 Up to 150 Up to 125
channels shipped into the field, these magnetically isolated products are a
safe, reliable, and easy to use alternative to optocouplers. 4 2.5, 3.75, 5 Up to 150 Up to 125
5 1, 2.5 10 105
The new family of robust iCoupler digital isolators incorporate on-off
keying (OOK) architecture, providing the best combination of signal 6 1 25 105
reliability and performance with the highest available noise immunity,
lowest EMI, and highest surge capability for applications in noisy, harsh,
and unpredictable environments.

Digital Isolator Solution Optocoupler Solution


Avago Recommended
R1 Interface Circuit
D1 C2

R5
R2 HCPL-0631
C1 C2
D2
R6
ADuM1401
D4
10 mm

Data HCPL-0601 Data


25 mm
Converter R3 Converter

R7
C1
HCPL-0601
16 mm C3
R4
D3 R8

17 mm

Isolated RS-485 Transceivers for Intersystem


Communication in Motor Control V CC VISOOUT
These isolated transceivers integrate Analog Devices i Coupler technology
to combine a 3-channel isolator, a three-state differential line driver, isoPower DC-to-DC Converter

a differential input receiver, and Analog Devices iso Power dc-to-dc


converter into a single package. The devices are powered by a single Oscillator Rectifier

5 V or 3.3 V supply, realizing a fully integrated signal and power isolated


RS-485 solution. The parts are fully specified over the industrial
temperature range and are available in a highly integrated, 16-lead, Regulator V ISOIN

wide-body SOIC package with >8 mm creepage and clearance. These


devices enable designers to isolate communications in design without
Digital Isolation iCoupler
the cost, size, power, and reliability constraints found with traditional Transceiver

isolation products.
Y
TxD

Encode Decode D
Z

Part Insulation Rating ESD Protection Data Rate Power Supply


Number (kV rms) (kV) RS-485 (VNOM )
DE

Encode Decode
ADM2682E 5 15 16 Mbps 3.3, 5
ADM2687E 5 15 500 kbps 3.3, 5
ADM2582E 2.5 15 16 Mbps 3.3, 5
A
RxD

Decode Encode R
ADM2587E 2.5 15 500 kbps 3.3, 5
B
RE

GND1 GND2
Isolation
Barrier

For additional information, visit analog.com/i Coupler.


Visit analog.com 7

isoPower Integrated, Isolated DC-to-DC Converters


These isolated dc-to-dc converters expand ADI’s isolated power
portfolio by providing designers with a compact, easy to implement,
cost-effective approach to meet both isolated power and data require-
ments. The combination of size and output power also addresses the
growing space and power constraints engineers must consider when
designing motor drives.

Insulation Rating Max Data Rate Propagation Delay Isolated Output Supply Isolated Output
Part Number (kV rms) (Mbps) (ns) (mA) (V) Min
ADM3260 2.5 1 95 30 4.5
ADuM5000 2.5 — — 100 3.3
ADuM5200 2.5 25 60 100 3.3
ADuM5400 2.5 25 60 100 3.3
ADuM6000 5 — — 100 3.3
ADuM6200 5 25 60 100 3.3
ADuM6400 5 25 60 100 3.3

The iso Power Difference

NEW

DC-to-DC module. isoPower solution. Optocoupler design.

For additional information, visit analog.com/i Coupler.

Nonisolated Interface Devices


Analog Devices offers a wide range of RS-232, RS-422, and RS-485
transceivers to suit many applications. The RS-232 specification allows
for reliable data transmission from one transmitter to one receiver at data
rates of up to 20 kbps over relatively short distances (up to 50 feet). On
more recent RS-232 transceiver chips, data rates of up to 1 Mbps are
achievable over shorter distances (up to 5 feet). The RS-485 specification
meets the requirements for a truly multipoint communications network,
while the RS-422 specification satisfies simplex multidrop standards.

For additional information, visit analog.com/interface/rs.


8 Motor Control Systems and Design

Power Management
Digital Power Factor Correction (PFC) Controller
The ADP1047 and ADP1048 are PFC controllers with accurate
input power metering capabilities built in. They provide accurate
measurement, such as input and output voltage, input current,
and power. The information can be reported to the microcontroller
of the power supply via the PMBus interface.

Part PWM Housekeeping


Description Key Features VIN (V) Interface EEPROM Protection Package
Number Outputs I/O

Inrush control, real-time efficiency


Single-phase PFC PSON, inrush Programmable
optimization, enhanced dynamic 24-lead
ADP1047 controller with accurate 3.3 I2C/PMBus Yes 2 control, ACOK, ac fault detection,
response, synchronization, and QSOP
power metering PGOOD OCP, OVP, OTP
spread spectrum

Interleaved PFC
controller with accurate Inrush control, real-time efficiency
PSON, inrush Programmable
power metering; capable optimization, enhanced dynamic 24-lead
ADP1048 3.3 I2C/PMBus Yes 2 control, ACOK, ac fault detection,
of supporting high response, synchronization, spread QSOP
PGOOD OCP, OVP, OTP
efficiency bridgeless spectrum, and light load shedding
topology

High Speed MOSFET Drivers


The ADP36xx family of 2 A and 4 A high speed FET drivers complement the ADP1047/ADP1048 digital PFC controllers.
These devices use a standard industry footprint but add faster switching performance and advanced protection features.

Peak Drive Precision


Part Number Description VIN (V) OT Protection OT Warning Signal Package
Current (A) Enable/Shutdown
8-lead MSOP_EP
ADP3654 Dual noninverting 4.5 to 18 4 No No No
8-lead SOIC_N_EP
Dual inverting (33),
ADP3633/ADP3634/ADP3635 9.5 to 18 8-lead MSOP_EP
dual noninverting (34), 4 Yes Yes Yes
ADP3623/ADP3624/ADP3625 4.5 to 18 8-lead SOIC_N_EP
inverting/noninverting (35)

Dual inverting (29),


8-lead MSOP_EP
ADP3629/ADP3630/ADP3631 dual noninverting (30), 9.5 to 18 2 Yes Yes Yes
8-lead SOIC_N
inverting/noninverting (31)

For additional information, visit analog.com/power.


Visit analog.com 9

Integrated Regulators Devices Delivering Best-in-Class Efficiency, System Performance, and Size
ADI regulator products for motor control offer a selection of power integrated point of load (POL) devices supporting a wide range of power distribution
options. This includes standalone switch regulators with 5 V, 12 V, and 24 V process to multirail solutions that support load requirements from the
milliamperes to multiple ampere loads while maintaining effective efficiency and performance; to linear regulators offering low noise solutions that help
increase precision in fine position sensing applications.

Switching/Multirail Regulators
VIN Range VIN Range
Part Number Product Description IOUT Max (A) Part Number Product Description IOUT Max (A)
(V) (V)
1.2 MHz synchronous step- Synchronous step-down
ADP2119 2.3 to 5.5 2
down dc-to-dc regulator dc-to-dc regulator with
ADP2386 4.5 to 20 6
1.2 MHz synchronous step- programmable switching
ADP2120 2.3 to 5.5 1.25 frequency
down dc-to-dc regulator
High efficiency synchronous Synchronous step-down
step-down dc-to-dc regulator dc-to-dc regulator with
ADP2441 4.5 to 36 1
ADP2164 with selectable switching 2.7 to 6.5 4 adjustable switching frequency
frequency 300 kHz to 1 MHz
(600 kHz or 1.2 MHz) Switches:
3-channel regulator with dual Switches:
ADP2300/ 2.3 to 5.5,
ADP5024 3 MHz switching regulator and 1.2 each,
Nonsynchronous step-down ADP2301: 1.2, LDO:
ADP230x 3.0 to 20 one LDO LDO: 0.300
switching regulator ADP2302: 2, 1.7 to 5.5
ADP2303: 3 Switches:
4-channel regulator with dual Switches:
1.2 MHz/600 kHz low 2.3 to 5.5,
ADP5134 3 MHz switching regulator and 1.2 each,
ADP2370 quiescent current step-down 3.2 to 15 0.8 LDOs:
dual LDO LDOs: 0.300
dc-to-dc regulator 1.7 to 5.5
Synchronous step-down 5-channel integrated power Switches:
Switches:
dc-to-dc regulator with solution with quad step-down 4.5 to 15,
ADP2384 4.5 to 20 4 ADP5052 4, 4/1.2, 1.2,
programmable switching synchronous switching LDOs:
LDO: 0.200
frequency regulators and one LDO 1.7 to 5.5

ADP5134 Micro PMU Advantages


Traditional Implementation Micro PMU Implementation

0402 Chip
0402 Chip

Resistor
Resistor

0402 Chip

0402 Chip

0402 Chip

0402 Chip

0402 Chip

0402 Chip
Capacitor

Capacitor

Capacitor

Capacitor
0603 Chip

0603 Chip
Capacitor

Resistor

Resistor
Capacitor

800 mA Buck 0806 Chip


Inductor
5-Lead SOT-23

0402 Chip
Resistor
0402 Chip
Resistor

6.8 mm

0806 Chip 0806 Chip


0603 Chip
Capacitor

0603 Chip
Capacitor

0402 Chip
Capacitor

Inductor Inductor
0402 Chip
Capacitor
0402 Chip
Resistor

0806 Chip ADP5134


800 mA Buck Inductor
5-Lead SOT-23 4-Channel Micro PMU
10.4 mm

0402 Chip
Resistor 0603 Chip 0603 Chip
Capacitor Capacitor
0402 Chip
Capacitor

0402 Chip
Capacitor

0402 Chip
Capacitor

0402 Chip 0402 Chip 0402 Chip 0402 Chip


Resistor Resistor Resistor Resistor

300 mA LDO 300mA LDO


5-Lead SOT-23 5-Lead SOT-23 10.6 mm
0402 Chip
Resistor

0402 Chip
Resistor

25% Less Board Space Required

0402 Chip 0402 Chip 0402 Chip


Resistor Capacitor Resistor

9.3 mm

Linear Regulators
VIN Range VIN Range
Part Number Product Description IOUT Max (A) Part Number Product Description IOUT Max (A)
(V) (V)
Ultralow noise CMOS ADM7170/ADM7171/
ADP151 2.2 to 5.5 0.2 Low noise, high PSRR LDO 2.3 to 6.5 0.5/1.0/2.0
linear regulator ADM7172
ADP7102: 0.300,
ADP7102/ADP7104 Low noise CMOS LDO 3.3 to 20 Low quiescent current CMOS
ADP7104: 0.500 ADP124/ADP125 2.3 to 5.5 0.5
linear regulator
Low noise CMOS LDO
ADP7105 3.3 to 20 0.5
with soft start ADP222/ADP223/ Dual, low noise, high PSRR
2.5 to 5.5 0.300 each
ADP7118 Low noise CMOS LDO 2.7 to 20 0.2 ADP224/ADP225 linear regulators
Low noise, high PSRR Triple, low noise, high PSRR
ADP7142 2.7 to 40 0.2 ADP322/ADP323 2.5 to 5.5 0.200 each
CMOS LDO linear regulators

Ultralow noise, high Low noise, negative linear –2.7 to


ADM7150 4.5 to 16 0.8 ADP7182 –0.200
PSRR LDO regulator –28
10 Motor Control Systems and Design

Position and Current Sense Feedback


Simultaneous Sampling ADCs
Current, Voltage, and Position Sensing Products
ADI offers an extensive portfolio of simultaneous sampling ADCs incorporating high performance, resolution, and accuracy with multiple
channel combinations that serve a variety of motor control feedback and sensing needs. Small packaged dual devices are ideal for position
sensing applications such as robotics or for current sensing in space constrained IDMs. Bipolar input devices suit current and voltage feed-
back in high power applications. Multichannel devices suit the topologies of multiaxis designs while fast conversion times offer low latency
resulting in fast dynamic response.

No. Total
Sample Rate/ Resolution
Part Number Simultaneous Channel
Sim Channel (Bits)
Channels Count
AD7265/AD7266 2 12 1 MSPS/2 MSPS 12
AD7262/AD7264 2 2 1 MSPS 12/14
3 MSPS/
AD7352/AD7356/
2 2 5 MSPS/ 10 to 16
AD7357
4.75 MSPS
AD7656-1/
AD7657-1/ 6 6 250 kSPS 16/14/12
AD7658-1
AD7606/
AD7606-6/ 8/6/4 8/6/4 200 kSPS 16
AD7606-4
AD7607/AD7608/
8 8 200 kSPS 14/18/18
AD7609
AD7366/AD7367 2 4 1 MSPS 12/14
500 kSPS to
ADAS3023 8–8 8 16
125 kSPS
AD7902/AD7903 2 2 1 MSPS 16

For additional information, visit analog.com/SimultaneousSamplingADCs

Resolver-to-Digital Converters
Many motor control systems operate at variable shaft rotation speeds.
To provide the most accurate position information, a system with flex-
ible resolution is required. The resolver-to-digital converter that provides
resolution change on-the-fly is the AD2S1210. This converter delivers an
integrated solution including an excitation oscillator with programmable
frequency, programmable threshold levels, very wide analog input range,
and information indicating the exact nature of detected faults. The
AD2S1210 provides a high level of functionality required to interface to
resolvers with a reduced number of external components.

Max Tracking Rate


Part Number Resolution (Bits) Accuracy (Arcmin) (rps)
AD2S1200 12 11 1000
AD2S1205 12 11 1250
AD2S1210 10 to 16 2.5 3125

For additional information, visit analog.com/RTD-ADCs.


Visit analog.com 11

Processors
Processor Value System Value Out of Box Experience
XX ARM and DSP cores XX Embedded sinc filters for isolated Σ-Δ XX Support of MATLAB® and model-based design
XX Strong DMA capability XX High amount of local RAM and flash XX 230 VAC and 48 VDC development platforms
XX Real-time Ethernet (1588) XX Fast embedded 16-bit ADCs XX Strong local support team
XX High performance/cost ratio

Motor Control ASSPs—ADSP-CM40x Mixed-Signal Processors for


High End Drive and Servo Control ADC
PWM Motor
Control
ADSP-CM40x mixed-signal processors offer control processing performance combined with
high speed, high accuracy analog-to-digital conversion aimed at the needs of next-generation Sync

industrial motor drives and servos. Based on the ARM Cortex-M4, the ADSP-CM40x combines AFE
Timer
industry-leading 240 MHz core clock speed, large 384 kB SRAM, and 2 MB flash memories
Σ
with industry-leading dual 16-bit ADCs. In addition to its raw digital and analog performance Sinc3
capabilities, the ADSP-CM40x offers a number of features including sinc filters for glueless
connection to AD740x Σ-Δ modulators and a harmonic analysis engine for power spectrum Trip

analysis.

Model Package Speed (MHz) SRAM/Flash Dual ADC Accuracy (ENOB) Comms
ADSP-CM409CBCZ-AF 19 mm × 19 mm, 212-ball CSP_BGA 240 384 kB/2 MB 13 USB, Ethernet
ADSP-CM408CSWZ-AF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 13 USB, Ethernet
ADSP-CM408CSWZ-BF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 13 USB
ADSP-CM407CSWZ-AF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 11 USB, Ethernet
ADSP-CM407CSWZ-BF 24 mm × 24 mm, 176-lead LQFP 240 384 kB/2 MB 11 USB
ADSP-CM403CSWZ-CF 14 mm × 14 mm, 120-lead LQFP 240 384 kB/2 MB 13 None
ADSP-CM403CSWZ-EF 14 mm × 14 mm, 120-lead LQFP 150 128 kB/512 kB 13 None
ADSP-CM403CSWZ-FF 14 mm × 14 mm, 120-lead LQFP 100 128 kB/256 kB 13 None
ADSP-CM402CSWZ-EF 14 mm × 14 mm, 120-lead LQFP 150 128 kB/512 kB 11 None
ADSP-CM402CSWZ-FF 14 mm × 14 mm, 120-lead LQFP 100 128 kB/256 kB 11 None

Peripherals
System Control Blocks

JTAG, SWD, PLL and Fault Event System 1× TWI/I2C


CoreSight™ Trace Power Management Management Control Watchdogs

4× Quadrature
Enclosure

12× PWM Pairs

L1 Cache
Microcontroller L1 Memory 8× Timer

16 kB
L1 Instruction Up To 384 kB 2× CAN
Cache Parity-Eenabled
Zero-Wait-State SRAM

3× UART
GPIO (40 OR 91)

Cortex-M4

2× SPI

System Fabric 2× Sport

1× EMAC
with IEEE 1588
(Optional)
L3 Memory Analog Front End
Harmonic Analysis Engine
(HAE) Static Memory
Up to 2 MB Flash ADCC DACC Controller
(Executable) ASYNC
Hardware Functions
Interface

2× ADC Sinc Filters


(16-Bit) 2× DAC

USB FS OTG
(Optional)

For additional information, visit analog.com/ADSP-CM40x.


12 Motor Control Systems and Design

ADSP-214xx SHARC Floating-Point DSPs for Motion Controllers and High End Drive and Servo Control
The SHARC® processor family dominates the floating-point DSP market with exceptional core performance, memory size, memory performance, and cost
per MFLOP. As the fourth generation of SHARC 32-bit floating-point DSPs, the ADSP-214xx continues the legacy with unparalleled performance and
features. The ADSP-214xx processors incorporate up to 800 MMACs of performance, 5 MB of on chip memory, FFT/FIR/IIR accelerators, and a host of
external memory interfaces and peripherals that make these processors well suited for motion controllers and high end motor drive and servo systems.

Model Package Speed (MHz) On-Chip SRAM (MB) GPIOs Parallel Interfaces Accelerators
ADSP-21469BBCZ-3 24 mm × 24 mm, 176-lead LQFP 450 5 34 DDR2, AMI, link ports FFT/FIR/IIR
ADSP-21489BSWZ-3A 14 mm × 14 mm, 100-lead LQFP 350 5 32 — FFT/FIR/IIR
ADSP-21489BSWZ-3B 24 mm × 24 mm, 176-lead LQFP 350 5 34 SDRAM FFT/FIR/IIR
ADSP-21489BSWZ-4A 14 mm × 14 mm, 100-lead LQFP 400 5 32 — FFT/FIR/IIR
ADSP-21489BSWZ-4B 24 mm × 24 mm, 176-lead LQFP 400 5 34 SDRAM FFT/FIR/IIR
ADSP-21488BSWZ-3A 14 mm × 14 mm, 100-lead LQFP 350 3 32 — FFT/FIR/IIR
ADSP-21488BSWZ-3B 24 mm × 24 mm, 176-lead LQFP 350 3 34 SDRAM FFT/FIR/IIR
ADSP-21488BSWZ-4A 14 mm × 14 mm, 100-lead LQFP 400 3 32 — FFT/FIR/IIR
ADSP-21488BSWZ-4B 24 mm × 24 mm, 176-lead LQFP 400 3 34 SDRAM FFT/FIR/IIR

Low Power SHARC Floating-Point Processor


Model Package Speed (MHz) On-Chip SRAM (MB) Interface Power @ 50 MHz
ADSP-21477BCPZ-1A 88-lead LFCSP 200 2 SDRAM, AMI, PWM 50 mW

SIMD Core Internal Memory

Instruction 5 Stage Block 0 Block 1 Block 2 Block 3


Cache Sequencer RAM/ROM RAM/ROM RAM RAM

DAG1/2 Timer B0D B1D B2D B3D


DMD DMD
64-Bit 64-Bit 64-Bit 64-Bit 64-Bit 64-Bit

PEX PEY Core Bus


Internal Memory I/F
Cross Bar
PMD PMD IOD0 IOD1
FLAGX/IRQX/ Thermal
JTAG 64-Bit 64-Bit 32-Bit 32-Bit
TMREXP Diode EPD Bus 64-Bit

Peripheral Bus 32-Bit FIR


IIR
IODO Bus FFT FIR DTCP/
Peripheral Bus IIR MTM

EP
SPEP BUS
Core PCG TIMER S/PDIF PCG ASRC PDAP/ SPORT DDR2
TWI SPI/B UART Link AMI
Flags C–D 1–0 Tx/Dx A–D 3–0 IDP 7–0 7–0 Core PWM
MLB Port CTL
Flags 3–0
1–0

External
DPI Routing/Pins DAI Routing/Pins Port
External Port Pin Mux

DPI Peripherals DAI Peripherals Peripherals

ADSP-SC58x Multicore SHARC+ ARM System on Chip (SOC)


The new ADSP-SC58x processor family complements the SHARC+® cores and DSP accelerators with the addition of an ARM® Cortex-A5 processor to
deliver 24 giga-floating operations per second performance at under 2 W at high temperature. For highly complex, multiaxis motor control applications,
the task-sharing architecture allows the SHARC cores to focus on the highest precision algorithms for motor control, and the ARM core on time-sensitive
handling of the network stack. In addition, it contains safety features such as memory protection and divergent cores to meet the higher SIL ratings required
for the new systems.

Model Package Speed (MHz) ARM Core SHARC+ Cores Interface


ADSP-SC582 349-ball BGA 450 1 1 USB, Gbit ETH, DDR, 80 GPIO
ADSP-SC584 349-ball BGA 450 1 2 USB, Gbit ETH, DDR, 80 GPIO
ADSP-SC587 529-ball BGA 450 1 2 2 USB, 10/100 ETH, Gbit ETH, 2 DDR, 102 GPIO
ADSP-SC589 529-ball BGA 450 1 2 2 USB, 10/100 ETH, Gbit ETH, 2 DDR, PCIe, 102 GPIO
ADSP-21584 349-ball BGA 450 — 2 USB, Gbit ETH, DDR, 80 GPIO
ADSP-21587 529-ball BGA 450 — 2 2 USB, 10/100 ETH, Gbit ETH, 2 DDR, 102 GPIO

For additional information, visit analog.com/DSP.


Visit analog.com 13

Standard Linear Products


Current Sense Amplifiers
Current sense amplifiers are used when a shunt resistor is placed in the high side or low side and high accuracy over temperature is required in
harsh environments. In motor control, normally the bidirectional capability will be needed. In order to build fast and accurate control loops, the step
response time and common-mode voltage step immunity are critical.

V+

IU

3-Phase
PWM IV
Generator
M

IW

GND

–IN +IN –IN +IN

GND AD8207 REF1 GND AD8207 REF1

REF2
AD8210 V+ REF2
AD8210 V+

NC
AD8418 OUT NC
AD8418 OUT

ADC

Microcontroller

Part Number Input CMV (V) Gain (V/V) Bandwidth (kHz) Max TCVOS (μV/°C) Comments
AD8205/AD8206 –2 to +65 50/20 50/100 15
AD8207 –4 to +65 20 100 1 Zero drift
AD8216 0 to 65 3 3000 20 Fast output response
AD8218 4 to 80 20 500 0.5 Zero drift, low cost
AD8417/AD8418 –2 to +70 60/20 250 0.5 Zero drift, low cost
AD8210 –2 to +65 20 500 8 High precision
Propagation delay
AD8214 5 to 65 Comparator — Current output
90 ns typ
High common-mode
AD8212 +500 (ext pnp) Adjustable gain 1 MHz (G = 10) 10
voltage

AD8210 AD8214

Difference amplifier. Current sense amplifier. Threshold detector.

For additional information, visit analog.com/amplifiers.


14 Motor Control Systems and Design

Difference Amplifiers
Difference amplifiers can be used for voltage and current sensing in motor control systems because
they can reject very high common-mode voltage. They will enable the low voltage converters to
interface with the high voltage industrial environment. This is especially true when functional
isolation is needed. Excellent drift and CMRR are the advantages of ADI’s difference amplifiers.

Part Number CMV (±V) CMRR (dB) Min Gain Gain Drift (ppm/°C) Max VOS Drift (μV/°C) Max
AD8479 600 90 1 5 10
AD629 270 86 1 10 10
AD628 120 75 0.1 to 100 adj 5 no external 8 no external

There are other cases that will need attenuation and/or level shifting in the signal conditioning.
In industrial sites, anything higher than the power supply common-mode voltage will be seen by
these difference amplifiers.

Part Number CMV (±V) CMRR (dB) Min Gain Gain Drift (ppm/°C) Max IQ/Amp (mA) Comment
AD8275 –12.3 to +12 86 0.2 1 2.3 With level shifter
AD8276/AD8277 −2 (VS + 0.1) to +2 (VS − 1.5) 86 1 1 0.2 AD8277 is dual
AD8278/AD8279 −3 (VS + 0.1) to +3 (VS − 1.5) 80 0.5 or 2 1 0.2 AD8279 is dual
AD8273/AD8274 3 (–VS) + 4.5 to 3 (+VS) – 4.5 77 0.5 or 2 2 2.6 AD8273 is dual

Precision Op Amps
Precision op amps are used as signal conditioning in the motor control systems. They will be used
as the sensor to ADC interface, thus the rail-to-rail input and output in high linearity will be needed.
They can also be used between the resolver-to-digital converter (RDC) and the resolver to provide
high current in high slew rate and accuracy. Wider bandwidth amplifiers will be used to detect the
fast changing current in the system.

Part Offset Voltage Short-Circuit Bandwidth Slew Rate


Power Supply (V) TCVOS (μV/°C) Max Comment
Number (μV) Max Current (mA) (MHz) (V/μs)
ADA4077 10 to 30 25 0.25 22 4 1 General-purpose precision
ADA4096 3 to 30 300 1 10 0.8 0.4 General-purpose RRIO
OP279 4.5 to 12 4000 4 50 5 3 RDC driver
ADA4661 3 to 18 150 3.1 220 4 2 RDC driver
ADA4666 3 to 18 2200 3.1 220 4 2 Low cost RDC driver
AD8662 5 to 16 1000 9 19 4 3.5 RDC driver
ADA4500 2.7 to 5.5 120 5.5 26 10.1 5.5 RRIO, zero crossover
AD8602 2.7 to 5.5 500 2 30 8 5 Low cost
AD8515 1.8 to 5 6000 4 (typ) 20 5 2.7 Low cost, smaller package
AD8606 2.7 to 5.5 65 4.5 80 10 5 Low cost, smaller package
ADA4897 3 to 10 500 0.2 (typ) 135 230 120 High speed current measurement
AD8027 2.7 to 12 800 1.5 (typ) 120 190 90 High speed current measurement
ADA4522 4.5 to 55 5 0.022 22 3 1.4 EMI enhanced, zero-drift

Precision Voltage References


Voltage references are used as converter voltage reference or signal conditioning.
Low drift and low cost parts are needed in motor control.

Part Number Power Supply (V) Output Voltage (V) Max Drift (ppm/°C) Load Current (mA) Comment
ADR43x Up to 18 2.048, 2.5, 3, 4.5, 4.096, 5 3 +30/–20 Low noise
ADR34xx Up to 5.5 1.2, 2.048, 2.5, 3, 4.096, 5 8 +10/–3 Low power, small size of 6-lead SOT-23, low cost
ADR1581 5 1.25 50 N/A Low cost, small size of 3-lead SOT-23

For additional information, visit analog.com/amplifiers.


Visit analog.com 15

Low Noise MEMS Accelerometers for Condition Monitoring


MEMS accelerometers are finding their way into condition monitoring products due to several
attractive attributes, not the least of which is lowering the overall cost of the system. MEMS sensors
bring small size and weight, low power, a dc response for fast recovery from overload, high shock
tolerance, highly integrated solutions, and, maybe most importantly, scalable manufacturing.

Noise Density Power supply


Part Number DoF FSR (±g) F0 (kHz) Interface
(μg/√Hz) current (μA)
ADXL001* 1 70, 250, 500 4000 22 Analog 2,500
ADXL326* 3 16 300 5.5 Analog 350
*Note: In addition to these legacy products, new parts with upgraded performance are sampling now. Contact us at analog.com/about-adi/contact-us for more information.

For additional information, visit analog.com/MEMS.


16 Motor Control Systems and Design

Motor Control System and Subsystem Development Platform


Isolated Inverter Platform Evaluation Board
The isolated inverter platform offers time-saving hardware and/or software development for 3-phase inverter applications in motor control.
Two models are available—isolated inverter platform and isolated inverter platform with full feature IGBT drivers. They enable users to evaluate
ADI’s isolation technology in a highly configurable system-oriented platform with multiple test points, and connectivity options. An easy-plug
connector allows controller connection to an ADSP-CM408 processor evaluation board, while additional 0.1" headers enable alternative
connectivity to other process or FPGA platforms.

Hardware
XX Isolated inverter board, 24 V to 800 V dc, 2 kVA (2 versions)
XX Adapter board for connection to EZ-KIT
XX USB to serial adapter for using GUI
XX ADSP-CM408 EZ-KIT (sold separately)

Software
XX IAR Embedded Workbench C project
XX Executable demo application
XX .NET-based graphical user interface (GUI)

For additional information, visit analog.com/eval-iso-inverter-mc.

Additional resource: Analog Devices EngineerZone Motor Control Hardware Platforms Community at
ez.analog.com/community/motor-control-hardware-platforms2

FlexMC Motor Control Development Platform™


The FlexMC Motor Control Development Platform is a rapid development system for any motor control solution The FlexMC kit enables you to accelerate
time to market and increase performance with powerful model-based design tools. This solution combines hardware and software with out-of-the-box
functionality for a permanent magnet synchronous motor (PMSM) with Hall sensor, encoder, or sensorless feedback.

FlexMC Universal AC Kit


Hardware:
XX Drive board: universal ac input, 400 W output
XX 3-phase brushless PMSM
XX Quadrature incremental encoder
XX Resolver feedback
XX Integration with ADSP-CM408 EZ-KIT (sold separately)

Software:
XX MATLAB/Simulink libraries
XX C libraries
XX Demo application

For additional information, visit analog.com/eval-flex-mc-universal-kit.


Visit analog.com 17

FlexMC Low Voltage Kit


Hardware:
XX Drive board: low voltage, 12 V to 36 V dc, 10 A output
XX 3-phase brushless dc (BLDC) motor
XX Quadrature incremental encoder
XX Integration with ADSP-CM408 EZ-KIT (sold separately)

Software:
XX MATLAB/Simulink libraries
XX C libraries
XX Demo application

For additional information, visit analog.com/eval-flex_mc_low_voltage_kit.

AD-FMCMOTCON2-EBZ Evaluation Board


The AD-FMCMOTCON2-EBZ is a complete high performance servo
system on an FPGA mezzanine card (FMC) board. It provides a
complete motor drive system to demonstrate efficient and high
dynamic control of 3-phase PMSM and induction motors up to 48 V
and 20 A and enables users to model and implement motor control
algorithms rapidly for high performance servo systems by incorporat-
ing system modeling and design concepts using MathWorks model-
based design.
The kit consists of two boards: a controller board and a drive board. An
optional AD-DYNO2-EBS dynamometer can also be purchased through
Avnet and is intended to be an extension of the drive system.
The system reduces time needed to move a motor control system from
concept to production, by providing a prototyping system to verify the
hardware and control algorithms before moving to productions stage.

For additional information, visit analog.com/eval-flex_mc_low_voltage_kit.

Additional information for motor control development platform can be found: wiki.analog.com; search for motor control hardware

ADI Reference Design Framework

Processing System Programming Logic

ADC
AXI

(Ia, Ib, VBus) Σ-Δ ADC


Cortex-a9 DMA

Linux
AXI Interconnect

Field
Isolation

IIO Scope Power


PWM

Oriented
AXI

DMA Inverters
Controller
User Application

UART Encoder Encoder


AXI

DMA (Position, Speed) Interface


Ethernet
USB 2.0 AD-FMCMOTCON2
AXI

HDMI/S/P-DIF
DMA

C Code

HDL Code
18 Motor Control Systems and Design

Reference Designs
Analog Devices reference designs enable design engineers to apply ADI’s vast applications expertise quickly and with
a high level of confidence toward their own design using circuits that are built and tested by the experts to ensure
both performance and function. Low cost hardware allows for evaluation and rapid prototyping with several
development platforms. Thorough documentation and design files ease application understanding and minimize
system integration issues.

Hardware Enables Design and Integration Files Documentation Provides


XX A modular approach to system designs Support XX Expert applications knowledge
XX Application ready software XX Schematic, layout, BOM downloads XX Understanding of circuit capabilities
XX Fast prototyping with FPGA and MCU XX Linux code for driver development XX Tested and verified performance data
XX Simplified application integration

Circuit Note Products Used in


Title Applications
Number This Circuit
CN-0288 LVDT Signal Conditioning Circuit Servos and robotics AD598, AD7992, AD8615
CN-0301 Universal LVDT Signal Conditioning Circuit Servos and robotics AD698, AD7992, AD8615
MEMS-Based Vibration Analyzer with Servos and robotics, drives,
CN-0303 AD7866, AD8227, AD8615
Frequency Response Compensation application specific motor control
CN-0323 Magnetoresistive Angle Measurement Servos and robotics, drives, application specific motor control AD7866, AD8227, AD8615
H-Bridge Driver Circuit Using Isolated ADCMP350, ADG787, ADP1720,
CN-0196 Servos and robotics, drives, application specific motor control
Half-Bridge Drivers ADuC7061, ADuM3100, ADuM7234
EMC Compliant RS-485 Transceiver
CN-0313 Servos and robotics, drives, application specific motor control ADM3485E
Protection Circuits
Servos and robotics, drives, AD7171, AD8212, AD8605,
CN-0218 500 V Common-Mode Voltage Current Monitor
application specific motor control ADR381, ADuM5402
High Current Driver for the AD2S1210
CN-0192 Servos and robotics, application specific motor control AD2S1210, AD8662
Resolver-to-Digital Reference Signal Output
High Performance, 10-Bit to 16-Bit AD2S1210, AD8397, AD8692,
CN-0276 Servos and robotics
Resolver-to-Digital Converter AD8694, ADG1611, ADG1612
CN-0341 Magnetoresistive Linear Products Measurement Servos and robotics AD7866, AD8227, AD8615
High Voltage High Precision Current Sensing
with Output Level Shifting Using the AD8210
CN-0116 Application specific motor control AD780, AD8210, AD8274
Current Sense Amplifier and the AD8274
Difference Amplifier
Measuring −48 V High-Side Current Using
the AD629 Difference Amplifier AD8603
CN-0100 Application specific motor control AD629, AD7453, AD780, AD8603
Op Amp AD780 Reference and AD7453
12-Bit ADC Single-Supply Components

CN-0313 circuit evaluation board.

CN-0276 circuit evaluation board.


CN-0301 circuit evaluation board.

CN-0218 circuit evaluation board.

CN-0323 circuit evaluation board.


Visit analog.com 19

Model-Based Design — Making Design Easy


System Design Value for Any Motor Control System
Model-based design was developed to help simplify the difficulties Benefits
and complexities inherent in control systems designs using traditional
XX Faster design iterations that produce desired
nonautomated methods. Model-based design provides the designer with a
performance, functionality, and capabilities
virtual design environment that enables developers to use a single model of
their entire system for data analysis, model visualization, testing, validation, XX Design cycles that are more predictable and
and eventually product deployment. Once the model is built and tested, result in faster product shipments
accurate real-time software is automatically generated, saving time and XX Reduction in design, development, and implementation
reducing overall development costs as compared to traditional manual
coding. Model-based design with automatic code generation can also be
used in rapid prototyping, further reducing the design cycle. By its nature, System Model

model-based design provides a structure for software reuse that permits Motor/

PC
Test Controller
established designs to be effectively scaled up or down in complexity Signals Model
Inverter Verify
Model
depending upon the desired application and reliably upgraded in a more
simplistic and cost-effective manner.
CODE
GENERATION
Model-based design saves valuable design resources by cutting
design time and providing final designs that are more accurate and
Motor/
more closely approximate predesign expectations for performance, System
Inverter

Target
systems functionality, and features and schedule. Embedded Controller HW

Motor Drive System

Executable Models ARM Library Motor Control


• Unambiguous • M3/M4 Support • FOC Functions
• Only “One Truth”

Legacy Code Device Drivers


• Existing Code • Functional Model
Executable C-Code
Specifications
Device Drivers System Resources
• SW Enablement • Allocation
Simulation Package and Setup
• Reduces “Real” Design Continuous Test with Design
Prototypes with Model Test and • Detects Errors C-Code C-Code
• Systematic Simulation Verification Earlier
“What If” Analysis Application Code Scheduling
• State Machines • IRQS/RTOS
Automatic
Executable
Code Generation

Automatic Code Generation


• Minimizes Coding Errors ADSP-CM40x

B6

VDC_MEAS VDC DUTY DUTY_ABC


+ VABC
A A RPM [RPM]
DCP IABC VA
A IABC [IABC]
B B
DCM – B VB
C C C THETA [THETA]
DC_LINK
VC
Discrete, [ALL_ABC]
s = 0.0001s
PMSM
Power GUI Power Inverter and Motor (Model)

PMSMCTRL
[ABC_ADC]
CNT_A [CNT_A] [CNT_A] [IABC_ADC] IABC_ADC IABC_SNS IABC_SNS IABC [IABC]
[THETA_QEP]
Current Sensor
[DUTY_ABC] DUTY_ABC CNT_B [CNT_B] [CNT_B]
[VDC_ADC]
CNT_C [CNT_C] [CNT_C] [VDC_ADC] VDC_ADC VDC_SNS VDC_SNS VDC [VDC]
[PD]
ePWM ADC Voltage Sensor
ADSP-CM40x
[RPM] K– MC Algorithm
(Simulink) [THETA_QEP] QEP_cnt
QEP_CNT THETA_SNS THETA_SNS
T
THETA [THETA]
[IABC] Embedded QEP
Decoder
SLATERPMSM HALL_ABC
[PD] PD HALL_ABC
HALL [HALL_ABC]
MC ‘C’ Code
MC Application
CC and Link Device Drivers Device Drivers PD
Firmware Position Sensor
Application Code
Sensors, Interfaces, and Device Drivers
20 Motor Control Systems and Design

Motor Control Architectures and Solutions


2 3
Power Power

AC AC
Motor Motor

>25A

Control

Control

Safety Earth Safety Earth


Communications Communications

Isolated Communications Isolated Control

1 4
Power Power

AC
Motor AC
Motor

+– +–
Σ-Δ Σ-Δ
<25A

Control

Control

Safety Earth Safety Earth


Communications Communications
Visit analog.com 21

It is easy to become overwhelmed with the endless number of variations in motor control configurations. To help simplify
things, Analog Devices has consolidated the number of possible motor control architectures into four fundamental categories
that most systems would fall into. Depending on your selection, ADI can quickly identify and recommend the proper products
and solutions for your specific design.

Subsystem and System


Zone Configuration Description Typical Application Technology Recommendation Reference Design
Platform Solutions
XX Isolated CAN/Isolated RS-485 XX Current sensing (CN-0240,
XX DC rail-referenced controller XX Power management CN-0218, CN-0116)
XX Low-side shunt current sensing XX Embedded processors XX Isolated communications
1 (<25 A) XX Inverters XX Standard components: ADC XX Low voltage drive (CN-0373)
XX Low speed communications and AMP XX Power (CN-0190)
protocols—easily isolated XX Current sensing XX Isolated LVDS (signals,
XX Precision microcontroller communications—CN-0256)
XX Digital isolation XX Position sensing (CN-0323,
CN-0341, CN-0368—AMR),
XX DC rail-referenced controller XX Isolated gate drivers (CN-0276—RDC)
XX Transducer/transformer-based XX Power management
XX Simple function XX Isolated communications
2 phase current sensing (>25 A) XX Position and current sensing XX Isolated inverter (CN-0373)
servos and drives
XX Low speed communications XX Embedded processors XX Power (CN-0190)
protocols—easily isolated XX Standard components: ADC XX Isolated LVDS (signals,
and AMP communications—CN-0256)
XX Earth-referenced controller and XX Digital isolation XX Communications (CN-0313)
communications XX Isolated gate drivers XX Position sensing
XX Isolated control and feedback for (CN-0276—RDC)
XX Advanced XX Power management
better performance XX Isolated Inverter
3 functionality XX Position and current sensing XX Accelerometers (CN-0303)
XX Transducer/transformer-based servos and drives
XX High voltage drive
phase current sensing (>25 A) XX Embedded processors XX Power (CN-0190)
XX High speed communications XX Standard components: ADC XX Isolated LVDS (signals,
protocols and AMP communications—CN-0256)
XX Isolated gate drivers
XX Earth-referenced controller and XX Position sensing (CN-0301,
XX Power management
communications XX Advanced CN-0371, CN-0288—LVDT),
XX Position and current sensing (CN-0276—RDC)
XX Isolated control and feedback for functionality XX High voltage drive
better performance servos and drives XX Embedded processors XX Communications (CN-0313)
4 XX MEMS sensors and XX Low voltage drive
XX Shunt-based phase current XX High end drives XX Gate drive (CN-0196)
sensing (<25 A) XX Multiaxis servo accelerometers XX FMCMOTCON XX Current sensing
XX High speed communications designs XX Standard components: ADC (CN-0185, CN-0280)
protocols and AMP XX Power (CN-0190)
XX Multiaxis controllers
22 Motor Control Systems and Design

Strategic Partnerships and Alliances


Analog Devices has a long and proud tradition of collaborating with the industry’s leading technology companies from across the globe. ADI’s
products and system-level solutions have been refined and enhanced with the help of our global technology partners by leveraging their
industry-leading innovations in software, embedded technologies, and system integration expertise.

ARM Holdings plc is the world’s leading semiconductor intellectual property (IP) supplier. The
technology ARM designs are at the heart of many of the digital electronic products sold. ARM has
an innovative business model. Instead of bearing the costs associated with manufacturing, ARM
licenses its technology to a network of partners, mainly leading semiconductor manufacturers and
OEMs. These partners utilize ARM’s designs to create smart, low energy chips suitable for modern
electronic devices.
Visit www.arm.com

Boston Engineering delivers innovative and timely solutions by utilizing its Total System Responsibility™
(TSR) philosophy to meet demanding market needs. Through interdisciplinary teams, best practice
strategies, and seamless integration with client processes, Boston Engineering offers a complete
BOSTON solution that is both flexible and focused.
ENGINEERING™ Boston Engineering fulfills an increasing demand for outsourced engineering services. From
product development to information systems to engineering consulting.
Visit www.boston-engineering.com

IAR Systems is the world’s leading independent provider of software for programming of
processors in embedded systems. The software is used by approximately 20,000 large and
small corporations to develop products based on 8-, 16-, and 32-bit processors, mainly in
the areas of industrial automation, medical devices, consumer electronics, and the automotive
industry.
Visit www.IAR.com

MathWorks is the leading developer of mathematical computing software. Engineers and


scientists worldwide rely on its products to accelerate the pace of discovery, innovation, and
development. MATLAB and Simulink® are the two flagship products that MathWorks offers to
customers around the world.
Visit www.mathworks.com

Xilinx is the world’s leading provider of all programmable FPGAs, SoCs, and 3D ICs. These
industry-leading devices are coupled with a next-generation design environment and IP to
serve a broad range of customer needs, from programmable logic to programmable systems
integration.
Visit www.xilinx.com

Third-Party Developers Program


Analog Devices third-party developers network consists of companies all over the world that
provide hardware products, software products, algorithms, and design services for a wide variety
of applications and markets.
Visit www.analog.com/en/third-party-developers/processors-DSP/content/search.html
Visit analog.com 23

Online Tools And Resources


To learn more about products, signal chain solutions, and technical expertise offered by Analog Devices to help engineers meet today’s
motor control design challenges, visit www.analog.com/motorcontrol.

Analog Filter Wizard ­ Photodiode Wizard


www.analog.com/filterwizard www.analog.com/photodiode
Use the Analog Filter Wizard Use Photodiode Wizard to
to design low-pass, design a transimpedance
high-pass, or band-pass amplifier circuit to interface
filters with actual op amps in with a photodiode. Select a
minutes. As you progress photodiode from the library
through the design process, included in the tool, or enter
you can observe the custom photodiode specifica-
characteristics of your filter tions. Quickly observe trade-offs
design from ideal specifica- between bandwidth, peaking (Q),
tions to real-world circuit and ENOB/SNR. Modify circuit
behavior. Quickly evaluate the trade-offs in op amp specifica- parameters, and immediately see results in plots for pulse
tions—including gain bandwidth, noise, and supply current— response, frequency response, and noise gain.
to determine the best filter design for your requirements.

Analog Devices Wiki


ADIsimPower wiki.analog.com
www.analog.com/adisimpower The ADI wiki site provides
ADIsimPower™ is a collection developers using Analog
of downloadable Excel Devices products with software
spreadsheets that produce and documentation. It also
complete power designs contains user guides for
optimized to your design goals. Get a schematic, bill of materials, some ADI evaluation boards
and performance data customized to your specific needs in to help developers get up and
minutes. running fast.

ADIsimPower Selector
ADIsimPower Selector uses your specific application requirements
and compares solutions from over 300 power management parts
Circuits from the Lab Reference Designs
and over 10 different topologies. Each solution takes into consid-
eration the IC, external components, and operating condition to be For a complete list of Analog Devices
able to compare expected performance. Circuits from the Lab® Reference
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