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FIR SUMMARY FOR 81V5 INSPECTION PERIOD: 16-03-2023

to 26-03-2023
(MTBE – BUTANE DRIER) (FIR#230,308,395)

Observations and actions taken:

During the MTBE 2023 TA, The Vessel was offered for inspection.
Visual inspection (External & Internal) was carried out for the Vessel.

External:
 Name plate is found intact and readable.
 This equipment is insulated. Minor cladding damage near Manway M1
was observed, however overall Insulation cladding condition found
satisfactory.
 Grounding connection found in satisfactory condition.
 Platform, ladders, gratings, Lifting Lugs and foundation found in
satisfactory condition.
 Minor paint damage at lifting lugs was observed.

Internal:

 Manway M1 fasteners found with superficial rust.

 All nozzles internal neck found free from choking.
 Hold down grating found in satisfactory condition.
 Support screen and retaining device plate found intact.
 Shell barrel 1 & 2 internal surface observed covered with thin layer of
yellowish process scale deposits.
 Top head and shell barrels # 3 & 4 internal surface found clean and free
from major abnormalities.
 Thick corrosion scales and paint damage was observed on nozzle ‘B’,
Manways # M1, M2 & M3 and associated covers internal mating flange
bolting areas.
 Top nozzle cover M1 internal surface including associated nozzle ‘B’
piping found with blackish deposit
 Bottom head internal surface found covered with debris.
 Mechanical cleaning was performed for all internal weld joints including
longitudinal, circumferential, nozzles & attachments and found without
any major weld defects visually.
 Visual inspection carried out for all remaining location after re-cleaning
and found as satisfactory.
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NDT:

 DPT was performed after mechanical cleaning on all internal weld joints
including seams, nozzles and internal attachments and no relevant
indication noticed and found as Accepted.
 UT thickness performed for remaining bottom head TML and result found
Accepted.

Repair carried out during TA: Nil

Any Future Recommendations: Nil

SEI: Saud/M.Talha/Irfan.

SABIC Manufacturing Services

Procedure Title: Pressure Vessel Document No. OMS-MSI-LIST-Pressure Vessel

Internal Inspection Checklist
Revision Date: 24.10.2022 Next Revision Date: 24.10.2025
Department Inspection work Stream
Revision No.0 Page 2 of 7

A. VESSEL IDENTIFICATION & SPECIFICATION

A.1 Report Number: A.9 Inspection Date: 16-03-2023

A.1
A.2 Area: 81 Unit: MTBE
0

A.1
A.3 Tag Number: 81v5 Work Order No.: 960850597
1

Equipment A.1 Product

A.4 BUTANE DRIER BUTANE
Description : 2 (Service):

A.1
A.5 SAP No. Vessel Material: CS – SA 516 Gr.60 (N)
3

Reason for A.1

A.6 SD EHSS Critical: Yes No
Inspection: 4

A.7 Equipment Type A.1 Vessel Insulation Yes No

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A.1
A.8 Inspection Technique VT, DPT & UT. Insulation Type HOT
Used: 6

INSPECTION CHECKLIST (A = In Good Condition, B = Minor Problem Need Repair, C = Bad Condition Need
B.
Repair)
Verified
S/N Item Inspected Condition Action
Yes No N/A
1 SHELL
Shell and heads in good condition (no
1.01 corrosion pits, liquid/vapor interface corrosion, √ A
erosion marks, etc.)
Weld joints in good condition (no corrosion,
1.02
erosion, grooving or pitting) √ A
Any galvanic corrosion damage on areas of
1.03 shell, which are in contact with internals of √ A
dissimilar metallurgy
1.04 Ladder rungs in good condition √ A
1.05 Thick / hard process deposits inside shell √ A Recleaning Done
Bulges, dents or other deformation on shell /
1.06
heads √ A
1.07 Lining in good condition √ A
1.08 Cladding / overlay in good condition √ A
Verified
2 INTERNALS Condition Action
Yes No N/A
Internal distributor piping in good condition (no
2.01 corrosion, loose supports clamps, missing bolts √
/ gaskets, etc.)
Trays in good condition (no corrosion, thinning
2.02 or warpage & are securely installed on tray √
support rings)
Valves, sieves or bubble caps on trays in good
2.03
condition (no damages or missing valves/caps) √
Tray support rings, support grids and their
2.04 welds in good condition (no corrosion, thinning √
or other damages)
Bed limiter / hold down grid and their welds in
2.05 good condition (no corrosion / thinning, √
missing nut bolts, etc.)
2.06 Demister pad in good condition √
Support ring for demister pad & welds in good
2.07
condition √
Vortex breaker on bottom head in good
2.08
condition √
2.09 Packing in good condition √
2.10 Agitator shaft & blades in good condition √
Baffles / partition plates / support grids in good
2.11
condition √
3 NOZZLES, MANWAYS & COVER Verified
Yes No N/A Condition Action
Inside of all nozzles in good condition (no
3.01
corrosion / thinning or pitting) √ A
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3.02 Nozzle to shell welds in good condition √ A

3.03 Nozzles free of blockage from service deposits √ A
Manhole & manhole covers in good condition
3.04 (no grooves, dents or other mechanical √ A
damage)
Gasket surface of all manhole covers & nozzle
3.05
flanges for cuts, grooves, dents. √ A
Visually check free movement of davit and eye
3.06
bolt holding the manhole cover. √ A
Mechanical damage for the manhole and cover
3.07
before & after cleaning. √ A

Verified
4 Refractory Condition Action
Yes No N/A
4.01 General physical condition of lining √
Sign of overheating or shrinkage or surface
4.02
degradation √
Wall bulging or tilting, separation from anchors
4.03
or substrate. √
Structural deterioration, soundness and
4.04 strength of lining (e.g., hammer test for voids, √
laminations)
4.05 Cracks and typical width, length √
Expansion joint condition & filling materials or
4.06
penetration catalyst inside expansion gaps √
4.07 Open joints or gaps √
4.08 Condition of construction joints √
4.09 Surface spalling (loss of surface layer) √
Surface erosion / Overheating & glazing on
4.10
surface / devitrification √
Thickness reduction/ internal dimensional
4.11
checking for suspected location √
Fallen or lose of refractory layer /
4.12 Refractory bricks and tiles missing/ sagging/ √
displacement
Melting and formation of a hard glassed
4.13
surface (e.g., fluxing or slagging) √
4.14 Chemical attack, corrosion or condensation √
Visible anchor tips, exposures of anchors/
4.15
support & deteriorations √
Condition of Hex-mesh, S-bar anchors for thin
4.16
linings √
Deposition of foreign materials on surface or
4.17
surface build-up √
4.18 Softening of the hot face or soft surface √
4.19 Color changes of wall √
Lining in and around nozzles, manholes,
4.20
burners, openings √
4.21 Condition of back-up insulation layer √
Refractory pieces or debris on floor or catalyst
4.22
bed, if any and locations √
Bulging / tilting/ displacement of wall, Contour
4.23
of lining (Verticality & horizontality of wall) √ A
Condition of mortar joints and gaps between
4.24
bricks √
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Tightness / integrity of ceramic cup lock or

4.25
metal washer or wire √
4.26 Hanging/loosening of blanket strips or edges √
Sign of overheating or shrinkage or
4.27 degradation and tearing of hot face blanket √
layer
4.28 Extent of shrinkage √
Condition of cup-locks/anchors: Ceramic cup
4.29
lock / washer loosened/ missing/ sagging √
4.30 Condition of cup-lock filling material √
4.31 Any signs of oxidation of the metal anchor tip √
Lining and sealing in and around burner
4.32 blocks, peep door, instrument connections √
nozzles, manholes, openings
Condition of ceramic coating on the hot face, if
4.33
any √
4.34 Module linings: gap between modules √

‘Conditions’ may be indicated using the following notations:

Eroded Corroded Dirty
Good Condition (GC)
(ER) (CO) (DY)
Missing Cracked Paint Peeled Off / Flaked
Leaking (LK)
(MS) (CK) (PF)
Blistered Broken / Ruptured Plugged / Choked
Pitted (PT)
(BL) (BR) (PL)
Thickness / Metal Loss Thickness within limits
Loose (LS) Dented / Damaged (DT)
(TH) (WL)

5 Inspection Findings

C. INSPECTION RECOMMENDATIONS:
C.1 Permanent Repair
Notification
Rec # Description Target Date Priority
#

C.2 Temporary Repair

Notification
Rec # MOC# Description Target Date Priority
#
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D. ATTACHMENTS:
1 MOC Package for Temproray Repair(Sample)
2 Risk Assessment (Sample)
3 Other Reports (Sample)

E. VESSEL OVERALL CONDITION:

Vessel As-Found Condition Vessel As-Left Condition
√ Satisfactory √ Satisfactory
Require
Attention Require Attention
Poor Poor

Inspected By: (Inspector / Date:

Supervisor)

Date:
Reviewd By: (Inspection
Engineer – Site / Manger – Site )

F. PHOTOGRAPHS:

Identification: Identification:
Description: Description:
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Identification: Identification:
Description: Description: