Medical Eng
Medical Eng
for Medical
Applications
Applications | 1
The health care sector is marked by an or at least dilute the pathogen concentration
increasing cost pressure on medical facilities. at the wound site to an unobjectionable level, by AHUs provide a
Hospitals, in particular, must reconcile the task means of a flow of ultra-purified air. constant, comfort-
of cutting costs with the need for improving the able room climate.
quality of their services in the face of increasing Especially in aseptic interventions posing a very
competition. high risk of infection, as is the case in joint Faster patients’
implantations and in trauma surgery, air handling
recovery.
Hygiene in a hospital is a self-evident prerequi- systems have to meet the highest demands. A
site to the quality of services. Avoiding hospital- hygienically impeccable and comfortable room
acquired, or so-called nosocomial infections, is climate creates a medically safe and undisturbed
Improved safety
top priority. treatment environment. Additionally, patients’
for patients and
treatment times are reduced to the minimum doctors.
During surgical interventions, wound contamina- medically required, avoiding unnecessary long
tion is caused by the patient’s own flora (endog- hospital stays. At the same time, the hospital’s
enous infection) or by pathogens from external operation costs can be reduced, and the staff’s
sources (exogenous infection), such as the work performance is maintained at a constant
surgical staff. high level.
Air handling systems are, therefore, indispen- With regard to quicker recovery, enhanced com-
sable for reducing or avoiding the introduction fort and a safe work environment, air handling
of airborne pathogens into the wound. They are systems for medical applications should be given
designed to keep pathogens away from wounds, particular attention.
2 | General requirements General requirements | 3
Highest Demands
on Air Handling New concepts
Innovative heat recovery systems significantly
Technology.
reduce the primary-energy demand of an air
handling system. A reversible heat pump, for
instance, allows cooling the air in summer and
heating the air in winter. Additionally, electrical
Many of factors need to be considered energy for driving the fans is saved, because
only one heat exchanger is required in the air
to meet the high demands on air handling systems supply. The supply- and extract-air flows remain
separated, without any risk of contamination of
while ensuring cost-effectiveness. the supply air.
The main tasks of air handling systems erably: In hospitals, for instance, they range Important standards and guidelines pertaining to hospitals
Ensure comfort for include supplying a sufficient amount of oxygen, between 5,000 h/a and 8,760 h/a (non-stop Requirements regarding buildings ... regarding air handling systems ... regarding air handling units
patients and staff. removing carbon dioxide and maintaining a operation). From the viewpoint of hygiene and European Energy Performance of EN 13779 EN 13053
comfortable room climate that is unobjectio- energy consumption, but also for reasons of Buildings Directive (EPBD) Ventilation for non-residential buildings Rating and performance for units,
Act on the saving of energy in buildings components and sections
Clean air thanks to nable from the viewpoint of climate-physiology. operational reliability, plug fans combined with
EN 15242
professional design In rooms having to meet special requirements, frequency converters and energy-efficient Energy Savings Act (EnEG) |1 Calculation methods for the determina- EN 1886
such as operating theatres, the supply air has motors are particularly convenient here. This National implementation of the EPBD tion of airflow rates in buildings including Mechanical performance and measure-
and maintenance.
further functions. The air handling system must combination offers highest efficiencies along infiltration ment methods
also act as a barrier screening the specified with low operating costs. Renewable Energies Heat Act
Operating times protected area, reduce the concentration
(EEWärmeG) |1 EN 15251 DIN 1946-4 |1
Act on the promotion of renewable Indoor environmental input parameters Ventilation in buildings and rooms of
between 5,000 h and of microorganisms, provide temperature and Integrated chillers energies in the heating sector for design and assessment of energy per- health care
8,760 h per year. humidity control and remove odours and Air conditioning by means of air handling units formance of buildings
contaminants. (AHUs) is required to create a comfortable Energy Savings Ordinance (EnEV) |1 VDI 3803 |1
Ordinance on energy-saving thermal EN 15780 Air conditioning systems – Structural and
Integration of room climate and a safe work environment. insulation and energy-saving installations Ventilation for buildings – Ductwork – technical requirements
compressors in Air cleanliness Ideally, the necessary refrigeration equipment in buildings Cleanliness of ventilation systems
AHUs saves space, Air cleanliness is of particular importance in is integrated directly into the AHU, which VDI 6022 |1
DIN V 18599 |1 DIN 1946-4 |1 Hygienic requirements for ventilation and
increases the COP hygiene applications. Air filters here fulfil a com- helps to save space in the engineering room.
Energy efficiency of buildings Ventilation in buildings and rooms of air conditioning systems and air handling
and facilitates bination of several tasks: They protect patients No further external devices are required, and health care units
maintenance. and staff from infections, and air handling units considerably less sound is emitted to adjacent DIN 13080 |1
(AHUs) and the ductwork from contamination. buildings. Also, the coefficient of performance Division of hospitals into functional areas VDI 2081 |1 AHU-Guideline 01 |1
Scrupulous checking of filters for clogging pre- (COP) of the refrigeration system is more and functional sections Noise generation and noise reduction in Herstellerverband Raumlufttechnische
Primary-energy air-conditioning systems Geräte e.V. – General requirements for air
vents the ingress of dust and cuts the operating favourable as the condensation temperature handling units
demand reduced, e. g. cost of the system as the pressure drop across of exhaust-air-cooled condensers is lower than Hygiene requirements for surgical
by using reversible filters is reduced. that of axial condensers installed outdoors. and other invasive interventions
heat pumps for heat Moreover, the entire equipment is accessible Commission for hospital hygiene and in-
recovery. fection prevention (Robert-Koch-Institute)
Operation times for maintenance in one place, and its operation
Depending on the medical facility, the operating is more reliable compared to central external
hours of air handling systems may vary consid- chilling. |1
Valid in Germany; deviating or additional national rules and regulation to be observed as well!
4 | Design requirements Design requirements | 5
Design.
Cornerstone ODA ETA
of Success. EHA
RCA
SUP
Safety and
Hygiene.
Solutions Made
by robatherm.
AHU concepts specifically optimized
Excellent hygiene charac- ety of customer requirements. among others, powder-coated high air tightness. The energy of the AHUs. Shorter standstill
Custom-built teristics of the robatherm AHUs Restrictions in available space galvanised sheet as a standard. demand is minimized, as is times are thus achieved, above The physical characteristics
and optimized for were tested and certified by the or particular installation condi- Stainless steel is available the tendency of condensation all in case of replacements.
of the AHU casing as specified in DIN EN 1886:
your needs. TÜV Nord. Proper operation tions are taken into account at as well. inside the casing.
and maintenance provided, our the project design stage. Low energy demand
High hygiene hygiene AHUs will ensure Antimicrobial Easy assembly The top efficiency classes are • Thermal transmittance: Class T2
hygienically impeccable air Excellent hygiene The antimicrobial powder The modular design of the reached as a result of smart
standard and high • Thermal bridges: Class TB1
quality. Moreover, the operating Periodic maintenance ensures coating of air handling units robatherm AHU means a dimensioning and the use of
product quality. • Casing leakage: Class L1 (M), L2 (R)
costs of the optimally config- hygienic conditions throughout inhibits the growth even of minimum of sections to be optimized built-in components.
ured AHUs have been reduced the life time. The maintenance- multiresistant germs. Its high assembled. This significantly Our AHUs are certified in
Certified energy • Filter bypass leakage: Class F9
to a minimum. friendly robatherm AHUs ensure and sustained effectiveness saves time at site. Sturdy accordance with the energy-
efficiency in impeccable cleaning as all has been tested and confirmed internal casing connections efficiency classes of the • Casing deflection: Class D1/D2
accordance with High variability components are arranged in the in a long-term study. facilitate assembly even further. Herstellerverband Raumluft-
EUROVENT and With its outstanding versatility unit to be easily accessible. In particular, the factory inte- technische Geräte e.V. and
German AHU manu- and the broad throughput Low heat losses gration of control and refrigera- the guideline of the European
facturers’ association. range from 1,000 m3/h to Proven mechanical stability A panel construction with tion components and chillers certification body EUROVENT.
320,000 m3/h, the robatherm The rugged and proven con- thermal break guarantees very that contributes to expediting
Integrated product line meets a wide vari- struction of the AHUs includes, high thermal insulation and installation and commissioning
control- and refrigera-
tion technology.
10 | Integrated control and cooling technology
Detailed Optimization.
Controls and Cooling
Combined Logically.
Customized, factory-integrated control systems and chilling
The control system is optimally Particularly in AHUs for hygiene applications, Refrigeration equipment can be inte- and distribution losses do not occur. In winter,
Everything adjusted at the factory. The various thermo- the maintenance management ensures in- grated at the robatherm factory. The AHU, the the use of the heat carried by the extract air
from a single source. dynamical requirements to be met by a creased operational reliability and hygienically control and cooling equipment will then form has additional synergistic effects. The chiller
central AHU can thus be fulfilled along with impeccable conditions. an optimal unit. Central AHUs with integrated will then operate as a reversible heat pump.
On-site optimizing the operating cost. For this reason, compressors and exhaust-air condenser have
installation work and robatherm has developed the DDC software Communicative and open proven the ideal all-in-one solution for architec- Advantages
“Smart Control”. Various communication options are at your tural reasons as well as in terms of operating Easy installation and fast commissioning are
cost reduced.
disposal, such as: cost and operational reliability. vital in the health care sector, particularly whe-
Control technology re existing buildings are concerned. Medical
No distribution Instrumentation and control are integrated Cost-effective “Remote Terminal”: Integrated cooling technology facilities being subject to continual extension,
and standstill losses. into the AHUs at the robatherm factory. All Operating, monitoring and parameterizing of up AHUs with integrated cooling technology have conversion or renovation, intelligent all-in-one
that remains to be done is parameterizing the to 15 AHUs via a dedicated local network. an edge over central water chillers because solutions clearly have an edge here. In the case
Integrated function blocks of the control system. The of less space requirement and less distribu- of all-in-one solutions, commissioning is per-
refrigeration without commissioning cost is, therefore, minimal. Open communication: tion losses. These cooling devices are overall formed by robatherm. A connection to a higher-
external units. Communication with higher-level building auto- systems optimized in themselves, featuring level building automation can be established at
Integrated maintenance management mation systems via Modbus, BACnet or LON. high coefficients of performance (COP). Also the same time.
Reversible The maintenance management included in from the viewpoint of redundancy, integrated
heat pump. Smart Control records immobilization and systems are advantageous where several AHUs robatherm supplies everything from a single
operating times of the components and are used, for in the event of fault, it is never the source: central multifunctional AHUs, weather-
automatically generates inspection reports entire cooling equipment that fails. proof or for indoor installation, completely
Central multifunc-
which are displayed in plain text. Appropriate Further savings ensue from less piping work assembled and parameterized in short: ready
tional AHUs
descriptions of the components are also being required and from the fact that standstill for hook-up.
are ready for plug in. given.
12 | Proven AHU concepts Proven AHU concepts | 13
AHU description Favourable investment cost, most easy to Supply- and extract-air totally separated.
maintain.
Optimization features
Pleated filters (classes F7 + F9) ensure
Compact dimensions thanks to modular and long-term compliance with the required
Low investment cost Compact design stacked design. supply-air quality.
4 sections due to combined AHU design, plus Direct-drive fans allow trouble-free operation.
Reduced operating cost Easy-to-install hydraulic set.
Frequency converters are factory-installed,
High energy efficiency Easy-to-maintain Suitable for room classes Ia, Ib and II. For room wired and parameterized.
class I, terminal filters of at least H13 quality are
to be provided by the customer.
Abbreviations for types of air (as specified in DIN EN 13779): ODA=outdoor air, SUP=supply air, ETA=extract air, EHA=exhaust air,
RCA=recirculation air
14 | Proven AHU concepts Proven AHU concepts | 15
Navigator Equipment features Optimization features Navigator Equipment features Optimization features
ETA SUP
EHA SUP
Option
Options
Options
ODA
ETA SUP
Option
EHA
AHU equipment Design: indoor installation Dampers: Aluminium with external linkage, AHU equipment Design: indoor installation Dampers: Aluminium with external linkage,
AHU inside: tightness class 2, AHU inside: tightness class 2,
wall powder-coated / floor 1.4301 tightness class 4 towards room wall powder-coated / floor 1.4301 tightness class 4 towards room
Filters: Supply-air: F7 (biostatic) /F9 Humidifier: Steam lances including built-on Filters: Supply-air pre-filter: G4 (flat type) Humidifier: Empty chamber for customer’s
Extract-air: F7 electric steam humidifier Supply-air main filter: F7+F9 steam humidifier
Heat recovery: Plate heat exchanger tE min = 22° C; (pleated type) Option: steam lances with or
with integrated bypass damper ∆xmax = 6 g/kg Extract-air main filter: F7 without electric steam humidifier
Heater: tE ≈ 7°C, tA = 26°C, Control: AHU control in separate control (pleated type) Accessories: Filter differential pressure
Fluid: PWW 70/50°C cabinet incl. 5 m cable Heat recovery: Constant-volume heat recovery indicator (for main filters without
Cooler: tE = 32 °C, ϕ = 40 % r.h., Accessories: Filter differential pressure unit with built-in hydraulic set sealing liquid)
hE=62.5 kJ/kg, indicator Heater: tE ≈ 0°C, tA HE 1=26°C, Frequency converter with
tA = 17 °C, ϕ ≈ 88 % r.h., (without sealing liquid) tA HE 2 = 26°C, service switch
media: PCW 7/13°C + 30% glycol Frequency converter with Fluid: PWW 70/50°C Lights in all relevant areas
service switch Cooler: tE=32 °C, ϕ ≈ 40 % r.h.,
Lighting in all relevant areas hE=62.8 kJ/kg,
tA= 13 °C, ϕ ≈ 96 % r.h.,
media: PCW 6/12°C + 30% glycol
AHU description Favourable investment cost, easy to maintain. Reduced pressure losses allow efficient applica-
Compact dimensions thanks to modular and tion of free cooling of buildings (e. g. at night).
stacked design. Electric steam humidifier completely built onto AHU description Favourable investment cost, easy to maintain. Supply- and extract-air totally separated
6 sections units due to combined AHU design, AHU and piped ready for connection. Easy to assemble thanks to only 6 sections plus Pleated filters (classes F7 + F9) ensure long-
plus control cabinet. Integrated control, separate control cabinet, hydraulic set. term compliance with the required supply-air
provided with cable. Only suitable where recirculation between rooms quality.
Only suitable where recirculation between rooms
is permissible, or where recirculated air is Plug fans allow trouble-free operation. is permissible, or where recirculated air is Direct-drive fans allow trouble-free operation.
returned to the same room with functionally returned to the same room with functionally
Frequency converters are factory-installed, Frequency converters are factory-installed,
related ancillary rooms (same room class). related ancillary rooms (same room class).
wired and parameterized. wired and parameterized.
Abbreviations for types of air (as specified in DIN EN 13779): ODA=outdoor air, SUP=supply air, ETA=extract air, EHA=exhaust air, Abbreviations for types of air (as specified in DIN EN 13779): ODA=outdoor air, SUP=supply air, ETA=extract air, EHA=exhaust air,
RCA=recirculation air RCA=recirculation air
16 | References
Best choice.
Best references.
Trust and confidence emerge from quality.
Automobile Industry Alfa Romeo, Audi, BMW, Electronic Industry Acer, Alcatel, Altis, AMP,
Automobile Bugatti, Citroen, DaimlerChrysler, Ford, General Bosch, BSH, Corning, Epcos, Hewlett Packard,
Industry Motors, Honda, Iveco, John Deere, KIA, Michelin, Hitachi, IBM, Intel, Max-Planck-Institut,
Opel, Peugeot, Porsche, Renault, Rover, Scania, Microchip, Motorola, NS Electronics, Osram,
Chemical and SEAT, Skoda, Suzuki, Toyota, Volkswagen, Volvo Philips, Q-Sells, Radiall, Siemens, SIGMA, Soitec,
Chemical and Pharmaceutical Industry 3M Sony, STMicroelectronics, Texas Instruments,
Pharmaceutical
santé, BASF, Bayer, Beiersdorf, Boehringer, BP, THAI CRT, Thales, Toshiba, Tower, TSMC
Industry
Degussa, Du Pont, Fraunhofer Institut, Fresenius, Hospital Beijing Hospital, Guangxi Hospital,
Glaxo Smithkline, Höchst, Institut Pasteur, Hôpital Saint Joseph Paris, Isarklinik München,
Commercial Krupp, Linde, L‘Oréal, Labo Piette, Merckle, Jilin Hospital, Klinika Moskau, Shanghai
Building Mérial, Osram, Pfizer, Procter + Gamble, Roche, Hospital, St. Louis Hospital, Universitätsklinik
Sanofi, Schering, Solvay, Thomae, Urenco Essen, XinHua Hospital Shanghai, Zhengzhou
Electronic Industry Commercial Building Allianz, Commerzbank, Hospital Production Airbus, Arcelor, Carl Zeiss,
Crédit Agricole, Deutsche Bahn, Deutsche Coca Cola, Conergy, Continental, EADS, EON,
Hospital Bank, Disneyland, Dresdner Bank, ECE, H&M, Eurocopter, Ferrero, Hartmann, Hilti, Liebherr,
IKEA, Interspar, Mediamarkt, NATO, RWE, SAP, Mc Donalds, MAN, Nestlé, Philip Morris,
Production Semperoper Dresden, Flughafen Tel-Aviv, Thyssen Krupp, Trumpf, Vaillant, Viessmann,
robatherm accepts no responsibility or liability for the correctness or completeness of the contents of this document. Figures and descriptions to some degree
TU Dresden Voith, Wanzl. contain elements that exceed those in the standard product. Subject to technical modification and amendment. Edition 11/2014. © Copyright by robatherm.
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