PDP Ph50hu31
PDP Ph50hu31
PH-50HU31
CONTENTS
Safety precautions………………………………………………………………………..… 1
Alignment instructions …………………………….…….………………………………… 3
Method of software upgrading…………………………………………………………….. 6
Working principle analysis of the unit……………………………….………….………….12
Block diagram…………………………………..………………………………….…………13
IC block diagram………………………………………………………………………..……14
Wiring diagram ……………………………………………………………………………. 20
Troubleshooting guide ………………………………………………………………..…… 21
Schematic diagram………………………………………………………………………… 26
APPENDIX-A: Assembly list
APPENDIX-B: Exploded View
Attention: This service manual is only for service personnel to take reference with. Before
servicing please read the following points carefully.
Safety precautions
Please read the “Points for attention for the Maintenance & Repair of PDP” and “Criterion for
Identifying the Defects on Screen” as below, before inspecting and adjusting the TV set.
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narrow and in bad ventilation.
1.10 There are quite a number of circuits in PDP that are integrated ones. Please be on guard
against static electricity. During maintenance operation be sure to cover yourself with anti-static bag
and before operation make sure to have it sufficiently grounded.
1.11 There are a big number of connection wires distributed around the screen. Please take care
not to touch or scuff them during maintenance or removing the screen, because once they are
damaged the screen will fail to work and it’s not possible to repair it.
If the connection wires, connectors or components fixed by the thermotropic glue need to disengage
when service, please soak the thermotropic glue into the alcohol and then pull them out in case of
damage.
1.12 Connector for the circuit board of the screen part is relatively fine and delicate. Please take
care in the replacement operation lest it should get damaged.
1.13 Special care must be taken during transportation and handling because strenuous vibration
could lead to screen glass breakage or damage on the driving circuitry. Be sure to use a strong
outer case to pack it up before transportation or handling.
1.14 Please put it for storage in an environment in which the conditions are under control so as to
prevent the temperature and humidity from exceeding the scope stipulated in the specification. For
prolonged storage please cover it with anti-moisture bag and have them piled and stored in one
place. The environmental conditions are tabulated as below:
1.15 If a fixed picture is displayed for a long time, difference in its brightness and color may occur
compared with movable pictures. But it doesn’t show any problem and the reason is that there is
reduced density of fluorescent powder in the former. On the other hand, even if changes take place
in the picture, it can keep its brightness for a period of time (several minutes). It’s a feature inherent
with plasma and it’s not abnormal. However please try as much as possible to avoid showing a still
picture of high brightness for a long time during operation.
1.16 As a digitalized display devise, this module is provided with error diffusion technology and the
gray scale and false enhancement of contour can be displayed by reusing of sub-field. As compared
with cathode ray tube, it can be found in the moving picture that at the brim of the face of a person
there are some wrong colors.
1.17 During the display of graph (indicating the gradual change in brightness horizontally or
vertically) resulting from gray scale test it can be found that the brightness for the two adjacent
levels is uneven. This is caused by the reuse of sub-field, the display of load rectification and the
electrolysis.
1.18 The screen front plate is of glass. Please make sure that the screen has been put in place
during erection. If it is not in place before the erection begins it may lead to screen crack or
breakage.
1.19 Make sure the screw used in the mounting of the screen is of the original specs lest it should
cause damage to the screen due to mismatch. Special care should be taken not to use too long or
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too big screw.
1.20 Care must be taken to guard against dust during assembling or dismantling, especially to avoid
dirt from falling in between the screen and the glass lest it should harm the receiving and viewing
effect.
1.21 There is piece of insulator stuck on the rear chassis corresponding to the power supply board.
It is used to isolate the cool part from the hot part. Please take care to keep it intact lest it should
become a potential safety trouble.
1.22 In addition to plasma screen, the glass is a part of high value. It has such functions as
anti-radiation, adjustment of color temperature etc. Please handle it carefully.
Alignment instructions
1. Test equipment
PM5518 (video signal generator)
VG-849 (VGA and HDMI signal generator)
CA210 (white balancer)
2 Alignment flow-chart
The alignment flow-chart is shown as fig-1
Performance check
Preset ex-factory
4
method of 3.3.2
b. connect VG-848 signal of YPbPr to YPbPr terminal and input TIMING972(1080I/60Hz)
PAT908 color bar(include back/white bar), enter submenu of ADC ADJ, select AUTOTUNE and wait
for OK display. Input PAT920(8 gray levels), check if the white balance is normal, if not, set ALL
COLOR to 0 and fine adjust according the method of 3.3.2
c. Input AV signal(PM5518, 8 gray levels PAL for China and NTSC for America) to VIDEO 1
terminal, check if the white balance is normal, if not, set ALL COLOR to 0 and fine adjust according
the method of 3.3.2.
Note: it can’t set back to 1 once ALL COLOR changes to 0.
4 Performance check
4.1 TV function
Enter searching menu → auto search, connect RF-TV terminal with central signal source and check
if the picture is normal, if there are channels be skipped. Check CCD and V-CHIP function for
America.
4.2 AV/S, YPbPr terminals
Input AV/S, YPbPr/YCbCr HD signal, check if it is normal.
4.3 VGA terminal
Insert VGA terminal, input VGA format signal of 640X480@60 Hz and check if the display is normal.
4.4 HDMI terminal
Insert HDMI terminal, input 640X480@60Hz signal, check if the display is normal. Check HDCP
function.
4.5 check sound channel
Check the speaker and earphone of each channel.
4.6 RS232 terminal
Put the earphone line into COM terminal, check the long-distance control function with special test
software.
4.7 other function check
Check the turn on/turn off timer, asleep timer, picture/sound mode, OSD, freeze/mute,
stereo/SAP(for America), ect.
4.6 presetting before ex-factory
5
Method of software upgrading
1. The tools and software demanded
1) Please confirm that PC has the software of ISP_TOOL and install the parallel interface drive
program Port95nt.
2) ISP_TOOL icon is bellow:
3) One serial cable (25 pins) and one VGA cable (15 pins), the serial cable connects the PC and the
upgrade instrument, the VGA cable connects the TV and the upgrade instrument.
3) Press “Connect“ to connect TV, if the connection is done successfully as shown below, then
press “enter”.
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Note: if it appears error, check the connection wires and check if ISP item of the factory menu is set
to 1, if not, please set it to 1.
4) After connection is done, it needs to read the Binary document. Press “Read” as shown below:
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Select
6) Select the document then the window will appear as shown below:
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7) Press “Auto” to select the writing function.
If there is error appeared (shown as below), press “Run” again to rewrite the program till it is
success.
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Note1: keep the connection well and don’t cut off the power during the writing process.
Note2: the writing speed can be adjusted as shown below. Select “Config” then adjust Speed BAR,
the value is bigger the speed is faster. But it is easier to appear error when increase the speed, so it
need to select a suitable speed according the PC.
Step 1
Step 2
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Working principle analysis of the unit
The RF signal received by antenna will be sent to tuner TUN1, then IF signal will be obtained
through high amplifier and mixed frequency, through pre-intermediate amplified by VZ100, then it
will be sent to acoustic surface-wave ZZ101 to do IF filter and get better IF characteristics, then it
will be sent to NZ100 (R2S1040) to do intermediate amplification, phase-locked loop VCO and
synchronous wave detection to get video signal TV-CVBS; after pre-intermediate amplification IF
will also be sent to acoustic surface-wave ZZ100 to do filter at the same time, then it will be sent to
NZ100 to do intermediate amplification and output the second sound intermediate frequency signal
(TV-SIF).
The TV-CVBS signal output from R2S1040 together with TV-SIF will be sent to main IC NS4
(MST9U88L). Video signal of AV1, AV2, S-VIDEO, YPbPr1 and YPbPr2 will also be sent to
MST9U88L; while the audio signal of them via audio switch NW200(HEF4052BT) selection to
MST9U88L (AV1 and S-VIDEO share one audio port). Video and audio signal of VGA, HDMI will be
sent to MST9U88L, too.
The main IC NS4(MST9U88L) is a high performance and fully integrated IC, which can realize
HDMI interface processing, video demodulating, video switch selection, A/D and D/A conversion,
interlace/de-interlace processing, modes conversion, OSD and low-voltage differential output, ect.
And it also has functions of audio selection, processing and MCU.
The video signal via MST9U88L processing, output 4 pairs differential signal and 1 pair clock
signal for PDP panel display. Video signal of AV1, AV2, S-VIDEO and TV via initial selection and
processing, output video signal of AV-OUT, after double video amplifying, it will be sent to AV-OUT.
Audio signal via MST9U88L processing, output two ways; one way will be sent to sound
amplifier NA6 (MP7722DF) amplifying, then sent to speaker. At the same time, it also sent to
earphone sound amplifier N350 (BH3547F), after amplifying then sent to earphone. Another way
will be sent to D/A converter NS6 (CS4344) through I2S bus, convert to analog sound signal L/R
output through AV-OUT.
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Block diagram
POWER MEG.
ATMEG8L
EDID EDID
24C02 24C02
HDMI DDR
VGA
FLASH
YPbPr1
YPbPr2
LCD TV EEPROM
AV1-V CONTROLLER
AV2-V HDCP KEY
S-Y MST9X88LD
S-C
VGA-L/R PANEL
TUNER SAW
SPEAKER
TV-V
IF AMP
R2S10401 TV-SIF HP AMP HEAD
BH3547F PHONE
CVBS
V-AV OUT 2*AMP IIS
D/A L/R-AV OUT
CS4334
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IC block diagram
1. MST9U88L
The MST9U88L is a high performance and fully integrated IC for multi-function LDC monitor/TV with
resolutions up to SXGA/WXGA. It is configured with an integrated triple-ADC/PLL, an integrated
DVI/HDCP/HDMI receiver, a multi-standard TV video and audio decoder, a video de-interlacer, a
scaling engine, the MStarACE-3 color engine, an on-screen display controller, an 8-bit MCU, and a
built-in output panel interface. With external frame buffer, 3-D video decoding and processing are
fulfilled for high-quality TV application. To further reduce system costs, the MST9U88L also
integrates intelligent power management control capability for green-mode requirements and
spread-spectrum support for EMI management.
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Pins description:
4, 5, 7, 8, 10, 11, 1, 2: HDMI input
16, 17: horizontal/vertical synchronous input
27, 25, 22: RGB input
30, 32, 35: YpbPr2 input
41, 44, 46: YpbPr1 input
48, 49: S-VIDEO input
54: AV1-V input
55: AV2-V input
57: TV-CVBS input
59: CVBS output(AVOUT-V)
71, 72: VGA-L/R input
73, 74: AV1(S)/AV2/ YpbPr1/ YpbPr2-L/R input
178: search program synchronous test input
188: HDMI hot-plug test output
189: image switch output
192: backlight control output
193: panel voltage contort output
85, 86: L/R output
234,236,238,239: I2S bus(AVOUT-A)
199-208: 4 pairs differential signal and 1pair clock signal output
174: SDA
175: SCL
2. R2S10401
R2S10401SP is a semiconductor integrated circuit consisting of PLL split-carrier VIF/SIF signal
processing system compliant with PAL.
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16
Pin description:
1, 2: VIF input 10: TV-SIF output
23: SIF input 17: SDA
7: TV-CVBS output 18: SCL
3. MP7722DF
The MP7722 is a stereo 20W Class D Audio Amplifier. It is one of MPS’second generation of fully
integrated audio amplifiers which dramatically reduces solution size by integrating the following:
180mΩ power MOSFETs
Startup / Shutdown pop elimination
Short circuit protection
Mute / Standby
The MP7722 utilizes a single ended output structure capable of delivering 2 x 20W into 4Ωspeakers.
MPS Class D Audio Amplifiers exhibit the high fidelity of a Class A/B amplifier at efficiencies greater
than 90%. The circuit is based on the MPS’ proprietary variable frequency topology that delivers low
distortion, fast response time and operates on a single power supply.
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18
Pin description:
1, 7: L/R input
19, 14: L/R output
6, 10: mute control input
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Wiring diagram
down
up
down
up
IF adjustment
down
up
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Trouble shooting
1. Fault clearance
Before servicing please check to find the possible causes of the troubles according to the table
below.
1.1 Antenna (signal):
Picture is out of focus or jumping z Bad status in signal receiving
z Poor signal
z Check if there are failures with the electrical connector or
the antenna.
z Check if the antenna is properly connected.
Fringe in picture z Check if the antenna is correctly oriented.
z Maybe there is electric wave reflected from hilltop or
building.
Picture is interfered by stripe shaped z Possibly due to interference from automobile, train, high
bright spots voltage transmission line, neon lamp etc.
z Maybe there is interference between antenna and power
supply line. Please try to separate them in a longer
distance.
z Maybe the shielded-layer of signal wire is not connected
properly to the connector.
There appear streaks or light color z Check if interfered by other equipment and if interfered
on the screen possibly by the equipment like transmitting antenna,
non-professional radio station and cellular phone.
1.2 TV set:
Symptoms Possible cause
Unable to switch the power on z Check to see if the power plug has been inserted properly
into the socket.
No picture and sound z Check to see if the power supply of liquid crystal TV has
been switched on. (As can be indicated by the red LED at
the front of the TV set)
z See if it’s receiving the signal that is transmitted from other
source than the station
z Check if it’s connected to the wrong terminal or if the input
mode is correct.
z Check if the signal cable connection between video
frequency source and the liquid crystal TV set is correct.
Deterioration of color phase or color z Check if all the picture setups have been corrected.
tone
Screen position or size is not proper z Check is the screen position and size is correctly set up.
Picture is twisted and deformed z Check to see if the picture-frame ratio is properly set up.
Picture color changed or colorless z Check the “Component” or “RGB” settings of the liquid
crystal TV set and make proper adjustment according to the
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signal types.
Picture too bright and there is z Check if the contrast setting is too high.
distortion in the brightest area z Possibly the output quality of DVD broadcaster is set too
high.
z It maybe also due to improper terminal connection of the
video frequency signal in a certain position of the system.
Picture is whitish or too bright in the z Check if the setting for the brightness is too high
darkest area of the picture z Possibly the brightness grade of DVD player (broadcaster)
is set too high.
No picture or signal produced from z Check if the cable is disconnected.
the displayer if “XXX in search” z Check if it’s connected to the proper terminal or if the input
appears. mode is correct.
There appears an indication - z Check if the TV set can receive input signal. The signal is
“outside the receivable scope) not correctly identified and VGA format is beyond the
specified scope.
Remote control cannot work z Check if the batteries are installed in the reverse order.
properly z Check if the battery is effective.
z Check the distance or angle from the monitor.
z Check if there is any obstruct between the remote control
and the TV set.
z Check if the remote control signal- receiving window is
exposed to strong fluorescence.
No picture and sound, but only z Check if the antenna cable is correctly connected, or if it
hash. has received the video signal correctly.
Blur picture z Check if the antenna cable is correctly connected.
z Of if it has received the right video signal.
No sound z Check if the “mute” audio frequency setting is selected.
z Check if the sound volume is set to minimum.
z Make sure the earphone is not connected.
z Check if the cable connection is loose.
When playing VHS picture search z When being played or in pause VHS picture search tape
tape, there are lines at the top or sometimes can’t provide stable picture, which may lead to
bottom of the picture. incorrect display of the liquid crystal TV, In this case please
press “auto” key on the remote control so as to enable the
liquid crystal TV set to recheck the signal and then to
display correct picture signal
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2. Troubleshooting guide
2.1. No raster
no
blue
no
Check if the PIN27 of X304
Check STANDBY circuit of
on 01 board is high-level?
power supply board
no yes
no
Replace 01 board Check if the PIN11 of X303 in
main board is high-level?
yes
Check if Va, Vs of X5203,
no
X5204 on the power board Replace Check power
is normal? N102 supply board
yes
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2.2. Raster, but no picture
no
HDMI/VGA/YPRPB
Enter factory-menu, Which is no signal
initialization EEPROM, of channels?
Replace then turn off the TV,
main board no turn on again, display
TV Replace
picture?
main board
yes
no
Check if output IF
Replace TUNER1 no signal of TUNER1
(pin 11) is normal?
yes
Check IF (NZ100)
and its periphery
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2.3.no sound (TV input)
no
no
no
no
Replace TUNER1
25
main board
main board
main board
main board
analog board
key board
IR board
AV board
power
power
APPENDIX-A: Main assembly 9350HU3119
NAME NO. MAIN COMPONENT AND IT'S NO.
NZ100 R2S10401 (5271040101)
Analog board 6HU0595310
NA6 MP7722DF (5277722001)
Main board 6HU05901A0 NS4 MST9U88L (5270988001)
Interface connection board 6HU0544610
Key board 6HU0670510
IR board 6HU0670910
Power filter board 6FK0105110
Power board 6HU0592010
Remote control 6010Y04600 RC-Y46
Panel 5205503204 PDP50X4P
APPENDIX: EXPLODED VIEW PH50x31
PART LIST OF EXPLODED VIEW
NO. DESCRIPTION
1 front cabinet
2 panel
3 filter glass
4 upsh board (left)
5 upsh board (upper1)
6 upsh board (upper2)
7 push board (right)
8 connection of panel
9 analog board
10 CPU board
11 power switch bracket
12 key board
13 wall mounting bracket
14 back cabinet
15 back baffle
16 speaker back cover (left)
17 speaker back cover (right)
18 stand
19 speaker
20 IR board
21 power cord
22 main frame
23 decorative bar
24 push board (below1)
25 push board (below2)