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Saudi Aramco Typical Inspection Plan

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0% found this document useful (0 votes)
43 views

Saudi Aramco Typical Inspection Plan

Uploaded by

mohamed
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SAUDI ARAMCO ID/PID- 20-AUGUST-11 – REV 0 (Standards Cutoff- March 2012) Rev 0

SATIP No. APPROVED DATE DISCIPLINE:


Saudi Aramco TYPICAL INSPECTION PLAN TREVITIP-A-000-01 CIVIL
WBS/BI/JO/NO. CONTRACTOR/ SUBCONTRACTOR
SOIL IMPROVEMENT/ FILL COMPACTION WORKS (DC / RDC)
PROJECT TITLE:
Al Shalawi Holding / TREVI ASC
Marjan Field Development Project

INSPECTION RESPONSIBILITY
ITEM PROJECT PHASE & QUALITY QUALITY
TASK / ACTIVITY ASSIGNMENTS REMARKS
NO. ACTIVITY CODE PROCEDURE RECORD
Subcon Contractor SA
1.0 DOCUMENT REVIEW
Soil Improvement/ Fill Compaction Works (DC / RDC) Method Method
1.1 Method Statement Statement Statement
RH RH

Dynamic Compaction / Rapid Dynamic Compaction


1.2 Material Sampling, Testing and Review of Test Reports
ASCIC-A-1001 ASCIC-A-1001 H RH RH

RECEIVING
2.0
INSPECTION
Dynamic Compaction / Rapid Dynamic Compaction
2.1 Materials Receiving Inspection
ASCIC-A-1002 ASCIC-A-1002 H I W

3.0 INSTALLATION
Soil Improvement/ Fill Compaction Dynamic
3.1 Compaction (DC) Rapid Dynamic Compaction (RDC) ASCIC-A-1013 ASCIC-A-1013 H I W
Pre-Installation (Survey)
Dynamic Compaction / Rapid Dynamic Compaction
3.2 Work Inspection
ASCIC-A-1016 ASCIC-A-1016 H I W

3.3 Verification of Soil Improvement/ Fill Compaction Works ASCIC-A-1015 ASCIC-A-1015 H I W

4.0 PRE-COMMISSIONING
4.1 Not Applicable

GENERAL NOTES
The first three incidents of each Inspection or testing activity listed require 100 % participation by Saudi Aramco Site Insp ection Personnel. After this period Saudi Aramco Inspection may adjust the levels of Saudi Aramco
1
participation based upon the Contractor's performance
2 Surveillance: QA/QC organization to monitor work in progress without notice from Construction Organization

3 Witness: QA/QC organization shall be notified of the timing of Inspection or test in advance. However, the inspection or test shall be performed as scheduled if the QA/QC organization representative is not present

4 Hold: QA/QC organization shall be notified of the timing of inspection or test in advance. Inspection or test shall not be carried out without the QA/QC organization represe ntative in attendance.

5 If the Main Contractor delegates the assigned responsibility to the Subcontractor, then the Main Contractor will have the same degree of responsibility as assigned to Saudi Aramco

LEGEND
H Hold Point for QC Inspection / Test R Review of Documents
W Witness Inspection / Test RH Review and Approval of Documents
S Surveillance I 100% Contractor Inspection
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 0 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Dynamic Compaction, Rapid Dynamic Compaction
ASCIC-A-1001 CIVIL-
Material Sampling, Testing and Review of Test Reports
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Marjan Field Development Project AL SHALAWI / TREVI ASC


EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
RH RH

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Laboratory Testing

The laboratory's Quality Personnel assigned to the Work must be


technically competent to perform their duties and shall have a Schedule "Q" Section
A1
recommendation for approval from Saudi Aramco to perform applicable 5.5
Tests.

Tests are performed in accordance to applicable Standards in the Schedule "Q" Section
A2
presence of Contractor and Saudi Aramco Representatives. 1.4

B Fill Materials

Fill materials shall consist of gravel or sand and should achieve the
following specifications:
B1 - Sandy material with up to 15% fine contents (passing sieve #200) SAES-114 Section 6
- Clay content less than 1%
- Maximum particle size: 200 mm

Fill materials shall be non-plastic and free from organic matter and Method Statement
B2
deleterious substances, physically stable in water. Section 5.2

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-A-114 -- Excavation and Backfill
2- Schedule Q

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date: Name, Initials and Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 1 of 1
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 0 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Dynamic Compaction, Rapid Dynamic Compaction
ASCIC-A-1002 CIVIL-
Materials Receiving Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Marjan Field Development Project AL SHALAWI / TREVI ASC


EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W I

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Fill Materials

Delivered fill materials shall consist of gravel or sand and should


achieve the following specifications:
- Sandy material with up to 15% fine contents (passing sieve SAES-114 Section
A1
#200) 6
- Clay content less than 1%
- Maximum particle size: 200 mm

Delivered fill materials shall be non-plastic and free from organic Method Statement
A2
matter and deleterious substances, physically stable in water. Section 5.2

REMARKS:

REFERENCE DOCUMENTS:

Soil Improvement / Fill Compaction works method statement

Contractor / Third-Party Saudi Aramco


Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Supervisor Proponent and Others


Quality Record Approved: Name, T&I Witnessed QC Record Reviewed Work Verified
Name, Sign and Date: Organization,
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 1 of 1
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 0 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Soil Improvement/ Fill Compaction Dynamic Compaction
ASCIC-A-
(DC) Rapid Dynamic Compaction (RDC) Pre-Installation CIVIL-
1013
(Survey)
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Marjan Field Development Project AL SHALAWI / TREVI ASC


EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W I

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A Pre- Installation (Survey) Inspection

Coordinates will be based on the Universal Transverse Mercator


SAES-A-100
A1 (UTM) coordinate system and referenced to the World Geodetic
Sec. 4.2
System 1984 (WGS84).

Major Plant facilities will be referenced to a local plant grid which in SAES-A-100
A2
turn is tied into the UTM coordinate system. Sec. 4.3

Offshore depth soundings are referenced to Lowest Astronomical SAES-A-100


A3
Tide (LAT). Sec. 5.1

Land elevations are referenced to Saudi Aramco Vertical Datum of SAES-A-100


A4
1978 (SAVD 1978), 1994 adjustment. Sec. 5.2

To obtain accurate horizontal ground distances obtained from UTM


coordinates (or opposite), sea level factor and scale (projection)
factor corrections (or a locally computed combined factor) shall be
SAES-A-100
A5 applied. Scale factor corrections should be calculated on a project by
Sec. 8.5
project basis (except for long pipelines which should be segmented).
Scale factor parameters shall be referenced on
each sheet.

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-A-100 - Survey Coordinates, Datum's and Data Formats
2- Soil Improvement / Fill Compaction Works method statement
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:
*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 1 of 1
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 0 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Dynamic Compaction, Rapid Dynamic Compaction Work
ASCIC-A-1016 CIVIL-
Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Marjan Field Development Project AL SHALAWI / TREVI ASC


EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01
SAUDI ARAMCO INSPECTION LEVEL
W
CONTRACTOR INSPECTION LEVEL
I
Y
ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

A Dynamic Compaction / Rapid Dynamic Compaction Works

Setting out of Dynamic Compaction / Rapid Dynamic Compaction


SAES-A-100/
A1 locations shall be as per issued IFC drawings and referenced to
IFC Drawings
survey markings as conducted officially based on SAIC-A-1013.

Working Levels (W.L.) have been established before any fill SAES-A-100/
A2
compaction Works are commenced. IFC Drawings

B Dynamic Compaction Works (Phase 1)

Method
Pounder type, weight, height and number of drops for phase 1 (first
B1 Statement,
pass) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 1 (first pass)
B2 Statement,
shall be done as per Method Statement.
Section 5.6
Method
Pounder type, weight, height and number of drops for phase 1
B3 Statement,
(second pass if needed) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 1 (second
B4 Statement,
pass if needed) shall be done as per Method Statement.
Section 5.6

C Dynamic Compaction Works (Phase 2)

Method
Pounder type, weight, height and number of drops for phase 2 (first
C1 Statement,
pass) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 2 (first pass)
C2 Statement,
shall be done as per Method Statement.
Section 5.6
Method
Pounder type, weight, height and number of drops for phase 2
C3 Statement,
(second pass if needed) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 2 (second
C4 Statement,
pass if needed) shall be done as per Method Statement.
Section 5.6

D Rapid Dynamic Compaction Works (Phase 1)

Method
Pounder type, weight, height and number of drops for phase 1 (first
D1 Statement,
pass) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 1 (first pass)
D2 Statement,
shall be done as per Method Statement.
Section 5.6
Method
Pounder type, weight, height and number of drops for phase 1
D3 Statement,
(second pass if needed) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 1 (second
D4 Statement,
pass if needed) shall be done as per Method Statement.
Section 5.6

Page 1 of 2
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 0 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Dynamic Compaction, Rapid Dynamic Compaction Work
ASCIC-A-1016 CIVIL-
Inspection
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Marjan Field Development Project AL SHALAWI / TREVI ASC

ITEM RE-INSP
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A
No. DATE

E Rapid Dynamic Compaction Works (Phase 2)

Method
Pounder type, weight, height and number of drops for phase 2 (first
E1 Statement,
pass) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 2 (first pass)
E2 Statement,
shall be done as per Method Statement.
Section 5.6
Method
Pounder type, weight, height and number of drops for phase 2
E3 Statement,
(second pass if needed) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 2 (second
E4 Statement,
pass if needed) shall be done as per Method Statement.
Section 5.6

F Rapid Dynamic Compaction Works (Phase 3 - If needed)

Method
Pounder type, weight, height and number of drops for phase 3 (first
F1 Statement,
pass) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 3 (first pass)
F2 Statement,
shall be done as per Method Statement.
Section 5.6
Method
Pounder type, weight, height and number of drops for phase 3
F3 Statement,
(second pass if needed) shall be as per Method Statement.
Section 5.6
Method
Filling of materials on craters after pounding for phase 3 (second
F4 Statement,
pass if needed) shall be done as per Method Statement.
Section 5.6

G Levelling

Pounder type, weight, height and number of drops for levellin/ironing Method
G1 for phase 1, phase 2 and phase 3 (If needed) locations shall be as Statement,
per Method Statement. Section 5.6
REMARKS:

REFERENCE DOCUMENTS:
1- SAES-A-100 - Survey Coordinates, Datum's and Data Formats
2- Approved Method Statement for soil improvement fill compaction works
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed Name, Initials and T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and Date:
Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 2 of 2
SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - March 2013) Rev 0 31-Mar-13
SAIC NUMBER DATE APPROVED QR NUMBER
SAUDI ARAMCO INSPECTION CHECKLIST
Verification of Soil Improvement / Fill Compaction Works ASCIC-A-1015 CIVIL-
PROJECT TITLE WBS / BI / JO NUMBER CONTRACTOR / SUBCONTRACTOR

Marjan Field Development Project AL SHALAWI / TREVI ASC

EQUIPMENT ID NUMBER(S) EQUIPMENT DESCRIPTION EQPT CODE SYSTEM ID. PLANT NO.

LAYOUT DRAWING NUMBER REV. NO. PURCHASE ORDER NUMBER EC / PMCC / MCC NO.

SCHEDULED INSPECTION DATE & TIME ACTUAL INSPECTION DATE & TIME QUANTITY INSP. MH's SPENT TRAVEL TIME
SAUDI ARAMCO USE ONLY
SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO ACTIVITY NUMBER WORK PERMIT REQUIRED?
TREVITIP-A-000-01
SAUDI ARAMCO INSPECTION LEVEL CONTRACTOR INSPECTION LEVEL
W H

ITEM
ACCEPTANCE CRITERIA REFERENCE PASS FAIL N/A RE-INSP DATE
No.

A General

The Geotechnical Contractor shall furnish all labor, equipment, tools,


supervision, supplies and transportation required to perform the
A1 ASTM D-420
geotechnical investigation, exploration, testing, analyses and
reporting in accordance with ASTM D420

The Geotechnical Contractor shall comply with all aspects of the


A2 Saudi Aramco Construction Safety Manual and all safety programs SACSM
and policies of Saudi Aramco.

Attachment IV to
A3 All equipments/gauges shall have valid Calibration Certificates.
Schedule Q 961

B Electronic Piezocone/ Cone Penetration Testing

SABP-Q-014
The location and depth of cone penetration soundings shall be as
B1 Method Statement,
specified in the Method of Statement (Each 1,000 sq.m).
Section 6.2

Cone penetration testing shall include pore pressure measurements


(i.e piezocone) when used for natural soil. For fill areas, normal CPT
B2 ASTM D-5778
cone can be used. Where stiff/dense soils are encountered, the
piezocone/ cone shall be replaced with a higher capacity cone.

For all cone penetration calibration, testing and data reporting, ASTM
B3 ASTM D-5778
D5778 shall be followed.

REMARKS:

REFERENCE DOCUMENTS:
1- SAES-A-100 - Survey Coordinates, Datum's and Data Formats
2- Approved Method Statement for soil improvement/ fill compaction works
Contractor / Third-Party Saudi Aramco
Construction Representative* PMT Representative
Work is Complete and Ready for Inspection: T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Inspector PID Representative


Performed Inspection Work / Rework May Proceed T&I Witnessed QC Record Reviewed Work Verified
Name, Initials and
Name, Initials and Date:
Date:

QC Supervisor Proponent and Others


Quality Record Approved: T&I Witnessed QC Record Reviewed Work Verified
Name, Organization,
Name, Sign and Date:
Initials and Date:

*Person Responsible for Completion of Quality Work / Test Y = YES N = NO F = FAILED

Page 1 of 1

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