Hazard Identification Risk Assessment Risk Control (HIRARC) Form

Company : SEGATRANS SDN BHD

Prepared by : Mohamad Asroy Nizam Bin Muhammad Rusli
Process/Location : UNITEN (Name, Designation, Date) Site Safety Supervisor
Location :
Review By : Mohd Izab Bin Bakar Date Prepared : 20/09/2024
(Name, Designation, Date) Safety & Health Manager (From….to…)
Approved By :
Review Date : 1) 23/09/2024 2)
(Name, Designation, Date)

1. Hazard Identification 2. Risk Analysis 3. Risk Control

Likelih
Which can Existing Risk Control Severity Risk
No. Work Activity Hazard ood Recommended Control Measures PIC (Due date/Status)
cause/effect (If Any) (B) (AxB)
(A)
1. Cut the pipe Unsafe Working platform 1. Only approved materials Authorised Person
working collapse MS 1462 series of Engineer
platform (Scaffolding) Malaysia standard must Supervisor
(scaffolding). be used for the
1. Full supervision
scaffolding.
from supervisor.
2. No scaffold should be
2. Wearing of safety
erect and dismantled
helmet, safety
except under the direct
shoes/boots and
supervision of a
safety vest
4 3 12 designated person.
3. To apply Working
3. Do not used defective
at Height Permit
scaffolds components.
(WAH) system.
4. The scaffolding must be
4. Conduct Tool Box
inspected by scaffolding
Talk relate to
inspector prior use.
WAH.
5. Wearing full body safety
harness with double
lanyard for working at
height above 2 meters.
Spark produce Potential to 1. Full supervision 1. To ensure portable fire Authorised Person
due to cutting cause fire, burn from supervisor. extinguisher is valid Engineer
work. and property 2. Wearing of safety 3 3 9 BOMBA certificate. Supervisor
damage helmet, safety 2. To ensure no flammable
shoes/boots and materials exist within the

Occupational Safety Health & Environment Department (OSHE), UNITEN

 Hazard Identification Risk Assessment Risk Control (HIRARC) Form

safety vest hot work working zone.

3. To implement 3. Display Hot Work signage.
Hot Work Permit 4. To provide fire watcher.
(HWP) system. 5. Wearing suitable PPE for
4. Cordon off Hot hotwork, : Coverall,
Work working Faceshield, earplug &
area. safety glove during
5. Conduct Tool Box cutting work.
Talk relate to Hot 6. To standby fire blanket
work. during cutting.
Rotation part Major Cut 1. Power tools must be Authorised Person
inspected before use. Engineer
2. To ensure the guarding is Supervisor
3 3 9 fix during cutting work
3. Providing training for
operators on safe grinding
practices
Noise Hearing loss 1. Using personal protective Authorised Person
equipment (PPE) ear Engineer
protection such as Supervisor
earplug or earmuff.
3 3 9
2. To limit the work duration
to minimize duration of
exposure.
3. To organize work rotation
Dust & flying Eye Irriation 1. Ensuring proper Authorised Person
particles Sore Throat ventilation to reduce Engineer
dust and fume Supervisor
3 3 9 exposure.
2. To apply PPE: N95 Dust
Mask & Eye Protection:
Goggle.
Equipment Property Damage 1. Regular maintenance of Authorised Person
malfunctions grinding equipment to Engineer
prevent malfunctions. Supervisor
2 3 6
2. Power tools must be
inspected before use

Occupational Safety Health & Environment Department (OSHE), UNITEN

 Hazard Identification Risk Assessment Risk Control (HIRARC) Form

2. Fix the Flow meter Excessive Potential to 1. Full supervision 1. To organize work Authorised Person
manual sustain body from supervisor. rotation. Engineer
handling injury and 2. Conduct Tool Box 2. To apply buddy system Supervisor
Musculoskeletal Talk on during work
4 2 8
Disorder manual,Puncturin 3. Work must be carried out
Syndrome (MSDs g hazard and by trained personnel.
control. 4. To wearing safety hand
3. To apply safety glove.
Exposed to Finger injury helmet, safety 1. To cordon off the working Authorised Person
sharp objects shoes/boots and area. Engineer
or materials. Bodily injury safety vest. 2. Work must be carried out Supervisor
4 2 8
by trained personnel.
3. To wearing safety hand
glove
3. Pressure Transmitter Exposed to Potential to 1. Full supervision 1. To make sure all panel live Authorised Person
Installation contact with cause by supervisor. supply been terminated Engineer
live electricity electrocuted 2. Conduct Tool Box 2. To practice Lock Out and Supervisor
supply Talk on electric Tag Out system (LOTO).
safety. 3. Work must be carried out
Incorrect 3. Wearing of safety by authorized and trained
2 5 10
wiring or helmet, safety personnel.
grounding shoes/boots and 4. To provide fire
safety vest extinguisher.
5. To follow the
manufacturer installation
instruction.
4. Delivering cable 1. Full supervision 1. To prepared safe Authorised Person
by supervisor. designated access and Engineer
2. Conduct daily egress road for Supervisor
Tool Box Talk construction machineries
relate to mobilization.
Machinery
Poor access transportation 2. To engage traffic
accident and 3 4 12
and egress safety. controller.
overturned
3. Wearing of safety
helmet, safety
shoes/boots and
safety vest

Occupational Safety Health & Environment Department (OSHE), UNITEN

 Hazard Identification Risk Assessment Risk Control (HIRARC) Form

5. Instrument cable Spark produce Potential to 1. To ensure portable fire Authorised Person
installation due to cutting cause fire, burn extinguisher is valid Engineer
work. and property BOMBA certificate. Supervisor
Cutting trunking damage 2. To ensure no flammable
materials exist within the
hot work working zone.
3 3 9 3. Display Hot Work signage.
1. Full supervision
4. To provide fire watcher.
from supervisor.
5. Conduct Tool Box Talk on
2. Conduct daily
fire hazard and control
Tool Box Talk.
prior to hot work.
3. Wearing of safety
6. Wearing Faceshield
helmet, safety
during cutting work.
shoes/boots and
Rotation part Major Cut 1. Power tools must be Authorised Person
safety vest
inspected before use. Engineer
4. To implement
2. To ensure the guarding is Supervisor
Hot Work Permit
3 3 9 fix during cutting work
(HWP) system.
3. Providing training for
5. Cordon off Hot
operators on safe grinding
Work working
practices
area.
Noise Hearing Loss 1. Using personal Authorised Person
6. Conduct Tool Box
protective equipment Engineer
Talk.
(PPE) ear protection Supervisor
such as earplug or
3 3 9 earmuff.
2. To limit the work duration
to minimize duration of
exposure.
3. To organize work rotation
Dust & flying Eye Irriation 1. Full supervision 1. Ensuring proper Authorised Person
particles Sore Throat from ventilation to reduce Engineer
supervisor. dust and fume Supervisor
2. Conduct daily 3 3 9 exposure.
Tool Box Talk. 2. To apply PPE: N95 Dust
3. Wearing of safety Mask & Eye Protection:
helmet, safety Goggle.
Equipment Property Damage shoes/boots and 1. Regular maintenance of Authorised Person
2 3 6
malfunctions safety vest grinding equipment to Engineer

Occupational Safety Health & Environment Department (OSHE), UNITEN

 Hazard Identification Risk Assessment Risk Control (HIRARC) Form

4. To implement prevent malfunctions. Supervisor

Hot Work Permit 2. Power tools must be
(HWP) system. inspected before use
5. Cordon off Hot
Work working
area.
6. Cable ladder and Unsafe Working platform 1. Only approved Authorised Person
trunking installation working collapse materials MS 1462 Engineer
platform (Scaffolding) series of Malaysia Supervisor
1. Full supervision
(scaffolding). standard must be used
from
for the scaffolding.
supervisor.
2. No scaffold should be
2. Wearing of safety
erect and dismantled
helmet, safety
except under the direct
shoes/boots and
supervision of a
safety vest
4 3 12 designated person.
3. To implement
3. Do not used defective
Working at
scaffolds components.
Height Permit
4. The scaffolding must be
(WAH) system.
inspected by scaffolding
4. Conduct Tool Box
inspector prior use.
Talk relate to
5. Wearing full body safety
WAH.
harness with double
lanyard for working at
height above 2 meters.
Misuse of “A” Potential to fall 1. Using aluminum A-ladder Authorised Person
type ladder as from height and 1. Full supervision with buddy system. Engineer
working sustain serious from supervisor. 2. Step ladder both legs Supervisor
platform bodily injury 2. Conduct Tool must be fully extended.
Box Talk on 3. Step ladder must be set
working at up on a surface that is
height hazard. 4 3 12 solid and stable.
3. Wearing of 4. 3-point contact shall be
safety helmet, practiced while
safety ascending/descend at all
shoes/boots time.
and safety vest. 5. Do not used defective
ladder.

Occupational Safety Health & Environment Department (OSHE), UNITEN

 Hazard Identification Risk Assessment Risk Control (HIRARC) Form

7. Cable Pulling Excessive Potential to 1. Full supervision 1. To organize work rotation. Authorised Person
manual sustain body from supervisor. 2. Work must be carried out Engineer
handling injury and 2. Conduct daily by trained personnel. Supervisor
Musculoskeletal Tool Box Talk. 3. Never lift heavy load
4 2 8
Disorder 3. Wearing of safety alone, seek assistance
Syndrome helmet, safety from other, buddy system.
(MSDs) shoes/boots and 4. To wearing safety hand
safety vest. glove
Exposed to Potential to 1. To demarcate electric Authorised Person
1. Full supervision
contact with cause cable routing clearly. Engineer
by supervisor
live electricity electrocuted 2. To make sure all panel live Supervisor
2. Conduct daily
supply supply been terminated.
Tool Box Talk
3. To practice Lock Out and
relate to
2 5 10 Tag Out system (LOTO)
electrical safety.
4. Never touch any electrical
3. Wearing of safety
components with wet
helmet, safety
hands.
shoes/boots and
5. Work must be carried out
safety vest
by trained personnel.
Unsafe Working platform 1. Full supervision 1. Only approved materials Authorised Person
working collapse from supervisor. MS 1462 series of Engineer
platform (Scaffolding) 2. Scaffolding must Malaysia standard must Supervisor
(scaffolding) be inspected by be used for the
competent scaffolding.
scaffolder every 7 2. No scaffold should be
days once. erect and dismantled
3. Conduct daily except under the direct
Tool Box Talk supervision of a
4 3 12
relate to WAH. designated person.
4. Wearing of safety 3. Do not used defective
helmet, safety scaffolds components.
shoes/boots and 4. Wearing full body safety
safety vest harness with double
lanyard for working at
height above 2 meters.

8. Turn On power supply & Exposed to Potential to 1. Full supervision 2 5 10 1. To demarcate electric Authorised Person

Occupational Safety Health & Environment Department (OSHE), UNITEN

 Hazard Identification Risk Assessment Risk Control (HIRARC) Form

Instrumentation contact with cause from supervisor. cable routing clearly. Engineer
simulation test live electricity electrocuted 2. Conduct Tool Box 2. Power supply activation Supervisor
supply Talk on electric only can be performed by
safety. in-charge competent
3. Wearing of safety person.
helmet, safety 3. To practice Lock Out and
shoes/boots and Tag Out system (LOTO)
safety vest 4. Never touch any electrical
components with wet
hands.
5. Work must be carried out
by trained personnel.
9. Housekeeping work Obstruction Slip, trip & fall 1. Full supervision 1. Working area must be Authorised Person
unused from supervisor. kept tidy and properly Engineer
materials or 2. Conduct Tool Box arranged on daily basis. Supervisor
equipment. Talk. 2. All scrap materials shall
3. Wearing of be removed from site on
safety helmet, weekly basis.
2 1 2
safety 3. Ensure road and access
shoes/boots and way are not blocked by
safety vest work material.
4. Secure all equipment
after the work is
complete.

Occupational Safety Health & Environment Department (OSHE), UNITEN