SCHEMATICS - AP8600 Chapter 6

Schematics
8600 WIRING HARNESS................................................................................... 2
PRIMARY ELECTRICAL SCHEMATIC 8600 5 H.P. MOTOR............................. 3
CONTROLLER ELECTRICAL SCHEMATIC 8600 5 H.P. OPTION.................... 4
PRIMARY ELECTRICAL SCHEMATIC 8600 2.5 H.P. MOTOR.......................... 5
CONTROLLER ELECTRICAL SCHEMATIC 8600 2.5 H.P. OPTION................. 6
LIGHTS AND ACCESSORIES ELECTRICAL SCHEMATIC 8600...................... 7
AP8600 HYDRAULIC WINCH OPTION............................................................. 8
PRIMARY ELECTRICAL SCHEMATIC 8600 HYDRAULIC WINCH OPTION.... 9
TROJAN BATTERIES....................................................................................... 10
TELEDYNE AND CONCORDE BATTERIES.................................................... 11
BBI BATTERIES............................................................................................... 12

LEKTRO PAGE 6 -  11 Apr. 2003

 SCHEMATICS - AP8600 Chapter 6
8600 WIRING HARNESS

Item # Part # Item Description QTY

Complete Harness Package 1 set

1 Primary Harness (2 and 4 Gauge) 1 set
2 Secondary Harness (16 Gauge) 1 set
3 Running Light Harness 1 set
4 E1504B GPU Chassis Harness (2 ot) BBI FS-16NP 1 set
NP E1504T-86 GPU Chassis Harness (2 ot)
for Teledyne Batteries

LEKTRO PAGE 6 -  01 Sept 1996

 FRONT OF
VEHICLE
TO
BATTERY
SET

S1 S2
A1

A2

LEKTRO
CONTACTOR S2 S1
ASSEMBLY
5 H.P.
DRIVE MOTOR SCR ASSEMBLY

PAGE 6 - 
A1

A1
T2
SCHEMATICS - AP8600 Chapter 6

A1 6
7
A2
f4sc0101
BLK
PRIMARY ELECTRICAL SCHEMATIC 8600 5 H.P. MOTOR

4 RED
RED BLK

EMERGENCY
DISCONNECT HYDRAULIC
PUMP

01 Feb 2003
 FRONT OF
VEHICLE
KEY POTENTIOMETER
SWITCH (FWD/R THROTTLE)
CRADLE
VALVE BRN

WHT BRN
BLK
HOUR
METER
YEL GRN
YEL

LEKTRO
YEL
BLK GRN BLU MOLDED
WHT
RED BLK PLUG
4 NEG
GRN
BUS
BLU

BLK
BLK 6

PAGE 6 - 
BLK 8
BLK 23
BLK 27
GRN
GRY BLK 41
SRC
ASSEMBLY
BRN BLU GRN
ORG
DEAD-MAN BLU GRY REV
SCHEMATICS - AP8600 Chapter 6

MICRO-SWITCH FWD
WHT
RED BLK 23
BLK 15
RED 1 PUMP
1A
COIL
CONTROLLER ELECTRICAL SCHEMATIC 8600 5 H.P. OPTION

BLK 27
BLK 41

f4sc0202 BLK SCR CONTACTOR

03.01.10 ASSEMBLY ASSEMBLY

01 Feb 2003
 FRONT OF
VEHICLE
TO
BATTERY
SET

S2

A2
S1

A1

LEKTRO
CONTACTOR S2 S1
2.5 H.P. ASSEMBLY
DRIVE MOTOR
SCR ASSEMBLY

PAGE 6 - 
A1

A1
T2
SCHEMATICS - AP8600 Chapter 6

A1 6
7
A2

BLK
PRIMARY ELECTRICAL SCHEMATIC 8600 2.5 H.P. MOTOR

4 RED
RED BLK

f4sc0301
EMERGENCY
DISCONNECT HYDRAULIC
PUMP

01 Feb 2003
 FRONT OF
VEHICLE
KEY POTENTIOMETER
SWITCH (FWD/R THROTTLE)
CRADLE
VALVE BRN

WHT BRN
BLK
HOUR
METER
YEL GRN
YEL

LEKTRO
YEL
BLK GRN BLU MOLDED
WHT
RED BLK PLUG
4 NEG
GRN
BUS
BLU

BLK
BLK 6

PAGE 6 - 
BLK 8
BLK 23
BLK 27
GRN
GRY BLK 41
SRC
ASSEMBLY
BRN BLU GRN
ORG
SCHEMATICS - AP8600 Chapter 6

DEAD-MAN BLU GRY REV

MICRO-SWITCH FWD
WHT
RED BLK 23
BLK 15
RED 1 PUMP
1A
COIL
CONTROLLER ELECTRICAL SCHEMATIC 8600 2.5 H.P. OPTION

BLK 27
BLK 41

f4sc0403 BLK SCR CONTACTOR

02.05.05 ASSEMBLY ASSEMBLY

30 May 2002
 FRONT OF
VEHICLE

R.L. #2
RED RED BLK
BLK
RED
R.L. #1

BLK F
FAN TO R.FWD. H.L.
HORN BATTERY
SET

RED 8
ORG
HORN

LEKTRO
FILTER BLK 8 BLK BLK
RED 8 R.L. #6
BLK RED
L.FWD. H.L. BLK RED
RED R.L. #4
RED

RED FLASHER
KEY
R.L. #5

PAGE 6 - 
BLK SWITCH BLU R.L.
RED
SWITCH
(ROTATED)
RED 5 FUSE
HORN
BLK BUTTON
RED
R.L. #3
ORG
FWD H.L.
SWITCH SCR
SCHEMATICS - AP8600 Chapter 6

REV H.L. (ROTATED) NEG.

SWITCH BUS
RED H (ROTATED)

RED BLK
RED
LIGHTS AND ACCESSORIES ELECTRICAL SCHEMATIC 8600

BLK
BLK
RED BLK
INLINE
DISCONNECT RED R. REV. H.L.
R.L. #7
f4sc0600

L. REV. H.L.

21 Mar. 2003
 BLU 3
HOLD-BACK GRN 3
BLU 3B
BAR GRN 3
SWITCH
GRN
3A BLU 3
REMOTE DIODE
WINCH N.C. BLOCK
GRN SWITCH
N.O. BLU 3B
3A

LEKTRO
JUMPER CRADLE
JUMPERS SWITCH RED
BLU 3A GRN 3

RED
JUMPERS BLU 3
WINCH SWITCH JUMPER
COWL MOUNT RED C

PAGE 6 - 
6 PUMP
CONTACT
IN-LINE
NEG DISCONNECT
BUSS IN BLU 3
BLK
BLK
BLK
SCHEMATICS - AP8600 Chapter 6

GRN 3
AP8600 HYDRAULIC WINCH OPTION

BLK
OUT
RED C1

SOLENOID
IN/OUT
CONTACTOR (WINCH)
ASSEMBLY
f4sc0703
02.12.30

01 Feb. 2003
 SCHEMATICS - AP8600 Chapter 6
PRIMARY ELECTRICAL SCHEMATIC 8600 HYDRAULIC WINCH OPTION

A1
A1

6
A1
CONTACTOR
ASSEMBLY

T2

HYDRAULIC
PUMP
BATTERY
SET
TO

RED
7
SCR ASSEMBLY

4
A2

BLK

DISCONNECT
EMERGENCY
FRONT OF
VEHICLE

BLK
RED

f4sc1100

LEKTRO PAGE 6 -  21 Apr. 2000

 SCHEMATICS - AP8600 Chapter 6
TROJAN BATTERIES

12V
24V
30V
11
10
5 8
13
12

2
1 2
2

TROJAN
BATTERY
PACK

TO
PRIMARY
CIRCUITS
f4sc0800

LEKTRO PAGE 6 - 10 09 Mar.2000

 TO
PRIMARY
CIRCUITS

_
+

11
10

LEKTRO
RED
8
5 16 GA.
12V 13 POS.
350A 12 8
GREY 24V
350A 13 10
28V
GREY
350A 1
GREY
_
BLK 11
3 2
16 GA.

PAGE 6 - 11
TO FAN NEG.
12 5 +
SCHEMATICS - AP8600 Chapter 6
TELEDYNE AND CONCORDE BATTERIES

f4sc0901

15 June 2000
 SCHEMATICS - AP8600 Chapter 6
BBI BATTERIES

12V
24V
28V
10 11
8
5
12 13

BBI 2
BATTERY 1 2
PACK 2

RED BLK
16 GA. 16 GA.
POS. NEG

TO
PRIMARY
f4sc1000
CIRCUITS

END OF CHAPTER

LEKTRO PAGE 6 - 12 15 Mar. 2000