ORGANIZATIONS
ORGANIZATIONS
Welcome back to Sawanus Training's introduction to 6. Commercial Aircraft Corporation of China (COMAC): THE ATA 100 STANDARD
aircraft maintenance. Let's delve into an overview of the Established in 2008, COMAC produces regional jets like
major manufacturers of aircraft and engines for the ARJ-21 and the C919 single-aisle airliner, aimed at Hello and welcome to SWENA's training. In this class, we
commercial aviation. competing with Boeing and Airbus in the Chinese will delve into the ATA 100 standard, a crucial standard in
domestic market. the aviation maintenance industry. Airlines for America,
Aircraft Manufacturers: previously known as the Air Transport Association of
Engine Manufacturers: America or ATA, is a US trade association and lobbying
1. Airbus: Formed in the 1970s as a consortium of group representing the interests of major airlines in the
European companies, Airbus has become the largest 1. CFM International: A joint venture between Safran
Aircraft Engines and General Electric (GE), CFM dominates US. As the US civil aviation market holds significant
commercial aircraft manufacturer globally. Their product importance, trends set in the US have historically
range includes the A320, A330, A340, A350 families, and the jet engine market with engines like the CFM56,
powering aircraft like the Airbus A320 and Boeing 737. influenced the global aviation industry.
now the A220 after acquiring the Bombardier C-series
program. 2. General Electric (GE): With a significant stake in CFM In 1956, ATA introduced the ATA 100 standard, initially
International, GE also manufactures engines known as the ATA Spec 100. This standard has been widely
2. Boeing: Established in 1916 by William E. Boeing, adopted by major aircraft manufacturers worldwide for
Boeing has grown to be the second-largest aircraft independently, representing a substantial portion of the
market share. identifying parts, systems, subsystems, and documents of
manufacturer worldwide. Known for iconic models like the an aircraft. These specifications outline the format and
737, 747, 767, 777, and 787 families, Boeing's aircraft have 3. Rolls-Royce: Another major player in the jet engine content guidelines for organizing manuals and technical
shaped commercial aviation. market, Rolls-Royce engines are widely used in wide-body documents provided by manufacturers, promoting
aircraft, competing with GE and Pratt & Whitney. commonality for enhanced learning and understanding
among personnel involved in aircraft operation and by the manufacturer. The third number element - Task Cards: Instructions for maintenance personnel to
maintenance. represents subjects within sections, such as separate carry out specific tasks on the aircraft, signed and filled out
components. For example, 792151 refers to the air oil heat upon completion.
exchanger, where 1 is the separate component.
Subsequent numbers designate maintenance task - Procedures: Standard steps for specific tasks, including
The core aspect of the ATA 100 standard is the assignment communication protocols.
of specific chapter numbers to each component, system, specifications, such as 420 for installation.
and subsystem of an aircraft, irrespective of the aircraft With this explanation, you now have a solid understanding - Forms: Documents filled out with specific details,
type. For instance, information on an aircraft's landing of the ATA 100 standard. That's all for now. See you in the associated with tasks like inspections.
gear can be found in chapter 32 of the maintenance next class.
manual, while information on doors can be found in - Roster: List of approved personnel qualified to work on
chapter 52, oxygen in chapter 35, and fuel in chapter 28. specific aircraft.
Although the fundamental concept of assigning numbers DOCUMENTS 3. Civil Aviation Authority (CAA) Documents:
to different components and types of information remains - Airworthiness Directives (ADs): Notifications to
consistent, the ATA 100 specification has evolved over Hello and welcome to SWENA's training. In this class, we
will explore the various documents relevant to aircraft owners and operators of aircraft regarding known safety
time and has ultimately transitioned to today's standard, deficiencies that must be corrected to maintain
the ATA iSpec 2200. This standard encompasses industry- maintenance, their importance, and the organizations
responsible for them. Aviation is heavily documented for airworthiness.
wide numbering for aircraft systems, as well as content
and electronic formatting specifications for technical legal and practical reasons, with numerous manuals and - Advisory Circulars: Informational documents guiding
documents across various delivery mediums. documents used in the industry. aviation industry entities on compliance with
1. Manufacturer's Documents: airworthiness regulations.
The objectives of these standards include minimizing costs
and efforts expended by operators and manufacturers, - Service Bulletins (SBs): Issued by manufacturers to - Regulatory Documents: Rules governing aviation
enhancing information quality and timeliness, and operators detailing modifications or tasks based on activities emitted and enforced by the CAA.
ensuring that manufacturers provide data meeting airline problems encountered in the field.
operational needs. These documents often relate to each other. For example,
- Service Letters or Service Information Letters: Provide a CAA mandate requiring aircraft to be equipped with
Let's examine an example to understand how the format information on products to operators, often to be ADS-B out systems prompted manufacturers to issue
works within a maintenance manual. The identifying code incorporated into manuals in subsequent revisions. service bulletins instructing operators on installation.
comprises three paired elements: ATA chapter, section, Operators then issued engineering orders detailing
and subject. ATA chapters categorize aircraft assemblies 2. Operator-Issued Documents: procedures for maintenance personnel.
and systems, such as chapter 79 for the oil system. The
second number element denotes sections within - Engineering Orders (EOs): Generated by the airline's Understanding these documents is crucial for ensuring
chapters, with the first digit assigned by ATA and the engineering department for modifications, compliance compliance with regulations and maintaining aircraft
second by the manufacturer. For instance, 7921 with service bulletins, airworthiness directives, repairs, safety and airworthiness. That concludes this class. See
represents oil cooling, where 79 is assigned by ATA and 21 etc. you in the next video.
5. Non-Destructive Testing Manual (NDTM): This manual 12. Master Minimum Equipment List (MMEL): The MMEL
instructs qualified personnel on specific non-destructive lists onboard systems, instruments, and equipment that
testing techniques to ensure early recognition of may be inoperative for flight in a specified aircraft model,
MANUFACTURES MANUALS structural damage in the airframe, engine, or aircraft part. allowing operators to customize maintenance based on
their operating requirements.
Hello and welcome to SWENA's training. In this class, we 6. Wiring Diagram Manual (Aircraft Wiring Manual): The
will explore the various manuals provided by aircraft Wiring Diagram Manual provides a physical view of the 13. Component Maintenance Manual (CMM): Similar to
manufacturers, which offer guidelines for the use and aircraft's electrical systems and subsystems, aiding the AMM but at a component level, the CMM outlines off-
maintenance of their products. These manuals are technicians in locating components, connectors, cables, aircraft maintenance tasks for specific components and
essential resources for ensuring the safe and proper and circuits for repairs. includes procedures for restoring structural components.
operation of aircraft and their systems. 7. System Schematic Manual (SSM): The SSM offers a 14. Engine Manual: This manual contains data for
1. Aircraft Maintenance Manual (AMM): This formal functional view of electric, mechanical, hydraulic, or monitoring engine condition and performing
document outlines the correct procedures for all pneumatic systems and subsystems, helping technicians maintenance on engines and their components, as
maintenance tasks performed on an aircraft, including understand system workings and perform fault isolation engines may be installed on different aircraft and
lubrication, system checks, and servicing. It serves as the procedures. maintained separately.
basis for an airline's maintenance task cards. 8. Standards Practice Manual (SPM): The SPM contains 15. Maintenance Planning Documents (MPDs): MPDs
2. Illustrated Parts Catalog (IPC): The IPC aids in localizing, information on manufacturers' product standards, semi- describe repetitive tasks required to maintain aircraft and
identifying, and requisitioning exchangeable equipment, finished product standards, and related proprietary parts, are submitted to aviation authorities for approval.
units, assemblies, or detailed parts installed on the aiding mechanics or engineers in checking proper
procedures for aircraft maintenance tasks. When manuals are incomplete or do not cover specific
aircraft. It includes parts for which maintenance practices situations encountered, manual supplements are issued,
are provided and is organized by chapters for easy 9. Weight and Balance Manual: This manual provides which are later incorporated into subsequent manual
reference. weight and balance limitations and detailed information revisions.
3. Structural Repair Manual (SRM): The SRM details on aircraft loading capabilities to ensure the aircraft's
center of gravity remains within safe limits. Understanding the purpose and use of these manuals is
procedures for repairing structural damage sustained by crucial for ensuring the safe operation and maintenance
an aircraft. If necessary procedures are not found in the 10. Aircraft Flight Manual (Operating Manual): The of aircraft. That concludes this class. See you in the next
SRM, repair organizations must contact the manufacturer Aircraft Flight Manual contains parameters, limitations, video.
for specific repair schemes. and instructions necessary for safe aircraft operation,
4. Troubleshooting Manual (TSM): The TSM provides serving as the basis for pilot training and certification.
maintenance personnel with a direct approach to 11. Quick Reference Handbook (QRH): The QRH contains OPERATORS MANUALS
troubleshooting and corrective actions to isolate faults procedures for abnormal and emergency conditions in an
quickly. Welcome back to SWENA's training. Today, we're diving
easy-to-use format, serving as the pilot's troubleshooting into the essential manuals that an air carrier must publish
manual during in-flight problems.
and present to its National Aviation Authority. Let's when flying in RVSM conditions. It includes equipment the need for new regulations and broader regulatory
explore their significance: specifications and operational protocols for maintaining involvement in maintenance requirements.
safe airspace capacity.
In this class, we will continue looking at the aircraft - Servicing: Consumable replenishment by servicing. - Structural inspections: Outline tasks where specific
maintenance program and how airlines plan their areas of the airframe are inspected for cracks.
maintenance activities. As mentioned, an aircraft - Operational check: A failure finding task to determine if
maintenance program is a tailored maintenance plan the an item is fulfilling its intended purposes and does not - Supplemental structural inspection: Covers inspections
operator prepares in order to comply with the MPD and require quantitative tolerances. for cracks that were not originally contemplated in the SI
MRB requirements. However, there are certain document, either because cracks were found in an
considerations they must take into account. - Visual check: A visual failure finding task through unexpected area of the airframe, increased crack risk due
observation to determine if an item is fulfilling its intended to a structural modification, or the aircraft is operated
They are: purpose and does not require quantitative tolerances. beyond its intended operating cycles.
- Technical aspects: The operator must have the available - General visual inspection: A visual examination that will - Airworthiness limitation items: Maintenance and
resources to carry out its maintenance work. This can detect obvious unsatisfactory conditions. inspection instructions that must be performed at listed
include operators qualification and certifications or intervals and are adopted using the airworthiness
technical and human resources. - Functional check: A quantitative check to determine if directive process. They are safety critical actions that are
one or more functions of an item perform within specified needed to address unsafe conditions.
- Commercial aspects: Local air traffic movement, limits. This is a potential failure finding task.
seasonal demand, and time of day. Operators may need to - Corrosion prevention and control program: Outlines the
use their aircraft more intensely during holiday periods or - Detailed inspection: An intensive visual examination of a tasks necessary to inspect specific areas of the airframe
at certain times of the day. They will need to choose when specific detail, assembly, or installation. This is a potential for corrosion damage and evaluate its degree of damage.
is more appropriate to carry out specific maintenance failure finding task.
tasks. In the case of electric and electronic systems, new task
- Special detailed inspection: An intensive examination groups have had to be added to the MPD as the
- Operational aspects: The duration and frequency of of a specific item, installation, or assembly to detect development of these systems implies ever more complex
flights, location of its maintenance centers, and damage, failure, or irregularity. wiring systems present on aircraft. The accumulation of
dust or dirt around these cables implies a fire hazard, so often, but only so far. The operator must now prepare a As you can see, no one philosophy is superior and each
tasks included to reduce these risks in those areas include maintenance program in order to comply with the MPD. airline's operating environment will favor one or the other.
general visual inspections, detailed inspections, and In some cases, a combination of both is the best way
restorations. In order to do this, maintenance tasks are usually grouped forward. Let's take a closer look at the reasons that would
together in work packages so as to not interfere with the lead an operator to choose one philosophy over the other.
Civil aviation authorities sometimes emit advisory commercial operation of the aircraft. There are two main
circulars outlining recommended practices and processes ways airlines group tasks: Block packaging is usually preferable when the operator
and steps to implement electrical wiring interconnection has:
system inspections. The MPD also instructs what tasks - Block packaging: Where many tasks are grouped into
need to be performed on specific components. large work packages, resulting in less frequent but longer - A larger fleet
ground time. The advantages of block packaging are it
This is a task to clean the primary and secondary heat reduces spare parts requirements at repair stations, - High aircraft utilization
exchanger. It states that the procedure must follow the logistical considerations for spare parts are simplified, it - Spare aircraft available
steps detailed in the corresponding component allows for modifications to the aircraft to be carried out,
maintenance manual. All MPD tasks must be completed at the rectification of non-routine work, and permits a more - Non-scheduled maintenance tasks
certain intervals, which can be measured in different ways. efficient sequencing of long jobs. The disadvantages are
increased manpower requirements, the risk of the - Flexible manpower
A component may need to be replaced after a certain airplane being cannibalized for parts, high component
calendar period or number of flight hours and a task may - Long-range operations
removal, and increased ground time for the aircraft.
be required to be performed every time a major system is - A single centrally located maintenance space
changed or the aircraft is under repair. - Equalized or phased packaging: Maintenance tasks are
divided into smaller, more frequent packages, allowing for - Seasonal operating differences
Some of the different types of intervals we may encounter shorter aircraft ground time. Its advantages are it
are: simplifies manpower planning, higher aircraft availability, - Contracted maintenance from third-party repair stations