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Lab Guide

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Lab Guide

Copyright
© © All Rights Reserved
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Giants Electronics Group

Lab Operation and Technical Guidelines

Table of Contents

1. Introduction and Objectives 2


1.1 Mission Statement ................................................................................................................ 2
1.2 Objectives .............................................................................................................................. 2
2. Good Personal Conduct in the Lab.............................................................................................. 2
2.1 General Conduct.................................................................................................................... 2
2.2 Lab Equipment Handling ....................................................................................................... 3
2.3 Safety Attire and Precautions ................................................................................................ 3
3. Technical Guidelines for Circuit Design and Operation............................................................... 3
3.2 During Circuit Construction ................................................................................................... 3
3.3 Power-Up and Testing Procedures ........................................................................................ 4
Use a thermal camera or infrared thermometer to check for overheating components. .......... 4
3.4 Handling Microcontrollers and Sensors ............................................................................... 4
3.5 Safety with High-Power Actuators ........................................................................................ 4
4. General Lab Rules and Regulations ............................................................................................. 5
5. Emergency Protocols and Incident Management ....................................................................... 5

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6. Project Workflow and Best Practices .......................................................................................... 5
7. Documentation and Reporting ................................................................................................... 5
8. Conclusion ................................................................................................................................... 6

1. Introduction and Objectives


The Giants Electronics Group aims to bridge the gap between theoretical knowledge and
practical application through collaborative projects, hands-on experience, and real-world
problem-solving. This document provides a structured approach to lab operations, ensuring
safety, technical proficiency, and a professional learning environment.
1.1 Mission Statement
Our mission is to enable students to transform classroom-acquired knowledge into impactful
solutions for societal challenges by fostering innovation, teamwork, and technical mastery in the
field of electronics.
1.2 Objectives
1. Equip students with practical skills in working with sensors, microcontrollers, and
actuators.
2. Promote safety, discipline, and respect for lab equipment and resources.
3. Enhance project development and prototyping through systematic guidelines and best
practices.

2. Good Personal Conduct in the Lab


To maintain an organized, respectful, and safe working environment, every member must
adhere to the following conduct rules:
2.1 General Conduct
• Professionalism: Behave responsibly, be punctual, and remain focused on your assigned
tasks.
• Respect for Others: Collaborate effectively, share resources, and avoid interfering with
other groups’ projects.
• Maintain Cleanliness: Keep the workspace clean and organized. Return tools to their
designated places.
• Prohibit Unnecessary Items: No food, drinks, or personal items in the lab area.

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• Follow Instructions: Listen carefully to the coordinator and follow the assigned protocol
during lab activities.
2.2 Lab Equipment Handling
• Handle with Care: Avoid rough handling of components and equipment, especially
fragile devices like sensors and microcontrollers.
• Static-Sensitive Devices: Always wear an anti-static wristband when working with static-
sensitive components.
• Tool Usage: Use only appropriate tools for tasks and ensure that they are in proper
working condition before use.
2.3 Safety Attire and Precautions
• Appropriate Lab Attire: Wear closed shoes, safety glasses, and lab coats if necessary.

• Hair and Clothing: Secure long hair and avoid wearing loose clothing that could get
caught in equipment.
• Personal Protective Equipment (PPE): Use PPE when working with high-voltage circuits,
soldering, or dealing with hazardous chemicals.

3. Technical Guidelines for Circuit Design and Operation


3.1 Before Starting Work
1. Component Verification:
o Verify the rating, polarity, and configuration of each component.
o Confirm that all elements match the circuit design’s power and voltage
requirements.
2. Planning and Schematics:
o Prepare a detailed schematic and review it with team members.
o Label each component and connection to avoid confusion.
3. Setup the Workstation:
o Ensure a clean and static-free workspace.
o Position all required components and tools within reach.
3.2 During Circuit Construction
1. Correct Placement of Components:
o Follow the schematic carefully to place components correctly.

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o Use appropriate wire gauge and insulation for connections.
2. Avoid Loose Connections:
o Ensure all connections are secure; avoid leaving loose wires that could cause
shorts.
o Use color-coded wires to differentiate signals and power lines.
3. Test Points and Debugging Ports:
o Include test points for monitoring critical signals.
o Provide debugging ports for microcontrollers (e.g., UART, SPI).
3.3 Power-Up and Testing Procedures
1. Initial Power-Up:
o Double-check connections for shorts or incorrect polarities.
o Power the circuit with a current-limited power supply initially.
2. Monitor Voltage and Current:
o Observe voltage levels and current draw. Any spike in current could indicate a
fault.
o Use a multimeter or oscilloscope to validate expected behavior.
3. Thermal Checks:
Use a thermal camera or infrared thermometer to check for overheating components.
3.4 Handling Microcontrollers and Sensors
1. Microcontroller Programming:
o Ensure all external circuits are disconnected when uploading firmware.
o Verify pin configurations to prevent shorting GPIO pins.
2. Sensor Handling:
o Use voltage dividers or level shifters when interfacing 5V sensors with 3.3V
microcontrollers.
o Properly terminate I2C, SPI, or UART communication lines with pull-up/down
resistors.
3.5 Safety with High-Power Actuators
1. Inductive Load Protection:
o Use flyback diodes across motors and relays to prevent back-EMF damage.

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o Avoid direct connection of actuators to microcontrollers; use transistors or relays
as intermediaries.
2. Mechanical Constraints:
o Ensure that all mechanical components are restrained to prevent harm during
testing.

4. General Lab Rules and Regulations


1. No Unauthorized Access: Only authorized members are allowed to handle equipment.
2. Proper Shutdown: Always power down circuits before making modifications.
3. No Unauthorized Experiments: Follow approved project guidelines and avoid
unnecessary modifications.

5. Emergency Protocols and Incident Management


1. Emergency Power-Off: In case of sparks, smoke, or overheating, shut off power
immediately.
2. Fire Safety: Know the location of fire extinguishers and first aid kits.
3. Incident Reporting: Report accidents immediately to the lab coordinator.

6. Project Workflow and Best Practices


1. Define Project Goals:
o Establish clear objectives, milestones, and deliverables.
2. Documentation:
o Maintain a detailed lab notebook recording observations, changes, and results.
3. Regular Reviews:
o Conduct periodic reviews to evaluate progress and troubleshoot issues.

7. Documentation and Reporting


1. Project Reports:
o Include design schematics, code, and test results.

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2. Incident Logs:
o Log any circuit failures, accidents, or anomalies encountered.

8. Conclusion
This document serves as the foundation for ensuring a safe, productive, and professional
learning environment within the Giants Electronics Group. By adhering to these guidelines,
students will gain valuable practical experience while maintaining safety and respecting lab
resources.

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