Structural Concrete - 2023 - Tang - Shrinkage Cracking in Restrained FRC Members Containing Conventional Reinforcement
Structural Concrete - 2023 - Tang - Shrinkage Cracking in Restrained FRC Members Containing Conventional Reinforcement
DOI: 10.1002/suco.202300269
ARTICLE
1
School of Civil Engineering, The
University of Sydney, Sydney, Australia Abstract
2
School of Civil and Environmental This paper presents a rational approach for describing the cracking behavior of
Engineering, The University of New South fully- and partially restrained fiber reinforced concrete members co-reinforced
Wales, Sydney, Australia
3
with conventional reinforcement subjected to an axial force imparted by
Institute of Structural Engineering (IBK),
ETH Zürich, Zürich, Switzerland
shrinkage. The proposed analytical model extends the approach developed by
Gilbert for fully restrained reinforced concrete members to account for the
Correspondence post-cracking strength offered by the fibers at each of the cracks as the con-
Ali Amin, Senior Lecturer, School of Civil
Engineering, The University of Sydney, crete ages and dries. The effects of partial end-restraint are also studied to gain
Sydney, Australia. a clearer understanding of the mechanism of direct tension cracking caused by
Email: [email protected]
restrained shrinkage and the factors affecting it.
Funding information
KEYWORDS
Australian Research Council,
Grant/Award Number: DP 200102114 cracking, end-restraint, fiber reinforced concrete, serviceability, shrinkage
1 | INTRODUCTION with time at the ends of the slab as it hardens. While the
concrete is young, with under-developed tensile strength,
Cracks develop in reinforced concrete elements wherever the shrinkage induced tensile stress can exceed the tensile
the tensile stress reaches the tensile strength of the con- strength of the concrete, causing the formation of direct
crete. The tensile stress which the concrete is subjected to tension cracks. Furthermore, in a restrained flexural mem-
can be induced by a number of factors. These include the ber, shrinkage of the concrete causes a gradual widening
applied loads on the element or structure, restrained of flexural cracks. Tensile stresses decrease upon forma-
shrinkage, variations in temperature, settlement of sup- tion of a crack, but increase again with growing shrinkage
porting structures, and so on. Direct tension cracks refer strains, and this causes additional cracking in the uncrac-
to those cracks which have developed through axial ten- ked regions along the length of the member.
sion and/or restrained shrinkage. Unlike cracks induced Direct tension cracks can be controlled through a
by flexure, direct tension cracks tend to penetrate number of approaches. These include shrinkage reducing
completely through the depth of the section. For mem- agents within the concrete mixture or the specification of
bers with exposed surfaces, this can lead to damage to movement joints (which typically require regular mainte-
the waterproofing membrane and subsequent moisture nance). The most common approach is to limit the stress
ingress through the member which can promote corro- in the bonded reinforcement to a low level deemed to
sion of the internal reinforcement. ensure that the crack widths do not exceed a maximum
To some extent, direct tension cracks are unavoidable. acceptable value.
Consider a large floor slab connected to rigid core walls at Jędrzejewska et al.1 recently presented a state-of-the-
either end. A tensile restraining force will develop rapidly art review of methods for the control of crack widths in
This is an open access article under the terms of the Creative Commons Attribution License, which permits use, distribution and reproduction in any medium, provided
the original work is properly cited.
© 2023 The Authors. Structural Concrete published by John Wiley & Sons Ltd on behalf of International Federation for Structural Concrete.
F I G U R E 2 Typical stress versus crack opening displacement, Reconsider the restrained element illustrated in Figure 1.
σ–w relationship for FRC. FRC, fiber reinforced concrete. Prior to cracking, the total steel and concretes strain at any
cross section along the length of the member are equal to
zero. However, the individual strain components of the con-
it cracks, tending to zero as the crack widens—see crete are nonzero. These components include the shrinkage
Figure 2) is considered in this paper. In the region sur- strain εsh < 0, the elastic strain εe > 0 and the creep strain,
rounding the crack (referred to as Region 2 in Figure 1), εcc > 0. Immediately prior to cracking, εe ¼ f ct =E c , where
the concrete and steel stresses vary significantly. In Region Ec is the elastic modulus at the time of first cracking,
2, the stress in the concrete varies from σ f(w) at the crack hence, noting that εsh þ εe þ εcc ¼ 0, one gets:
to σ c1 at s0 away from the crack. The steel stress varies
from σ s2 at the crack to σ s1 at s0 away from the crack. Fur- f ct
εcc þ εsh ¼ : ð2Þ
thermore, there is a small zone where the bond between Ec
the reinforcement and FRC matrix breaks down. At some
distance s0 away from each side of the crack, concrete and Equation (2) is premised on the assumption that the ends
steel strains coincide (as before cracking). The distance s0 of the member are fully restrained. Where partial
depends on the factors which affect the steel-matrix bond restraint is incurred, we may rewrite Equation (2) as:
characteristics and include the quantity and diameter of
the reinforcement and is thus closely related to the trans- f ct Δu
εcc þ εsh þ ¼ , ð3Þ
fer length required to active the tensile strength of the Ec L
effective concrete section. Various expressions have been
proposed for s0.31 For conventionally reinforced concrete, where Δu is the displacement of the end restraint.
Gilbert29 and Favre et al32 approximated s0 as: Equation (3) can be rewritten as:
db Δu f ct
s0 ¼ , ð1Þ εsh ¼ , ð4Þ
10ρ L Ee
where db is the diameter of the reinforcement and ρ is where E e ¼ E c =ð1 þ φc Þ is the effective modulus and φc ¼
the reinforcement ratio (As/Ac). This expression has been εcc =εe is the creep coefficient of the FRC. It follows that
adopted in References 7,8 For FRC co-reinforced with the first crack occurs when εsh ðt Þ ¼ ΔuLðtÞ fEcte ððttÞÞ.
conventional reinforcement, s0 could potentially be Immediately after first cracking, the overall elongation
reduced by up to 10%–20% as there is evidence that in the conventional steel reinforcement is equal to the rela-
the inclusion of fibers improves bond behavior.15,16 How- tive displacement of the end restraints Δu. Here we take
ever, the reduction may not be significant for practical the relative displacement of Δu in the direction of the
fiber dosages (0.25%–0.5% by vol.) and is neglected in the length L, such that the final length of the member is L
following analysis, thus yielding slightly conservative + Δu. The total elongation of the steel reinforcement is
crack widths. Adoption of a shorter value for s0 than determined by the elongation of the steel in Region 1 Δs1,
defined in Equation (1) should be supported with the elongation at the transition zone Δst, and the elonga-
experimental data. tion at the crack Δsc with
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TANG ET AL. 1009
(a)
Z
where E e ðt Þ ¼ E c ðt Þ=ð1 þ φc ðt ÞÞ. s0
σ f ðwÞ 2σ c1 ðt Þ
Δct ¼ εct ðx, t Þ dx ¼ s0 þ þ εsh ðt Þ :
By compatibility, the steel and concrete strains in 0 3E e ðt Þ 3Ee ðt Þ
Region 1 must be equal, εs1(t) = εc1(t), and hence again ð31Þ
assuming elastic behavior of the steel (prior to yielding):
σ s1 ðt Þ σ c1,avg ðtÞ It is noted that two transition regions exist for every
εs1 ðt Þ ¼ ¼ þ εsh ðt Þ: ð27Þ
Es E e ðt Þ defined Region 2, and there exist m(t) Regions 2 along
the entire length of the member (as shown in Figure 3).
Combining Equations (22) and (27) and substituting into Noting that w(t) L, the total elongation of the FRC in
Equation (23) gives: Region 1 can be expressed as:
Using Equations (22), (23), (28), and (29), the number of Rearranging Equation (33) provides an expression for the
cracks at any time t, m(t) can be determined as the smal- crack width at any time t:
lest integer value that gives σ c1 ðt Þ ≤ f ct ðt Þ. The average
0 1
crack spacing is evaluated as sðt Þ ≤ L=mðt Þ.
σ ð t Þ 2s 2σ ð wÞs s ð t ÞΔu
wðt Þ ¼ @ A:
c1 0 f 0
sðt Þ þ þ εsh ðt Þsðt Þ
E e ðt Þ 3 3E e ðt Þ L
Using the assumption of a parabolic distribution of stress A time step analysis may now be carried out to determine
in the fiber-concrete matrix, with the stress at the crack the crack width at any time t. It is noted that as the con-
equal to σ f ðwÞ and σ c1 ðt Þ at a distance s0 away from the crete may develop relatively high tensile strength with
crack, we can express the stress at any point x between time soon after casting, Equation (34) may thus yield a
the crack and s0 from the crack as: lower number of cracks at later time steps. The relative
increment in shrinkage and creep strains may also con-
σ c1 ðt Þ σ f ðwÞ 2 2ðσ c1 ðt Þ σ f ðwÞÞ tribute to this. However, this is unrealistic as the develop-
σ ct ðx, t Þ ¼ σ f ðwÞ x þ x: ð29Þ
s20 s0 ment of cracks is irreversible and hence no cracks will
disappear. Accordingly, the number of cracks at a partic-
The total strain of the FRC in this transition region can ular time step cannot be less than that calculated in a
be expressed as: preceding time step. Furthermore, Equation (34) and the
solution process can be simplified by assuming
σ c ðx,t Þ σ f ðwÞ ¼ f 0:2 , which is a reasonable assumption for typical
εct ðx,t Þ ¼ þ εsh ðt Þ
E e ðt Þ fiber dosages that do not soften too heavily at the mate-
ð30Þ
σ f ðwÞ σ c1 ðt Þ σ f ðwÞ 2 2ðσ c1 ðt Þ σ f ðwÞÞ rial constitutive level.36
¼ x þ x þ εsh ðt Þ:
E e ðt Þ E e ðt Þs0
2 E e ðt Þs0
TABLE 1 Design properties for restrained FRC slab strip for Case 1 and Case 2.
Time, t [days] εsh (106) [] φc [] fc [MPa] Ec [GPa] fct [MPa] f0.2 [MPa]
1 200 0.62 7.3 13.7 1.13 0.43
3 300 0.75 19.3 22.2 2.16 0.60
7 380 0.87 28.5 27.0 2.80 0.68
14 440 1.03 37.3 30.9 3.35 0.73
28 500 1.27 44.0 33.5 3.74 0.78
90 610 1.62 57.0 38.2 4.44 0.80
authors knowledge no experimental data exists on Assuming the properties of the FRC at the time of
the performance of large scale restrained FRC elements cracking correspond with the entries for Day 1 in
co-reinforced with conventional reinforcement. Table 1, the modular ratio at cracking is n = Es/Ec
= 200/13.7 = 14.6. From Equations (1) and (13) we get
14:6 0:008042 1:13 200, 000 þ 0:0272 0:43 200, 000ð1 þ 14:6 0:008042Þ
N cr ¼ ¼ 197:2 kN:
0:0272 þ 14:6 0:008042ð1 þ 0:0272Þ
includes the residual tensile strength provided by the At first cracking, the stress in the steel at the crack, σ s2,
fibers, f0.2 . can be determined from Equation (11) to satisfy equilib-
rium at the crack:
Once the age of first cracking is established, it is possible of forces in Region 1, the stress in the concrete follows
to determine the average crack width at subsequent from Equation (29):
times. For illustration, the average crack width at stabi-
lized cracking is determined. At Day 1, the effective mod- 954, 000 1608:5 14:7
σ c1 ðt Þ ¼ ¼ 4:89 MPa:
ular ratio is determined as ne ¼ E s =E e ¼ 200=8:46 ¼ 23:64. 200, 000
As illustrated in Figure 4, the stresses in the concrete
are between its tensile strength and the tensile stress in It is worth noting again that σ s2 ðtÞ > f sy and this condi-
the concrete immediately after first cracking. In this case, tion must be checked, otherwise the assumptions made
Ncr = 197.2 kN and σ c1,cr1(t = 1) = 1.00 MPa. in Section 2 would be violated. Noting that
Hence, the average tension resisted by the concrete in σ c1 ðt ¼ 1Þ ≥ f ct ðt ¼ 1Þ, more than m = 1 cracks exist.
Region 1 can be obtained through Equation (24): Repeating the process above by successively increment-
ing m by one, yields the results presented in Table 2.
1:00 þ 1:13 This demonstrates that there exist seven cracks at
σ c1,avg ðt Þ ¼ ¼ 1:07 MPa:
2 crack stabilization after the commencement of drying
implying that the crack spacing at this time s = L/m
The number of cracks m required to determine the crack = 714 mm. Through Equation (34), the average crack
spacing corresponds to the smallest integer value width is evaluated as:
m satisfying σ c1 ≤ f ct , where σ c1 is determined from
Equation (29).
1:07 2 198:95
Assuming m = 1, the total displacement of the end wðt Þ ¼ 714
8460 3
restraint is the sum of the total steel elongation in Region !
1, in the transition region, and at the crack. For infinitely 2 0:43 198:95
þ þ 200 106 714
stiff ends the following relationship can be determined: 3 8460
¼ 0:062 mm:
σ s2 ðt Þ ≈ 36:7σ s1 ðt Þ:
At the crack, the fibers transmit a tension equivalent to Figure 5 illustrates the evolution of the crack width and
σ f(w). To ensure equilibrium at the crack, the sum of the stress in the steel until 90 days for this case. To illustrate
force carried by the steel and FRC matrix must be equal the influence of s0 on these results, the results of the
to the total restraining force. Hence, σ s2(t) can be deter- model taking s0 ¼ 0:9db =10ρ are also presented in
mined from Equation (23) as: Figure 5. It is noted that a 10% reduction in s0, results
in approximately a 10% reduction in crack width.
N ðt Þ 0:43
σ s2 ðt Þ ¼ :
1608:5 0:008042
3.2 | Case 2: Partially restrained
In Region 1, compatibility requires the strain of the steel
and concrete to be equal. Through Equation (27) we can Consider the same slab specimen as in Case 1, however
determine this strain as: with movement of the end restraints defined by the fol-
lowing function Δu(t) = 0.125 ln(t) – 0.65.
1:07
εs1 ðt Þ ¼ εc1 ðt Þ ¼ 200 106 ¼ 73:52 106 :
8460
3.2.1 | Age and resultant stresses at first
For unelastic steel, the stress in Region 1 can be obtained cracking.
where
σ s1 ðtÞ ¼ E s εs1 ðt Þ ¼ 200, 000 73:52 106 ¼ 14:7 MPa. First cracking occurs when εsh ðt Þ ¼ ΔuLðtÞ fEcte ððttÞÞ. At Day 1,
Therefore, the stress in the steel in Region 2 is the right hand side of this expression equals 0:65 5000 8460 ¼
1:13
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1014 TANG ET AL.
F I G U R E 5 Results of time
analysis of sample calculation
Case 1: (a) crack width; (b) steel
stress.
(a) (b)
Δuðt Þ f ct ðt Þ
Time [days] Ee(t) [MPa] εsh (106) [] L E e ðt Þ
F I G U R E 7 Evolution of
crack width and steel stress at
the crack for Case 2.
the shrinkage and creep strain of the concrete in Region Numerically, adopting Equation (17) for N(t) gives a
1 remain the same as when it first cracked. On the other crack width equal to 0.28 mm, while using Equation (28)
hand, Equation (28) is more general and uses Equation (24) gives 0.16 mm. To reduce this error, Equation (17) is to
to approximate the average concrete stress, and hence, the be used for the first time step immediately after cracking.
average strain in the concrete. However, the error in using Note that Equation (17) is not valid in subsequent time
Equation (24) as an approximation of the average stress is steps where the assumption that the creep and shrinkage
higher at early ages where the concrete tensile strength still stress remain the same immediately before first cracking
varies considerably (see Figure 4). For instance, immedi- no longer applies. The resulting concrete stress history
ately after first cracking at t = 7 days, where the creep and for this case is illustrated in Figure 6.
shrinkage strains of the concrete remain the same as imme-
diately before cracking, combining Equations (3) and (16)
σ c1
gives εc1 ¼ Δu f ct 0:89
L E c þ E c ¼ 5000 27, 000 þ 27, 000 ¼ 202 10 .
2:80 2:15 6
3.2.3 | Time-dependent average crack width
On the other hand, using Equation (27) and the average
stress as approximated by Equation (24) σ c1,avg ðt Þ ¼ To determine the number of cracks contained within the
σ c1 ðt Þþf ct σ ðt Þ
2 ¼ 2:15þ2:80
2 ¼ 2:47 MPa, gives εc1 ðt Þ ¼ c1,avgEe ðt Þ þ εsh ðt Þ member, Equation (28) needs to be used to calculate
6 6
¼ 14,400 380 10 ¼ 208 10 . Although this strain
2:47
the restraining force for all cases including the time-step
only gives an error of 3%, it leads to an error of 16% when immediately after first cracking. This is because
determining σ c1. In addition, with only one crack present, Equation (17) will always yield a stress in the concrete below
the spacing is much larger than 2s0 =3. Hence the crack fct(t) due to the assumption that it corresponds to the con-
width is highly dependent on the stress in the concrete crete stress immediately after first cracking, which does not
σ c1—see Equation (34). facilitate an accurate estimation of the number of cracks.
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1016 TANG ET AL.
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