Week 1

Design part 1 (30 minutes)

A scrap metal dealer sorts magnetic and non-magnetic metals into separate piles for recycling. They
use a crane with a magnet, but find it difficult to remove the metal pieces from the magnet. They
need a magnet that can be switched on and off to help with this.
The company wants you to design and build a model crane that:

 should be a simple frame structure,

 should be made strong, stiff and reinforced through triangulation,
 should work with a pulley and a crank mechanism,
 should pivot, or it should raise and lower its arm, and
 is made from any materials. Some can be bought, while others can be simple materials, such
as paper dowels or elephant grass.

The crane should have an electromagnet attached to its arm. The electromagnet:

 should have a soft iron core made from a bundle of short lengths of iron wire,
 must have a switch so that it can be switched on and off;
 must be strong enough to pick up several steel paperclips, nails or coins.

Design brief with specifications and constraints

Work on your own. This task will be assessed. Read through the information given under "Design
Part 1" before completing the three sets of questions.
Ask yourself:

 What is the problem?

 Who is the solution for? Or, in other words, who will benefit from it?
 What should the solution do?
 Will it benefit or harm the community?

1. Now write the design brief. Use the answers of the questions you have just answered to help you.

2. Identify the specifications.

(a) List the specifications for the model crane.

(b) List the specifications for the electromagnet.

3. Identify constraints, if there are any.

Investigate cranes (30 minutes)

Identify cranks and pulleys
Work on your own. This task will be assessed.
1. Study all four images of cranes on the following pages. All the cranes have a crank and a pulley
system. Some cranes have more than one pulley.
2. Look at where the cranks are placed. Mark each crank with the letter C.
3. Look at where the pulleys are placed. Mark each pulley with the letter P.
4. Which of the cranes have pulley systems with three or more pulleys?
Figure 3: Crane in harbour
Figure 4: Tall builder ' s crane
Figure 5: Crane on a truck
Figure 6: Crane on caterpillar tractor

Look at this model crane

Work in pairs. Look at the photographs on the next few pages, showing the steps to make a model
crane. Answer the questions after the series of photographs.
Figure 7
Figure 8
Figure 9
Figure 10
Figure 11
Figure 12
Figure 13
Figure 14
Figure 15
Figure 16
1. The frame of the model crane in the photographs is built from paper tubes made into triangles
(see Figure 8). How many triangles were used?

2. Mark the triangles on Figure 9. Number them from 1 onwards.

3. List the materials used to build this model.

4. Identify the materials and the method used for the joints on this model.

5. Look at Figures 11, 12, 13 and 14. Look at how the pulley is made. List the materials used for the
pulley.
6. Look at Figure 14. Look at how the crank is made. List the materials used for the crank.

7. Note where and how the weight has been attached to the end of the pulley. Explain what you see.

8. What is the purpose of the box of nails at the back of the crane?

Sketching and perspective drawing (60 minutes)

Sketch your ideas
1. Read the specifications for your model crane again. Remember that you have to use materials
suitable to build a frame structure.
2. Think of two different designs.
3. Sketch one of your designs on the next page. Add labels to show the parts of the crane and the
materials you will be using. This sketch will be assessed.
Use this checklist to make sure that you have included everything.

Things to look at

Does your drawing have a heading?

Did you label the different parts?

Did you indicate the materials you will

use?
Your teacher will assess your sketch using a scale from 3 to 1:
3: Good work, 2: Satisfactory work, 1: Poor work
4. Draw your other design in single vanishing point perspective. Your drawing doesn't have to be
drawn to scale. Use this check list to see if you have included everything. This drawing will not be
assessed.

Things to look at

Does your drawing have a heading?

Did you mark the vanishing point?

Did you draw the face of the crane that shows the most detail?

Did you draw feint guidelines from the corners of the shape of the crane to the vanishing
point?

Did you draw horizontal and vertical lines to show the back of the crane?

Did you darken the feint lines that show the outline of the crane?

Sketch one of your designs here:

You are going to present the steps you will follow to build the model as a “flowchart” . Flowcharts are
sometimes called flow diagrams.

 Flowcharts are designed to make information easier to understand.

 They are fun to use, because you can use colours and pictures instead of just words.
 You will make a process flowchart. A process flowchart shows the method or process of
making something from start to finish. There are other types of flowcharts too.

How to make a flowchart

 The first shape identifies the topic or the first step of the process.
 Arrows show the direction of the process from the first step to the end. Follow the steps to
read the process in the correct order. They can run horizontally or vertically.
 The last shape is used for the last step in the process.
Figure 17: A flow diagram for building a model of a crane
Plan to make an electromagnet (30 minutes)
You made an electromagnet in Chapter 3. An electromagnet is made up of:

 a core that can be an iron bolt for a hard core, or a bundle of short pieces of iron wire for a
soft core;
 a long length of insulated wire to wrap around the core, and
 insulation tape to hold the components together.

The circuit for the electromagnet is made up of:

 a battery. You can use four 1,5 V D-cells. We use D-cells instead of 1,5 V AA-cells (penlight
batteries), because the D-cells contain more material and therefore last longer.
 a battery holder. The cells must be connected in series, one behind the other for them to
provide 6 V of power. You can use insulation tape to tape them together.
 a switch. Use a switch that will stay on until you want to switch it off. You can make your own
or buy a switch.
 wire to connect the different components.

Plan to make an electromagnet

1. List the materials you will use for the electromagnet.

You can use thin telephone wire instead of insulated copper wire. Because this wire is thin, you get
more turns when you wrap it around the nail. More turns will make the magnet stronger.
2. List the equipment you will use to build the electromagnet and its circuit. Make sure you use the
correct tools. Don't cut wire with scissors.

3. Write at least one safety rule to follow while making the electromagnet.

4. Draw a flowchart of the method you will follow to build the electromagnet and its circuit. This task
will be assessed.
Draw a circuit diagram (30 minutes)
Your teacher will assess this task. We draw working drawings before we start making a model.
When you plan to make a circuit, you first draw a circuit diagram.
Draw a circuit diagram for the electromagnet
Indicate on your circuit diagram:
1. The heading. That will be what the diagram is for.
2. The positive and negative poles on the battery.
3. The direction of the flow of current. Use an arrow to show the direction the current will flow in.
4. The correct symbols for the different components. Use the symbol for an electromagnet as shown
below.

Figure 18: Circuit symbol for an electromagnet

Draw your circuit diagram here:

iron nail for iron core insulated wire

 switch made
from cardboard,
steel paperclip
and drawing
pins

four D-cells

insulation tape
Figure 19: Materials used to make an electromagnet

Figure 20: Electromagnet

Start to build the crane and electromagnet (30 minutes)
Make sure that you finish building the model crane and the electromagnet in the time given. Pay
special attention to the time allocated for each of the tasks. You may not have more time.
Remember to work safely and neatly. Remember to give each person a task or a part of the model
to make. Each person has to work equally hard to build the model. Pack away your model and its
parts at the end of each lesson in a box with your names on it.
Sometimes a design does not work out. You may make changes and add things to your model so
that it will work.

 You have 180 minutes (6 × 30 minute lessons) to put the crane together and to build the
electromagnet.
 The time indicated below is a guide for you to follow.
 Remember to evaluate as you go along.
 Your group's model with its electromagnet will be assessed.

Prepare to build
1. Gather all your materials and tools.
2. Roll as many straws as you think you will need, as well as a few extra ones.
3. Start making the crane and the box it will be mounted on.
4. Start wrapping the iron pieces with the insulated wire.

Week 3
Build the crane 30 × 4 = 120 minutes
Build the frame of the crane (30 minutes)

 Make sure that the joints are well made and strong.

Join the frame to the base (30 minutes)

 Measure the structural members accurately. This will contribute to a stable crane that
balances properly.

Practise measuring
Use a good-quality, firm ruler. Make sure the ruler is marked in millimetres.
Start measuring from the zero (0), not the edge of the ruler.
Build the crank and pulley (30 minutes)

 Make the crank and insert it in its mounting.

 Make the pulley.

Attach the pulley to the frame (30 minutes)

  Make sure that the frame is strong and firm enough where the pulley will be attached to the
frame.
 Attach the pulley to the crane.

Use the correct tools

Use a sharp pair of scissors or a craft knife to cut string, paper or card.
Use a sharp nail or an awl to make a hole.

Week 4
Build the electromagnet (30 × 2 = 60 minutes)
Make the electromagnet (30 minutes)

 Attach the pulley to the crane.

 Complete the electromagnet.

Build and assemble the electrical circuit (30 minutes)

 Assemble the electrical circuit for the electromagnet.

 Attach the circuit to the crane model.
 Add the counterweight materials to the crane so that it will balance and not fall over.
 Evaluate and make any changes you think are necessary.

Revise and draw: oblique drawing (30 minutes)

Oblique drawing:

 Draw the lines for length and height straight up and straight across, exactly like the front
view of a box in a 2D drawing.
 Oblique drawings should be scale drawings. For the front view of an oblique drawing, use
true scale measurements. So if the length of the object is 600 mm and the scale is 1:10,
you draw the length as 60 mm. Indicate the scale below your drawing.
 Corners are projected at a 45 ° angle and the depth measurement must be half the true
scale measurement.So if the depth is 300 mm and the scale is 1:10, you must draw the
breadth line to 15 mm.
 Make sure that you have given your drawing a heading.
Figure 21: How to draw an oblique drawing
Scale:

 We often draw objects smaller than they really are so that the drawing can fit on a page.
 A scale drawing of 1:4 is four times smaller than the real object. If the object is 400 mm
wide, we draw its width as 40 mm.

Make an oblique drawing

Work on your own.
1. Choose one part of your model to draw in oblique view.
2. You should draw the part to scale. You can draw it larger than it is on the model. If you draw it
twice the real size, show the scale as 2:1.
3. Draw the part on the grid paper on the opposite page.
4. Use the space below to make a rough drawing first.
Develop an evaluation sheet (30 minutes)
Your crane with its electromagnet is finished. Now you have to develop a checklist to judge your
crane and how well you met your specifications.

 Does it meet the criteria you identified as specifications?

 Does the electromagnet work well?

To judge the cranes, you will develop an evaluation sheet. Remember you developed an evaluation
sheet to evaluate your tower last term.
Develop an evaluation sheet
1. Work on your own. This task is for assessment. Make a list of the features the crane model must
have. Use your list of specifications to help you.
Here is an example:

The crane needs to work properly.

The crane needs to lift metal

objects.
2. Work as a team.
(a) Combine your individual sheets into one joint evaluation sheet.
(b) Include a three-point scale. 3: Good, 2: Just all right, 1: Poor.
This evaluation sheet will be used to evaluate your own model and the models that the other groups
have built.
3. Use the evaluation sheet to evaluate your own model.

Week 5
Evaluate the other models (30 minutes)
When you evaluate work, you have to do your best to be objective and fair. This means that you
must not give high marks to your friends unless they really deserve it. You have to give them the
marks they deserve for the work they have done, and you should be able to explain and support the
mark you gave. This means that your comments have to be valid.
To be objective means to judge something for what it is without being emotional or personal.
Evaluate the models of other groups
1. Work as a team.
2. Copy your evaluation sheet three or four times.
3. Evaluate the models of three or four teams. Remember to write down the names of the teams you
are evaluating.

Prepare your presentation (30 minutes)

Each team should prepare an oral presentation of their plans and functioning model to the class.
The presentation should be longer than five minutes but shorter than seven minutes. The class will
have three lessons (90 minutes) to do all the presentations.
1. Plan your presentation.

 All the members of your group should be part ofthe presentation.

 Decide what each person will do.
 Each person should talk about the work they didand the role they played.
 One learner should show and explain the designsketch.
 Another learner should explain the circuit diagramand draw it on the board.
 One learner should show how the crane with theelectromagnet works.
 Another learner should talk about the problems the group experienced.
 Include the following information in your presentation:
o how an electromagnet works,
o how to make an electromagnet stronger,
o why it is important to sort metals.
 Make an artistic drawing of your model crane with its electromagnet.
 Decide who will start and who will talk next. Know when it is your turn.