The Home Handyman - November 2022
The Home Handyman - November 2022
S
ORIGA’S
DI Y
INAL
MAGA
ZINE
Get your
DIY on!
MAKE A
CONCRETE TABLE
• Install drywalling
• 20 plumbing tools to own
• Easy car maintenance
• Install your own fibreglass pool
+plus
• Make a metal firewood holder
BUILD A BEDSIDE • Power tools – know your nail
CABINET gun
• What you need to know about
water harvesting
RSA: R44.50 (VAT incl)
Essentials for
any DIY project
Lifetime warranty on selected tools
Cable ties made locally
Johannesburg Durban
Tel: (011) 879 6600 Tel: (031) 569 9900
SIMPLIFIED BUYING! [email protected]
Cape Town Gqeberha www.HellermannTyton.co.za
www.shop.hellermanntyton.co.za
Securing the rope at ground level, I went up to the roof, swung the barrel out Start subscription with the .................................... issue?
and loaded the bricks into it. Then I went down and untied the rope, holding
it tightly to ensure a slow descent of the bricks. You will note in Block 11 of Name: .............................................................................
the accident report form that I weigh 61kg.
Email: .............................................................................
Due to my surprise at being jerked off the ground so suddenly, I lost my
presence of mind and forgot to let go of the rope. Needless to say, I proceeded Postal Address: ...............................................................
at a rapid rate up the side of the building. In the vicinity of the third floor,
........................................................................................
I met the barrel which was now proceeding downward at an equally
impressive speed. This explains the fractured skull, minor abrasions and the Postal Code: ............ Tel: ..............................................
broken collarbone, as listed in Section 3 of the accident report form.
Gift subscription from: ....................................................
Slowed only slightly, I continued my rapid ascent, not stopping until the
fingers of my right hand were two knuckles deep into the pulley. Fortunately, Tel: ............................ Email:..........................................
by this time I had regained my presence of mind and was able to hold
tightly to the rope, in spite of the excruciating pain I was now beginning to
experience. At approximately the same time, however, the barrel of bricks hit Direct Deposit / EFT Payments:
the ground and the bottom fell out of the barrel. Now devoid of the weight of EFT - (Electronic Fund Transfer) directly to our account:
the bricks, that barrel weighed approximately 20kg. I refer you again to my ABSA Bank
weight of 61kg. Branch Code: 632 005
As you might imagine, I began a rapid descent, down the side of the building. Cheque account: BB Print 404 881 8651
In the vicinity of the third floor, I met the barrel coming up. This accounts for
Reference: “THH + surname + initials”
the two fractured ankles, broken tooth and severe lacerations of my legs and (Example: THH-Lindeque, G)
lower body. Here my luck began to change slightly. The encounter with the
Fax/Email proof of payment plus this completed
barrel seemed to slow me enough to lessen my injuries when I fell into the
subscription form to 086 234 5052.
pile of bricks and fortunately only three vertebrae were cracked.
Please Note: There is an additional deposit fee of R65
I am sorry to report, however, as I lay there on the pile of bricks, in pain, if payment is made in CASH.
unable to move, I again lost my composure and presence of mind and let go
Contact us:
of the rope and I lay there watching the empty barrel begin its journey back
down onto me. This explains the two broken legs. I hope this answers your Email: [email protected]
inquiry as to my ‘poor planning’.” BB Print | PO Box 24938 | Gezina | 0031 | Fax: 086 234 5052
While this true tale is hilarious, it does have a lesson – keep your wits about
you. Whether you’re working on a construction site or in your workshop, be
sure to think things through before proceeding.
Gregg
THE HOME HANDYMAN | NOVEMBER/DECEMBER 2022 1
www.homehandyman.co.za
CONTENTS FEATURES
The Home Handyman is published bi-monthly
(6 issues per annum) by WJ Lindeque cc t/a BB Print 10 Swimming pools
(CK99/23366/23) Install your own fibreglass pool
Address: PO Box 24938 | Gezina | 0031 | RSA
Office: 065 849 3264
Fax: 086 234 5026 12 Woodworking
Email: [email protected] Create an elegant bench
HOW TO SUBSCRIBE
Email: [email protected]
22 Automotive
Fax: 086 234 5052 Top tips and easy car checks
Online www.homehandyman.co.za
36 Lighting
this magazine, neither the editor nor the publisher can be held responsible for any
omissions or errors. Images used are for illustration purposes and are not endorsed by
The Home Handyman. Every care has been taken to ensure that all the information and Make a PVC pipe lamp
projects presented in this publication are accurate, reliable and safe. It should be noted,
however, that the ideas for design and product use are presented as suggestions only!
The editor strongly advises that the reader check local by-laws and consult a qualified
professional before undertaking any project and cannot be held responsible for any loss,
40 Home offices
damage, injury or death resulting from any information contained here. How to set up a budget home office
Copyright: The Home Handyman, 1994. Copyright is expressly reserved and no part
of this magazine may be reproduced or transmitted, in part or whole, in any form or 42 Gardens
by any means, electronic or mechanical, including photocopying, recording or any Get your lawn summer ready
information storage or retrieval system without prior permission of the publisher. All
enquiries regarding editorial correspondence, manuscripts and photographs should be
directed to the editor. 44 Advice
5 reasons to use drywall in your home
46 Water harvesting
Everything you need to know about rainwater harvesting
www.facebook.com/TheHomeHandymanmagazine
52 Young DIY’er
Make a kite from everyday household objects
@TheHomeHandymanmag
https://za.pinterest.com/homehandyman/
8 DIY matters
News, views and reviews from around the globe
20 36
51 Bright ideas
Readers share their innovative time-and-space saving DIY ideas
56 A woodworker’s diary
Denis Lock continues his discussion on the use of man-made
boards – applying edging
60 Woodworker’s corner 32
Sharing techniques, ideas and a love of wood
64 Tailpiece
What your handyman wants you to know Competitions & giveaways
6 Win a state-of-the-art power tool from Makita
51 Win a Tork Craft 20-volt cordless angle grinder
from Vermont Sales
54 Win a digital subscription to The Home Handyman
The Olfa CTR SK7 Green is similar in function, however, comes with a 12mm blade in a slim handle specially designed to fit
smaller hands. The CTR L1 Green option is for heavy duty use with a large snap-off 18mm knife blade and locking wheel.
The L1 shape is Olfa’s most recognized and most loved cutting knife.
Joining this green range is the ES-1/green with blade Auto-Lock. This is a standard heavy-duty model with a pocket clip that
doubles as a blade snapper. The handle and all plastic parts are made from 100% recycled materials. It is designed with a solid
internal metal sheath for durability. When its life is over the steel and plastic can be separated to ensure recycling again.
Blade replacement is simple with Olfa replacement blades as no tools are required f in any of these models.
For more information, call 011-314-7711 or visit www.vermontsales.co.za
Another problem with oil-based paints is that they take much longer to dry and they tend to dry
to a much harder degree, meaning they can become dry and brittle in comparison to the superior
elasticity of a water-based product. Painted materials are then able to contract and expand as
they heat and cool; versus the often chalky breakdown of an inflexible oil-based paint.
This is versus Plascon Water-Based Super Universal Enamel’s incredible nine-year guarantee on both interior and exterior surfaces.
Plascon Water-Based Super Universal Enamel gives an incredible nine-year guarantee on both interior and exterior surfaces. It
provides a superior level of weather resistance and an ideal protective coating on gutters, doors, trims, walls and gates.
Because it is water-based, Plascon Water-Based Super Universal Enamel has the ability to resist UV rays, making it suitable for the
outside areas of a home or building, which are subject to a high degree of sunlight. The product will also retain sheen levels and
colour over many years. Plascon Water -Based Super Universal Gloss Enamel is available in six standard
colours and can also be tinted to the colour of your choice.
Plascon Water Based Super Universal Enamel is dry to the touch in as little as 30 minutes and boasts a superior scratch-resistant
feature in the mix. This is in addition to its other standout features i.e., being hardwearing, having a high-gloss finish, non-yellowing,
APEO free, low VOC, low odour, and that incredible guarantee.
For more information, visit www.plascon.com
Features:
• Strong, durable surface finish
• Water-repellent
• Stain- and oil-resistant
• Easy to use and apply
• Easy to clean brushes and equipment with
water before they dry
www.homehandyman.co.za
• Environment-friendly, non-toxic
• Suitable for walking surfaces To advertise in
The Home Handyman’s
Note: (To tint) Only Woodoc colours can be Off the Shelf,
used with Woodoc 45. please contact Wilma
For more information, visit www.woodoc.com on 065 849 3264 or
e-mail:
[email protected]
WINNER
Fanie
Nothnagel
Wins a Makita MT M9204B
Random Orbit Sander
pretty well.
S p 3:
Step Using a standard 2.4m long plank. measure 33cm with
Easy to make
Block timber is used in creating the retainers. Using a stand
standard 1.8m
length measure 1.1m with a tape measure and at this mark with a
combination square draw a line along the width. Cut along this line
Using a standard 2.4m long plank measure 1.2m
with the saw.. This process needs to be repeated with another 1.8m
AND
with a tape measure
length creating a total of two equal lengths of 1.1m.
PL ANT STW
Step
p 4: 3
In one of my previous lives I worked as 150mm board, but when a high degree of
Our competitions –
an engineer installing weapons systems accuracy is paramount, use a 300mm or
foundations on Navy ships. This and other even a 450mm square.
the fine print
Prizes may not be exchanged for cash.
duties required very precise measuring Mark Messer, Cape Town The closing date is stipulated by the
techniques. I’ve seen many tips for competition box. If not stipulated,
marking accurate lines for cutting when it closes on the last day of the issue.
using a square, and there are many very For example: Jan/Feb edition. All
competitions close on the last day of
accurate squares available.
February. To enter simply e-mail your
What the users might not understand is answer to: editorial@homehandyman.
co.za and include your name, surname,
that the shorter the measuring tool, the
address and a day time contact telephone
easier it is to inadvertently introduce large number with your entry. Unless otherwise
angular errors. This can be demonstrated stipulated, competitions are lucky
by putting a coin under the end of a draws and the correct entry drawn on
1m straight edge, and under the end the closing date will be the winner.
The prize may differ from the picture
of a 150mm straight edge. The angle shown. By entering this competition
introduced is much larger on the shorter you agree to all rules and accept that
straight edge. the decision of the publisher is final and
that no correspondence thereto will be
So, my tip is: Use the largest square that entertained. This competition is open
you have that will conveniently fit your to all readers of The Home Handyman
measurement. Holding the short arm of a except employees of THH, BB Print and
employees who work for the company
square on the reference side, and marking that sponsors the prizes and their
with the long arm is how we all work. A immediate families. Prizes not claimed
150mm square will do to make a cut on a within 60 days will be forfeited.
that you have made to the success of STIHL in South Africa. I and with you, our dealers. And from across the seas, the
am extremely excited about what the future holds. During the STIHL family, executive board, and staff in the headquarters
unrest last July, when our premises were destroyed and our and factories, all stood ready to lend a hand and to support
stock looted, we stood together as a family. We relied on our us.”
strong relationships to maintain good cooperation internally For more information, visit www.stihl.co.za
Digging the hole • Dig the hole depth to about 50mm deeper than the
Digging the hole is simple, however, the size and depth of the measurements you have obtained.
hole at this stage is critical. If it is at all possible the excavated • Consider the ground to be level, put four pegs into the
material needs to be moved off site quickly. This will give ground at the same distances you measured them to be
you a good clean building site. Less clutter means more apart at the pool shell. Be sure that the pegs are some
pleasant working conditions for you. Now you are probably 750mm further away from the proposed hole to be dug.
asking, “What about the depth?”. Each pool is different and
has unique characteristics.
• Use the actual pool shell to determine the exact
measurement details.
• Run two lines using a fish line (which is heavier than
fishing line) along the length of the pool on the outer edges
without moving onto the corners of the pool.
• Measure into the pool so that you can drop a
perpendicular line to the floor of the pool.
• Measure and record the distance to the floor and also the
distance from the side of the pool.
• Now do the same at the shallow end of the pool.
• Remove all the pegs in the hole and outside of the hole. Once this is done you can stand back and admire your work.
• Place the pool in the ground (a crane may be needed –
check with the company you buy your pool from).. Why buy a DIY fibreglass pool?
• Using the same transparent pipe that was used to level the • Quick installation
pegs at the outset. Use this pipe to level the pool. • Easy maintenance/easy to clean due to smooth polished finish
• Keep one end of the pipe in the deep end of the pool • High tensile strength of fibreglass accommodates most earth
do not move it, now level around the pool using 38mm movements
by 38mm battens or similar timber as chocks from the
• Warmer water – fibreglass insulates better
outside sand in the hole to the top of the pool flange.
• Less chemical usage due to smooth finish that is nonporous
• Once the pool is level and the floor checked that it is
firmly on the ground recheck and get into the pool and • Economical to install
feel with your feet, start to fill with water. • Availability of upgrades such as a VSD pump which could
• At the same time you should fill the backfill behind the save you up to 90% on energy consumption
pool mixing the backfill with cement ratio 10 barrows to • For more information, visit www.diypools.co.za
one cement.
Note: While a project of this nature can be completed successfully by
• This material will fall to behind the pool in the cove this yourself, the magazine, editor and publisher take no responsibility for
is where the pool floor bends to meet the pool wall. any damages which may occur by following these instructions
1 2 3
4 5 6
7 8 9
10 11
1. Create the legs and side rail, 2. Assemble the side frames, 3. Make the bottom rails and seat rails, 4. Start bench assembly, 5. Add the other side frame,
6. Add support with a stretcher, 7. Install the stretcher, 8. Cut the seat slats, 9. Finish, then install the seat slats, 10. Cutting diagram, 11. Dimensions of the project
For a high res version of the drawings of this project, email [email protected]
A
re you looking for a special ring Step 3: Hollow out the inside a curve. If you want you can add a
box for your loved one? Or is of the box finial to the box, and if so, make sure
your child or grandchild getting Start with the bottom piece that is still to flatten the centre top of the box.
married soon and a handmade ring box mounted on the chuck. Hollow it out
would be the perfect accompaniment to leaving a relatively thick wall. Then Step 5: Apply finish, stuff the
their special day? If so, then read on to remove it from the chuck and mount inside and plan the engagement
learn how to make your own. the other half which is the top of the Next you want to do one final
box. I used rubber holders to hold sanding, and then apply some Danish
the piece tight without damaging it. oil finish to everything.
Step-by-step guide Then for this one you want to rough
an inside ring that will slot into the Next, all you need is some foam
Step 1: Rough a blank piece of bottom piece. You want to be very that you can cut to size in a circle,
wood careful here to get a snug fit for the and then sew some light white cloth
I used a block of African redwood box. around the foam and fit it into the
for the ring box. Rough it down to bottom of the box. Then you use a
Cut it down ever so slightly and box cutter to cut a slit in the foam
whatever desired size you want for
check it against the bottom of the box and cloth where you can fit your ring
your box, big or small. I started with a
often. Once you are getting close, inside.
roughing gouge and then switched to
switch to sandpaper so that you don’t
a bowl gouge.
turn the lip of the top half too thin. If There you go! You have a ring box
Step 2: Turn a tenon and you do make it too thin, keep in mind and now you just need to plan the
separate the two halves that a couple layers of finishings will engagement!
THE 20
PLUMBING
TOOLS TO HAVE IN
YOUR HOME
G
ood plumbers know the value of their tools more than Now here is a short description of each tool:
anyone else. Their toolkit should include all the tools
necessary to do the most common plumbing jobs. The Basin wrench
last thing you want is to show up at a job site and realise you This wrench is a T-shaped type of tool which is used to work
don’t have the proper tools to do the job. on faucets. It has a clamp-like system on the bottom end to
allow the plumbers to get into narrow spaces and loosen or
We have put together a list of twenty of the best tools a tighten the nuts and bolts.
plumber’s toolbox should have. So here we go:
Pipe wrench
List of plumbing tools The pipe wrench is one of the largest wrenches in a plumber’s
toolbox. This heavy tool is used to loosen or tighten nuts
A good toolkit for a plumber comes with many varieties of
or fitting of any pipework. Sometimes, two pipe wrenches
tools. Here are the best tools for a plumber’s toolkit:
are used together to finish a pipe-related specific task. Pipe
Wrenches Teflon tape wrenches also come in various lengths.
Basin wrench Press fitting systems Faucet key
Pipe wrench Pliers Faucet key is one of the exotic wrenches out in the market and
Faucet key Safety equipment is rarely seen in any other plumbing tools list. These are small-
sized and X-shaped tools to close or open spigots and sillcocks.
Adjustable wrench Gloves
Adjustable wrench
Clearing clogs Goggles
These wrenches can easily loosen or tighten fittings and
Hand Auger Heat pads/shields
hexagonal nuts on any pipe. The wrench is available in many
Plungers sizes, but most plumbers prefer to have a six or 10-inch version
of it.
Snake Machine Other necessary tools
Pipework Pex pipe expander and fittings Hand auger
Tube and plastic pipe cutters Stubby screwdriver A hand auger is a device that lets plumbers drive a cable deep
down a drain to clear and break clogs by using this hand
Hacksaw Crimpers crank. This technology has evolved a lot since its invention.
Plumber’s torch Borescope Nowadays, it has more models with more capabilities.
However, there is one trick you can try if you simply must use
two dissimilar materials: Using dielectric couplings between
the materials can reduce the risk of galvanic corrosion if
they’re allowed under local plumbing codes. These special
fittings use rubber ring gaskets to interrupt the electricity
flow between the two metals, which is what causes the
accelerated corrosion.
TrapMate Kit
T
40mm polypropylene P-trap
with 38mm sink connector
and 32mm basin adapter.
High-quality seals that don't
leak and nuts that won't
strip.
Advanced DIY /
Professional Installer
required
ller
Ceiling
Cei
Cei
Ce Saver
A long-term, cost-saving
device that fits over the
vacuum breakers of a
Unique diamond- d
d-
traditional electric geyser
pattern grate
preventing flood damage
ensures that theree
1.5T within a home in the event
e
is no break in the
carrying of vacuum breaker failure.
grate pattern.
capacity Redirects water to the
outside of a home.
www.seaqual.co.za
AVAILABLE IN SELECT PLUMBING AND HARDWARE STORES NATIONWIDE
CREATIVE CONCRETE
The wooden inserts, which should depending on the thickness and water
already have been sanded and oiled, retention of the table. It is important
are placed in the casing. These are also that the table is completely dry to
What you will need sealed with silicone on the edges which maintain its maximum strength.
• Wood scraps prevents the cement from leaking out.
• Steel inlay Finally, the table top is coated with a
• Release agent Apply the release agent everywhere sealer to protect it from unsightly stains.
• Pigment colour on the formwork, but do not apply
the release coat to the wood. Let the We used an old base from our previous
• 40kg concrete + gravel table for the concrete top to stand on;
silicone dry out and pull it off with your
• Silicone the table weighs 75kg and is therefore
finger to form a small bevel. The frame
• Concrete sealer not easy to transport, however, once it
is now ready.
I
has finally been placed, it is solid and
n our living room we had only a
normal, cheap coffee table and were Step 2: Mix the concrete with water secure.
looking for a new stable living room and gravel. Add the pigment powder to
table. make the concrete look darker. Fill the
mold halfway with concrete. Now insert
All tables made of concrete were too the grid for reinforcement.
expensive or were only 3D printed, so
we thought about building our own. The Fill the entire mold to the end. Smooth
instructions are kept as short as possible. it out. The top is the bottom, so it
does not matter if it is not completely
smooth; the smooth surface comes
Step-by-step guide through because of the mold. We
pressed our hands into the concrete to
Step 1: Make a box from wood give it a personal ‘signature’.
scraps (ours measured 90cm x 60cm
x 7cm). This is then sealed with Step 3: Let the table dry out
silicone on the sides. completely; this may take up to 14 days
4 5 6
Insert the grid for reinforcement Fill the entire mold to the end Smooth it out
7 8 9
TOP TIPS
AND EASY CAR CHECKS
Keep your battery healthy so don’t forget to switch everything off as you
leave the car. Most cars have a ‘lights on’
Battery problems are the number 1 cause
warning sound as you open the car door.
Here is a checklist, of breakdowns at any time of year, and
at a glance: particularly when vehicles aren’t being used It’s a good idea to have a pair of jump leads in
• Battery – To stop your very often, such as during a lockdown. your car, just in case, so you can recharge your
battery going flat and battery from another vehicle. Most car batteries
help it stay charged, Checking your battery health: have a guarantee of 3 to 5 years, so if yours is
start the engine Your car may have a built-in battery monitor, or getting a bit old and tired, you can replace it
outside your garage you can buy a manual monitor to check your with a new one before it lets you down.
and run it for 15 battery’s health. You can also keep your battery
minutes once a week. topped up with a battery maintainer, which is Check tyre condition as well as
• Brakes – While it’s also known as a trickle charger. pressure
running, move the car
a short distance back If your vehicle is equipped with stop/start, While a flat tyre might be more obvious after a
and forth a few times it may automatically switch the engine off quick visual check, other problems could need
to stop the brakes while you’re trying to charge the battery. If a closer look. We recommend you check your
from seizing. this happens, it means the Battery Monitoring tyres – including the spare – every two weeks.
• Tyres – Check your System has recognised the battery is fully Keep an eye out for cuts, uneven wear and that
tyre condition and charged, so you’re good to go. your tread is within legal limits.
pressure. Look out for
cuts or bulges and get Flat battery causes: Check the tyre pressure at the same time so
them inflated if they The most common cause of a flat battery is you don’t put yourself at risk when you do start
need it. leaving the lights after turning the engine off, driving again. The correct pressure should be
NAIL GUNS
AND THEIR USES
N
ail guns are very useful because they make your job as Some are used for framing, roofing, decking, siding, interior
a woodworker easier and increase your productivity. work and for exterior work. Some nailers drive long 90mm nails
You don’t have to stay under the sun all day swinging for joining large pieces of wood, while other drive shorter and
at nails with a hammer. You just have to load the nail gun thinner nails for joining thinner and more fragile materials like
magazine with nails, place the tip at the spot you want to nail, trim, sheathing and moldings.
compress it and pull the trigger.
Here are the nine different types you can use for your projects
The nail sinks into the wood in a split second, and you move and their applications.
on to another spot. You save your energy, you save time and
you increase productivity.
1. Framing Nail Guns
A framing nail gun is simply a tool for driving framing nails up
When you swing at a nail using a hammer, you might miss the to 90mm in length into wood or similar material. These are the
nail head and hit the workpiece instead, marring or damaging largest and most powerful nail guns you’ll likely find out there.
the surface. With a nail gun, you don’t swing and miss, you just
place the tip directly on the wood, and you can drive the nail As the name implies, they are used for connecting large
right at the spot you want it driven. So, there’s no accidental dimensional lumber pieces used for framing buildings. You can
marring of the workpiece if you handle it correctly. also use it for other woodworking projects that will require you
to nail large timber pieces such as building a deck, a fence or
There are different types of nail guns available today. They’re even building furniture pieces. There are different types you
usually differentiated from each other by the size and length of can choose from and they’re usually categorised according to
nails they fire and the type of application they’re used for. their source of power.
18 gauge nails are very hard to drive manually using a hammer. Instead of a straight magazine, they usually come with a coil
You can either bend the nail while hammering it, miss the nail magazine or canister to accommodate more nails, reducing the
and heat the workpiece, damaging it or you can even hit and amount of time you have to reload.
hurt your hand.
6. Pin Nailers
That’s why brad nailers are very important especially for home Pin nailers make use of 23 gauge nails. These nails are so tiny,
renovation projects where you have to install moldings and trim they look like pins, and they don’t have flat head like other
all over the house, while driving hundreds or even thousands of nails.
these tiny nails.
They’re often used for furniture and cabinet making, and also
The tiny brads however are so tiny that they’re not meant for for installing moldings and trim, especially if a thicker nail will
heavy crown moldings or trim, because they lack the strength it likely split the wood you’re working on. When driven into the
requires. It’s best for installing small trim and lighter moldings.
However, the tiny size makes them very easy to conceal
in small pieces of trim. Sometimes, you don’t even need to
conceal them further once they’re fully driven into the trim.
Having the brad nailer in hand however will simplify your
work, making it neater, easier and faster.
3. Finish Nailers
Because brad nails are so tiny, they lack enough holding power
to hold heavier trim and moldings. That’s why there’re finish
nailers. These make use of 15 and 16 gauge nails or wire which
are thicker and stronger than the 18 gauge brad nails.
The only disadvantage it has is that the finish nails leave a more
visible whole when they’re fully driven into the trim, and thus
require further attention to conceal the hole.
4. Siding Nailers
A siding nail gun is primarily used for siding installation. Some
You can also use a pin nailer to hold down glued wood pieces However, while you provide all the driving force when using
together for added holding power. Note that these pins are very a manual type, the pneumatic units provide additional force
tiny and don’t have enough holding strength or withdrawal through the connected compressed air to help drive the cleats
resistance, so you should only use them for light-weighing into the floor.
wooden pieces.
9. Staple Nail Gun
7. Palm Nail Guns Framing nails, brad nails and pins can’t hold down fragile
Unlike other nail guns with straight handles you can hold, palm materials like carpet, fabric, thin plywood, sheathing and so
nailers are kind of round and fit right into your palm. They’re on.
built this way so you can fit them into tight corners and nail
things where you can’t fit the other big bulky nailers. These materials are so thin and light that they’ll pull right off if
you use these type of fasteners. What you need to hold them
You also don’t get any type of magazine to hold the nails with securely is a staple gun that drives staples. They’re ideal for
this one. You just pick one nail and drive it with the palm use when the material is too fragile to withstand the force of
nailer, one at a time. other nail guns.
I think that’s the major drawback they have. Apart from that,
they’re very useful nail guns you need for driving nails where
other type of nailers can’t fit into the space.
The nails used are known as cleats and don’t look like the
normal ones used for other wood fastening applications, and
they either have an ‘L’ head or a ‘T’ head.
When buying a flooring nailer, you make sure to check the type
of nail it uses, so you can buy the same type of nails or cleat to
go with it.
Unlike other nail guns that don’t require any manual action
on your part to insert nails, both the manual and pneumatic
flooring nailers require some form of force from you.
Power source
Each of the different types of nail guns are usually classified They’re not as popular as they used to be due to
by their power source. They’re classified into pneumatic or air advancement in battery powered cordless models, but they
powered, fuel powered, corded electric and cordless electric. favourite to many craftsmen, because they’re often lighter
compared to battery-only models.
Pneumatic nail guns are powered using compressed air from
an air compressor. You have to buy an air compressor, a hose You also have to replace the fuel cells inside periodically
and fittings to connect the tool to the compressor machine. depending on how often you use it, which will add to the
Air powered or pneumatic nail guns are often lighter in cost of owning the tool.
comparison to cordless models and often more powerful.
Their major drawback is that you have to drag an air hose Cordless or battery powered nail guns rely solely on battery
with you wherever you want to use them. power which spins either a brushed or brushless motor inside
the nailer, thereby producing the force that drives the nail into
Fuel powered nailers make use of a combination of a fuel the material.
cell and a battery for power, just like a miniature engine. The
sudden combustion and expansion of the fuel produces the These are very portable, but they’re quite heavy compared to
power that drives the fastener into the wood. pneumatic and fuel powered units.
Available in a wide
variety of RAL shades.
Step-by-step guide
Step 1: Split in pieces
I bought a big piece of wood and cut
it into pieces. After cutting it I marked
down a mark on the back side of
each piece. This way I would always
know which side I was working on.
As with most of my major projects,
I used wooden dowels to put it
together.
Step 2: Feet
To create the feet I used a beam, and
cut it in four pieces of 10cm. Them
I rounded the edges and the bottom.
To assemble it I drilled two holes in
each foot and on the bottom piece of
cabinet.
Step 3: Doors
This cabinet has two sliding doors.
So, I made the rails (bottom and top)
with the router. Then I cut the top and
BEDSIDE CABINET
bottom of the door, and left 1cm to fit
on the rails.
Cut your wood to size Dry fit Drill the dowel holes Insert the dowels
5 6 7 8
9 10 11 12
This cabinet has two sliding I made the rails (bottom and
doors top) with the router An inside view Testing the doors
13 14 15 16
Scribe lines for the ‘texture’ Use a router for the lines Sand, sand and sand some more Apply the finish of your choice
M
y wife and I have been A note about buying steel. Find a real
For this little project, it took me
eyeballing a little firewood supplier and avoid the big box stores.
nearly as long to lug all the tools
out of the shop as it did to actually rack to go beside the fireplace. It’s so much cheaper it’s almost hard to
build the thing. Before, when I brought in an armload believe. It’s intimidating the first time, but
of logs, I just put them on the floor. The you’ll thank me in the end.
racks we’ve seen for sale at shops all
seem cheaply made and overpriced. I For the frame I cut four pieces of 25mm
recently purchased a little scroll bender tubing. 2 x 460mm and 2 x 200mm this
and thought it would be a good time to will give the final dimension of 460mm
Tools and equipment x 255mm. I clamped the pieces down to
try it out.
• Angle grinder with flap disc and the bench and used the grinder with the
cut-off wheel I had some specific dimensions to work flap disc to clean up the rust so I would
• Chop saw within, but you could make the frame have a good area for grounding and
• Disc sander whatever size fits your space. My frame’s welding the pieces together. My square
• Welder/welding mask finished dimensions are 460mm x stock has been in the weather for years
255mm and the scrolls are 355mm from so it’s rusty. If you get new stock, you’ll
• 90 degree vice/clamp
tip to tip. still need to grind it some to get to the
• Metalcraft MK2/2H
bare metal.
• Various clamps Don’t forget safety glasses, welding
gloves, hearing protection, and I have a nifty 90-degree clamp; it really
Materials used protective clothing if you have them; the helps line up the corners. Unfortunately,
• 25mm x 3mm square tubing I had sparks from the grinder can get hot. I also it wouldn’t fit inside the frame to get
lying around recommend (for safety) not taking off the the last two corners tacked. I ended up
• 19mm x 3mm flat bar guard on the angle grinder but mine is doing two L-shaped pieces and using
. long gone. the alignment magnet to get the last two
.
32
. THE HOME HANDYMAN | NOVEMBER/DECEMBER 2022
1
2
corners. Also used a regular speedy clamp thing to hold the joint snug
together.
I tested out one piece before cutting the other three, so the pictures are a
little out of order. The scroll has a diameter of 50mm, and I wanted it to
be a total of 355mm tall, so I needed 255mm extra after the scrolls. The
scroll bender comes with a little cheat sheet for this, and I determined
that each scroll needed 178mm of steel. I cut a piece 610mm and it
turned out perfectly 355mm long at after bending.
For the frame I cut four pieces
Math is cool. I rounded the corners with the disc sander before scrolling
to get rid of any sharp edges and make it look a little more ‘finished’.
The scroll bender is neat and simple. This one will handle up to 3mm 3
stock. Just stick it in the slot and bend it around the spiral. Once I got all
four bent, it’s time to put it all together.
I figured out where I wanted the ‘legs’ to be and clamped them up and
tack welded them in. I set them back 82mm from the ends and they
protrude down 58mm. This just looked right to my eye.
Once I was sure I liked where everything was, I went back and added
some more welds. Just some more heavy tack welds will do the trick
here. No need to worry about perfect beads (and it’s been a while since
I welded much) I could have made the joints mitred or welded some I clamped the pieces down to the bench and used the
plate over the holes in the end. I bought a bunch of these 25mm square grinder with the flap disc to clean up the rust
plugs for a previous project, so I decide to use them. I was initially
going to paint it black like all fireplace accessories, but my wife had
other plans. I installed the plugs at this point because they’re going to be 4
painted with the rest of the rack. I failed to get a picture, but I finished
cleaning up the rust with the grinder and flap disc.
Now when the paint dries, I’ll put it in the house and get ready for the
winter fires. Hope you liked this little project and I hope it inspires some
to attempt something similar. I used a nifty 90 degree clamp to line up the corners
8 9 10
11 12 13
The first one went well so it was time to I figured out where I wanted the ‘legs’ to be
do the rest All four done and clamped them up
14 15 16
I had some 25mm square plugs from a Finish cleaning up the rust with the grinder
Tack well all the legs previous project, so I decide to use them and flap disc
Make a modern
PVC pipe lamp. What you will need
Pipe stuff
• 60cm of 16mm PVC water
pipe
• 3 x 16mm elbow fittings
• 2 x 16mm end caps
• 2 x 16mm metal pipe clamps
• 2 x 65mm long pipe supports
• PVC cement (glue)
• PVC pipe saw
Wood stand
• 120cm of a 45x45 wooden
post
• Multipurpose super glue (but
any wood glue will work)
• One 4.2 x 75mm wood screw
• Auger bit to make the hole
for the screw used on the
vertical piece of wood
• Oil stain
• Stain brush
• Random orbit sander
• Sandpaper: #320, #240
Electric stuff
• 4m lamp cord
• Needle nose pliers
• E26 screw in light socket
PIPING UP
• 2 threaded cable grips
• Super glue for threads
• Plug
P
glued all of the base lengths together
ipe lights! You either love them or hate Step-by-step guide followed by the vertical piece and
them. I had quite the collection of PVC finally the screw.
pipes and clamps leftover from other Step 1: The base
projects and I’m in that group of people who I had a 120cm wooden post leftover The glue I used is a one-part
loves pipe lights! from previous projects which I cut solventless, fast curing, highly
it into five lengths. The base is four durable super glue. It acts as contact
This article will explain how I made a PVC cement on plastic too.
lengths of 19.5cm and the vertical
pipe lamp with a faux metal finish. I already
piece holding the pipe lamp is
had everything I used for it in my workshop, 40cm. I had half of tube of super Step 2: Sanding and staining
so I didn’t need to buy anything. I found a glue leftover from a ceiling project I sanded the base using a random
German paint called Schuppenpanzer on I did last year and it doesn’t keep orbit sander starting with #240
my international travels; it’s a quick drying well, so I wanted to use it up. I sandpaper and finishing with #320.
film that can be sanded to an iron sheen. If used an augur bit to make a hole to I stained with a medium walnut oil
it’s unavailable in your area, try Rust-Oleum sink the 4.2 x 75mm wood screw. I stain.
specialty paints for plastic.
I used an augur bit to make a hole first The post attached to the base Sand it all down
7 8 9
I attached the pipes to the wood using two I used pliers to bend the ends to create a
Then apply a stain 65mm pipe supports 90 degree angle.
10 11 12
Cut your PVC pipe to size The design I went for Drill a hole in both of the end caps
13 14 15
Fit the pipes to the post How it was connected Paint the first coat
19 20 21
HOW TO SET UP
A BUDGET HOME OFFICE
W
ith so many people working from home these days, a
Define your work office space
home office has become an essential space for many.
However, not everyone has a big budget for outfitting For the greatest efficiency in work, find a space that can
a home office, and few people can pay to have a professional be dedicated to a home office area. You can make use of
space planner design an efficient home office space. whatever space you have for a stylish and small home office,
whether it’s a large stair landing, a small closet, a spare room,
Whether you’re working at home full-time or using the home or an unused corner of the living room.
office sporadically, be sure to include adequate lighting, music,
and comfortable seating. Bring in plants and inspiring artwork. Create a floor plan
After all, you might be spending a lot of time in this new home
It might be tempting to just move pieces of furniture – even
office – it should be a comfortable space that you enjoy spend-
if it’s just a desk and a chair – around until the space works.
ing time in.
However, if you spend some time measuring your space,
It’s tempting to jump online and immediately start ordering creating a floor plan (small as it might be), measuring your
furniture and decor for a brand-new home office. However, you furniture, and thinking it through, the final result is much
should take a day or two to plan the office layout and design. more likely to be the best use of the space.
How to prepare your gardening tools for spring If you have the right filing and sharpening tools on hand,
you can easily sharpen a chainsaw chain. When you don’t
Keeping track of your tools is one of the best ways to stay on top
have enough time or the right tools, a professional service
of your garden. Sharp, well-maintained tools will allow you to
will get it back to normal in no time.
work faster and more safely when the weather warms, without
worrying about machinery stalling, seizing or becoming blunt.
Replace the blades on your mower
By preparing your garden tools for spring, you can begin Well-maintained lawns require sharp, clean blades. If lawn
hedge trimming, lawn mowing, leaf blowing, and pruning mower blades are blunt, dull, or damaged, they pull grass
with ease. Plus, regular tool maintenance improves tool out at the roots, splitting and damaging the blades of grass
performance, reliability, and longevity – allowing you to instead of creating a clean cut.
maximise your time outdoor.
Mower blades can generally be sharpened every few
Maintaining your gardening tools regularly months as needed. If a blade is damaged or bent, it should
Maintaining your garden tools before spring arrives will save be replaced before mowing. Maintenance of lawn mowers
you hours on last-minute repairs, accessory changes, and is crucial to the performance and efficiency of professional
struggling with underperforming tools during the busy season. landscapers and greenspace businesses.
We’ve all been there, and it’s frustrating.
Oil change and fuel mixtures
It is important to remember that cold temperatures and
Over the winter, oil and fuel in garden tools may become
moisture-rich air can damage our tools, especially if they
contaminated with sediment and rust, resulting in poor
have been out of commission over the winter. However,
performance and a greater risk of engine damage. Before
preparing garden tools for spring doesn’t take much effort.
storing their fuel tanks for the winter, seasoned gardeners
may empty their fuel tanks as a preventive measure. Should
General maintenance
this not be the case, it is possible to simply empty the tank
Performing general maintenance on your garden tools and refill as necessary.
involves cleaning them of dirt, grime and debris. It is also
the appropriate time to check for cracks, wear and tear, and
Organising the garden tool storage
damage to your tools before using them.
You shouldn’t keep all of your garden tools and accessories
• Clean the chassis with a damp cloth.
in a cardboard box in the corner of your garage for many
• Look for signs of rust and corrosion on blades, knives, and reasons. It’s a good idea to remove all garden tools and
chains. accessories. Before storing them, clean them up and give
• Check that all screws and bolts are tight and that the them some TLC. This is in an area that is free of moisture,
external wires are secure. direct sunlight, and extreme temperatures.
• Make sure the air filters are clean or replaced as necessary.
Storage boxes and cases allow garden tools to be preserved
• Make sure chains, blades, and knives are properly oiled and for a long time. In addition, drawers can be used to store
lubricated. spare chains, filing kits, and other accessories. You can
hang lighter tools from hooks or shelves. To elevate larger,
Changing or sharpening chains heavier tools, such as lawn mowers, they can be stacked on
Regular chainsaw maintenance includes sharpening, bricks.
changing, and upgrading chains. By offering a range of bars
and chains, as well as filing equipment and original parts, Organising your tools will save you hours of time searching
Husqvarna chainsaw accessories ensure you spend less time for what you need. Furthermore, over the course of the
and effort on everyday cutting and pruning tasks. year, they are much easier to maintain, clean, and store.
5 REASONS
TO USE DRYWALL IN YOUR HOME
D
rywall as a preferred material for First off, one needs to reiterate what studs and floor and ceiling tracks, set in
domestic use has largely been drywall is. The drywall itself consists place to form the foundation of the wall.
neglected over the years. The of a gypsum core board encased in, The joints between boards are plastered
purpose of this article is to point out the and firmly bonded to, special recycled with a joining compound similar to
advantages of using drywall at one’s paper liners. These boards are fixed to Rhinolite, finished to give it a similar
home, and to give 5 reasons to do so. galvanised steel frames consisting of wall look to brick and plastered wall.
Here are 5 reasons why you should consider using drywall above brick wall in renovation
projects at your home:
1. Versatility 3. Cost effectiveness paints it, it will take about 5 to 6 days
Drywalls can be used in curved, The material cost of drywalls is almost to complete. A drywall with the same
suspended, arched, and other shaped similar to that of using brick and mortar. measurements will take only 1 and a
designs according to the specific However, because of the speed with half days.
requirements of the clients. They can which drywalls are installed, labour
5. Convenience
also be tiled, painted or plastered. costs when compared to brick building
may be substantially lower, which Drywalling is a clean process when
2. Durability makes drywalling a highly cost-effective compared to brick and mortar
Drywalls are extremely durable when building method. construction. There is no need for
used in the correct locations (indoors) strong foundations, there is no cement
and also come in soundproof, fireproof 4. Time mixing on site, and installation is
and waterproof formats. If constructed One of the biggest advantages of virtually dust-free. Moreover, the
correctly, one can fix weighted objects using drywall in domestic projects is walls are very easy to remove, making
such as mirrors, framed pictures and the little time it takes to install when them ideal for temporary structures
even TV monitors to drywalls, making compared to brick walls. For example, in domestic environments where the
them just as practical as a solid brick if one constructs a single brick wall of future usage of a specific space is
wall. 2.6m high and 4m long, plasters and unsure.
Rainwater harvesting
is fast-becoming an
alternative method of
using water and living
more sustainably. What is
involved in this system?
Rainwater harvesting in South Africa • It provides relatively clean and safe water which is
immediately usable
In South Africa, rainwater is typically collected from the roofs
of buildings. It is then stored in tanks for later use. On a larger • It promotes sustainable living as it benefits the environment
scale, dams are considered excellent structures for collecting • It helps with saving water
groundwater runoff and they provide underground storage for • It puts you in direct control of your water supply
water.
• It reduces stormwater runoff, helping increase the durability
Sophisticated rainwater systems can be connected to existing of roads
structures, allowing rainwater to be used directly from the • Due to its lack of chlorine, it’s healthier for plants
collection tank.
• It can help with preventing soil erosion
What can rainwater be used for? • It can reduce the incidences of water pooling in your yard
Rainwater can be used for: after heavy rain, providing a cost-effective solution to your
drainage issues
• Agriculture
• You can use your rainwater harvesting system as an add-on
• Commercial purposes
or back-up to your municipal water system. Should your area
• Residential purposes such as toilet flushing, washing clothing, experience a water cut, you won’t be adversely affected
bathing, showering, watering the garden, etc.
• Rainwater harvest systems are easily customisable and be
The benefits of rainwater harvesting fitted into existing structures to amplify their effectiveness
There are many benefits associated with harvesting rainwater. The disadvantages of rainwater harvesting
These include:
• Rainfall can be quite unpredictable, especially in many parts
• Harvesting rainwater is free, which can help you save money of South Africa that often experience frequent periods of
on your monthly water bill drought
HOW TO PUT UP
CURTAINS AND BLINDS
C
urtains and blinds block out light as well as giving you Safety first
more privacy. But they can also be a distinctive design Before you drill into a wall, always check for pipes and cables
feature - introducing colour, pattern and texture into with an electronic detector. Never drill directly above or below
any room in your home. Also, curtain tracks and poles come a light fitting or power socket.
in loads of different designs to suit every style of interior. But
if you’re going for ready-made curtains, it’s a good idea to Looped blind cords are a potential hazard to babies and small
choose them before you buy your track or pole, as you might children, so fit a safety device to hold the cord taut or out
find they’re designed to be hung from a particular type of of reach like a cleat, P-clip or chain break connector. Avoid
fitting. There are a few ways to hang your curtains or blinds placing a cot, bed, playpen or highchair within reach of a cord,
depending on the type, so we’ll talk you through each type or positioning any furniture near a window that a child could
below. climb to reach a cord.
How to fit a roller blind Step 2: Unroll the blind and mark the width on the
cardboard roller tube. Cut through the tube with a hacksaw
Roller blinds come in lots of colours, designs and sizes. You’ll
– using an off-cut of wood to protect the surface below if you
need to decide if you want your blind to fit inside or across
need to.
the top of the window recess and measure up before you go
shopping. If your blind is going inside the recess, remember Step 3: Measure and mark the width on the reverse of the
that you’ll need a little space either side, so it works blind with a pencil. Use a straightedge to draw a faint cutting
smoothly. Many blinds can be cut to size but do check that line along the length of the blind and carefully cut along this
the manufacturer recommends this. line with a pair of sharp scissors.
Step 1: Measure the width of the recess - remembering Step 4: Fit the blank plate in one end, and the plug with the
to leave enough space either side for the blind (check the chain in the other end. Push these in by pressing against a
manufacturer’s instructions on how much to leave). Make hard surface or tapping gently with a hammer.
sure you check for hidden pipes or cables, too. Then mark Step 5: Use a bradawl to make your starting holes and then
the positions of the brackets in the upper corners, using a drill into the window frame. After that, fix the brackets with
spirit level to make sure they’re level. the screws supplied. If you’re fitting your blind to a uPVC
How to put up a curtain pole then check they’re level with a long
spirit level.
Curtain poles come in metal, wood
or plastic, and can make your curtain Step 2: After you’ve made sure there
fittings more of a decorative feature are no hidden pipes or cables, drill at
than standard curtain track. The the marked positions with a masonry
curtains hang from metal eyelets, rings bit. Insert some wall plugs and screw
or loops of fabric. You can adjust the the brackets into place.
length of some curtain poles, while Step 3: Assemble the pole (cutting
you can cut others to fit using a fine- or adjusting the length as necessary),
tooth hacksaw. If you want to hang then slide it through the brackets.
very heavy curtains or your plaster Leave one curtain ring on the outside
isn’t completely sound, you might of each bracket, with the remaining
need to use longer screws than the rings between them.
ones you get with the pole.
Step 1: The end brackets for your
curtain pole should be at least 50mm
from either end of the recess. Mark the
positions for the two end brackets and
uPVC WINDOWS –
WHY YOU NEED THEM
FOR YOUR HOME
U
PVC is short for ‘Unplasticised Polyvinyl Chloride’.
• Low maintenance: A uPVC window or door frame is
You may be familiar with PVC, but uPVC is a version
very easy to maintain. Apart from an occasional wipe
of this substance providing more resistance. Because it
down, you’ll do nothing else and they will still look new
doesn’t warp – in part thanks to a steel core – many prefer this
and sleek. No more sanding down wood, varnishing it or
to traditional building materials such as wood. Over time, uPVC
repainting a frame every few years. Apart from saving you
has become popular for both window and door frames.
time, this is yet another way a uPVC window saves you
money.
Benefits of uPVC windows
It’s easy to see why uPVC windows became so popular,
often even preferred to aluminium. The advantages include:
Replacement and new projects
• Offering security: Strong uPVC can help you create a You’ve already seen that it’s worth considering uPVC for
secure barrier against intruders. a new home, since it’s better than other options. But just
because your building already has wood or other types of
• Durability: When we say uPVC windows are long
window frames you don’t have to miss out on all the uPVC
lasting, that’s almost an understatement. These structures
advantages.
are designed to last as much as 40 years, and you can
expect a 10-year guarantee on most of them. It’s worth adding uPVC windows to an existing structure.
• Energy efficiency: Because you have the option of You can instantly enjoy more comfort and the benefit of
double glazing, you can now spend less on heating or lower power costs, which will quickly help you cover the
cooling your home. The two layers help insulate rooms, installation costs.
so heat won’t transfer easily between the inside and
outside. With energy efficient windows, it means less use Another reason to consider this upgrade to your home is the
of air conditioning units and therefore a lower electricity resale value of your building. For homes, low maintenance
bill. features are always excellent selling points. These windows
also look new and stylish even years after installation, so it
• Barrier against noise: Thanks to double glazing you
will help you leave an excellent first impression on potential
can also worry less about the noise outside disturbing the
buyers.
peace inside your home. With quality workmanship, the
windows seal well, further preventing noise from entering. For more information, visit www.vanacht.co.za
SHARE
YOUR
WIN!
IDEAS Tork Craft 20-volt cordless Angle Grinder
This new of Tork Craft cordless grinder AG 115B -TC20110 has the latest in technology with powerful
brushless motors, interchangeable Li-ion batteries, fast chargers with Arctic Cool functionality. Includes a
Blow Mould Case for storage, charger, and battery
Please note: Winners’ prizes may take up to six weeks for delivery and are sent by the prize sponsor. Prizes are not exchangeable.
exchangea VALUED AT R2 300
Congratulations to Craig Sharp who wins a Tork Craft 20-volt cordless Angle Grinder.
T
This is a simple o make this project you will need
project to do string, two sticks, scissors and
with the kids. All ribbon. For the kite itself you will
FAMJIELCYT you need are two need a plastic rubbish bag (we’ve made a
PRO sticks, a bag, string black one before, but feel that the white
looks better, and less like a rubbish bag!)
and scissors and
you have a kite!
Step-by-step guide
Step 1: Tie the frame
Take the two sticks – they can be
garden stakes, dowels, straight twigs,
simple skewers taped together – and
tie them together with a piece of
string. The cross stick should be tied
about one third of the way along the
main stick.
1 2
3 4
Tying the frame knot Cut the sail and tie to the frame
5 6 7
Attach the flying string Make a ribbon balance Then wait for the wind!
Recently, I had some colour matching a nearly identical problem, I dredged of excess glue you squeezed out?) A
problems with some beat-up old some obscure woodworking lore back good bit of the black patina in your
oak flooring that I was making into into the cobweb-infested frontal lobes lumber likely comes from the tannin
a small cabinet. My girlfriend really of my brain. The key here is that your in the boards reacting over time. So
liked the look and texture of the flooring is made from oak and oak has instead of slapping your forehead, slap
recycled product, but when I cut into a very large amount of tannin in its some of the solution on your exposed
the material and exposed the interior fibres. oak edges and watch it turn black. I
think you will be impressed.
wood, it didn’t have the black patina The trick I remembered is that if
of the surface of the wood. I think the you soak iron-based metal (nails or,
colour would be hard to match with better yet, some steel wool) in white
pigment-based oil stain. This problem vinegar, you create a solution that,
is a bit of a head-slapper. if it is applied to wood that has a lot
of tannin, will turn the wood black.
George Johnstone, by email
(Remember those nasty black marks
Ed replies: Quit slapping your head and that your pipe clamps made on oak
get into the kitchen. When faced with when they were soaking in the puddles
he Home
A digital subscription to The Home Handyman magazine
September/Octob
er 2022 • Vol 32
No 09
WIN Receive The Home Handyman magazine free for a year! DIY
MAG
SA’S
ORIG
AZIN
INAL
DIY ideas
Send us your DIY queries and you could be a winner! MAKE AN
OUTDOOR CHAIR
for your:
Send your queries to:
• Bathroom
• Deck
• Roof and mor
e
+plus
The Home Handyman DIY Queries: [email protected] or P.O. Box 24938, Gezina, 0031 METAL AND
WOOD
BAR STOOL
• How to choose
grinder an angle
(VAT incl)
• Convert your
garage into a
tax)
Other Countries:
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• Make a mosaic
Please include your name, email address and contact number (office hours)
frame
• Build a ‘hutch
South Africa ’ for your Weber
’s origin al maga
zine for the
DIY’er, home
owner and woodw
orker
Please note: Queries will only be answered in the magazine. Prizes are not exchangeable.
Our winning query comes from George Johnstone who wins a digital subscription to The Home Handyman magazine for a year.
APPLYING EDGING TO
MAN-MADE BOARDS
>> Denis Lock
I
n my last article I showed you a number of examples of Before discussing trimming with a router, I want to cover gluing
projects made from man-made boards. Most of them had and clamping. Before gluing the edging, I examine the slope
solid wood edging applied to the exposed edges. I have used of the grain of each piece and decide which face to glue to
edging varying from 1mm (Photo 1) to 45mm wide (Photo 2). the material being edged. I do this so that I rout with the grain
Photo 1 is a cabinet door made from 16mm chipboard faced and avoid tear-out. Photo 3 shows the right orientation: the
with red oak veneer. The raw edges were edged with 1mm grain must slope upward from left to right when looking at the
thick red oak. Note also the 15mm by 10mm applied red oak face which is glued to the board being edged. Clamping thin
moulding. An offcut of veneered chipboard has been turned strips requires special attention. The rule is; the thinner the
into an attractive cabinet door. Photo 2 is a small table I made strips, the wider the clamping caul. Photo 4 shows the use of
for a bedsitter. The top is also made from 16mm chipboard a 50mm wide clamping caul. The pressure of the clamp head
faced with red oak veneer. The raw chipboard edges are hidden spreads out in a 90o cone as shown in Photo 4. This results in
and strengthened by 45mm x 25mm solid red oak. The edging the clamping pressure being spread along the full length of the
also increases the apparent thickness of the top from 16mm thin edging. In fact, with the 50 mm caul used two sash clamps
to 25mm: another design and construction plus. Note that the would have been sufficient. You can see the overlap (approxi-
edging as shown in Photo 2 cannot be applied to a solid wood mately 1mm) of the edging in Photo 4. To assist in achieving a
top. See my article ‘The panel of doom’ in the August 2018 consistent overlap on both faces I use some 1mm plastic shims
issue of this magazine. (see photo 5). These raise the board being edged by 1mm (see
photo 5 insert). When clamping I push the edging down firmly
For most projects I use a 6mm thick solid wood edging. Why between the plastic shims.
6mm? This is the thinnest I can prepare on my thicknesser with-
out having to use a special sled. For some jobs I will rip 8mm The easiest way to trim the 1mm overlap is to use a router
wide strips from a board of the desired species and thickness table, an auxiliary fence and a flush-trim router bit. A flush-
them to 6mm. I also save the thin offcuts that inevitably result trim bit is a straight bit with a bearing mounted at the bottom
when ripping boards to width. I save and reuse these narrow (see insert in photo 6). I do a lot of edge trimming, so I made a
offcuts that you would throw away. I learnt a long time ago that special auxiliary fence from 16mm MDF. Note the cut-out for
it is almost impossible to line up and glue edging cut to the ex- the flush trim bit. The auxiliary fence is raised from the router
act thickness of the board that it is intended for. I cut the edging table (shown by the arrow in Photo 6) by the thickness of the
2mm oversize (for example 18mm for 16mm boards and trim it edging (plus a millimetre or two) being trimmed. This leaves a
after the glue is cured. How do I do the trimming? You guessed gap under which the excess on the edge can slide before it is
correctly – with a router! Today’s face veneers are very thin. trimmed. The slotted holes in the auxiliary fence allow the gap
The use of a block plane or orbital sander poses the very real to be adjusted for different thickness edging. Set the height of
danger of damaging the veneer. the bit so that the cutting edge extends a millimetre or so above
If you don’t have a router table, the same result can be achieved with a
hand-held router. The immediate problem is how do you balance a router
on a 16mm wide edge? You don’t even try: you balance it on two edges
separated by some 75mm as shown in Photo 11. This is a simple set up: a
length of 75mm x 75mm and four C-clamps. Two pieces the same size (both
needing trimming in this case) are clamped in a vertical position as shown. If
only one piece needs trimming, then use a piece of scrap to provide the sec- Clamping – cones of pressure
ond edge. The two edges provide more than adequate support for the router
as you can see in photo 11. It is important that both pieces are of the same
height. If they are not, then the router base won’t be at 90° to the face of the 5
boards. Check with a try square and lift one of the boards if necessary. Once
again, the bit is set so that the cutting edge is a fraction beyond the edging.
Rout all four edges (Photo 12) in one motion. Start by routing edge A (Photo
12) by moving the router away from you. Then rout edge B by moving the
router back towards you. Switch direction again (move the router away from
you) to trim edge C. Finally pull the router back to you to rout edge D.
When I edge a shelf made from man-made board, I take the opportunity to
Auxiliary trimming fence stiffen (increase its load carrying capacity) the shelf as well. This is done as
shown in Photo 16. Typically, the shelf stiffening pieces are 19mm thick.
7 This gives the shelf an apparent thickness of 25mm. Using the approaches
given in this article it is quick and easy to construct quality shelving from
man-made boards.
10
Is it square?
11
The trimming operation
14 15
16
ABOUT DENIS:
Denis Lock runs a woodworking school and shop. He can be contacted at [email protected] or 082-267-5948.
Visit his website at www.routingwithdenis.co.za
Storage planning
In your layout, make the wood storage big. Over the years, you
will require lots of wood, so better build a storage now that can
accommodate your future needs.
Stay away from the edge Make sure you see the light!
A lot of people make the mistake of beginning from the edge; Always look to apply the wood finish under reflective light
don’t do it! This significantly increases the chances of drips as it creates a glare on the surface which helps you see if
occurring. Remember, your brush leaves a deposit the second there are runs or if you’ve missed a spot. You’ll be shocked at
it touches the surface of the wood. Begin away from the edge how much you miss if you rely on ambient light only! If you
and brush the deposit towards it. spot runs before the finish dries, you can drain the excess off
your brush and use the tips of the bristles to make the surface
Use careful and delicate strokes and brush up and down in a smooth.
smooth motion. Always ensure the largest amount of finish is
located towards the centre of the wood as you can then brush There will be occasions when drips and runs will creep up on
the excess towards the edges. you but if you’re careful, patient and follow the above tips,
you’ll increase your chances of applying the perfect finish to
If you’re careful (and a little fortunate), you won’t experience your wood.
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