LINCOLN ELECTRIC BRAZIL

AUTOMATION SOLUTION
CATALOGUE
Total solutions for automated welding and cutting
Lincoln Electric
Lincoln Electric is the world leader in the design, development and manufacture of arc welding products, robotic arc welding systems,
plasma and oxy-fuel cutting equipment and has a leading global position in the brazing and soldering alloys market. Headquartered in
Cleveland, Ohio, Lincoln Electric has 59 manufacturing locations, including operations and joint ventures in 18 countries and a worldwide
network of distributors and sales offices covering more than 160 countries.

Welding Expert
For 126 years, enthusiasm and focus on welding technology have enabled Lincoln Electric to provide comprehensive solutions to help customers
improve productivity. Lincoln Electric Brazil has established R&D center, welding technology center, robot application center and application
engineering center, and are determined to create an advanced welding technology and application platform, so as to meet the needs of the
manufacturing industry for welding processes and technologies.

Lincoln Electric Brazil Automation

Our company has been present in Brazil for over 30 years. Currently headquartered in Guarulhos -SP, Lincoln Electric is ready to meet
the different needs of our customers. We offer a wide range of solutions for all industry segments. Count on our technical team
(application engineering technical assistance and technical center) to answer the most diverse welding doubts, project soluti ons, be
present in your company and build together a history of success!
We are committed to providing the industry users with the complete solution for hard automation. Complete solution -means that you
just need a supplier, Lincoln Electric Brazil, in terms of welding to get all equipment, accessories and technical support re quired.
Contents
Hard-Automated Systems
● Manipulators 5
○ Column & Boom 5
○ Seamers 8
● Controllers 10
○ SAW Controllers 10
○ Plasma & TIG controllers 11
● Positioners 12
○ Roller Beds Positioners 12
○ Other types of Positioners 13
○ Smart Positioners 14
● Welding Process (Hard-Automation) 16
○ Welding Process Introduction 17
○ SAW Process 19
○ Plasma & TIG Process 24
○ MIG/MAG Process 28

Training and Service Offering 30

Standard Robotic Welding Systems

● General Industry Robotic Systems 31
○ Standard System with Turn table 34
○ Standard System with Headstock/Tailstock 35
○ Standard System Side-by-Side 36
● Robotic Welding Equipments 37
○ POWER WAVE R450 37
○ ADVANCED MODULE 38
○ AUTO DRIVE WIRE FEEDERS 39
● Magnum Pro Robotic Guns 40
Hard-Automated Systems
 Column & Boom

Column and Boom

Integrating with MIG/MAG, SAW, GTAW, PAW and
PAW+GTAW, Lincoln Electric’s column and boom is a
professional welding solution to achieve the high-quali-
ty welding results you expect. It is an ideal system to
weld stainless steels, low carbon steels and non-ferrous
metals to meet high return on investment.

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Column & Boom

Column and Boom Choice

According to the welding /cutting process and the size of the work pieces to work on, it is possible to choose XS, S, L or XL column and
boom. This C&B can be fixed on the ground (F) or mobile on rails (M). For the heavy and intensive work, we recommend to use the L
column and boom and for large tank the XL type when the work pieces size required it.

Fixed column and boom Column and boom with turntable

Column and boom with roller Rail Mounted column and boom

2x2 3x3 4x4 5x5 6x6 8x8 10x10

Maxi load
150 250 250 250 250 250 250
at the end of arms (kg)
Vertical stroke (mm) 2000 3000 4000 5000 6000 8000 10000

Horizontal stroke (mm) 2000 3000 4000 5000 6000 8000 10000

ARM speed 175-1750 mm/min

lifting speed 1000 mm/min

Cross slide stroke (mm) 100*100 150*150

Carriage speed Options: fixing type, manual travel and motorized travel at 2500mm/min

column rotation Options: fixing type, manual rotation, motorized rotation ±180°

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 Customized Systems

Customized Automated Welding and Cutting Solutions

In addition to standard models, Lincoln Electric is also able to provide the customized automated welding and cutting solutions to meet
or even exceed your expectations. Just simply tell us what you need, and then the Lincoln Electric’s technical team will provide you
with a professional customized solution.

Column and boom big size Special configuration to adapt to Peripherics integration, seamer,
and specific size customer environment positioning equipment

Pipe prefabrication assembly Pipe prefabrication assembly

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Seamers

Welding Seamer Bench

Lincoln Electric offers a range of seamers specifically designed for butt and longitudinal welding, supporting flat or cylindrical (round or
square section) work pieces with a wide range of dimensions.

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 Seamers

Seamer
4 Types of seamers

FIN: small thickness EX: external welding

IT: internal welding EXIT: external/Internal

1 2 3 4
FIN EXI
EX (xx fro m 10 to 20) IT T
10V07 12Vxx 17Vxx 22Vxx 32Vxx 42Vxx 22 32 42 52* 62 72* 32 42 52 62

Clamping len gth * 1050 1250 1750 2250 3250 4250 2250 3250 4250 5250 6250 7250 3250 4250 5250 6250

External Ø
Minimum 80 210 220 270 320 460 - - - - - - 380 480 580 600
welding
Ø
(mm)
Maximum 700 xx00 xx00 xx00 xx00 xx00 - - - - - - 1500 1500 1550 1600
Internal Ø
welding - - - - - - 1 450 1500 1500 1550 1600 1650 1500 1500 1550 1600
(mm) Minimum

Without
tracking
0.6 to 3 0.8 to 5 0.8 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5 1 to 5
Thickness
(mm)
With
0.6 to 3 0.8 to 8 0.8 to 8 1 to 8 1 to 8 1 to 8 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10 1 to 10
tracking

* Standard products with shorter lead time

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SAW Controllers

SAW Controllers

Function Single arc MAXSA®10 controller (US made) Single arc analog controller
Size of touch screen Non-touch screen, LED 9’’ panel type

The welding process parameters can be viewed Only the welding voltage, current
Welding process
and edited in real time during welding and speed can be viewed

Motion management function Do not support external axis control Support up to 3 axes

Integrated direct manual control Not available, but this control box is used to Manual
(Control lever, encoder and button) facilitate PLC system integration
Remote control management Not available Not available
Multi-user management Not available Available
Production and fault management Real-time fault code display Real-time alarm list
Import and export of welding Not available Not available
Robot welding system Not available Not available
Communication interface Single protocol Single protocol

Multi-wire SAW
Function Multi-arc DeviceNet controller Multi-arc Arclink controller (Germany made)
Equipped with 7'' HD industrial touch screen, fully
Size of touch screen 10’’ panel type enclosed industrial touch screen

The welding process parameters can be viewed The welding process parameters can be viewed
Welding process and edited in real time during welding and edited in real time during welding

Motion management function Can control multiple axes /≥3axes Can control multiple axes /≥3axes
Integratemanual
direct automatic
control and
(Control button) Partially Available Available
lever, encoder and
Multi-user management Available Available
Production and fault management Partially Available Real-time and historical alarm list
Import and export of welding Not available Partially Available
Robot welding system Not available Not available
Communication interface Single protocol Support multiple industry standard protocols

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 Plasma & TIG Controllers

Plasma & TIG Controllers

Functions D2C PILOT PRO PILOT ADVANCE

Size of touch screen 7” 9” 19”

• Call the fixed program number • Call the fixed program number
Call the fixed program • The welding process parameters • The welding process parameters can
Welding process be viewed in real time during welding
number can be viewed in real time during
welding • Edit welding process parameters
during welding

Support up to 3 external It can control multiple It can control multiple

Motion management function
axes axes (more than 3) axes (more than 3)

Integrate direct manual control

(Control lever, encoder and button) Available Available Available

Remote control management Not available Available (optional) Available (optional)

Multi-user management Available Available Available

Support real-time fault Real-time and historical Real-time and historical alarm list,
Production and fault management supporting production management
display alarm list
Data export of welding procedure Not available USB USB/Network
and report

Customized function
Not available Available (optional) Available
(multi-channel and narrow-gap cycle)

Video monitoring integration Not available Available (optional) Available

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Roller Beds Positioners

Single Roller Beds

Medium-duty roller beds: 2 to 30 tons
• Single powered (one drive roller) for small unbalance work piece
• Double powered (two drive rollers) for work pieces having significant unbalance
• Roller-to-roller center distance adjusting by screw (except for ST 2: by step)
• Remote pendant, automatic kit and digital display on all versions

Possible options:
• ±1% speed regulator kit
• Encoder kit
• Roll and track

Heavy-duty roller beds: 30 to 500 tons

• Each rotator is composed of a mechanical structure and rotation roller motorized
with roller adjustment by step or screw. In the motorized version, the rotator
isequipped with an electrical cabinet
• Remote pendant, with 30 m cable and automatic kit in standard on all versions

Possible options:
• Roll and track
• Anti-creep device, encoder
• Digital display

Fit-up Roller Beds

30 to 500 tons
• In standard, the up and down movement is made by a manual hydraulic pump
• Spacing rotation roller with adjustment by step

Possible options:
• Automatic hydraulic pump (hydraulic central)
• Roll and track

Self-aligning Roller Beds

5 to 500 tons
• Each roller bed is composed of a mechanical structure and rotation roller
motorized or not
• In the motorized version, the rotator is equipped with an electrical cabinet
• In standard: remote pendant with 30m cable and automatic kit on all versions

Possible options:
• Roll and track
• Anti-creep device, encoder
• Digital display

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 Other types of Positioners

L-shaped Positioner
Dual-axis positioner: 30 to 500T
2 types of positioners are available:
• Conventional: from 100 kg to 30 tons
• With lifting table: from 1 500 kg to 10 tons
① Equipped cabinet
② Worktable with various fixing slots and
holes for mounting various workpieces

Head Stock
3 types of headstock are available:
• Conventional 1 axis up to 1 ton
• With lifting 2 axis up to 32 tons
• With 3 axis up to 20 tons

Turntable
Turntable 5 to 50 tons
Two types turntables for your choice:
Standard range: from 100Kg to 30tons
• With lifting table: from 1500Kg to 10tons
• Customized product with over 30 tons load

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Smart Positioners

FLEXLIFT® Smart Positioner

HZA positioner + WELD SEQUENCER
Fewer mistakes & More safety · Coordinated process - The operator’s comfort and safety are improved by
The smart positioner developed by Lincoln Electric combines simply programming the positioner (up, down or rotation during welding).
two outstanding industrial solutions to achieve full control over · Standardized process - Establish visual working instructions, to guide
the semi-automated welding of complex components. The operators to gradually work on welding joints one by one, and reduce human
smart positioner can move step by step based on the errors and deviation.
position of the weld joint, thus simplifying the difficulty of · Verified results - Each stage of the welding process can be visually verified in
operation, greatly reducing the error rate, and allowing your the operation, avoiding missing welding and expensive rework processes.
operators to complete the work faster and better.

Application » Including »

Positioning of large parts Compliance device/tailstock

Components with complex weld joints and multiple weld joints Integrated rotary encoder

Small and irregular parts WELD SEQUENCERTM software license

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 Smart Positioners

Main characteristics
FLEXLIFT® HZA Positioner
· Servo drive effect at the price of hydraulic level
· Precise linear tracks and bearings deliver consistent longitudinal
motion
· Industrial grade hydraulic valve with variable speed
· Integrated laser alignment
· Neat and concealed wiring

Technical parameters
Weld Sequencer software
· Create digital, stepwise weld joints and assembly instructions
· Provide real-time operator feedback and weld joint verification
· Automatic programming of weld joints
· Edit special part displacement programs based on part height
or operator preference
Weld Sequencer Software

Product specifications

Torque Z-Axis Z-Axis Rotation

Product Product Input Capacitylb Tower Dimensions Weight
Input Voltage in•lbs Travel Travel Speed Speed
Name Number Power (kg) L x W x H - in (mm) lb (kg)
(N m) in (mm) in/sec (in/min) (RPM)

230V/3 Phase/60 HZ
FlexLift® HZA 82,400 24-94 2.9（174） 50 x 20 x 131 3,330
AUTCN20100 380-415V/3 Phase/50 HZ 10kW 1.25 15,000(6,803)
Positioner (9,309) (610-2,388) (1,270 x 863.6 x 3,327.4) (1,500)
460V/3 Phase/60 HZ

Weld Sequencer
Including Weld Sequencer editor for Weld Sequencer sequence creation, database management and
WeldSequencerSoftwareLicense
installation tools and operation guide.
Compatible Power Supply POWER WAVE® S350[1], S500[1], S700, 355M[2], 455M[2], 655R[2], C300

Compatible Wire Feeder POWER FEED®84 (single/Dual), 25M

[1] When Weld Sequencer is used, the user interface of S series (K3001-X) cannot be installed.
[2] When using with these power sources, the functions are partially restricted, which shall refer to the operation guide for details.

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PLASMA

TOPTIG
 Welding process Introduction

Welding Perfomances

TIG

or

0.05 1 3 6 8 16 20 60 300
Thickness (mm)
* indicative value depending of materials, preparations, applications...

Comparison of the Main Welding Processes

PROCESSES

Choice criteria TIG TOPTIG PLASMA SAW MIG/MAG

Quality

Speed

Spatter

Completion

Cost

Excellent Good Fair

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Welding process Introduction

Welding Process
SAW technology
Similar to MIG/MAG welding, SAW involves the formation of an arc between a continuously fed wire electrode. Covering flux is used
to generate protective gas and slag protecting the weld metal. The flux can also help donate alloying elements. It is dedicated mainly for
flat and fillet welding. This process is generally used for the welding of materials as carbon steel and stainless steel.

2014-240
The benefits are:
from
· High deposition rates hopper Electrode
· High penetration wire
· Large execution speeds obtained by the use of high currents on to joint
one or more electrode-wires Liquid slag Slag layer
· Excellent compact joints with good mechanical properties
· High duty cycle
· Operator comfort: low fumes and invisible arc

PLASMA technology
The contribution of energy necessary for welding is ensured by an electric arc in an atmosphere of plasmagene neutral gas. Th e arc
established between an infusible electrode and the parts to be assembled is forced through a nozzle which constricts it mecha nically and
pneumatically. This welding process is used for welding of carbon steel, stainless steel, duplex, titanium, Inconel, nickel and alloys…
The benefits are:

4775-002
· Reduction in the preparation times for assemblies by eliminating bevelling for Temperature °K
4 000
thicknesses up to 10 mm to 10 000
10 000
· Joint quality: Complete and regular penetration guaranteed, 100% X- ray quality to 16 000
· Reduction of the heat affected zone thanks to the arc concentration 16 000
to 24 000
· Respect of the base material chemical composition ≥ 24 000

· Low distortion
· Reduction or elimination of finishing operations 1 - plasma gas 3 - protection gas
· Excellent visual aspect 2 - plasma arc

TIG technology
Metals are fused together by heating them with an electric arc. The electric arc is established between a non-consumable (does not melt)
tungsten electrode and the workpiece. A filler metal may be used depending on the

4775-003
joint design. The molten metal is shielded from the atmosphere by a stream of 4 000
inert gas supplied through the torch. The resulting deposited weld metal has the
same integrity as the base material. This welding process is used for welding of
carbon steel, stainless steel, aluminium, titanium, copper...
The benefits are:
· Good weld bead appearance · Aluminium weldability
· Adapted for fine thickness · Welding in all positions B - the free arc

TOPTIG technology
Based on principle of TIG process, an additional filler metal is fed through the nozzle directly into the arc with an angle of 20° to the
electrode. This concept guarantees a high deposition rate and an efficient metal
2005-895

transfer. This welding process is used for welding of carbon steel, stainless steel,
Electrode Nozzle
titanium, inconel, electro-galvanized coated steel (brazing)...
Wire
guide
The benefits are: gas
Arc
· TIG high quality welding and guaranteed spatter free Filler
metal
· Good global productivity Base

· Excellent appearance of the weld bead

· Torch accessibility and welding in all positions

MIG/MAG technology
An electric arc forms between a consumable wire electrode and the workpiece (metal) which heats the workpiece metal causing t hem to fuse.
The arc and weld pool are shielded by an inert or active gas. Metal is
2012-473

transfered in the form of drops through the arc towards the workpiece. This
welding process is used for welding of carbon steel, stainless steel, aluminium,
copper...
Bead
Gas
The benefits are:
· Easy implementation · Welding in all positions
· High welding speed · Low welding investment cost

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 SAW Process

SAW Submerged Arc Welding Installation

Applications
· Process for welding and hard surfacing of low alloyed carbon steel, stainless steel
and refractory steel
· It combines productivity, quality and operator comfort
· It is used in thicknesses from 3 to 300 mm and provides a high welding speed and
high deposition rates
· With one or more wires, it is found in many industries: infrastructure,
shipbuilding, offshore pipe mill, heavy duty pressure vessels, energy...

SAW process and performances

POWER SOURCES
MULTIPLE
Investment

POWER SOURCE
SINGLE

Deposition Rate (Kg/h)

Deposition Rate (%) vs Single Electrode (Values are indicative and depend on the
material and the quality required)

AC current management
· Complete management of the AC wave form with the control of the
frequency, balance and offset for a maximum flexibility of production
· Control the penetration and geometry of the weld bead. Eliminate
theeffect of magnetic arc blow

Penetration
Deposition rate
Current, Voltage or Power

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SAW Process

SAW Narrow Gap

Applications
Narrow gap process used for welding thick plates,mainly for the
following industrial applications:Power Generation, Nuclear,
Pressure Tanks, Windmill, Petrochemical.

preparation with bevel

Equipment: Lincoln Electric provides a full range of equipment for every application
Example of modular tandem welding head proposed.

Flux recovery system

Wire feeder

Single wire AC

Single wire DC

Automatic seam tracking

Flux supply
Video camera

Multi-wire submerged arc welding

Thanks to the high deposition rate and high welding speed, multi-wire
submerged arc welding is widely used in pipe mill industry.

Direct welding

Spiral or circumferential welding

3 arc welding head Performances

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 SAW Process

Submerged Arc Welding Equipment

Welding Power Source

Welding Carriage
CRUISER® LT-7
· Duty cycle: 1000A 100% · Duty cycle: 600A 100%
· Travel speed: 0.25-2.5 m/min · Travel speed: 0.12-1.8 m/min
· Wire speed: three gear ratios · Wire speed: 2.5-10.2 m/min
fastest 12.7 m/min · · Wire diameters: 2.4-4.8 mm
·Wire diameters: 1.6-6.0 mm · 115V AC

Controller
MAXSA® 10 MAXSA® 19 NA-3S
· 40V DC · 40V DC ·115VAC
· Communication: Arclink · Arclink ·Rangeofwirespeed:0.6-16.5m/min
• Process storage quantity: 8 · Processtorage quantity: 8 ·350W
· Input current: 1.0A · Input current: 1.0A · Wirediameters:0.8-5.6mm
· 11.3Kg · 3.2Kg ·18.6Kg

NA-4 NA-5
· 115V AC · 115V AC
· Wire speed: 0.6-16.5 m/min · Wire speed: 1.3-24.8 m/min
· 350W · Wire diameters: 0.8-5.6 mm
· Wire diameters: 0.8-5.6 mm
· 18.14Kg

Wire Feeder Head

MAXSA® 22 MAXSA® 29
· 40V DC 40V DC
· Duty cycle: 1000A 100% Duty cycle: 1000A100%
· Range of wire speed: Range of wire speed:
0.25-12.7m/min 0.25-12.7M/min
· Wire diameters: 1.1-5.6 Wire diameters: 1.1-5.6
· 36.3Kg 15.9Kg

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SAW Process

SAW Welding Head

Lincoln Electric offers a large range of welding heads from standard to special models for a perfect adaptation to the customer application.

Standard tubular head Compact tubular head Internal head Narrow gap head

Seam Tracker

ST250 or ST450 10 x 10 Seam Tracker™ System with APC One-Pak®

TRACKMATIC device guarantees the good positioning of the torch in the joints to be welded without operator intervention.
A sensing probe finger or an inductive or laser sensor allows joint tracking (height or alignment) and commands the necessary corrections
required to the torch trajectory thanks to motorised slides travel 100 - 200 or 500 mm.
Whilst increasing productivity, it ensures a constant weld quality, a reduction in repair operation and easier use for the operator.

Regulation
on crossed
slides

Seam tracking with sensing probe Seam tracking with inductive sensor Seam detection

Video Camera
Combined with a laser spot, the video camera unit allows to view the welding area and can
remotely control the positioning of the torch in the joint.
This is an essential tool for welding in difficult acces area like inside a tank of small diameter.
The equipment is supplied with a spot light to Illuminate over viewed area, and a color LCD
industrial screen high definition 15”.

Laser Spot
To show the wire point of impact relative to the joint on the workpiece. The spot projects an illuminated
point in front of the electrode wire for guiding. One spot is used for horizontal alignment and the association
of two spots make it possible to monitor the horizontal and vertical position.

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 SAW Process

Industries and Applications of SAW

Single-wire Single-power Long stick-out single Double-wire welding Tandem Twin Three-wire welding
submerged arc source with wire welding
welding double-wire
• Standard DC+ •Low investment for • Low investment in • Good weld formation • High deposition rate and • High deposition rate
• Deposition rate up to additional upgrade additional upgrade • Deposition rate up to high-speed welding rail • High welding speed
8 Kg/h • High deposition rate and • High deposition rate and 25 Kg/h • Deposition rate up to • Deposition rate up to 40 Kg/h
welding speed low heat input • Overlapped long stick-out 30 Kg/h

• It can be used for fillet weld • Deposition rate up to application

or filler welding 16 Kg/h
• Low penetration
• Deposition rate up to
12Kg/h

Deep-groove multi-pass
welding of chemical containers
The tests result of Lincoln Electric’s laboratory shows that:
comparing with the traditional DC-AC typical double-wire
welding, AC-AC double-wire SAW only takes 62 passes to weld
a 165 mm thick work piece with a 30% increase in welding
speed and a 23% reduce in the heat input to base metal.

Two-Run process of pipeline

• Able to welding with up to 6 arcs share the same pool
• The welding speed is up to 2.3m
• Good formation of welding seam
• High mechanical performance

Windtower solution
Lincoln Electric is constantly working to develop processes,
equipment and consumables meeting the ever more demanding
requirements of increasingly hostile environments. This
constant innovation has resulted in a complete range of
equipment and consumable
solutions specially designed
for wind-power industries.

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Plasma & TIG Process

TIG and Plasma Installation

Applications
Multi-purpose welding installation to enable the following processes to be used in automatic applications:
· DC TIG with smooth or pulsed current
· AC TIG with variable polarity
· DC plasma with smooth or pulsed current

0,5 2,5 3,0 6,0 8,0 10,0 Thickness

(mm)

CARBON STEEL TIG or Soft Plasma

or
STAINLESS STEEL Plasma Key-Hole
Plasma Key-Hole + Soft Plasma Olling

TIG or Soft Plasma

TITANIUM Plasma Key-Hole
Plasma Key-Hole + Soft Plasma Olling

ALUMINUM TIG Alu TIG Alu

75°

Improvement productivity
with PLASMA +TIG Process
The Plasma + TIG process is specially designed for
assembling panels for the prefabrication of vessels
longer than 4 meters and carrying out circular welds
for diameters greater than 2 meters.
This process of using 2 torches in tandem gives a 1.0
productivity gain of 30-50 % over a single-torch
plasma installation.
The “plasma” arc penetrates the butt-jointed panels. 0.5
The “TIG” arc equipped with filler metal,
electromagnetic arc oscillation and a gas trailing shield
produces a perfect surface finish which can often be 0.1
left without any further treatment
(mm)

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 Plasma & TIG Process

Power Source
Characteristics
The power source NERTAMATIC 450 Plus centralizes the
global management of the welding cycle: Duty cycle 450 A @ 100%
the control of the current, the voltage, the wire speed, Pulsed current 1 to 100 Hz
the gases flow, the magnetic oscillation and the welding AC current 50 to 200 Hz
speed. Data exchange USB
An optional AC module can be integrated to control the Primary 3 x 230 V - 400 V - 415 V -
current for variable polarity aluminium welding. power supply 440 V/ 50-60 Hz
Power consumption 22 kVA
Protection class IP23
Weight and 270 Kg1200 (h) x 500 (w)
dimensions
Torches x 850 (d) mm

High performance water cooled torches to ensure quality and

stability of the process and its equipments.
Torches are equipped with quick connection systems for easy
change and maintenance.

MEC4: SP7:
For TIG welding: This torch is the reference in the market,
· 500 A at 100% for soft and key hole plasma welding:
· standard electrode easy to replace · 450 A at 100%
· twin HF ignition for better arc striking · Standard electrode easy to replaceand self-aligned
Options: · Cooled nozzle ensuring long life timeof consumables
· gas trailing shield to protect welds of Options:
sensitive metals · Gas trailing shield to protect welds of sensitive metals
· magnetic arc oscillation equipment

PLASMA gas
For thicknesses greater than 2.5 mm, PLASMA welding uses the Key- Gas Flow Gas flow range: 0 to 10 l/min
Hole technique.
If the arc is extinguished instantly, a hole remains in the workpiece. Pilot
In order to remedy this disadvantage on circular welding, and in
order to make the hole disappear, it is necessary, before Post-gas
extinguishing the arc, to gradually reduce the torch’s plasma gas
flow simultaneously with the arc current. This made possible with
a numerical valve controlling the plasma gas cycle.

Wire Feeding Device

It is often necessary to feed the molten pool with metal during the welding operation in order to prevent the seam from showing hollows,
to supply soft steels with deoxidizing elements and for succesive seams.
The system allows to quickly and accurately adjust the wire impact point in the welding pool thanks to micrometer slides.
The adjustment can be manual or motorised for remote control.

Characteristics
Carbon steel
Stainless steel Ø 0.8 / 1.0 / 1.2 mm
Titanium wires
Aluminium wire Ø 1.2 / 1.6 mm

Max wire speed 6 m/min

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Plasma & TIG Process

AVC system
A constant distance between the torch and the workpiece is a key of quality to ensures a
constant penetration and bead width.
The Arc Voltage Control (AVC) keeps this constant distance by automatic regulation of the arc
voltage: function fully integrated into the Lincoln Electric system composed of an electrical
vertical slide travel 200 mm.

Oscillarc plus
Arc deviation
This technique is used to electrically deflect the TIG arc
forward in the welding axis, increasing the speed by 30 to
50% for thicknesses of less than 2 mm.
Arc oscillation
Arc oscillation is used to deposit metal over areas up
to 15 mm wide to fill bevels or reconstitute surface
coating. Arc deviation Arc oscillation

Video camera
The TIG/plasma video system VISIOARC VA2 can be easily
integrated.
It uses a greatly enlarged image which enables the precise
position of the welding torch to be viewed thus making the
operator’s work easier and improving the quality of the System with large color
welding operation. screen 15", miniaturised
camera and additional
lighting
Cooling unit
The FRIOJET 300 W cooling unit is compact with
coolant constant
supply, in closed circuit, used to cool down torches.
Water circulation in closed circuit makes it possible: Characteristics
· To prevent the deposit of boiler scale in conduits and Primary supply* 230 V / 1 ph / 50 or 60 Hz
in the torches to be cooled Nominal water
· To save water, to have a constant water flow-rate flow rate 0.26 m3/h
· The regulation of water temperature provides a constant Nominal water 5.5 bars
pressure
production quality and extends significantly useful life of
torches and of wearing parts (steady temperature) *directly supplied by power source
Cooling unit equipped with display of temperature and NERTAMATIC 450
control of return flow plus coolant level.

Hot wire
Productivity improvement by increasing the deposition rate
For filling bevels 40 mm deep, the use of hot wire provides a good solution and is
particularly suited to applications where a high specification of the welded joint
is required. This special technique uses an auxiliary current to bring the end of
the wire to near its melting point.
Viable for plates of thickness 10 mm and above, the use of hot filler wire enables
2.5 to 3 kg of metal to be deposited per hour for filling bevels using multiple
passes or for quality hard-surfacing:
· Additional power source for the hot wire current between 60A and 120A
· No additional wire feed thanks to direct connection on the cold wire system

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 Plasma
Industries and & TIG Process
applications

Industries and Application of P+T

Shipbuilding
Shipbuilding

Power plants
Power plants

Offshore platforms
Offshore platforms

Oil
Oilrefineries
refineries

Transportation
Road traffic

Food and beverage

Transportation

Chemistry
Food and beverage

Chemistry

Boiler manufacturing
Boiler manufacturing

Natural gaspipelines
Natural gas pipelines
Pharmaceuticals
Pharmaceuticals

Applications
Manufacturing of stainless steel tanks Food transportation equipment The surface of P+T welding seam
• P+T circumferential seam welding

• P+T longitudinal seam welding Prefabricated pipelines

Container manufacturing Stainless steel tubes (6m long, 12m long)

Chemical process equipment

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MIG/MAG Process

Processes and Equipment for MIG/MAG

POWER WAVE® S500
Powerful Multi-Process Capability
The multi-process Power Wave® S500 is packed with Lincoln
Electric performance technology for welding on various
materials. It provides an extremely fast arc response, includes
over 65 standard welding waveforms for optimized
performance on almost any application and efficiently converts
AUTODRIVE® 4R100
input power to reduce operational costs. wire feeder

POWER WAVE®S500 provides MIG-MAGwelding process:

POWER WAVE® S500
• Pulse
· PULSE-ON-PULSE® 100% duty 450A / 36,5V
· POWER MODE® 200 / 208 / 220 / 230 / 380 /400
Main power / 415 / 460 /575V3 / 50 / 60Hz
· RAPID-ARC® User interface
· Rapid X™ (with STT® module) Maximum main 60 / 54 / 30 / 27 / 21 A
· Rapid Z™
Current range 5 to 550 A
· HYPERFILL®
· It can be upgraded with other processes to fit future Weight 68 Kg
development
Size (WxLxH) 355 x 630 x 571 mm

POWER WAVE® S700

Flexible Configuration. Endless Possibilities.
Choose the Power Wave® S700 model for high amperage, high duty cycle applications in the Heavy
Fabrication, transportation and other fabrication industries. Typically recommended for 1/16 inch (1.6 Application
mm) wire diameter and up, the Power Wave® S700 can be used in semiautomatic, hard · Semi-automatic
automation or robotic environments – even for high deposition synchronized tandem welding · Automatic
applications. The machine is also suitable for arc gouging. · Hard automation
· Heavy Fab
Equipment requirements: · Transportation
· Recommendation of semi-automatic wire feeder: POWER FEED®84 desktop and
· General Industry
boom-type/POWERFEED®25M
· Recommendation of automatic and robot wire feeder and controller:POWER FEED® 10R/
AUTODRIVE® 19/AUTODRIVE® 19 TANDEM/AUTODRIVE® 4R220 Input
Input power:
380~415/440~460/500/575/3/50/60
Output
Output range:
20~900A

Rated output (50Hz): IP23 Rated

GMAW:700A/44V/100%
GMAW:900A/44V/60%

Weight:
175 Kg

External dimensions (height x width x length):

765 x 485 x 932 mm

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 Plasma
Industries and & TIG Process
applications

More MIG/MAG power sources

Except the advanced processes or power sources mentioned in previous pages, we also offer other MIG/MAG power sources as below.
Welding power source Output Input Process Characteristics
Diameter range Diameter range Diameter range Manual Gas Pulsed
Current Argon Flux-cored gas Carbon Submerged Arc
of solid welding of flux-cored of aluminum argon shielded Unified Remote
Model Mode Polarity range Phase Frequency arc wire shielded arc air arc Modular extinguishing CrossLinc
wire wire welding wire arc arc arc control monitoring
(A) welding welding welding gouging welding control
(mm) (mm) (mm) welding welding

OPTIMARC® 500PA CC/CV 1.2~1.6

OPTIMARC® CV505P 50~500 1.0~1.6 1.2~1.6

CV
OPTIMARC® CV505HP
DC 3 50/60
FLEXTEC™ 500
50~500 1.0~2.0 1.2~2.4
FLEXTEC™ 500P CC/CV 1.2~1.6

FLEXTEC™ 650X 10~815 1.0~2.4 1.2~2.8

Excellent Good

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 Training and Service Offering
Simulation and programming of robot welding process
- FANUC ROBOGUIDE, YASKAWA MOTOSIM and ABB ROBOTSTUDIO
-All training is conducted at the local facility
- Training is customized to the customer's actual needs, with full-time
student support for best results
- Specialized instructors with extensive experience in construction,
integration, programming, welding processes, etc...

Service Offering
• Hand Welding
• Systems CNC
• Assemble tools and robotic systems
• Pneumatics System
• Hydraulics System
• Security Enclousure
• Wiring System
• Debugging errors
• Robot Programming
• Development of Turnkey Projects

• PLC programming
• Reach studies
• Access studies
• Offline programming
• Refurbishment, retroffting
• Manutence and Repair (Robot, controller and Power Source)
• Offline Simulation
• Welding Parametering
• Consulting project

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Standard Robotic Welding Systems
Standard Robotic Welding Systems

Standard Robotic Welding System

Lincoln Electric Standard Robotic Welding Systems features a single load and unload area with two independent work zones.
The turntable system provides a 180 degree rotating work area to help increase throughout efficiency. The system is ideal for
small to medium-sizedparts that don’t need reorientation.

As the standard FlexFab’s small footprint allows you to fully optimize floor space. The servo-driven positioner is nearly
maintenance-free with no mechanical components to fail.

Flex, Single and Dual Station for general fab industry

Ideal for: Part examples:

· Small to medium sized parts · Construction
· Simultaneous multiple parts · Light industry :
heat exchangers, radiators, air conditioners, food processing equipment,
brackets, reinforced supports, couplers, stair treads etc.

Ferris Wheel and Back to Back systems to Automative

Ideal for : Part examples :

· Automative & Transportation parts · Seating
· Chasis
· Bumper

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 Standard Robotic Welding Systems

Value Proposition
Features
· Turnkey Project
· Key equipment is imported from Europe and the USA
· Safety system provides fences and safety gratings by international standards
· Coordinated work between positioner and robot
· The system comes with an easy-to-use touch screen which can effectively
track the welding production data
· Optional software such as online programming and arc tracking is available
· Multiple options of welding process are available for various materials, such
as aluminum, stainless steel and carbon steel
· Low spatter can be achieved without adding more module
· Remote control/service
· Short lead time

Project support and management

· Professional and efficient project management team
· Well-designed management work flow for production
· Standardized operation manual
· Consultation, planning and proposal support are available at the initial stage
· Lincoln Electric technology center provides a floor space of tens of
thousands of square meters for integration.

After-sales service
· Professional after-sales service and application training are available
· Quick response to customer needs 24 hours a day, 7 days a week
· Service network across

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General Industry Robotic Systems

Standard System with Turntable

Fully imported power source - DIGIWAVEIII 520R PLC control cabinet

Imported welding robot Human-machine interface touch panel
Robotic welding torch and reamer Safety devices, such as fence and safety curtain
Original robotic servo-driven positioner Configuration upgrade based on customer needs

Turntable configurations:
Servo motor Fanuc servo motor
Reducer Nabtasco RV
Turntable diameter 2100mm / 2900mm
≤500kg (FlexFab TT 1.4 )
Payload
≤2000kg (FlexFab TT 2.0)
Height of fixture mounting surface 850mm
Dimensions of mounting surface
1600-2200mm*500-750mm
of unilateral fixture (D*W)
Rated turning Angle Any angle (0°-360°)
Rated turning speed 30°/s
Repeated positioning accuracy ±0.15mm (r=300)
There are 8 screw holes and 4 pin holes on each side of fixture mounting surface,
which is convenient for fixture installation.
Turntable

4200mm-5100mm

Height: 2800mm
Work zone dimensions: 1500-2100mm
Turntable diameter: 1500-3000mm
Payload per side: 250-1000kg

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 General Industry Robotic Systems

Standard System with Headstock/Tailstock

Fully imported power source - DIGIWAVEIII 520R PLC control cabinet

Imported welding robot Human-machine interface touch panel
Robotic welding torch and reamer Safety devices, such as fence and safety curtain.
Original robotic servo-driven positioner Configuration upgrade based on customer needs

Positioner configurations:
Servo motor Fanuc servo motor
Reducer Nabtasco RV
Positioner diameter 1200mm/1500mm
≤500kg (FlexFab H/T 1.4 )
Payload
≤1000kg (FlexFab H/T 2.0 )
Height of rotate center to ground level 1100mm
Work Area Dimensions (L*W) 1000-2100mm*880-1500mm
Rated turning Angle Any angle (0°-360°)
Rated turning speed 30°/s
Repeated positioning accuracy ±0.1mm

H/T Positioner

4200mm-5100mm

Height: 2800mm
Work zone dimensions: 1250-2150mm
Tool bed length: 1000-2000mm
Payload: 500-1000kg

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General Industry Robotic Systems

Standard System Side-by-side

Fully imported power source - DIGIWAVEIII 520R PLC control cabinet

Imported welding robot Human-machine interface touch panel
Robotic welding torch and reamer Safety devices, such as fence and safety curtain.
Original robotic servo-driven positioner Configuration upgrade based on customer needs

side-by-side positioner：
Servo motor Fanuc servo motor (2 set)
Reducer Nabtasco RV (2 set)
Positioner diameter 1200mm
Payload ≤500kg
Height of rotate center to ground level 1100mm
Work Area Dimensions (L*W) 1000mm*880mm
Rated turning Angle Any angle (0°-360°)
H/T Positioner Rated turning speed 50°/s
Repeated positioning accuracy ±0.1mm

Height: 2800mm
Work zone dimensions: 1250mm
Tool bed length: 1000mm
Payload per side: 500-1000kg

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 Robotic Welding Equipments

POWER WAVE® R450

Industry’s most capable 450A robotic power source

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Robotic Welding Equipments

POWER WAVE® ADVANCED MODULE

Advanced Process Welders

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 Robotic Welding Equipments

AUTO DRIVE® Wire Feeders

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Magnum ® Pro Robotic Guns

Magnum® Pro Robotic Guns

Designed for long ife

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 Magnum ® Pro Robotic Guns

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Lincoln Electric Global Map
 Lincoln Electric do Brasil LTDA.
No.1818, Papa João Paulo I Av., Cumbica, Guarulhos
Customer service hotline: 55 11 2431-4710
After-sales service hotline:
www.lincolnelectric.com.br

Follow up in Social Media

@lincolnelectricbr

Version number: LE03001| Release date:20220601

© All rights reserved by Lincoln Electric Brazil.