Manual Rev N
Manual Rev N
User’s Guide
ISO 9001
January 2015
Safety Information
We use note, caution and warning symbols throughout this book to draw your attention to
important operational and safety information.
• A “NOTE” marks a short message to alert you to an important detail.
• A “CAUTION” safety alert appears with information that is important for protecting your
equipment and performance. Be especially careful to read and follow all cautions that
apply to your application.
• A “WARNING” safety alert appears with information that is important for protecting you,
others and equipment from damage. Pay very close attention to all warnings that apply to
your application.
• The safety alert symbol, (an exclamation point in a triangle) precedes a general
CAUTION or WARNING statement.
• The electrical hazard symbol, (a lightning bolt in a triangle) precedes an electric
shock hazard CAUTION or WARNING safety statement. Further explanations follow:
Symbol Explanation
CAUTION – Warning or Hazard that needs further explanation than
label on unit can provide. Consult User's Guide for further informa-
tion.
Unit has been reviewed and approved by ODVA for compliance with
DeviceNet communications protocol. See: www.odva.org
Unit has been reviewed and approved by ODVA for compliance with
Ethernet/IP communications protocol. See: www.odva.org
Warranty
The EZ-ZONE® PM is manufactured by ISO 9001-registered processes and is backed by a
three-year warranty to the first purchaser for use, providing that the units have not been
misapplied. Since Watlow has no control over their use, and sometimes misuse, we cannot
guarantee against failure. Watlows' obligations hereunder, at Watlows' option, are limited to
replacement, repair or refund of purchase price, and parts which upon examination prove to
be defective within the warranty period specified. This warranty does not apply to damage
resulting from transportation, alteration, misuse or abuse. The purchaser must use Watlow
parts to maintain all listed ratings.
Technical Assistance
If you encounter a problem with your Watlow controller, review your configuration infor-
mation to verify that your selections are consistent with your application: inputs, outputs,
alarms, limits, etc. If the problem persists, you can get technical assistance from your local
Watlow representative (see back cover), by e-mailing your questions to wintechsupport@wat-
low.com or by dialing +1 (507) 494-5656 between 7 a.m. and 5 p.m., Central Standard Time
(CST). Ask for for an Applications Engineer. Please have the following information available
when calling:
• Complete model number
• All configuration information
• User’s Guide
• Factory Page
This EZ-ZONE® PM User’s Guide is copyrighted by Watlow Electric, Inc., © January 2015 with
all rights reserved.
EZ-ZONE PM is covered by U.S. Patent Numbers: 6005577; D553095; D553096; D553097;
D560175; D55766; and OTHER PATENTS PENDING
TC Table of Contents
Chapter 1: Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Available EZ-ZONE PM Literature and Resources. . . . . . . . . . . . . . . . . . . . 5
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Getting Started Quickly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
A Conceptual View of the PM. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Internal Functions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Output Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Input Events and Output Events. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
What is a Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Chapter 2: Install and Wire. . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Wiring. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
PM Integrated Isolation Block. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
Chapter 3: Keys and Displays. . . . . . . . . . . . . . . . . . . . . . . . . 53
Navigating the EZ-ZONE PM Integrated Controller. . . . . . . . . . . . . . . . . . 55
Default Home Page Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Chapter 4: Home Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Chapter 5: Operations Page . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Analog Input Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
Linearization Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
Process Value Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Digital Input/Output Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
Limit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 70
Monitor Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
Control Loop Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 72
Alarm Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
Current Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
Timer Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
Math Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82
Special Output Function Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
Profile Status Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
Chapter 6: Setup Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87
Analog Input Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
Linearization Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
Process Value Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98
Wa t l o w E Z - ZO N E ® P MI C ontrol l er • 1 • Ta ble of C o n te n ts
TC Table of Contents (cont.)
Digital Input/Output Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
Limit Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105
Control Loop Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107
Output Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115
Alarm Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119
Current Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 124
Timer Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 125
Math Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127
Special Output Function Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 128
Function Key. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 130
Global Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 132
Communications Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Standard Bus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 135
Modbus RTU. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 136
DeviceNet. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 137
Profibus DP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 138
Modbus TCP or EtherNet/IP. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 139
Real Time Clock Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 143
Chapter 7: Profiling Page. . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Profile Setup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Starting a Profile. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 145
Profiling Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149
Chapter 8: Factory Page. . . . . . . . . . . . . . . . . . . . . . . . . . . . 156
Custom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 158
Lock Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159
Unlock Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 161
Diagnostics Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162
Calibration Menu. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 164
Chapter 9: Features. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 167
Changing PM Integrated Model Number to PM Express. . . . . . . . . . . 169
Saving and Restoring Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170
Tuning the PID Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Autotune. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 171
Manual Tuning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Autotuning with TRU‑TUNE+®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172
Inputs. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Calibration Offset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Calibration. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 174
Filter Time Constant. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Wa t l o w E Z - ZO N E ® P MI C ontrol l er • 2 • Ta ble of C o n te n ts
TC Table of Contents (cont.)
Sensor Selection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Sensor Backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 176
Set Point Minimum and Maximum. . . . . . . . . . . . . . . . . . . . . . . . . . 177
Scale High and Scale Low . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Range High and Range Low. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Receiving a Remote Set Point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177
Ten Point Linearization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Duplex. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
NO-ARC Relay. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 178
Retransmitting a Process Value or Set Point. . . . . . . . . . . . . . . . . . 179
Cool Output Curve . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Resetting a Tripped Limit. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 180
Control Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Output Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181
Auto (closed loop) and Manual (open loop) Control. . . . . . . . . . . . 181
On-Off Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 182
Proportional and (P) Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Proportional and Integral (PI) Control . . . . . . . . . . . . . . . . . . . . . . . 183
Proportional, Integral and Derivative (PID) Control . . . . . . . . . . . . . 184
Dead Band . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Variable Time Base. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 185
Single Set Point Ramping. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Cascade Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Compressor Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186
Differential Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Ratio Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Duplex Control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Motorized Valve Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Timer Function. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 188
Setting up the timer function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189
Alarms. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Process and Deviation Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Set Points. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Hysteresis. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Latching . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 191
Silencing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Wa t l o w E Z - ZO N E ® P MI C ontrol l er • 3 • Ta ble of C o n te n ts
TC Table of Contents (cont.)
Blocking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Current Sensing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 192
Open and Shorted Load Circuit Detection. . . . . . . . . . . . . . . . . . . . . 192
Open Loop Detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Programming the EZ Key/s. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193
Using Lockout and Password Security . . . . . . . . . . . . . . . . . . . . . . . . 194
Using Lockout Method 1 (Read and Set Lock). . . . . . . . . . . . . . . . . 194
Using Lockout Method 2 (Password Enable). . . . . . . . . . . . . . . . . . 196
Modbus - Using Programmable Memory Blocks. . . . . . . . . . . . . . . . . 198
CIP - Communications Capabilities. . . . . . . . . . . . . . . . . . . . . . . . . . . 198
CIP Implicit Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199
Profibus DP - (Decentralized Peripherals) . . . . . . . . . . . . . . . . . . . . . 200
Software Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 201
Using EZ-ZONE Configurator Software. . . . . . . . . . . . . . . . . . . . . . . 201
Chapter 10: Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Example 1: Single Loop Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Example 2: Sensor Backup. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 205
Example 3: Square Root. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Example 4: Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 206
Example 5: Differential. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Example 6: Cascade. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 207
Example 7: Wet Bulb / Dry Bulb. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209
Example 8: Vaisala . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 210
Example 9: Motorized Valve Control. . . . . . . . . . . . . . . . . . . . . . . . . . . . 211
Chapter 11: Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 213
Troubleshooting Alarms, Errors and Control Issues. . . . . . . . . . . . . . . . 213
Modbus - Programmable Memory Blocks . . . . . . . . . . . . . . . . . . . . . . . 220
CIP Implicit Assembly Structures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Compact Class Assembly Structure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 224
PM Specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 231
Ordering Information for PM Integrated Controller Models. . . . . . . . . . 237
How to Reach Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 239
Wa t l o w E Z - ZO N E ® P MI C ontrol l er • 4 • Ta ble of C o n te n ts
1 Chapter 1: Overview
Available EZ-ZONE PM Literature and Resources
Document Title and Part Number Description
Describes how to connect and use an advanced PID
loop controller. This particular model is limited to one
EZ-ZONE PM PID Controller Us-
control loop and 2 outputs. Like all PM controllers, it
er's Guide, part number: 0600-
comes with Standard Bus communications. As an addi-
0058-0000
tional option, it can also be ordered with Modbus® RTU
communications.
This document describes how to protect against un-
wanted thermal runaway and over temperature condi-
EZ-ZONE PM Limit (PML) User's
tions through proper configuration, programming. Like
Guide, part number: 0600-
all PM controllers, it comes with Standard Bus communi-
0057-0000
cations. As an additional option, it can also be ordered
with various fieldbus communications protocols.
The RUI provides a visual LED display to the RM configu-
EZ-ZONE Remote User Interface
ration and setup menus. This document illustrates and
(RUI) User's Guide, part num-
describes connections and also describes the Home Page
ber: 0600-0060-0000
for each RM module as viewed from the RUI.
EZ-ZONE PM Specification
Describes the PM family hardware options, features,
Sheet, part number: WIN-EZ-
benefits and technical specifications.
PM-1014
Watlow Support Tools DVD, Contains all related user documents, tutorial videos, ap-
part number: 0601-0001-0000 plication notes, utility tools, etc...
The DVD described above ships with the product and as stated contains all of the literature
above as well as much more. If the DVD is not available one can be acquired by contacting
Watlow Customer Service at 1-507-454-5300.
As an alternative to the DVD, all of the user documentation described above can also be
found on the Watlow website. Click on the following link to find your document of choice:
http://www.watlow.com/literature/index.cfm. Once there, simply type in the desired part
number (or name) into the search box and download free copies. Printed versions of all user
documents can also be purchased here as well.
Output Functions
Outputs can perform various functions or actions in response to information provided by a
function, such as operating a heater, driving a compressor, turning a light on or off, unlocking
a door etc...
Assign an output to a Function in the Output Menu or Digital Input/Output Menu. Then select
which instance of that function will drive the selected output. For example, you might assign
an output to respond to alarm 4 (instance 4) or to retransmit the value of analog input 2 (in-
stance 2).
You can assign more than one output to respond to a single instance of a function. For exam-
ple, alarm 2 could be used to trigger a light connected to output 1 and a siren connected to
digital output 5.
What is a Profile
A profile is a set of instructions consisting of a sequence of steps. When a profile runs, the
controller automatically executes its steps in sequence. The step type determines what ac-
tion the controller performs. Steps can change temperatures and other process values gradu-
ally over time, maintain the temperatures and process values for specific periods, or repeat a
sequence of steps numerous times. At each step the profile can activate or deactivate outputs
that control other equipment. Also a step can have the controller wait for specific conditions
before proceeding such as, waiting for a switch closure and/or a specific process value to be
detected by a sensor.
Current Output 3
Transformer none, switched dc/open collector, 5A off, heat, cool
Board alarm, retransmit,
mechanical relay (form C), process duplex, event
(optional) (V, mA), or 0.5A SSR (form A)
Zone
Output Status Address
1 2 Indicates Zone
Address
3 4
Indicates I/O
5 6 Status
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
Current Monitoring
• Detects heater current flow
• Provides an alarm indication of a failed-load issue.
Auxillary
Output 3
Input off, heat, cool
(optional)
none, switched dc/open collector, 5A
alarm, retransmit,
mechanical relay (form C), process duplex, event
Analog Input 2 (V, mA), or 0.5A SSR (form A)
none, CT, Thermocouple, RTD (100
Input Sensor Ω, 1kΩ), Thermistor 5kΩ, 10kΩ,
20kΩ, 40kΩ) Process (V, mV, mA)
or 1k Potentiometer
Output 4
none, 15A NO-ARC, switched dc, off, heat, cool
alarm, event
5A mechanical relay (form A), or
Slot B 0.5A SSR (form A)
Zone
Output Status Address
1 2 Indicates Zone
Address
3 4
Indicates I/O
5 6 Status
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
Output 4
Limit
5A mechanical relay (form A)
Slot B
1 2 Indicates Zone
Address
3 4
Indicates I/O
5 6 Status
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
RUI, EZ-ZONE
Controllers, PLC, PC
or HMI
Communications
Board
Communications
EIA 232/485 Modbus RTU/TCP,
EtherNet/IP, DeviceNet, Profibus
Slot B
Zone
Output Status Address
1 2 Indicates Zone
Address
3 4
Indicates I/O
5 6 Status
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
Output 3
PID Controller, off, heat, cool,
none, switched dc/open collector, retransmit, alarm,
Limit, or Current
5A mechanical relay (form C), duplex or event
Transformer Sense
process, or 0.5A SSR (form A)
Analog Input 2 (CT)
none, CT, Thermocouple, RTD (100
Input Sensor Ω, 1kΩ), Thermistor 5kΩ, 10kΩ,
20kΩ, 40kΩ) Process (V, mV, mA)
or 1k Potentiometer Output 4
none, 15A NO-ARC, switched dc, off, heat, cool,
Slots B 5A mechanical relay (form A), or alarm, event or
- None (Optional) limit
- Limit reset 0.5A SSR (form A)
- Idle set point If limit, this output
- Tune
- Alarm clear, request must be limit
- Silence alarm
- Manual/auto mode
- Control mode
- Remote set point
EZ Key 1 & 2
enable
- Lock keypad Programmable Functions Modbus
- Force alarm Address 1 - 247
Digital Output (or Input) 5 & 6 off, heat, cool,
- TRU-TUNE+® disable alarm, or event
- Loop & alarms off Digital Input (or Output) 5 & 6 (optional) (optional) none, switched dc
- Profile disable Programmable Functions
- Profile hold/resume Standard Bus
- Profile start Zone Address
- Profile start/stop 1 - 16
- Restore user settings LEDs
- Event inputs Output Status Zone
Channel
Address
- Math LEDs
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
Output 2
none, 15A NO-ARC, switched dc, off, heat, cool
alarm or event
Slots A 5A mechanical relay (form A), or
(Optional) 0.5A SSR (form A)
Output 3
PID Controller, none, switched dc/open collector, 5A off, heat, cool
Limit, or mechanical relay (form C), process
alarm, retransmit,
Current Trans- (V, mA), or 0.5A SSR (form A) duplex or event
Analog Input 2 former Sense
none, CT, Thermocouple, RTD (100 (CT)
Input Sensor Ω, 1kΩ), Thermistor 5kΩ, 10kΩ,
20kΩ, 40kΩ) Process (V, mV, mA)
or 1k Potentiometer Output 4
none, 15A NO-ARC, switched dc, off, heat, cool
Slots B 5A mechanical relay (form A), or alarm, event or limit
(Optional) 0.5A SSR (form A)
If limit, this output
must be limit
- None 6 - Digital
- Limit reset
- Idle set point Inputs / Outputs
Digital Output (or Input) 7-12 off, heat, cool
- Tune Digital Input (or Output) 7-12 (optional) alarm or event
- Alarm clear, request Programmable Functions (optional) none, switched dc
- Silence alarm
- Manual/auto mode Slot D
- Control mode
- Remote set point (Optional)
enable
- Lock keypad
- Force alarm
- TRU-TUNE+® disable
- Loop & alarms off
- Profile disable Modbus
- Profile hold/resume Digital Input (or Output) 5 & 6 (optional) Digital Output (or Input) 5 & 6 off, heat, cool
Address 1 - 247 alarm or event
- Profile start Programmable Functions (optional) none, switched dc
- Profile start/stop
- Restore user settings
- Event inputs
- Math EZ Key 1 & 2 Standard Bus
Zone Address
Programmable Functions 1 - 16 LEDs
Output Status Zone
Address Channel
LEDs
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
Output 3
Current Transformer off, heat, cool,
none, switched dc/open collector, retransmit, alarm,
Sense (CT)
5A mechanical relay (form C), duplex or event
process, or 0.5A SSR (form A)
Analog Input 2
Current Current Transformer
Transformer
Slots B Output 4
(Optional) none, 15A NO-ARC, switched dc, off, heat, cool,
5A mechanical relay (form A), or alarm, event or
- None limit
- Idle set point 0.5A SSR (form A)
- Tune If limit, this output
- Alarm clear, request
- Silence alarm must be limit
- Manual/auto mode
- Control mode
- Remote set point
enable
EZ Key 1 & 2
- Lock keypad
- Force alarm Programmable Functions Modbus
- TRU-TUNE+® disable Address 1 - 247
Digital Output (or Input) 5 & 6 off, heat, cool,
- Loop & alarms off alarm, or event
- Profile disable Digital Input (or Output) 5 & 6 (optional) (optional) none, switched dc
- Profile hold/resume Programmable Functions
- Profile start Standard Bus
- Profile start/stop Zone Address
- Restore user settings 1 - 16
- Event inputs LEDs
- Math Output Status Zone
Channel
LEDs Address
Note:
Number of inputs and outputs and various combinations of the same will vary
depending upon part number; see ordering matrix for more detail.
Output 3
PID Controller, none, switched dc/open collector, off, heat, cool,
retransmit, alarm,
Limit, or Current 5A mechanical relay (form C), duplex or event
Transformer Sense process, or 0.5A SSR (form A)
Analog Input 2 (CT)
none, CT, Thermocouple, RTD (100
Input Sensor Ω, 1kΩ), Thermistor 5kΩ, 10kΩ,
20kΩ, 40kΩ) Process (V, mV, mA)
or 1k Potentiometer Output 4
none, 15A NO-ARC, switched dc, off, heat, cool,
5A mechanical relay (form A), or alarm, event or
Slots B limit
(Optional) 0.5A SSR (form A)
If limit, this output
must be limit
Communications
Board
Communications
Modbus RTU/TCP, DeviceNet,
EtherNet/IP, Profibus Slots E
RUI, EZ-ZONE (Optional)
Controllers, PLC, PC
or HMI
EIA-485 Communication
Standard Bus
(optional Modbus RTU) Modbus
Address 1 - 247
53.3 mm
(2.10 in)
Side Front
L1 L3 98
K1 K3 99
J1 J3 CF
51.2 mm L2 L4 CD
(2.02 in) K2 K4 CE
T1 T2 B5
S1 S2 D6
R1 R2 D5
Top Back
44.96 to 45.47 mm
(1.77 to 1.79 inches)
21.6 mm
panel thickness 1.53 to 9.52 mm
(0.85 in)
(0.060 to 0.375) minimum
21.6 mm
(0.85 in)
minimum
Wa t l o w E Z - ZO N E ® P MI C ontrol l er • 19 • Cha pte r 2 Ins ta ll a n d W i r e
1/8 DIN (PM8) Vertical Dimensions
15.75 mm
(0.62 in)
1.52 mm
53.34 mm (0.06 in)
(2.10 in)
100.33 mm
(3.95 in)
54.8 mm
(2.16 in) 10.16 mm
(0.40 in)
30.73 mm
(1.21 in)
101.60 mm
(4.00 in)
92.00 to 92.80 mm
(3.62 to 3.65 inches)
21.6 mm
Panel thickness (0.060 in) 1.53 mm (0.85 in)
to (0.375 in) 9.52 mm Minimum
21.6 mm
(0.85 in)
Minimum
1.52 mm
100.33 mm (0.06 in)
(3.95 in)
53.8 mm
53.34 mm (2.16 in)
(2.10 in)
10.16 mm
(0.40 in)
30.73 mm
(1.21 in)
101.60 mm
(4.00 in)
44.96 to 45.60 mm
(1.77 to 1.79 inches)
21.6 mm
Panel thickness (0.060 in) 1.53 mm (0.85 in)
to (0.375 in) 9.52 mm Minimum
21.6 mm
(0.85 in)
Minimum
100.33 mm 1.52 mm
(3.95 in) (0.06 in)
100.33 mm
(3.95 in)
12.70 mm
(0.50 in)
30.73 mm
(1.21 in)
100.84 mm
(3.97 in)
92.0 to 93.0 mm
(3.62 to 3.65 inches)
21.6 mm
(0.85 inches)
Pull out the tab on each side until Grab the unit above and below the
you hear it click. face and pull forward.
2. Grab the unit above and below the face with two hands and pull the unit out. On the
PM4/8/9 controls slide a screwdriver under the pry tabs and turn.
WARNING! ç
• This equipment is suitable for use in class 1, div. 2, Groups A, B, C and D or Non-Hazardous
locations only. Temperature Code T4A.
• WARNING – EXPLOSION HAZARD. Substitution of component may impair suitability for class 1,
div. 2.
• WARNING – EXPLOSION HAZARD. Do not disconnect equipment unless power has been
switched off or the area is known to be nonhazardous.
Returning the Controller to its Case
1. Ensure that the orientation of the controller is correct and slide it back into the housing.
Note:
The controller is keyed so if it feels that it will not slide back in do not force it. Check
the orientation again and reinsert after correcting.
2. Using your thumbs push on either side of the controller until both latches click.
Chemical Compatibility
This product is compatible with acids, weak alkalis, alcohols, gamma radiation and ultraviolet
radiation. This product is not compatible with strong alkalis, organic solvents, fuels, aromatic
hydrocarbons, chlorinated hydrocarbons, esters and keytones.
WARNING! ç
All electrical power to the controller and controlled circuits must be disconnected before
removing the controller from the front panel or disconnecting other wiring. Failure to fol-
low these instructions may cause an electrical shock and/or sparks that could cause an ex-
plosion in class 1, div. 2 hazardous locations.
R1 R2 R_ (RTD), thermocouple +,
volts +, potentiometer wiper
or thermistor
Current Transformer Input 2
T2 mA ac Input 2: PM _ _ _ _ _ - _ [T] _ _ _ _ _
S2 mA ac
Digital Inputs 7 - 12
B7 Common Inputs 7 to 12: PM[4,8,9] _ _ _ _ - [C,D]
D7 dc +input ______
D8 dc +input
D9 dc +input
D10 dc +input
D11 dc +input
D12 dc +input
Z7 Internal Supply
Outputs Switched dc/open collector
1 2 3 4 7 - 12
X1 X3 common (Any switched dc Output 1: PM _ _ _ [C] _ - _ _ _ _ _ _ _
output can use this com- Output 3: PM _ _ _ _ _ - _ _ [C] _ _ _ _
mon.)
W1 W3 dc- (open collector)
Y1 Y3 dc+
Switched dc
W2 W4 dc- Output 2: PM _ _ _ _ [C] - _ _ _ _ _ _ _
Y2 Y4 dc+ Output 4: PM _ _ _ _ _ - _ _ _ [C] _ _ _
Universal Process
F1 F3 voltage or current - Output 1: PM _ _ _ [F] _ - _ _ _ _ _ _ _
G1 G3 voltage + Output 3: PM _ _ _ _ _ - _ _ [F] _ _ _ _
H1 H3 current +
Mechanical Relay 5 A, Form C
L1 L3 normally open Output 1: PM _ _ _ [E] _ - _ _ _ _ _ _ _
K1 K3 common Output 3: PM _ _ _ _ _ - _ _ [E] _ _ _ _
J1 J3 normally closed
NO-ARC 15 A, Form A
L2 L4 normally open Output 2: PM _ _ _ _ [H] - _ _ _ [H*] _ _
K2 K4 common _
* Output 4, PM4, PM8 and PM9 only
Mechanical Relay 5 A, Form A
L2 L4 normally open Output 2: PM _ _ _ _ [J] - _ _ _ _ _ _ _
K2 K4 common Output 4: PM _ _ _ _ _ - _ _ _ [J] _ _ _
Power
Power
Output 1
Output 1
Output 3
Communications Card or DIO
Communications Card
Output 4
Output 2
Output 2
Input 2
Input 1
Input 1
A B D E C
A E C
Output 3
Digital I/O 7 - 12
Output 4
Input 2
B D
Power
Output 1
Power
Output 1
Output 3
Communications Card
Digital I/O 7 - 12
Output 4
Input 1
A D E C
Input 2
Input 1
Output 3
A B C
Output 4
Note:
Slot B above can also be config-
Input 2
Controller
No Isolation Analog Input 1
Low Voltage Power Bus
Note:
Analog Input 1 can be optionally ordered as
an isolated input (see ordering information
in the back of this User’s Guide).
Low-voltage
Communications Ports
Isolation
Power
D7
outputs to prevent ground loops. D8
D7
Dig I/O 5 & 6 485 Comms
D8
D9
D9
D12
Groups A, B, C and D or Non- Z7
D12
Pull-up resistor
Hazardous locations only. Tem- A E C
Z7
required 1K A E C
perature Code T4A to 10K Ohms
Warning: ç
Output 3
Digital I/O 7 - 12
Output 4
Explosion Hazard – Substitution In the example above, digital output D8 from Zone 2 is connected
of component may impair suit- to digital input D8 of Zone 1.
ability for CLASS I, DIVISION 2.
Note:
Warning: ç As shown in the graphic above, for this configuration, a pull-up
Explosion Hazard - Do not dis- resistor is required.
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Note:
To prevent damage to the con-
troller, do not connect wires to
unused terminals. Digital Output 5 - 6 PM _ _ _ _ _ - _ [T] _ _ _ _ _
Note: Slot C Digital Output switched dc outputs
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical relay,
solid state relay or open collector
output options requires use of an
R.C. suppressor.
Note:
per output is Internal Circuitry
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical relay,
solid state relay or open collector
output options requires use of an
R.C. suppressor.
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical relay,
solid state relay or open collector
output options requires use of an
R.C. suppressor. Internal Supply
dc +
result in damage to equipment output / 40mA max. Y_
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical relay,
solid state relay or open collector
output options requires use of an
R.C. suppressor.
loss of life.
at 24VÅ (ac)
Note: J_
H_
prevent ground loops. kΩ minimum load 4 to 20 mA G_
Note: • Scalable volts +
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical relay,
solid state relay or open collector
output options requires use of an
R.C. suppressor.
Warning: ç
0.2
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical relay,
solid state relay or open collector
output options requires use of an
R.C. suppressor.
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Quencharc Note:
Switching pilot duty inductive
loads (relay coils, solenoids,
etc.) with the mechanical relay,
solid state relay or open collector
output options requires use of an
R.C. suppressor.
0.8
Note:
Safe Operating Area
0.7
This equipment is suitable for
Amps RMS
0.6
use in CLASS I, DIVISION 2,
Groups A, B, C and D or Non- 0.5
Warning: ç
0.2
0.1
Explosion Hazard – Substitution 0
of component may impair suit- -20 -10 0 10 20 30 40
o
50 60 70
Ambient Temperature ( C)
ability for CLASS I, DIVISION 2.
Warning: ç
Module Status
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
CD
CE
CF
D5
D6
B5
99
98
• 0.56 Nm (5.0 in-lb.) torque power
+B
-A
power
Note: common
CD
CX
CZ
CY
CE
98
99
CF
between analog input 1, digital
power
RUI/Gateway
input-outputs, switched dc/open EZKB-_ A _ _- _ _ _ _
collector outputs and process 98
power
outputs to prevent ground loops. 99
CF
common
common
-A
-A
Note: CD
CE
+B
+B
Warning: ç EZ-ZONE RM
fuse
Explosion Hazard - Dry contact
closure Digital Inputs shall not be
CC
CB
CA
D5
D6
B5
99
98
power
common
is approved for this application.
Warning: ç
Explosion Hazard – Substitution power
of component may impair suit- 98
99
power
Warning: ç
B5
Slot C
D6
CY
CB
CA
98
99
Slot A
Slot B
Slot C
result in damage to equipment
Slot A
Slot B
Slot C
and property, and/or injury or
loss of life. Data Format
38,400 baud
Note: PC Software Protocol - Standard Bus
8 data bits
no parity
EZ-ZONE Configurator software
Maximum wire size termination 1 start bit
1 stop bit
and torque rating:
• 0.0507 to 3.30 mm2 (30 to 12
AWG) single-wire termination
Use twisted pair wires such as Cat 5 cabling. Do not route with power carrying
or two 1.31 mm2 (16 AWG) 0847-0326-0000
conductors. Daisy chain wire up to 16 EZ-ZONE devices.
Warning: ç
Explosion Hazard - Do not dis-
connect while the circuit is live
or unless the area is known to be
free of ignitable concentrations
of flammable substances.
Communications Activity
EZ Key/s: Flashes when another de-
This key can be programmed to vice is communicating with
do various tasks, such as start- this controller.
ing a profile.
Up and Down Keys ¿ ¯
Channel Display: In the Home Page, adjusts
Indicates the channel for any the set point in the lower
given EZ-ZONE module. display. In other pages,
- Available with the PM4, 8 and changes the upper display to
9 only. a higher or lower value, or
changes a parameter selec-
1/4 DIN (PM4) tion.
®
Infinity Key ˆ
ing the steps below. If an alarm has silencing enabled, it can also be silenced.
Push the Advance Key ‰ to display Ignore ig n r in the upper display and the message source
(such as Limit High Li . hI in the lower display. Use the Up ¿ and Down ¯ keys to scroll
through possible responses, such as Clear CLr or Silence SiL Then push the Advance ‰ or In-
finity ˆ key to execute the action. See the Home Page for further information on the Atten-
tion Codes.
Parameter Name
Display Range Appears If
Description
a ttn Attention AL.L1 AL.L2 AL.L3 AL.L4 an alarm or error
An active message will cause the display Alarm Low 1 to 4 message is active.
to toggle between the normal settings and AL.h1 AL.h2 AL.h3 AL.h4
the active message in the upper display Alarm High 1 to 4
and a ttn in the lower display. Your re- AL.E1 AL.E2 AL.E3 AL.E4
sponse will depend on the message and Alarm Error 1 to 4
the controller settings. Some messages, Er.i1 Er.i2 Error Input 1 or 2
such as Ramping and Tuning, indicate that Li.L1 Limit Low 1
a process is underway. If the message was Li.h1 Limit High 1
generated by a latched alarm or limit con- Li.E1 Limit Error 1
dition, the message can be cleared when tUn1 tUn2 Tuning 1 or 2
the condition no longer exists. If an alarm rp1 rp2 Ramping 1 or 2
has silencing enabled, it can be silenced. Lp.o1 Lp.o2 Loop Open Error
1. Push the Advance Key ‰ to display 1 or 2
ig n r in the upper display and the Lp.r1 Lp.r2 Loop Reversed Er-
message source (such as Li . hI) in the ror 1 or 2
lower display. C.Er1 Current Error
h.Er1 Heater Error
Note: vaL.h Value to high to be dis-
If the limit is tripped and the trip condi- played in 4 digit LED display
tion is no longer present the limit can be >9999
reset by pressing the Reset Key (Infin- vaL.L Value to low to be dis-
RESET
Home Page from anywhere: Press the Infinity Key ˆ for two seconds to return to the Home Page.
® ®
[``70] [``Ai]
[``72] [oper]
Operations Page from Home Page: Press both the Up ¿ and Down ¯ keys for three seconds.
® ®
[``70] [``Ai]
[``72] [`Set]
Setup Page from Home Page: Press both the Up ¿ and Down ¯ keys for six seconds.
® ®
[``70] [``p1]
[``72] [prof]
Profiling Page from Home Page: Press the Advance Key ‰ for three seconds
® ®
[``70] [Cust]
[``72] [fCty]
Factory Page from Home Page: Press both the Advance ‰ and Infinity ˆ keys for six seconds.
Wa t l o w E Z - ZO N E ® P M Integrated Contr olle r • 55 • Cha pte r 3 Ke y s a nd Di s p l a y s
4 Chapter 4: Home Page
Default Home Page Parameters
Watlow's patented user-defined menu system improves operational efficiency. The user-de-
fined Home Page provides you with a shortcut to monitor or change the parameter values
that you use most often. The default Home Page is shown on the following page. When a pa-
rameter normally located in the Setup Page or Operations Page is placed in the Home Page,
it is accessible through both. If you change a parameter in the Home Page, it is automatically
changed in its original page. If you change a parameter in its original page it is automatically
changed in the Home Page. Use the Advance Key ‰ to step through the other parameters.
When not in pairs, the parameter prompt will appear in the lower display, and the parameter
value will appear in the upper display. You can use the Up ¿ and Down ¯ keys to change the
value of writable parameters, just as you would in any other menu.
Note:
If a writable value is placed on the upper display and is paired with another read only
parameter on the lower display, the arrow keys affect the setting of the upper display. If
two writable parameters are paired, the arrow keys affect the lower display.
• The Attention a ttn parameter appears only if there is an active message. An example of
an active message could be a Current Error C. Er1, or it could be for information only like
Autotune tUn1 taking place.
• If Control Mode is set to Auto, the Process Value is in the upper display and the Closed
Loop Set Point (read-write) is in the lower display.
• If a profile is running, the process value is in the upper display and the Target Set Point
(read only) is in the lower display. If Control Mode is set to Manual, the Process Value is in
the upper display and the output power level (read-write) is in the lower display.
• If Control Mode is set to Off, the Process Value is in the upper display and o ff (read only)
is in the lower display.
• If a sensor failure has occurred, dashes ---- will be displayed in the upper display and
the output power level (read-write) is in the lower display.
Changing the Set Point
You can change the set point by using the Up ¿ or Down ¯ keys when a profile is not running.
Starting a Profile from the Home Page
1. When at the Home Page, press the Advance Key ‰ to locate Profile Start and select the
file or step number to start. The upper display will show 1 and the lower display will show
p . s t1.
2. Press the Up ¿ or Down ¯ key to choose the file or step number.
3. Press the Advance Key ‰ to select the Profile Action Request. The upper display will show
n o nE and the lower display will show p . aC1.
4. Press the Up ¿ or Down ¯ keys to select the Profile Start. The upper display will show
pro f and the lower display will show p . aC1.
5. Press the Infinity Key to return Home. The Profile will Start
Display
Visual information from the control is displayed to the observer using a fairly standard 7 seg-
ment display. Due to the use of this technology, several characters displayed need some in-
terpretation, see the list below:
1=1 ϯ =7 щ, {= c i= i o= o u= u
2=2 8 =8 ц= d J= J P= P v= v
3=3 q =9 E= E H= K q= q ФІ= W
4=4 0 =0 F= F L= L r= r y= y
5=5 џ = g= g ЛЏ= M S= S Z= Z
6=6 b= b h= h n= n t= t
Range
Within this column notice that on occasion there will be numbers found within parenthesis.
This number represents the enumerated value for that particular selection. Range selections
can be made simply by writing the enumerated value of choice using any of the available
communications protocols. As an example, turn to the Setup Page and look at the Analog In-
put Ai menu and then the Sensor Type sEn prompt. To turn the sensor off using Modbus sim-
ply write the value of 62 (off) to register 368 and send that value to the control.
Wat l o w E Z - Z O N E ® P MI C ontrol l er • 60 • Cha pte
Cha
r 2pte
Ins
r 4ta ll
Home
a nd Pa
W i gr e
Communication Protocols
When using a communications protocol in conjunction with the EZ-ZONE PM there are two pos-
sible ports (instances) used. Port 1 or instance 1 is always dedicated to Standard Bus commu-
nications. This same instance can also be used for Modbus RTU if ordered. Depending on the
controller part number port 2 (instance 2) can be used with Modbus, CIP and Profibus. For fur-
ther information read through the remainder of this section.
Modbus Introduction to the Modbus Protocol
Gould Modicon, now called AEG Schneider, first created the protocol referred to as "Modbus
RTU" used in process control systems. Modbus provides the advantage of being extremely reli-
able in exchanging information, a highly desirable feature for industrial data communications.
This protocol works on the principle of packet exchanges. The packet contains the address of
the controller to receive the information, a command field that says what is to be done with
the information, and several fields of data. Each PM parameter has a unique Modbus address
and they can be found in the following Operations, Setup, Profiling, and Factory Pages.
All Modbus registers are 16-bits and as displayed in this User's Guide are relative addresses
(actual). Some legacy software packages limit available Modbus registers to 40000 to 49999 (5
digits). Many applications today require access to all available Modbus registers which range
from 400000 to 465535 (6 digits). For parameters listed as float, notice that only one (low
order) of the two registers is listed; this is true throughout this document. By default, the
low order word contains the two low bytes of the 32-bit parameter. As an example, look in
the Operations Page for the Analog Input Value. Find the column identified in the header as
Modbus and notice that it lists register 360. Because this parameter is a float it is actually
represented by registers 360 (low order bytes) and 361 (high order bytes). The Modbus specifi-
cation does not dictate which register should be high or low order therefore, Watlow provides
the user the ability to swap this order (Setup Page, CoЛЏ Menu) from the default low/high
Lohi to high/low hiLo.
Note:
With the release of firmware revision 7.00 and above new functions where introduced into
this product line. With the introduction of these new functions there was a reorganization
of Modbus registers. Notice in the column identified as Modbus the reference to Map 1 and
Map 2 registers for each of the various parameters. If the new functions, namely; Math,
Linearization, Process Value, Real Time Clock and the Special Output Function are to be
used than use Map 2 Modbus registers. If the new functions of this product line are not
to be used, Map 1 (legacy PM controls) Modbus registers will be sufficient. The Modbus
register mapping [map] can be changed in the Setup Page under the CoЛЏ Menu. This set-
ting will apply across the control.
It should also be noted that some of the cells in the Modbus column contain wording pertain-
ing to an offset. Several parameters in the control contain more than one instance; such as,
profiles (4), alarms (4), analog inputs (2), etc... The Modbus register shown always represents
instance one. Take for an example the Alarm Silence parameter found in the Setup Page under
the Alarm Menu. Instance one of Map 1 is shown as address 1490 and +50 is identified as the
offset to the next instance. If there was a desire to read or write to instance 3 simply add 100
to 1490 to find its address, in this case, the instance 3 address for Alarm Silence is 1590.
Ai Pu
opEr Analog Input Menu opEr Process Value Menu
1 1
Ai Analog Input (1 to 2) Pu Process Value (1 to 2)
Ain Analog Input Value Su.A Source Value A
i.Er Input Error Su.b Source Value B
i.CA Calibration Offset oFSt Offset
Lnr o.u Output Value
opEr Linearization Menu dio
1 opEr Digital Input/Output Menu
Lnr Linearization (1 to 2) 1
Su.a Source Value A dio Digital Input/Output (5 to 12)
ofst Offset do.S Output State
o.u Output Value di.S Input State
Ei.s Event Status
Ei.s Digital Input (7 to ϸAct Inactive (41) Instance 7 0x6E (110) 140 10005 uint
Ei.S 12) act Active (5) Map 1 Map 2 7 to C (12) R
Event Status 1448 1688 5
View this event Offset to
input state. next instance
equals +20
No Dis- EZ-Key/s (1 to 2) ϸAct Inactive (41) Off Instance 1 0x6E (110) 140 10005 uint
play Event Status act Active (5) Map 1 Map 2 3 to 4 R
View this event 1328 1568 5
input state. Instance 2
Map 1 Map 2
1348 1588
LiЛЏ
opEr
Limit Menu
LL.s Limit (1) -1,999.000 to 0.0°F or Instance 1 0x70 (112) 38 12003 float
LL.S Low Limit Set 9,999.000°F or units Map 1 Map 2 1 RWES
Point units -18.0°C 684 724 3
Set the low pro- -1,128.000 to
cess value that 5,537.000°C
will trigger the
limit.
Lh.s Limit (1) -1,999.000 to 0.0°F or Instance 1 0x70 (112) 39 12004 float
Lh.S High Limit Set 9,999.000°F or units Map 1 Map 2 1 RWES
Point units -18.0°C 686 726 4
Set the high pro- -1,128.000 to
cess value that 5,537.000°C
will trigger the
limit.
No Dis- Limit (1) Off (62) ---- Instance 1 0x70 (112) - - - - 12006 uint
play Limit State None (61) Map 1 Map 2 1 R
Clear limit once Limit High (51) 690 730 6
limit condition is Limit Low (52)
cleared. Error (225)
** R: Read, W: Write, E: EEPROM, S: User Set
a.tsp Control Loop (1 50.0 to 200.0% 90.0 Instance 1 0x97 ---- 8025 float
A.tSP to 2) Map 1 Map 2 (151) RWES
Autotune Set 1918 2398 1 to 2
Point Instance 2 0x14 (20)
Set the set Map 1 Map 2
point that the 1988 2468
autotune will
use, as a per-
centage of the
current set
point.
** R: Read, W: Write, E: EEPROM, S: User Set
aLЛЏ
opEr
Alarm Menu
a.Lo Alarm (1 to 4) -1,999.000 to 32.0°F Instance 1 0x6D 18 9002 float
A.Lo Low Set Point 9,999.000°F or or units Map 1 Map 2 (109) RWES
If Type (Setup units 0.0°C 1482 1882 1 to 24
Page, Alarm -1,128.000 to Offset to 2
Menu) is set to: 5,537.000°C next instance
Process - set the (Map 1)
process value that equals +50
will trigger a low Offset to
alarm. next instance
Deviation - set (Map 2)
the span of units equals +60
from the set point
that will trigger
a low alarm. A
negative set point
represents a value
below closed
loop set point. A
positive set point
represents a value
above closed loop
set point.
** R: Read, W: Write, E: EEPROM, S: User Set
r.bS Timer yES Yes (106) ---- Instance 1 0x83 (131) ---- 31022 uint
r.bS Ready Band State no No (59) Map 1 Map 2 1 R
Display whether - - - - 8542 0x16 (22)
the process value
is in the ready
band.
ЛЏat
opEr
Math Menu
Su.a Math (1) -1,999.000 to ---- Instance 1 0x7D ---- 25016 float
Su.A Source Value A 9,999.000°F or Map 1 Map 2 (125) R
View the value units - - - - 3030 1
of Source A. -1,128.000 to 0x10 (16)
5,537.000°C
Su.b Math (1) -1,999.000 to ---- Instance 1 0x7D ---- 25017 float
Su.b Source Value B 9,999.000°F or Map 1 Map 2 (125) R
View the value units - - - - 3032 1
of Source B. -1,128.000 to 0x11 (17)
5,537.000°C
Su.E Math (1) off Off (62) ---- Instance 1 0x7D ---- 25020 uint
Su.E Source Value E on On (63) Map 1 Map 2 (125) R
View the value - - - - 3038 1
of Source E. 0x14 (20)
ofst Math (1) -1,999.000 to 0 Instance 1 0x7D ---- 25023 float
oFSt Offset 9,999.000°F or Map 1 Map 2 (125) RWES
Set an offset to units - - - - 3044 1
be applied to -1,128.000 to 0x17 (23)
this function's 5,537.000°C
output.
o.u Math (1) -1,999.000 to ---- Instance 1 0x7D ---- 25022 float
o.v Output Value 9,999.000°F or Map 1 Map 2 (125) R
View the value units - - - - 3042 1
of this function's -1,128.000 to 0x16 (22)
output. 5,537.000°C
No Dis- Math (1) None (61) ---- Instance 1 0x7D ---- 25029 uint
play Error Open (65) Map 1 Map 2 (125) R
Read reported Shorted (127) - - - - 3056 1
cause for math Measurement Error 0x1D (29)
error (140)
Bad Cal Data (139)
Ambient Error (9)
RTD Error (141)
Fail (32)
Math Error (1423)
Not Sourced (246)
Stale (1617)
** R: Read, W: Write, E: EEPROM, S: User Set
* These parameters/prompts are available with firmware revisions 11.0 and above.
Wa t l o w E Z - ZO N E ® PMI C ontrol l er • 88 • Cha pte r 6 Se tu p Pa g e
aLЛЏ ЛЏin Minutes C_f Display Units
sEt Alarm Menu SEC Seconds aC.Lf AC Line Frequency
1 Ct.SP Closed Loop Timer r.typ Ramping Type
Set Point p.typ Profile Type
aLЛЏ Alarm (1 to 4)
St Signal Time gsE Guaranteed Soak En-
a.ty Type
sr.a Alarm Source ЛЏat able
is.a Alarm Source In- gsd1 Guaranteed Soak De-
sEt Math Menu viation 1
stance 1
Loop Control Loop gsd2 Guaranteed Soak De-
ЛЏat Math viation 2
a.hy Hysteresis fn Function si.a Source Instance A
a.Lg Logic Sfn.E Source Function E si.b Source Instance B
a.sd Sides Si.E Source Instance E poti Power Off Time
a.Lo Low Set Point * s.Lo Scale Low sutb Synchronized Vari-
a.hi High Set Point * S.hi Scale High able Time Base
a.La Latching r.Lo Range Low C.LEd Communications LED
a.bL Blocking r.hi Range High Action
a.si Silencing fiL Filter 2onE Zone
a.dsp Display Chan Channel
a.dL Delay Time sof
a.CLr Clear Alarm * sEt Special Output Function d.prs Display Pairs
d.ti Display Time
a.sir Silence Alarm * Menu
Usr.s Save Settings As
a.st Alarm State * sof Special Output Function
Usr.r Restore Settings
fn Function From
CUrr Sfn.a Source Function A
sEt Current Menu Si.a Source Instance A COЛЏ
CUrr Current Sfn.b Source Function B sEt Communications Menu
C.sd Sides Si.b Source Instance B 1
C.Ur Indicate Reading pon.a Input A Turn On COЛЏ Communications (1 to
C.dt Detection Thresh- 2)
pof.a Input A Turn Off
old pCoL Protocol
pon.b Input B Turn On a.ds Standard Bus Ad-
C.sC Input Scaling
pof.b Input B Turn Off dress
C.ofs Heater Offset
on.t Minimum On Time ad.ЛЏ Modbus Address
C.si Monitored Output
of.t Minimum Off Time baUd Baud Rate
tЛЏr t.t Valve Travel Time par Parity
SEt Timer Menu db Dead Band ЛЏ.hL Modbus Word Order
ti.En Timer Enable t.dL Time Delay iP.ЛЏ IP Address Mode
ti.St Timer Start Method ip.f1 IP Fixed Address Part
SFn.A Source Function A fUn 1
Si.A Source Instance A sEt Variable Menu ip.f2 IP Fixed Address Part
SFn.C Source Function C 1 2
Si.C Source Instance C fUn Function Key (1 to 2) ip.f3 IP Fixed Address Part
SFn.d Source Function D LEv Active Level 3
Si.d Source Instance D Fn Action Function ip.f4 IP Fixed Address Part
t.r Time Remaining fi Function Instance 4
r.bS Ready Band State ip.f5 IP Fixed Address Part
rdy Ready Band gLbL 5
t.For Time Format sEt Global Menu ip.f6 IP Fixed Address Part
hoUr Hours gLbL Global 6
* These parameters/prompts are available with firmware revisions 11.0 and above.
Wa t l o w E Z - ZO N E ® PMI C ontrol l er • 89 • Cha pte r 6 Se tu p Pa g e
ips1 IP Fixed Subnet Part 1
ips2 IP Fixed Subnet Part 2
ips3 IP Fixed Subnet Part 3
ips4 IP Fixed Subnet Part 4
ips5 IP Fixed Subnet Part 5
ips6 IP Fixed Subnet Part 6
ipg1 IP Fixed Subnet Part 1
ipg2 IP Fixed Subnet Part 2
ipg3 IP Fixed Subnet Part 3
ipg4 IP Fixed Subnet Part 4
ipg5 IP Fixed Subnet Part 5
ipg6 IP Fixed Subnet Part 6
ЛЏb.E Modbus TCP Enable
Eip.E EtherNet/IP Enable
ao.nb CIP Implicit Assembly Output Member Quantity
ai.nb CIP Implicit Assembly Input Member Quantity
C_f Display Units
ЛЏap Data Map
nu.s Non-volatile Save
rtC
sEt Real Time Clock
hoUr Hours
ЛЏin Minutes
doФІ Day of Week
Unit Analog Input (1 to 2) a.tp Absolute Tem- Process Instance 1 0x68 5 4042 uint
Unit Units perature (1540) Map 1 Map 2 (104) RWES
Set the type of units rh Relative Humidity - - - - 442 1 to 2
the sensor will mea- (1538) Instance 2 0x2A
sure. Map 1 Map 2 (42)
pro Process (75)
PФІr Power (73) ---- 532
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
s.hi Analog Input (1 to 2) -100.0 to 1,000.0 20.0 Instance 1 0x68 7 4016 float
S.hi Scale High Map 1 Map 2 (104) RWES
Set the high scale 390 390 1 to 2
for process inputs. Instance 2 0x10
This value, in mil- Map 1 Map 2 (16)
livolts, volts or milli- 470 480
amperes, will corre-
spond to the Range
High output of this
function block.
p.EE Analog Input (1 to 2) off Off (62) Off Instance 1 0x68 10 4030 uint
P.EE Process Error En- LoФІ Low (53) Map 1 Map 2 (104) RWES
able 418 418 1 to 2
Turn the Process Er- Instance 2 0x1E
ror Low feature on Map 1 Map 2 (30)
or off. 498 508
p.EL Analog Input (1 to 2) -100.0 to 1,000.0 0.0 Instance 1 0x68 11 4031 float
P.EL Process Error Low Map 1 Map 2 (104) RWES
Value 420 420 1 to 2
If the process value Instance 2 0x1F
drops below this Map 1 Map 2 (31)
value, it will trigger 500 510
an input error.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
r.r Analog Input (1 to 2) 5 5K (1448) 40K Instance 1 0x68 ---- 4037 uint
r.r Resistance Range 10 10K (1360) Map 1 Map 2 (104) RWES
Set the maximum 432 432 1 to 2
resistance of the
20 20K (1361) 0x25
40 40K (1449) Instance 2
thermistor input. Map 1 Map 2 (37)
512 522
fiL Analog Input (1 to 2) 0.0 to 60.0 seconds 0.5 Instance 1 0x68 12 4014 float
FiL Filter Map 1 Map 2 (104) RWES
Filtering smooths 386 386 1 to 2
out the process sig- Instance 2 0xE (14)
nal to both the dis- Map 1 Map 2
play and the input. 466 476
Increase the time to
increase filtering.
Note:
Filter does not ap-
ply to the Limit
sensor but does
apply to all other
functions.
i.Er Analog Input (1 to 2) off Off (62) Off Instance 1 0x68 ---- 4028 uint
i.Er Error Latching on On (63) Map 1 Map 2 (104) RWES
Turn input error 414 414 1 to 2
latching on or off. If Instance 2 0x1C
latching is on, errors Map 1 Map 2 (28)
must be manually 494 504
cleared.
dEC Analog Input (1 to 2) 0 Whole (105) Whole Instance 1 0x68 ---- 4020 uint
dEC Display Precision 0.0 Tenths (94) Map 1 Map 2 (104) RWES
Set the precision of 398 398 1 to 2
the displayed value.
0.00 Hundredths (40) 0x14
0.000 Thousandths Instance 2
Map 1 Map 2 (20)
(96)
478 488
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Unit Linearization (1 to src Source (1539) Source Instance 1 0x86 156 34029 uint
Unit 2) nonE None (61) Map 1 Map 2 (134) RWES
Units a.tp Absolute Tem- - - - - 3616 1 to 2
Set the units of the perature (1540) Instance 2 0x1D
output value. Map 1 Map 2 (29)
r.tp Relative Tem-
perature (1541) - - - - 3686
pФІr Power (73)
pro Process (75)
rh Relative Humidity
(1538)
Pu
sEt
Process Value Menu
fn Process Value (1 to off Off (62) Off Instance 1 0x7E 123 26021 uint
Fn 2) aLt Pressure to Alti- Map 1 Map 2 (126) RWES
Function - - - - 3320 1 to 2
tude (1649)***
Set the function Instance 2 0x15
that will be applied root Square Root Map 1 Map 2 (21)
to the source or (1380)
- - - - 3390
sources. diff Differential
(1373)
Note: rati Ratio (1374)
Differential and
Ratio not available
ФІ.b Wet Bulb Dry
using instance 2. Bulb (1369)
vsLa Vaisala (1648)
s.ba Sensor Backup
(1201)
p.unt Process Value (1 to psi Pounds per PSI Instance 1 0x7E ---- 26028 uint
P.unt 2) Square Inch (1671) Map 1 Map 2 (126) RWES
Pressure Units*** pasc Pascal (1674) - - - - 3334 1 to 2
If Process Value Instance 2 0x1C
function is set for
atЛЏ Atmosphere (28)
(1675) Map 1 Map 2
Pressure to Altitude - - - - 3404
units, define units ЛЏbr Millibar (1672)
of measure for con- torr Torr (1673)
version.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
b.pr Process Value (1 to 10.0 to 16.0 14.7 Instance 1 0x7E ---- 26030 float
b.Pr 2) Map 1 Map 2 (126) RWES
Barometric Pres- - - - - 3338 1 to 2
sure*** Instance 2 0x1E
If Process Value Map 1 Map 2 (30)
function is set for - - - - 3408
Wet Bulb / Dry
Bulb, define pres-
sure value used for
humidity calcula-
tion.
fiL Process Value (1 to 0.0 to 60.0 seconds 0.0 Instance 1 0x7E ---- 26026 float
FiL 2) Map 1 Map 2 (126) RWES
Filter - - - - 3330 1 to 2
Filtering smooths Instance 2 0x1A
out the output sig- Map 1 Map 2 (26)
nal of this function - - - - 3400
block. Increase the
time to increase
filtering.
*** Pressure Altitude calculation is based on the International Standard Atmosphere 1976
dio
sEt
Digital Input/Output Menu
dir Digital Input/Output Otpt Output (68) Output Instance 5 0x6A 82 6001 uint
dir (5 to 12) in Input Voltage Map 1 Map 2 (106) RWES
Direction (193) 1000 1120 5 to 12
Set this function to 1
operate as an input
iCon Input Dry Con- Offset to
tact (44)
or output. next instance
Note: (Map 1
Modbus Map 1 & Map 2)
has instances 5 equals +30
through 8 only
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
o.Ct Digital Output (5 to ftb Fixed Time Base Fixed Instance 5 0x6A 85 6002 uint
o.Ct 12) (34) Time Map 1 Map 2 (106) RWES
Time Base Type vtb Variable Time Base 1002 1122 5 to 12
Set the time base Base (103) 2
type. This param- Offset to
eter is only used next instance
with PID control, (Map 1 & Map
but can be set any- 2) equals +30
time.
Note:
Modbus Map 1
has instances 5
through 8 only
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
** These prompts are only available in this menu with firmware revision 11.0 and above.
Wat l o w E Z - Z O N E ® PMI C ontrol l er • 100 • Cha pte r 6 Se tup Pa g e
Setup Page
CIP - Data
Modbus Class Pro- Param- Type
Parameter Name
Display Range Default Relative Ad- Instance fibus eter and
Description
dress Attribute Index ID Access
hex (dec) **
o.tb Digital Output (5 to 0.1 to 60.0 seconds 1.0 Instance 5 0x6A 86 6003 float
o.tb 12) Map 1 Map 2 (106) RWES
Fixed Time Base 1004 1124 5 to 12
Set the time base 3
for fixed-time-base Offset to
control. next instance
Note: (Map 1 & Map
Modbus Map 1 2) equals +30
has instances 5
through 8 only
o.Lo Digital Output (5 to 0.0 to 100.0 0.0 Instance 5 0x6A 87 6009 float
o.Lo 12) Map 1 Map 2 (106) RWES
Low Power Scale 1016 1136 5 to 12
The power output 9
will never be less Offset to
than the value next instance
specified and will (Map 1 & Map
represent the value 2) equals +30
at which output
scaling begins.
o.hi Digital Output (5 to 0.0 to 100.0 100.0 Instance 5 0x6A 88 6010 float
o.hi 12) Map 1 Map 2 (106) RWES
High Power Scale 1018 1138 5 to 12
The power output A (10)
will never be great- Offset to
er than the value next instance
specified and will (Map 1 & Map
represent the value 2) equals +30
at which output
scaling stops.
LEu Digital Input (5 to 6) high High (37) High Instance 5 0x6E 137 10001 uint
LEv Active Level LoФІ Low (53) Map 1 Map 2 (110) RW
Select which action 1320 1560 5 to 6
will be interpreted 1
as a true state. Offset to
next instance
(Map 1 & Map
2) equals +20
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
LiЛЏ
sEt
Limit Menu
L.sd Limit (1) both Both (13) Both Instance 1 0x70 40 12005 uint
L.Sd Sides high High (37) Map 1 Map 2 (112) RWES
Select which side or LoФІ Low (53) 688 728 1
sides of the process 5
value will be moni-
tored.
L.hy Limit (1) 0.001 to 9,999.000°F 3.0°F or Instance 1 0x70 41 12002 float
L.hy Hysteresis or units units Map 1 Map 2 (112) RWES
Set the hysteresis 0.001 to 5,555.000°C 2.0°C 682 722 1
for the limit func- 2
tion. This deter-
mines how far into
the safe range the
process value must
move before the
limit can be cleared.
L.Cr Limit (1) CLr Clear (0) ---- Instance 1 0x70 ---- 12014 uint
LCr Clear Limit * ignr Ignore (204) Map 1 Map 2 (112) W
Clear limit once 680 720 1
limit condition is 1
safe.
L.st Limit (1) faiL Fail (32) ---- Instance 1 0x70 ---- 12013 uint
L.St Limit Status * safE Safe (1667) Map 1 Map 2 (112) R
Reflects whether - - - - 744 1
or not the limit is 0x0D
in a safe or failed (13)
mode.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
C.ag Control Loop (1 to off Off (62) Off Instance 1 0x97 73 8004 uint
C.Ag 2) pid PID (71) Map 1 Map 2 (151) RWES
Cool Algorithm on.of On-Off (64) 1886 2366 1 to 2
Set the cool control Instance 2 4
method. Map 1 Map 2
1956 2436
C.Cr Control Loop (1 to off Off (62) Off Instance 1 0x97 ---- 8038 uint
C.Cr 2) Cr.a Non-linear Curve Map 1 Map 2 (151) RWES
Cool Output Curve 1 (214) 1888 2368 1 to 2
Select a cool Cr.b Non-linear Curve Instance 2 5
output curve to 2 (215) Map 1 Map 2
change the re- 1958 2438
sponsiveness of
the system.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
C.hy Control Loop (1 to 0.001 to 9,999.000°F 3.0°F or Instance 1 0x97 68 8013 float
C.hy 2) or units units Map 1 Map 2 (151) RWES
On/Off Cool Hys- 0.001 to 5,555.000°C 2.0°C 1902 2382 1 to 2
teresis * Instance 2 0xC
Set the control Map 1 Map 2 (12)
switching hyster- 1972 2522
esis for on-off con-
trol. This deter-
mines how far into
the “on” region
the process value
needs to move
before the output
turns on.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
a.tsp Control Loop (1 to 50.0 to 200.0% 90.0 Instance 1 0x97 ---- 8025 float
A.tSP 2) Map 1 Map 2 (151) RWES
Autotune Set Point 1918 2398 1 to 2
* Instance 2 0x14
Set the set point Map 1 Map 2 (20)
that the autotune 1988 2468
will use, as a per-
centage of the
current set point.
t.agr Control Loop (1 to Undr Under damped Critical Instance 1 0x97 ---- 8024 uint
t.Agr 2) (99) Map 1 Map 2 (151) RWES
Autotune Aggres- Crit Critical damped 1916 2396 1 to 2
siveness (21) Instance 2 0x13
Select the aggres- ovEr Over damped Map 1 Map 2 (19)
siveness of the (69) 1986 2466
autotuning calcula-
tions.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
r.ty Control Loop (1 to aUto Auto (10) Auto Instance 1 0x6B ---- 7022 uint
r.ty 2) ЛЏan Manual (54) Map 1 Map 2 (107) RWES
Remote Set Point 2202 2682 1 to 2
Type Instance 2 0x16
Set what type of Map 1 Map 2 (22)
set point will be 2282 2762
used.
Ufa Control Loop (1 to off Off, sets output User Instance 1 0x6B - - - - 7012 uint
UFA 2) power to 0% (62) Map 1 Map 2 (107) RWES
Auto-to-Manual bpLs Bumpless trans- 2182 2662 1 to 2
Power fer, maintains same Instance 2 0xC (12)
Select what the output power, if it was Map 1 Map 2
controller out- less than 75% and sta- 2262 2742
puts will do when ble, otherwise 0% (14)
the user switches ЛЏan Fixed Power,
control to manual sets output power to
mode. Fixed Power setting
(54)
UsEr User, sets
output power to last
open-loop set point
the user entered (100)
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
ЛЏan Control Loop (1 to Set Point Open Loop 0.0 Instance 1 0x6B - - - - 7011 float
MAn 2) Limit Low to Set Point Map 1 Map 2 (107) RWES
Fixed Power Open Loop Limit High 2180 2660 1 to 2
Set the manual (Setup Page) Instance 2 0xB (11)
output power level Map 1 Map 2
that will take ef- 2260 2740
fect if an input er-
ror failure occurs
while User Failure
Action is set to
Fixed Power.
rp Control Loop (1 to off Off (62) Off Instance 1 0x6B 56 7014 uint
rP 2) str Startup (88) Map 1 Map 2 (107) RWES
Ramp Action stpt Set Point 2186 2666 1 to 2
Select when the Change (85) Instance 2 0xE (14)
controller's set Map 1 Map 2
both Both (13)
point will ramp to 2266 2746
the defined end set
point.
r.sC Control Loop (1 to hoUr Hours (39) Minutes Instance 1 0x6B 57 7015 uint
r.SC 2) ЛЏin Minutes (57) Map 1 Map 2 (107) RWES
Ramp Scale 2188 2668 1 to 2
Select the scale of Instance 2 0xF (15)
the ramp rate. Map 1 Map 2
2268 2748
r.rt Control Loop (1 to 0.0 to 9,999.000°F or 1.0°F or Instance 1 0x6B 58 7017 float
r.rt 2) units units Map 1 Map 2 (107) RWES
Ramp Rate 0.0 to 5,555.000°C 1.0°C 2192 2672 1 to 2
Set the rate for the Instance 2 0x11
set point ramp. Set Map 1 Map 2 (17)
the time units for 2272 2752
the rate with the
Ramp Scale param-
eter.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
sp.Lo Control Loop (1 to -100.0 to 100.0% -100 Instance 1 0x6B 54 7005 float
SP.Lo 2) Map 1 Map 2 (107) RWES
Minimum Manual 2168 2648 1 to 2
Power Instance 2 5
Set the minimum Map 1 Map 2
value of the open- 2248 2728
loop set point
range.
sp.hi Control Loop (1 to -100.0 to 100.0% 100 Instance 1 0x6B 55 7006 float
SP.hi 2) Map 1 Map 2 (107) RWES
Maximum Manual 2170 2650 1 to 2
Power Instance 2 6
Set the maximum Map 1 Map 2
value of the open- 2250 2730
loop set point
range.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
C.ЛЏ Control Loop (1 to off Off (62) Auto Instance 1 0x97 63 8001 uint
C.M 2) aUto Auto (10) Map 1 Map 2 (151) RWES
Control Mode * ЛЏan Manual (54) 1880 2360 1 to 2
Select the method Instance 2 1
that this loop will Map 1 Map 2
use to control. 1950 2430
otpt
SEt
Output Menu
Fn Output Digital (1 oFF Off (62) Output 1 Instance 1 0x6A 83 6005 uint
Fn to 4) ALЛЏ Alarm (6) - Heat Map 1 Map 2 (106) RWES
Function hEat Heat (36) Output 2 888 1008 1 to 4
Select what func- Cool Cool (20) - Alarm 5
tion will drive this Output 3
SoF.1 Special Func- Offset to
output. tion Output 1 (1532) - Off next instance
Note: SoF.2 Special Func- Output 4 (Map 1 & Map
Output 4 is always tion Output 2 (1533) - Off 2) equals +30
a limit when limit tE.o1 Timer Event 1
is present. Use as (1951)
primary limit con- tE.o2 Timer Event 2
nection. (1952)
tE.o3 Timer Event 3
(1953)
Ent.A Profile Event
Out A (233)
Ent.b Profile Event
Out B (234)
LiЛЏ Limit (126)
Fi Output Digital (1 1 to 4 1 Instance 1 0x6A 84 6006 uint
Fi to 4) Map 1 Map 2 (106) RWES
Function Instance 890 1010 1 to 4
Set the instance of 6
the function select- Offset to
ed above. next in-
stance (Map
1 & Map 2)
equals +30
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
o.tb Output Digital (1 0.1 to 60.0 seconds 1.0 sec. Instance 1 0x6A 86 6003 float
o.tb to 4) (solid-state relay or for SSR Map 1 Map 2 (106) RWES
Fixed Time Base switched dc) or swdc 884 1004 1 to 4
Set the time base 5.0 to 60.0 seconds 5.0 for 3
for fixed-time-base (mechanical relay or relay Offset to
control. NO-ARC power con- next in-
trol) stance (Map
1 & Map 2)
equals +30
o.Lo Output Digital (1 0.0 to 100.0% 0.0% Instance 1 0x6A 87 6009 float
o.Lo to 4) Map 1 Map 2 (106) RWES
Low Power Scale 896 1016 1 to 4
The power output 9
will never be less Offset to
than the value next in-
specified and will stance (Map
represent the value 1 & Map 2)
at which output equals +30
scaling begins.
o.hi Output Digital (1 0.0 to 100.0% 100.0% Instance 1 0x6A 88 6010 float
o.hi to 4) Map 1 Map 2 (106) RWES
High Power Scale 898 1018 1 to 4
The power output 0xA (10)
will never be great- Offset to
er than the value next in-
specified and will stance (Map
represent the value 1 & Map 2)
at which output equals +30
scaling stops.
o.ty Output Process (1 uoLt Volts (104) Volts Instance 1 0x76 95 18001 uint
o.ty or 3) ЛЏA Milliamps (112) Map 1 Map 2 (118) RWES
Type 720 840 1 or 3
Select whether the Instance 3 1
process output will Map 1 Map 2
operate in volts or 800 920
milliamps.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
r.Sr Output Process (1 Ai Analog Input (142) Analog Instance 1 0x76 97 18003 uint
r.Sr or 3) StPt Set Point (85) Input Map 1 Map 2 (118) RWES
Retransmit Source CUrr Current Sample 724 844 1 or 3
Select the value and hold (22) Instance 3 3
that will be retrans- Pu Process Value Map 1 Map 2
mitted. (241) 804 924
S.Lo Output Process (1 -100.0 to 100.0 0.00 Instance 1 0x76 99 18009 float
S.Lo or 3) Map 1 Map 2 (118) RWES
Scale Low 736 856 1 or 3
Set the scale low Instance 3 9
for process output Map 1 Map 2
in electrical units. 816 936
This value; in volts
or milliamps, will
correspond to 0%
PID power output or
range low retrans-
mit output.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
r.Lo Output Process (1 -1,999.000 to 0.0°F or Instance 1 0x76 101 18011 float
r.Lo or 3) 9,999.000°F or units units Map 1 Map 2 (118) RWES
Range Low -1,128.000 to -18°C 740 860 1 or 3
Set the minimum 5,537.000°C Instance 3 0xB (11)
value of the re- Map 1 Map 2
transmit value 820 940
range in process
units. When the
retransmit source
is at this value, the
retransmit output
will be at its Scale
Low value.
r.hi Output Process (1 -1,999.000 to 100.0°F Instance 1 0x76 102 18012 float
r.hi or 3) 9,999.000°F or units or units Map 1 Map 2 (118) RWES
Range High -1,128.000 to 38.0°C 742 862 1 or 3
Set the maximum 5,537.000°C Instance 3 0xC (12)
value of the re- Map 1 Map 2
transmit value 822 942
range in process
units. When the
retransmit source
is at this value, the
retransmit output
will be at its Scale
High value.
o.CA Output Process (1 -1,999.000 to 0.0°F or Instance 1 0x76 105 18007 float
o.CA or 3) 9,999.000°F or units units Map 1 Map 2 (118) RWES
Calibration Offset -1,110.555 to 0.0°C 732 852 1 or 3
Set an offset value 5,555.000°C Instance 3 7
for a process out- Map 1 Map 2
put. 812 932
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
A.Lg Alarm (1 to 4) AL.C Close On Alarm Close On Instance 1 0x6D 25 9005 uint
A.Lg Logic (17) Alarm Map 1 Map 2 (109) RWES
Select what the AL.o Open On Alarm 1488 1888 1 to 4
output condition (66) 5
will be during the Offset to
alarm state. next in-
stance (Map
1 +50, Map 2
+60)
A.Sd Alarm (1 to 4) both Both (13) Both Instance 1 0x6D 26 9004 uint
A.Sd Sides high High (37) Map 1 Map 2 (109) RWES
Select which side LoФІ Low (53) 1486 1886 1 to 4
or sides will trigger 4
this alarm. Offset to
next in-
stance (Map
1 +50, Map 2
+60)
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
A.bL Alarm (1 to 4) oFF Off (62) Off Instance 1 0x6D 28 9008 uint
A.bL Blocking Str Startup (88) Map 1 Map 2 (109) RWES
Select when an StPt Set Point (85) 1494 1894 1 to 4
alarm will be both Both (13) 8
blocked. After start- Offset to
up and/or after the next in-
set point changes, stance (Map
the alarm will be 1 equals
blocked until the +50, for Map
process value enters 2 equals
the normal range. +60)
A.Si Alarm (1 to 4) oFF Off (62) Off Instance 1 0x6D 29 9006 uint
A.Si Silencing on On (63) Map 1 Map 2 (109) RWES
Turn silencing on to 1490 1890 1 to 4
allow the user to 6
disable this alarm. Offset to
next in-
stance (Map
1 equals
+50, for Map
2 equals
+60)
a.Clr Alarm (1 to 4) CLr Clear (0) ---- Instance 1 0x6D ---- 9013 uint
A.Clr Clear Alarm ignr Ignore (204) Map 1 Map 2 (109) W
Write to this reg- 1504 1904 1 to 4
ister to clear an 0xD
alarm Offset to (13)
Note: next in-
If an alarm is set- stance
up to latch when (Map1 1
active [a;Clr] will equals
appear on the dis- +50, Map 2
play. equals +60)
a.sir Alarm (1 to 4) siL Silence (1010) ---- Instance 1 0x6D ---- 9014 uint
A.Sir Silence Alarm Map 1 Map 2 (109) W
Write to this reg- 1506 1906 1 to 4
ister to silence an 0xE (14)
alarm Offset to
Note: next in-
If an alarm is stance
setup to silence (Map1 1
alarm when active equals
[a;sir] will appear +50, Map 2
on the display. equals +60)
a.st Alarm (1 to 4) str Startup (88) ---- Instance 1 0x6D ---- 9009 uint
A.St Alarm State nonE None (61) Map 1 Map 2 (109) R
Current state of 1496 1896 1 to 4
bLo Blocked (12)
alarm 9
aL.L Alarm low (8) Offset to
aL.h Alarm high (7) next in-
aL.E Error (28) stance
(Map1 1
equals
+50, Map 2
equals +60)
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
C.SC Current (1) 0 to 9,999.000 50.0 Instance 1 0x73 148 15022 float
C.SC Input Scaling Map 1 Map 2 (115) RWES
Adjust scaling to 1162 1402 1
match the trans- 0x16
former's high range. (22)
C.oFs Current (1) -9,999.000 to 0.0 Instance 1 0x73 149 15011 float
C.oFS Heater Offset 9,999.000 Map 1 Map 2 (115) RWES
Calibrate the cur- 1140 1380 1
rent reading with 0xB (11)
an offset value.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
ti.St Timer iЛЏd Immediate Immedi- Instance 1 0x83 ---- 31030 uint
ti.St Timer Start Method (1049) ate Map 1 Map 2 (131) RWES
Select what will rdy Ready Band - - - - 8558 1
start the timer. (1942) 0x1E
(30)
rdyA Ready Ack
(1950)
PФІr Power (73)
SFn.A Timer FUn Function Key Function Instance 1 0x83 ---- 31001 uint
SFn.A Source Function A (1001) Key Map 1 Map 2 (131) RWES
Select which input nonE None (61) - - - - 8500 1
will start or termi- 0x01 (1)
dio Digital I/O (1142)
nate the timer.
SFn.C Timer Pu Process Value Process Instance 1 0x83 ---- 31031 uint
SFn.C Source Function C (241) Value Map 1 Map 2 (131) RWES
Select the analog nonE None (61) - - - - 8560 1
source for the ready 0x1F
Ai Analog Input (142)
band. (31)
Lnr Linearization
(238)
SFn.d Timer FUn Function Key Function Instance 1 0x83 ---- 31032 uint
SFn.D Source Function D (1001) Key Map 1 Map 2 (131) RWES
Select which input nonE None (61) - - - - 8562 1
will acknowledge 0x20
dio Digital I/O (1142)
the ready band. (32)
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
r.bS Timer yES Yes (106) ---- Instance 1 0x83 ---- 31022 uint
r.bS Ready Band State no No (59) Map 1 Map 2 (131) R
Display whether the - - - - 8542 1
process value is in 0x16
the ready band. (22)
rdy Timer 0.000 to 9999.000°F 5.000 Instance 1 0x83 ---- 31023 float
rdY Ready Band or units Map 1 Map 2 (131) RWES
Set the how close 0.000 to 5555.000°C - - - - 8544 1
the process value 0x17
must be to the (23)
closed loop timer
set point to be in
the ready band.
t.For Timer tЛЏS Time Time Instance 1 0x83 ---- 31024 uint
t.For Time Format Minutes:Seconds Minutes: Map 1 Map 2 (131) RWES
Select the time for- (1943) Seconds - - - - 8546 1
mat. thЛЏ Time 0x18
Hours:Minutes (1944) (24)
ЛЏAt
SEt
Math Menu
Fn Math oFF Off (62) Off Instance 1 0x7D 128 25021 uint
Fn Function P.SC Process Scale Map 1 Map 2 (125) RWES
Set the operator (1371) - - - - 3040 1
that will be applied d.SC Deviation Scale 0x15
to the sources. (1372) (21)
SFn.e Math nonE None (61) None Instance 1 0x7D ---- 25005 uint
SFn.E Source Function E fUn Function Key Map 1 Map 2 (125) RWES
Set the type of (1001) - - - - 3008 1
function that will dio Digital I/O (1142) 5
be used for this
source.
FiL Math 0.0 to 60.0 seconds 0.0 Instance 1 0x7D ---- 25028 float
FiL Filter Map 1 Map 2 (125) RWES
Filtering smooths - - - - 3054 1
out the output sig- 0x1C
nal of this function (28)
block. Increase the
time to increase fil-
tering.
sof
sEt
Special Output Function Menu
Fn Special Output oFF Off (62) Off Instance 1 0x87 181 35009 uint
Fn Function uA.C Motorized Valve Map 1 Map 2 (135) RWES
Set the function to (1508) - - - - 3856 1
match the device it Co.C Compressor Con- 9
will operate. trol (1506)
SFn.A Special Output nonE None (61) None Instance 1 0x87 182 35001 uint
SFn.A Source Function A PФІr Power (73) Map 1 Map 2 (135) RWES
Set the type of h.Pr Heat Power (160) - - - - 3840 1
function that will C.Pr Cool Power (161) 1
be used for this
source.
Pon.A Special Output -100.00 to 100.00% 0 Instance 1 0x87 186 35018 float
Pon.A Input A Turn On Map 1 Map 2 (135) RWES
Compressor 1 power - - - - 3874 1
on level. 0x12
(18)
PoF.A Special Output -100.00 to 100.00% 5 Instance 1 0x87 187 35019 float
PoF.A Input A Turn Off Map 1 Map 2 (135) RWES
Compressor 1 power - - - - 3876 1
off level. 0x13
(19)
Pon.b Special Output -100.00 to 100.00% 0 Instance 1 0x87 188 35020 float
Pon.b Input B Turn On Map 1 Map 2 (135) RWES
Compressor 2 power - - - - 3878 1
on level. 0x14
(20)
PoF.b Special Output -100.00 to 100.00% 5 Instance 1 0x87 189 35021 float
PoF.b Input B Turn Off Map 1 Map 2 (135) RWES
Compressor 1 power - - - - 3880 1
off level. 0x15
(21)
on.t Special Output 0 to 9,999 seconds 20 Instance 1 0x87 190 35022 uint
on.t Minimum On Time Map 1 Map 2 (135) RWES
At a minimum stay - - - - 3882 1
on specified amount 0x16
of time. (22)
oF.t Special Output 0 to 9,999 seconds 20 Instance 1 0x87 191 35023 uint
oF.t Minimum Off Time Map 1 Map 2 (135) RWES
At a minimum - - - - 3884 1
stay off specified 0x17
amount of time. (23)
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
t.dL Special Output 0 to 9,999 seconds 0 Instance 1 0x87 ---- 35026 uint
t.dL Time Delay Map 1 Map 2 (135) RWES
If requested power - - - - 3890 1
is 0.0% for longer 0x1A
than the specified (26)
Time Delay, the
compressor will
shut off.
FUn
SEt
Function Key
LEu Function Key (1 to high High (37) High Instance 1 0x6E 137 10001 uint
LEv 2) LoФІ Low (53) Map 1 Map 2 (110) RWES
Active Level 1360 1600 1 to 2
The Function Key Instance 2 1
will always power Map 1 Map 2
up in the low state. 1380 1620
Pressing the Func-
tion Key will toggle
the selected action.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
gLbL
SEt
Global Menu
C_F Global F °F (30) °F Instance 1 0x67 110 3005 uint
Display Units Map 1 Map 2 (103) RWES
C_F C °C (15)
Select which scale 1838 2308 1
to use for tempera- 5
ture.
R.typ Global ratE Rate (81) Time Instance 1 0x7A ---- 22038 uint
R.tyP Ramping Type ti Time (143) Map 1 Map 2 (122) RWE
- - - - 4414 1
26 (38)
P.typ Global StPt Set Point (85) Set Point Instance 1 0x7A ---- 22008 uint
P.tyP Profile Type Pro Process (75) Map 1 Map 2 (122) RWE
Set the profile 2534 4354 1
startup to be based 8
on a set point or a
process value.
GSE Global oFF Off (62) Off Instance 1 0x7A ---- 22006 uint
gSE Guaranteed Soak on On (63) Map 1 Map 2 (122) RWE
Enable 2530 4350 1
Enables the guaran- 6
teed soak deviation
function in profiles.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
GSd2 Global 0.0 to 9,999.000°F or 10.0°F or Instance 1 0x7A ---- 22041 float
gSd2 Guaranteed Soak units units Map 1 Map 2 (122) RWE
Deviation 2 0.0 to 5,555.000°C 6.0°C - - - - 4420 1
Set the value of 0x29
the deviation band (41)
that will be used
in all profile step
types. The process
value must enter
the deviation band
before the step can
proceed.
C.LEd Global Con1 Comm port 1 both Instance 1 0x6A ---- 3014 uint
C.LEd Communications (1189) Map 1 Map 2 (103) RWES
LED Action Con2 Comm port 2 1856 2326 1
Turns comms LED on (1190) 0x0E
or off for selected both Comm port 1 (14)
comms ports. and 2 (13)
off Off (62)
2onE Global off Off (62) On Instance 1 0x6A ---- 3026 uint
Zone Zone on On (63) Map 1 Map 2 (103) RWES
Turns Zone LED on - - - - 2350 1
or off based on se- 0x1A
lection. (26)
Chan Global off Off (62) On Instance 1 0x6A ---- 3027 uint
Chan Channel on On (63) Map 1 Map 2 (103) RWES
Turns Channel LED - - - - 2352 1
on or off based on 0x1B
selection. (27)
d.prs Global 1 to 10 2 Instance 1 0x6A ---- 3028 uint
dPrS Display Pairs Map 1 Map 2 (103) RWES
Defines the number - - - - 2354 1
of Display Pairs. 0x1C
(28)
d.ti Global 0 to 60 0 Instance 1 0x6A ---- 3029 uint
d.ti Display Time Map 1 Map 2 (103) RWES
Time delay in tog- - - - - 2356 1
gling between Dis- 0x1D
play Pairs. (29)
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
bAUd Communications (1 9600 9,600 (188) 9,600 Instance 1 0x96 ---- 17002 uint
bAUd or 2) 19.2 19,200 (189) Map 1 Map 2 (150) RWE
Baud Rate 38.4 38,400 (190) 2484 2964 1 to 2
Set the speed of Instance 2 3
this controller's Map 1 Map 2
communications to 2504 2984
match the speed of
the Modbus serial
network.
PAr Communications (1 nonE None (61) None Instance 1 0x96 ---- 17003 uint
PAr or 2) EuEn Even (191) Map 1 Map 2 (150) RWE
Parity odd Odd (192) 2486 2966 1 to 2
Set the parity of Instance 2 4
this controller to Map 1 Map 2
match the parity of 2506 2986
the Modbus serial
network.
ЛЏ.hL Communications (1 Lohi Low-High Low-High Instance 1 0x96 ---- 17043 uint
M.hL or 2) (1331) Map 1 Map 2 (150) RWE
Modbus Word Order hiLo High-Low 2488 2968 1 to 2
Select the word (1330) Instance 2 5
order of the two Map 1 Map 2
16-bit words in the 2508 2988
floating-point val-
ues.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
nU.S Communications (1 yEs Yes (106) Yes Instance 1 0x96 198 17051 uint
nV.S or 2) no No (59) Map 1 Map 2 (150) RWE
Non-Volatile Save 2494 2974 1
If set to Yes all 8
values written to
the control will be
saved in EEPROM.
The EEPROM allows
for approximately
one million writes.
DeviceNet
Ad.d Communications (2) 0 to 63 63 ---- ---- ---- 17052 - - - -
Ad.d DeviceNet™ Node
Address
Set the DeviceNet™
address for this
gateway.
bAUd Communications (2) 125 125 kb (1351) 125 ---- ---- ---- 17053 - - - -
bAUd Baud Rate De- 250 250 kb (1352)
viceNet™ 500 500 kb (1353)
Set the DeviceNet
speed for this gate-
way's communica-
tions to match the
speed of the serial
network.
FC.E Communications (2) no No (59) No ---- ---- ---- 17054 - - - -
FC.E DeviceNet™ Quick yES Yes (106)
Connect Enable
Allows for immedi-
ate communication
with the scanner
upon power up.
ao.nb Communications (2) 1 to 20 20 ---- ---- ---- 24009 - - - -
Ao.nb CIP Implicit Assem-
bly Output Member
Quantity
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
nU.S Communications (2) yEs Yes (106) No Instance 2 96 (150) 198 17051 uint
nU.S Non-volatile Save no No (59) Map 1 Map 2 2 RWE
If set to Yes all 2514 2994 8
values written to
the control will be
saved in EEPROM.
The EEPROM allows
for approximately
one million writes.
Profibus DP
P.Add Communications (2) 0 to 126 126 ---- ---- ---- 17060 - - - -
P.Add Profibus Node Ad-
dress
Set the Profibus ad-
dress for this con-
trol.
a.Loc Communications (2) no No (59) No ---- ---- ---- 17061 - - - -
A.Loc Profibus Address yES Yes (106)
Lock
When set to yes will
not allow address
to be changed using
software. Can be
changed from front
panel.
C_F Communications (2) F °F (30) °F Instance 2 0x96 199 17050 uint
C_F Display Units C °C (15) Map 1 Map 2 (150) RWE
Select which scale - - - - 2990 2
to use for tempera- 6
ture passed over
communications
port 2.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
iP.ЛЏ Communications (2) dhCP DHCP (1281) DHCP ---- ---- ---- 17012 - - - -
iP.M IP Address Mode F.Add Fixed Address
Select DHCP to let a (1284)
DHCP server assign
an address to this
module.
Note:
When changing IP address, the control power must be cycled for the new address to take effect.
nU.S Communications (2) yEs Yes (106) No Instance 2 96 (150) 198 17051 uint
nU.S Non-volatile Save no No (59) Map 1 Map 2 2 RWE
If set to Yes all 2514 2994 8
values written to
the control will be
saved in EEPROM.
The EEPROM allows
for approximately
one million writes.
Note:
When changing IP address, the control power must be cycled for the new address to take effect.
* These parameters/prompts are available in these menus with firmware revisions 11.0 and above.
** R: Read, W: Write, E: EEPROM, S: User Set
Profile Setup
First, consider some foundational profile setup features that once configured, will apply to all
configured profiles. The screen shot below (EZ-ZONE Configurator software) graphically shows
the settings (shaded green)that will apply to all profiles; e.g., if Guaranteed Soak is not en-
abled here this feature will not be available in any individual profile configuration.
Some of those features that apply to all profiles are listed below with a brief description of
their function.
- Ramping Type (Time or
Rate) which changes the
profile set point based
on a set interval of
time or set rate.
- Profile Type (Set Point
or Process) determines
whether a step (any
step changing the set
point) of a profile will
begin by using the pro-
cess value (Process) or
the last closed-loop set
point (Set Point).
- Guaranteed Soak En-
able, when set to on
makes this feature avail-
able in all profiles. If
Guaranteed Soak Enable
is on, use Guaranteed
Soak Deviation 1 to 2 to set the value for the corresponding loop. Set the deviation or band
above or below the working set point where this condition must be met before the profile
can proceed.
Note:
Changes made to profile parameters in the Profiling Pages will be saved and take effect
on the next pass through the step. Changes made in the Profile Status page effect the cur-
rent step being executed and do not update the step setting in the profiling page. Chang-
ing profiles should only be changed by knowledgeable personnel and with caution.
Wa t l o w E Z - ZO N E ® PMI C ontrol l er • 144 • Cha pte r 7 Pr ofili n g Pa g e
Once these global profile features are configured, the next step will require navigation to the
Profiling Page. Here, each desired ramp and soak profile will be configured.
To navigate to the Profile Page from the front panel, follow the steps below:
1. From the Home Page, press and hold the Advance Key ‰ for approximately five seconds.
The profile prompt pro f will appear in the lower display and the profile number (e.g. p1)
appears in the upper display.
2. Press the Up ¿ or Down ¯ key to change to another profile (1 to 4).
3. Press the Advance Key ‰ to move to the selected profiles first step.
4. Press the Up ¿ or Down ¯ keys to move through and select the step type.
5. Press the Advance Key ‰ to move through the selected step settings.
6. Press the Up ¿ or Down ¯ keys to change the steps settings.
7. Press the Infinity Key ˆ at any time to return to the step number prompt.
8. Press the Infinity Key ˆ again to return to the profile number prompt.
9. From any point press and hold the Infinity Key ˆ for two seconds to return to the Home
Page.
If using EZ-ZONE
Configurator software,
simply click on the plus
sign next to Profiles in
the left hand column,
as shown in the screen
shot below.
Notice in the screen
shot to the right some
fields or parameters
are not selectable
(grayed out) based on
the Step Type that is
selected.
Starting a Profile
There are several ways
to start a profile. Some
of the examples that
follow requires that
certain optional hard-
ware be available on
the control. If you
are uncertain as to
how your control is
equipped, compare the part number of your control to the "Ordering Information" page found
in the Appendix of this Users Guide.
Three ways to start a profile:
- Function Key, Digital Input or Profile Request
Profiling Parameters
p1
prof Profile (1 to 4)
1
P1 Profile [1 to 4] Step (1 to 40)
s.typ Step Type
t.SP1 Target Set Point Loop 1
t.SP2 Target Set Point Loop 2
hoUr Hours
ЛЏin Minutes
SEC Seconds
ratE Rate
ФІ.pi Wait For Process Instance
ФІ.P1 Wait For Process 1
ФІ.E1 Wait For Event 1
ФІE.2 Wait for Event 2
doФІ Day of Week
Js Jump Step
JC Jump Count
End End Type
Ent1 Event 1
Ent2 Event 2
CIP Data
Pa-
Modbus Class Type
Parameter Name ram-
Display Range Default Relative Instance and
Description eter
Address Attribute Access
ID
hex (dec) **
P1
prof
Profiling Menu
p1 Profile [1 to 4] Step 1 to 10 [profile 1] ---- ---- ---- ----
P1 to Select a step to edit or view. 11 to 20 [profile 2]
p4 21 to 30 [profile 3]
P4 31 to 40 [profile 4]
S.typ Step Type UStP Unused Step Unused Instance 1 0x79 (121) 21001 uint
S.typ Select a step type. (50) Map 1 Map 2 1 to 40 RWE
SoAH Soak (87) 2570 4500 1
Note:
Prior to selecting the Step
ФІ.E Wait For Event
(144) Offset to
Type consider whether or next in-
not profiles will be based
ФІ.Pr Wait For Pro-
cess (209) stance (Map
on time or rate of change. 1 equals
By default, profiles are
ФІ.bo Wait For Both
(210) +50, Map 2
configured for Time ti. equals +100)
Therefore, Rate will not
JL Jump (116)
be available here. If it is
End End (27)
desired to base profiles on
CLoC Wait For Time
(1543)
rate of change, navigate
to the Setup Page and then
ti Time (143)
the Global Menu where
ratE Rate (81)
Ramping Type can be
changed from Time to Rate.
t.SP1 Step Type Parameters -1,999.000 to 0.0°F or Instance 1 0x79 (121) 21002 float
t.SP1 Target Set Point Loop 1 9,999.000°F or units Map 1 Map 2 1 to 40 RWE
When Step Type is Time or units -18°C 2572 4502 2
Rate, enter the closed loop -1,128 to
set point for loop 1 to ramp 5,537.000°C Offset to
to for this step. next in-
stance (Map
1 equals
+50, Map 2
equals +100)
Note:
Some values will be rounded off to fit in the four-character display. Full values can be read with other inter-
faces.
** R: Read, W: Write, E: EEPROM, S: User Set
CIP Data
Pa-
Modbus Class Type
Parameter Name ram-
Display Range Default Relative Instance and
Description eter
Address Attribute Access
ID
hex (dec) **
t.SP2 Step Type Parameters -1,999.000 to 0.0°F or Instance 1 0x79 (121) 21028 float
t.SP2 Target Set Point Loop 2 9,999.000°F or units Map 1 Map 2 1 to 40 RWE
When Step Type is Time en- units -18°C - - - - 4554 0x1C (28)
ter the closed loop set point -1,128 to
for loop 2 to ramp to for this 5,537.000°C Offset to
step. next in-
stance Map
2 equals
+100
hoUr Step Type Parameters 0 to 99 0 Instance 1 0x79 (121) 21003 uint
hoUr Hours Map 1 Map 2 1 to 40 RWE
Select the hours (plus Min- 2574 4504 3
utes and Seconds) for a
timed step. Offset to
next in-
stance (Map
1 equals
+50, Map 2
equals +100)
ЛЏin Step Type Parameters 0 to 59 0 Instance 1 0x79 (121) 21004 uint
Min Minutes Map 1 Map 2 1 to 40 RWE
When Step Type is Time, 2576 4506 4
Soak, or Wait For Time enter
Minutes (plus Hours and Sec- Offset to
onds) for this step. next in-
stance (Map
1 equals
+50, Map 2
equals +100)
SEC Step Type Parameters 0 to 59 0 Instance 1 0x79 (121) 21005 uint
SEC Seconds Map 1 Map 2 1 to 40 RWE
When Step Type is Time, 2578 4508 5
Soak, or Wait For Time enter
Seconds (plus Hours and Min- Offset to
utes) for this step. next in-
stance (Map
1 equals
+50, Map 2
equals +100)
Note:
Some values will be rounded off to fit in the four-character display. Full values can be read with other inter-
faces.
** R: Read, W: Write, E: EEPROM, S: User Set
CIP Data
Pa-
Modbus Class Type
Parameter Name ram-
Display Range Default Relative Instance and
Description eter
Address Attribute Access
ID
hex (dec) **
ratE Step Type Parameters 0 to 9,999.000°F or 0.0 Instance 1 0x79 (121) 21006 float
rAtE Rate units per minute Map 1 Map 2 1 to 40 RWE
When Step Type is Rate, en- 0 to 5,555.000°C per 2580 4510 6
ter the rate for ramping in minute
degrees or units per minute. Offset to
next in-
stance (Map
1 equals
+50, Map 2
equals +100)
ФІ.Pi Step Type Parameters 1 or 2 1 Instance 1 0x79 (121) 21015 uint
W.Pi Wait For Process Instance Map 1 Map 2 1 to 40 RWE
When Step Type is Wait for 2598 4528 0x0F (15)
Process or Wait For Both,
enter which analog input Offset to
specified by Wait For Process next in-
1 must be met before pro- stance (Map
ceeding in profile. 1 equals
+50, Map 2
equals +100)
ФІ.P1 Step Type Parameters -1,999.000 to 0.0°F or Instance 1 0x79 (121) 21011 float
W.P1 Wait For Process 1 9,999.000°F or units Map 1 Map 2 1 to 40 RWE
When Step Type is Wait for units -18.0°C 2590 4520 0x0B (11)
Process or Wait For Both, -1,128.000 to
enter wait for process value 5,537.000°C Offset to
on analog next in-
input specified by Wait For stance (Map
Process Instance before pro- 1 equals
ceeding in profile. +50, Map 2
equals +100)
Note:
Some values will be rounded off to fit in the four-character display. Full values can be read with other inter-
faces.
** R: Read, W: Write, E: EEPROM, S: User Set
CIP Data
Pa-
Modbus Class Type
Parameter Name ram-
Display Range Default Relative Instance and
Description eter
Address Attribute Access
ID
hex (dec) **
ФІE.1 Step Type Parameters oFF Off (62) Off Instance 1 0x79 (121) 21009 uint
WE.1 Wait Event 1 on On (63) Map 1 Map 2 1 to 10 RWE
When Step Type is Wait for nonE None (61) 2586 4516 9
Event or Wait For Both,
select the event state that Offset to
must next in-
be satisfied during this step. stance (Map
1 equals
Note:
+50, Map 2
Wait Event 1 can be equals +100)
mapped to any available
digital input (5 - 12). Navi-
gate to the Setup Page un-
der the Global Menu to find
and modify Source Instance
A s.ia (Event 1) and Source
Instance B s.ib (Event 2).
ФІE.2 Step Type Parameters oFF Off (62) Off Instance 1 0x79 (121) 21010 uint
WE.2 Wait Event 2 on On (63) Map 1 Map 2 1 to 40 RWE
When Step Type is Wait for nonE None (61) 2588 4518 0xA (10)
Event or Wait For Both,
select the event state that Offset to
must next in-
be satisfied during this step. stance (Map
1 equals
Note:
+50, Map 2
Wait Event 2 can be equals +100)
mapped to any available
digital input (5 - 12). Navi-
gate to the Setup Page un-
der the Global Menu to find
and modify Source Instance
A s.ia (Event 1) and Source
Instance B s.ib (Event 2).
doФІ Step Type Parameters Ed Every Day (1567) Sunday Instance 1 0x79 (121) 21041 uint
dow Day of Week ФІd Week days Map 1 Map 2 1 to 40 RWE
When Step Type is Wait for (1566) - - - - 4580 0x29 (41)
Time, the profile waits until sun Sunday (1565)
this Day of Week along with ЛЏon Monday (1559) Offset to
Hours, Minutes and Seconds tuE Tuesday (1560) next in-
time of day is met. ФІEd Wednesday stance Map
(1561) 2 equals
thUr Thursday +100)
(1562)
fri Friday (1563)
sat Saturday (1564)
Note:
Some values will be rounded off to fit in the four-character display. Full values can be read with other inter-
faces.
** R: Read, W: Write, E: EEPROM, S: User Set
CIP Data
Pa-
Modbus Class Type
Parameter Name ram-
Display Range Default Relative Instance and
Description eter
Address Attribute Access
ID
hex (dec) **
JS Step Type Parameters 1 to 40 0 Instance 1 0x79 (121) 21012 uint
JS Jump Step Map 1 Map 2 1 to 40 RWE
When Step Type is Jump, 2592 4522 0xC (12)
this specifies which step to
jump back to. Jump Step Offset to
must be a lower step num- next in-
ber than the current step stance (Map
number. 1 equals
+50, Map 2
equals +100)
JC Step Type Parameters 0 to 9,999 0 Instance 1 0x79 (121) 21013 uint
JC Jump Count Map 1 Map 2 1 to 40 RWE
When Step Type is Jump, 2594 4524 0xD (13)
this specifies the number of
jumps to repeat. A value Offset to
of 0 creates an infinite loop. next in-
Loops can be nested four stance (Map
deep. 1 equals
+50, Map 2
equals +100)
End Step Type Parameters oFF Control Mode Off Instance 1 0x79 (121) 21014 uint
End End Type set to Off (62) Map 1 Map 1 to 40 RWE
When Step Type is End, this Hold Hold last 2 0xE (14)
specifies what the control- closed-loop set 2596 4526
ler will do when this profile point in the profile
ends. (47) Offset to
USEr User, reverts next in-
to previous set stance (Map
point (100) 1 equals
+50, Map 2
equals +100)
Ent1 Step Type Parameters oFF Off (62) Off Instance 1 0x79 (121) 21007 uint
Ent1 Event 1 on On (63) Map 1 Map 1 to 40 RWE
When Step Type is not Un- 2 7
used Step, select whether 2582 4512
Event Output 1 or 2 is on or
off during this step. Offset to
next in-
stance (Map
1 equals
+50, Map 2
equals +100)
Note:
Some values will be rounded off to fit in the four-character display. Full values can be read with other inter-
faces.
** R: Read, W: Write, E: EEPROM, S: User Set
CIP Data
Pa-
Modbus Class Type
Parameter Name ram-
Display Range Default Relative Instance and
Description eter
Address Attribute Access
ID
hex (dec) **
Ent2 Step Type Parameters oFF Off (62) Off Instance 1 0x79 (121) 21008 uint
Ent2 Event 2 on On (63) Map 1 Map 2 1 to 40 RWE
When Step Type is not Un- 2584 4514 8
used Step, select whether
Event Output 1 or 2 is on or Offset to
off during this step. next in-
stance (Map
1 equals
+50, Map 2
equals +100)
Note:
Some values will be rounded off to fit in the four-character display. Full values can be read with other inter-
faces.
** R: Read, W: Write, E: EEPROM, S: User Set
CUSt ULoC
FCty Custom Setup Menu FCty Security Setting Menu
1 CodE Public Key
CUSt Custom Setup (1 to 20) pass Password
par Parameter
iid Instance ID diAg
LoC FCty Diagnostics Menu
FCty Security Setting Menu diAg Diagnostics
LoC Security Setting Pn Part Number
LoC.o Operations Page rEu Software Revision
LoC.P Profiling Page S.bld Software Build Number
pas.E Password Enabled Sn Serial Number
RLoC Read Lock dAtE Date of Manufacture
SLoC Write Security ip.aC IP Actual Address Mode
LoC.L Locked Access Level ip.a1 IP Actual Address Part 1
roLL Rolling Password ip.a2 IP Actual Address Part 2
pas.u User Password ip.a3 IP Actual Address Part 3
pas.a Administrator Password ip.a4 IP Actual Address Part 4
Note:
Although it ap-
pears as if this
can be changed
here this is a read
only parameter.
Go to Setup Page
and then the Com
Menu to change.
iP.A2 Diagnostics 0 to 255 254 ---- ---- - - - - 17015 R
ip.A2 IP Actual Address
Part 2
Actual IP address
of this module.
Note:
Although it ap-
pears as if this
can be changed
here this is a read
only parameter.
Go to Setup Page
and then the Com
Menu to change.
** R: Read, W: Write, E: EEPROM, S: User Set
Note:
Although it ap-
pears as if this
can be changed
here this is a read
only parameter.
Go to Setup Page
and then the Com
Menu to change.
iP.A4 Diagnostics 0 to 255 1 ---- ---- - - - - 17017 R
ip.A4 IP Actual Address
Part 4
Actual IP address
of this module.
Note:
Although it ap-
pears as if this
can be changed
here this is a read
only parameter.
Go to Setup Page
and then the Com
Menu to change.
CAL
FCty
Calibration Menu
ЛЏu Calibration (1 -3.4e38 to 3.4e38 Instance 1 0x68 -- 4021 float
Mv to 2) Map 1 Map 2 (104) -- R
Electrical Mea- 400 400 1 to 2
surement Instance 2 0x15
Read the raw Map 1 Map 2 (21)
electrical value 480 490
for this input in
the units cor-
responding to
the Sensor Type
(Setup Page, An-
alog Input Menu)
setting.
** R: Read, W: Write, E: EEPROM, S: User Set
Manual Tuning
In some applications, the autotune process may not provide PID parameters for the process
characteristics you desire. If that is the case, you may want to tune the controller manually.
1. Apply power to the controller and establish a set point typically used in your process.
2. Go to the Operations Page, Loop Menu, and set Heat Proportional Band h . pb and/or Cool
Proportional Band C. pb to 5. Set Time Integral ti to 0. Set Time Derivative td to 0.
3. When the system stabilizes, watch the process value. If it fluctuates, increase the Heat
Proportional Band or Cool Proportional Band value in 3 to 5° increments until it stabilizes,
allowing time for the system to settle between adjustments.
4. When the process has stabilized, watch Heat Power h . pr or Cool Power C. pr (Operations
Page, Monitor Menu). It should be stable ±2%. At this point, the process temperature should
also be stable, but it will have stabilized before reaching the set point. The difference be-
tween the set point and actual process value can be eliminated with Integral.
5. Start with an Integral value of 6,000 and allow 10 minutes for the process temperature to
reach the set point. If it has not, reduce the setting by half and wait another 10 minutes.
Continue reducing the setting by half every 10 minutes until the process value equals the
set point. If the process becomes unstable, the Integral value is too small. Increase the val-
ue until the process stabilizes.
6. Increase Derivative to 0.1. Then increase the set point by 11° to 17°C. Monitor the system’s
approach to the set point. If the process value overshoots the set point, increase Deriva-
tive to 0.2. Increase the set point by 11° to 17°C and watch the approach to the new set
point. If you increase Derivative too much, the approach to the set point will be very slug-
gish. Repeat as necessary until the system rises to the new set point without overshoot or
sluggishness.
For additional information about autotune and PID control, see related features in this chap-
ter.
WARNING! ç
During autotuning, the controller sets the output to 100 percent and attempts to drive
the Process Value toward the set point. Enter a set point and heat and cool power limits
that are within the safe operating limits of your system.
Calibration
Before performing any calibration procedure, verify that the displayed readings are not within
published specifications by inputting a known value from a precision source to the analog in-
put. Next, subtract the displayed
value with the known value and
compare this difference to the
published accuracy range specifi- Negative Calibration Offset will
compensate for the difference
cation for that type of input. Temperature Reading
between the Sensor Reading and
from Sensor
Use of the Calibration Offset the Actual Temperature
Temperature
Time Time
Adjust the filter time interval with Filter Time fiL (Setup Page, Analog Input Menu). Example:
With a filter value of 0.5 seconds, if the process input value instantly changes from 0 to 100 and
remained at 100, the display will indicate 100 after five time constants of the filter value or 2.5
seconds.
Sensor Selection
You need to configure the controller to match the input device, which is normally a thermo-
couple, RTD or process transmitter.
Select the sensor type with Sensor Type SEn (Setup Page, Analog Input Menu).
Sensor Backup
Sensor backup maintains closed-loop control after an input failure by switching control to in-
put 2. The sensor backup feature is only available in an EZ-ZONE PM Integrated Limit or Re-
mote Set Point controller. Turn sensor backup on or off with Sensor Backup Enable S. ba (Set-
up Page, Analog Input 1).
Note:
When Sensor Backup is enabled the Process Value function will automatically set itself to
Sensor Backup.
Temperature
sensor readings and target process values over 4
3
the thermal or process system operating 2 Offset Zone
Input Point 1
range. Sensor reading differences can be
caused by sensor placement, tolerances, an in- Reading from Sensor
with Linearization
accurate sensor or lead resistance. (Displayed Value)
Output Point 1 No Offset
Outputs
Duplex
Certain systems require that a single process output, control both heating and cooling outputs.
An EZ-ZONE® PM controller with a process output can function as two separate outputs. With
a 4 to 20mA output the heating output will operate from 12 to 20mA (0 to +100 percent) and
the cooling output will operate from 12 to 4mA (0 to -100 percent).
In some cases this type of output is required by the device that the EZ-ZONE PM controls, such
as a three-way valve that opens one way with a 12 to 20mA signal and opens the other way
with a 4 to 12mA signal. This feature reduces the overall system cost by using a single output
to act as two outputs.
Outputs 1 and 3 can be ordered as process outputs. Select duplex dUpL as the Output Func-
tion fn (Setup Page, Output Menu). Set the output to volts v oLt or milliamps ЛЏ a with Out-
put Type o . ty. Set the range of the process output with Scale Low S. Lo and Scale High s . hi.
NO-ARC Relay
A NO-ARC relay provides a significant improvement in the life of the output relay over conven-
Wat l o w E Z - Z O N E ® PMI C ontrol l er • 178 • Cha pte r 9 F ea tu r e s
tional relays. Conventional mechanical relays have an expected life of 100,000 cycles at the
rated full-load current. The shorter life for conventional relays is due to the fact that when
contacts open while current is flowing metal degradation occurs. This action produces un-
avoidable electrical arcing causing metal to transfer from one contact to the other. The arc-
ing conditions continue on each subsequent contact opening until over time the resistance
through the contacts increases causing the contacts to increase in temperature. Eventually,
the contacts will weld together and the relay remains in the on state.
The Watlow NO-ARC relay is a hybrid relay. It uses a mechanical relay for the current load
and a triac (solid-state switch) to carry the turn-on and turn-off currents. NO-ARC relays ex-
tend the life of the relay more than two million cycles at the rated full-load current.
Although a NO-ARC relay has significant life advantages, a few precautions must be followed
for acceptable usage:
Do not use:
• Hybrid relays for limit contactors. A limit or safety device must provide a positive mechani-
cal break on all hot legs simultaneously
• DC loads with hybrid relays. The triacs used for arc suppression will turn off only with ac
line voltage
• Hybrid switches to drive any inductive loads, such as relay coils, transformers or solenoids
• Cycle times less than five seconds on hybrid switches
• On loads that exceed 264V ac through relay
• On loads that exceed 15 amperes load
• On loads less than 100mA
• NO-ARC relays in series with other NO-ARC relays
over time.
In choosing the type of retransmit
Output Scale
80
Actual Output Power
60
Linear
Curve A
40
Linear
Curve B
Curve 1
20
Curve 2
0
PID Calculation
to navigate to the Diagnostic Menu. Once there, push the Advance Key ‰ twice where the
revision rEv will be shown in the lower display and the upper display will indicate the cur-
rent firmware revision.
Execute One of the Following Steps to Reset a Tripped Limit Prior to Firmware Release 11.0:
1. Push the Reset Key RESET
2. Configure a digital input with the Action Function set to Limit Reset (navigate to the Setup
Page under the Digital I/O Menu).
3. Use a field bus protocol, i.e., Modbus, EtherNet/IP, etc...where a value of zero would be
written to the associated address (navigate to the Operations Page and look for Clear Limit
under the Limit Menu to find appropriate address).
4. Cycle the power to the controller.
Wat l o w E Z - Z O N E ® PMI C ontrol l er • 180 • Cha pte r 9 F ea tu r e s
Execute One of the Following Steps to Reset a Tripped Limit with Firmware Release 11.0 and
above:
1. Push the Reset Key RESET
Control Methods
Output Configuration
Each controller output can be configured as a heat output, a cool output, an alarm output or
deactivated. No dependency limitations have been placed on the available combinations. The
outputs can be configured in any combination. For instance, all three could be set to cool.
Heat and cool outputs use the set point and Operations parameters to determine the output
value. All heat and cool outputs use the same set point value. Heat and cool each have their
own set of control parameters. All heat outputs use the same set of heat control parameters
and all cool outputs use the same set of cool output parameters.
Each alarm output has its own set of configuration parameters and set points, allowing inde-
pendent operation.
Temperature
terval or 10 seconds, (whichever is lon- Sensor
Break
ger) prior to sensor failure, and that
power level is less than 75 percent. Re-
verse Bumpless functionality will take ef- 100%
Output Power
fect when the control is changed from
Manual to Auto mode. The control will 40%
Power
2 minutes Locks in
preload the Open Loop Set Point value Output
0% Power
into the Integral Term, which will allow Time
for a bumpless transition. The normal PID
action will then take over to control the output to the Closed Loop Set Point value.
Note:
Reverse bumpless ignores the transition from Off to Auto.
Input Error Latching i . Er (Setup Page, Analog Input Menu) determines the controller’s re-
sponse once a valid input signal returns to the controller. If latching is on, then the controller
will continue to indicate an input error until the error is cleared. To clear a latched alarm,
press the Advance Key ‰ then the Up Key ¿. If latching is off, the controller will automati-
cally clear the input error and return to reading the temperature. If the controller was in the
auto mode when the input error occurred, it will resume closed-loop control. If the controller
was in manual mode when the error occurred, the controller will remain in open-loop control.
The Manual Control Indicator Light % is on when the controller is operating in manual mode.
You can easily switch between modes if the Control Mode C. ЛЏ parameter is selected to ap-
pear in the Home Page.
To transfer to manual mode from auto mode:
1. Press the Advance Key ‰ until C. ЛЏ appears in the lower display. The upper display will
display aUto for auto mode.
2. Use the Up ¿ or Down ¯ keys to select ЛЏ a n. The manual set point value will be recalled
from the last manual operation.
To transfer to auto mode from manual mode:
1. Press the Advance Key ‰ until C. ЛЏ appears in the lower display. The upper display will
display ЛЏ a n for manual mode.
2. Use the Up ¿ or Down ¯ keys to select aUto. The automatic set point value will be re-
called from the last automatic operation.
Changes take effect after three seconds or immediately upon pressing either the Advance Key
‰ or the Infinity Key ˆ.
On-Off Control
On-off control switches the output either full on or full off, depending on the input, set point
and hysteresis values. The hysteresis value indicates the amount the process value must devi-
ate from the set point to turn on the output. Increasing the value decreases the number of
times the output will cycle. Decreasing hysteresis improves controllability. With hysteresis set
to 0, the process value would stay closer to the set point, but the output would switch on and
off more frequently, and may result in the output “chattering.” On-off control can be selected
Temperature
Set Point Hysteresis
Process Temperature Set Point
Hysteresis
Process Temperature
The heating action switches on when the process temperature The cooling action switches off when the process
The heating action drops below the set point minus the hysteresis. temperature drops below the set point.
switches on at startup.
Time Time
Proportional Band
Proportional Band x 2
Temperature
Heating Slows
Time
Dead Band
In a PID application the dead bands above and below the set point can save an application’s
energy and wear by maintaining process temperature within acceptable ranges.
Proportional action ceases when the process value is within the dead band. Integral action
continues to bring the process temperature to the set point. Using a positive dead band
value keeps the two systems from fighting each other.
Set Point
Time
Time
When the dead band value is a negative value, both heating and cooling outputs are ac-
tive when the temperature is near the set point. Adjust the dead band with Dead Band d b
(Operations Page, Loop Menu).
Negative Dead Band
Time
66 percent output
6 ON, 3 OFF
The combination of variable time base output and a solid-state relay can inexpensively ap-
proach the effect of analog, phase-angle fired control. Select the AC Line Frequency AC. Lf (Set-
up Page, Global Menu), 50 or 60 Hz.
degrees
per minute
Cascade Control
The PM (PM4/8/9) can be configured for Cascade control with enhanced firmware. Cascade is
used to optimize the performance of thermal systems with long lag times. It utilizes a control
strategy in which one control loop provides the set point for another loop. See Chapter 10 for
application examples.
Compressor Control
The PM control can be configured for Compressor control with enhanced firmware. A typical
use scenario for compressor control is for cooling and/or dehumidification. The application
may have one or two loops of control which utilize the compressor to accomplish the cooling
and/or dehumidification (negative power levels). Because the compressor is a mechanical de-
vice, it is desirable to minimize unwanted starts and stops. Either loop can attempt to start
or stop the compressor, but this algorithm will make the determination when it should or
should not run. Because you may not turn the compressor off until the loop is in the heat or
humidify region, the input values (Source Function A and B) to the compressor algorithm must
be loop power (+/- 100%).
Differential Control
The PM can be configured for Differential Control with enhanced firmware. After configuring
the appropriate inputs and their associated internal functions Differential Control allows the
PM to drive an output based on the difference between those analog inputs. See Chapter 10
for application examples.
Ratio Control
The PM control can be configured for Ratio control with enhanced firmware, especially useful
in applications that mix materials. Ratio control is commonly used to ensure that two or more
flows are kept at the same ratio even if the flows are changing. See Chapter 10 for applica-
tion examples.
Duplex Control
Certain systems require that a single process output, control both heating and cooling out-
puts. A PM control with a ®
Timer Function
1. When Timer Enable ti.En is set to yes yEs and the timer is started (you define which key
combination this is), the controller will switch from Set Point C.sp1 to Closed Loop Timer
Set Point Ct.s1. If the timer is interrupted, the timer is terminated and the time remain-
ing is reset to its initial value.
2. When Timer Start Method ti.st is set to:
a. Immediate iЛЏd, the timer starts as soon as the counter is initiated. When Time Re-
maining t.r1 equals zero, the set point changes from Closed Loop Timer Set Point Ct.s1
back to Set Point C.SP1. A flashing colon 00:00 indicates that a countdown is in prog-
ress.
b. Ready Band rdy, the set point changes and when the temperature is within ready
band, the ready band indicator ‰ lights up and the countdown timer starts and contin-
ues as long as the temperature is within the ready band. When Time Remaining t.r1
equals zero, the set point changes from Closed Loop Timer Set Point Ct.s1 back to Set
Point C.sp1. A flashing colon 00:00 indicates that a countdown is in progress.
c. Ready Acknowledge rdya, the set point changes, and when the temperature is within
the ready band, the ready band indicator ‰ lights up. The user must then acknowledge
(you define which key combination for this) that the countdown timer should start and
continue as long as the temperature is within the ready band. When Time Remaining
t.r1 equals zero, the set point changes from Closed Loop Timer Set Point Ct.s1 back to
Set Point C.sp1. A flashing colon 00:00 indicates that a countdown is in progress.
d. Power PФІr, the timer starts when the controller is turned on. When Time Remaining
t.r1 equals zero, the set point changes from Closed Loop Timer Set Point Ct.s1 back to
Set Point C.sp1. A flashing colon 00:00 indicates that a countdown is in progress.
3. In Setup Page, Output Menu, Output Function fn can be assigned as Timer Event Output 1
tE.o1 or Timer Event Output 2 tE.o2. Timer 1 is active during timing and timer 2 is deac-
tivated during timing. This signal may be used to monitor that timing is occurring. Process
outputs may not be assigned to Timer Event Outputs.
4. The home display is customized in the Factory Page, Custom Menu. You may program the
display to alternate between display pairs. See display pairs in the Setup Page, Global
Menu. As an example, we could show the process temperature in the upper display and
have the lower display alternate between the countdown time remaining and the active
set point.
Note:
The timer feature is only available for control loop 1 of two-loop controllers. Time is
entered in hours, minutes and seconds. Countdown time will use the entered time but
display the time remaining in either hh:mm or mm:ss format, based on your settings. The
colon pulses in one-second intervals during a countdown, to indicate that timing is under-
way. Parameters that appear in the Home page have the number 1 at the end of the dis-
Wat l o w E Z - Z O N E ® PMI C ontrol l er • 188 • Cha pte r 9 F ea tu r e s
played parameter. As an example, hoUr in the Setup Page, Timer Menu will be displayed
as hoU1 in the Home Page.
Set Points
The high set point defines the process value or temperature that will trigger a high side
alarm. The set point defines the temperature that will trigger a low side alarm. For devia-
tion alarms, a negative set point represents a value below closed loop set point. A positive set
point represents a value above closed loop set point. View or change alarm set points with
Low Set Point a . Lo and High Set Point a . hi (Operations Page, Alarm Menu).
Hysteresis
An alarm state is triggered when the process value reaches the high or low set point. Hys-
teresis defines how far the process must return into
the normal operating range before the alarm can be High Side Alarm Range Alarm High Set Point
cleared.
Alarm Hysteresis
Latching Time
tween the normal settings and the active mes- Set Point
sage in the upper display and a ttn in the low- Alarm Hysteresis
ig n r in the upper display and the message The alarm state continues until the
temperature drops to the Alarm High
source in the lower display. Use the Up ¿ or Process
Temperature
Set Point minus the hysteresis. A
latching alarm could be turned off by
Down ¯ keys to scroll through possible respons- the operator at this point. A
non-latching alarm would turn off
es, such as Clear CLr or Silence SiL. Then push automatically.
Alarm Low
the Advance ‰ or Infinity ˆ key to execute the Set Point
action. Time
Silencing
If silencing is on the operator can disable the alarm output while the controller is in an alarm
state. The process value or temperature has to enter the normal operating range beyond the
hysteresis zone to activate the alarm output function again. An active message, such as an
alarm message, will cause the display to toggle between the normal settings and the active
message in the upper display and a ttn in the lower display.
1. Push the Advance Key ‰ to display ig n r in the upper display and the message source in
the lower display.
2. Use the Up ¿ and Down ¯ keys to scroll through possible responses, such as Clear CLr or
Silence siL. Then push the Advance ‰ or Infinity ˆ key to execute the action.
See the Keys and Displays chapter and the Home Page chapter for more details. Turn silencing
on or off with Silencing asi (Setup Page, Alarm Menu).
Blocking
Blocking allows a system to warm up after it has been started up. With blocking on, an alarm
is not triggered when the process temperature is initially lower than the low set point or high-
er than the high set point. The process temperature has to enter the normal operating range
beyond the hysteresis zone to activate the alarm function. If the EZ-ZONE PM has an output
that is functioning as a deviation alarm, the alarm is blocked when the set point is changed,
until the process value re-enters the normal operating range. Turn blocking on or off with
Blocking a . bL (Setup Page, Alarm Menu).
Current Sensing
When utilizing the Current Sensing capabilities of this control it is important to know that the
measurements taken utilize the AC Line Frequency aC. Lf setting found in the Global Menu of
the Setup Page. If this setting does not represent the incoming line frequency of this control
the readings will be in error and may appear to be frozen. Generally speaking, the RMS value
is displayed when viewing the Current CU. r prompt. The display will appear frozen with no
current flow and will be erroneous below 2 mA.
Note:
If an alarm is configured to monitor current as its source, the low alarm will be effective
only when the current level is equal to or greater than 2 mA. If there is no current pres-
ent, the low alarm will not be activated.
8. Administrator
a. If Rolling Password roLL is Off, Password pass equals User Password [pas;a].
b. If Rolling Password roLL is On, Password pass equals: (pas . A x code) Mod 997 + 1000
Differences Between a User Without Password, User With Password and Administrator
- User without a password is restricted by the Locked Access Level LoC. L.
- A User with a password is restricted by the Read Lockout Security rLoC never having
access to the Lock Menu LoC.
- An Administrator is restricted according to the Read Lockout Security rLoC however, the
Administrator has access to the Lock Menu where the Read Lockout can be changed.
Software Configuration
Using EZ-ZONE Configurator Software
To enable a user to configure the PM control using a personal computer (PC), Watlow has pro-
vided free software for your use. If you have not yet obtained a copy of this software insert
the CD (Controller Support Tools) into your CD drive and install the software. Alternatively,
if you are viewing this document electronically and have a connection to the internet simply
click on the link below and download the software from the Watlow web site free of charge.
http://www.watlow.com/products/software/zone_config.cfm
Once the software is installed double click on the EZ-ZONE Configurator icon placed on your
desktop during the installation process. If you cannot find the icon follow the steps below to
run the software:
1. Move your mouse to the "Start" button
2. Place the mouse over "All Programs"
3. Navigate to the "Watlow" folder and then the sub-folder "EZ-ZONE Configurator"
4. Click on EZ-ZONE Configurator to run.
The first screen that will appear is shown below.
After clicking on the "Next" button, the software will scan the network for the zone addresses
specified while showing the progress made (as shown in the graphic below. When complete
the software will display all of the available devices found on the network as shown below.
Searching Network for Devices Available Network Devices Displayed
Navigating from one menu to the next is easy and clearly visible. Simply slide the scroll bar up
or down to display the menu and parameter of choice. If there is a need to bring greater fo-
cus and clarity to the parameters of interest simply click on the negative symbol next to any
of the Menu items. As an example if it is desired to work within the Operations page click the
negative sign next to Setup where the Setup Page will then collapse. Now click the plus sign
next to Operations to find the menu items of choice without viewing unwanted menus and
parameters. Once the focus is brought to an individual parameter (single click of mouse) as is
the case for Analog Input 1 in the left column; all that can be setup related to that parameter
will appear in the center column. The grayed out fields in the center column simply mean
that this does not apply for the type of sensor selected. As an example, notice that when a
thermocouple is selected, RTD Leads does not apply and is therefore grayed out. To speed up
the process of configuration notice that at the bottom of the center column there is an option
to copy settings. If Analog Input 1 and 2 are the same type of sensor click on "Copy Settings"
where a copy dialog box will appear allowing for quick duplication of all settings. Notice too,
that by clicking on any of those items in the center column that context sensitive help will ap-
pear for that particular item in the right hand column.
Although the PM control now contains the configuration (because the previous discussion fo-
cused on doing the configuration on-line) it is suggested that after the configuration process
is completed that the user save this file on the PC for future use. If for some reason some-
one inadvertently changed a setting without understanding the impact, it would be easy and
perhaps faster to download a saved configuration back to the control versus trying to figure
out what was changed. Of course, there is an option to exit without saving a copy to the lo-
cal hard drive. After selecting Save above, click the "Finish" button once again. The screen be-
low will than appear. When saving the configuration, note the location where the file will be
placed (saved in) and enter the file name (File name) as well. The default path for saved files
follows:
Users\"Username"\My Documents\Watlow\EZ-Zone Configurator\Saved Configurations
The user can save the file to any folder of choice.
Control loop 1 will control Analog Input 1 to Closed Loop Set Point 1.
When function is set for Sensor Backup, the PV Function output equals Source A if sensor of Analog
Input 1 reading is valid or Source B if sensor reading is invalid. Control loop 1 will control the valid
Analog Input sensor to Closed Loop Set Point 1.
Output Cl
o
PV Function Se sed
t P Lo
oin op
t1
Output n
0 to 100%
Heat
Source A Heat Power
Cool Power
Cool
Control Loop 1
0 to 100%
Output n
When function is set for Square Root, the PV Function output equals square root value of Source A.
Control loop 1 will control Analog Input 1 to Closed Loop Set Point 1.
Example 4: Ratio
Requirements:
Two analog inputs and the enhanced software option are required and at least one output adjusts
the controlled part of the process.
Overview:
The Ratio feature allows control of one process as a ratio of another process. This is especially use-
ful in applications that mix two materials, whether steam, paint or food ingredients. Analog Input 1
monitors the controlled part of the process. Analog Input 2 of the controller measures the part of
the process that is either uncontrolled or controlled by another device. The part of the process
controlled will be maintained at a level equal to the quantity measured at input 2 multiplied by
the ratio term set by the user as Closed Set Point 1. When function is set for Ratio, the PV Func-
tion output equals Source A as a ratio to Source B. Control loop 1 will control Analog Input 1 to
Closed Loop Set Point 1.
Applications of ratio control: Input 1 Output 1 ®
mixed paint
Analog Input 1
controlled Source A
Example 5: Differential
Requirements:
Two analog inputs and the enhanced software option are required and at least one output adjusts
the controlled part of the process.
Overview:
Differential control maintains one process at a difference to another process. When function is set
for Differential, the PV Function output equals Source A minus Source B. Control loop 1 will control
Analog Input 1 difference to Analog Input 2 based on Closed Loop Set Point 1.
Differential
Fu
n cti F
on ilte
r
Example 6: Cascade
Requirements:
Two loops of control, two inputs and at least 1 output and the enhanced software option.
Overview: Cascade control can handle a difficult process with minimal overshoot, while reach-
ing the set point quickly. This minimizes damage to system components and allows for over siz-
ing heaters for optimal heat-up rates. Heater life is also extended by reducing thermal cycling of
the heater. Systems with long lag times between the energy source (heater, steam, etc.) and the
measured process value cannot be controlled accurately or efficiently with a single control loop,
because a lot of energy can build up before a response is detected. This can cause the system to
overshoot the set point, which could damage the heater, product or heat transfer medium, such as
Wat lo w E Z - Z O N E ® PM Integrated C ontr olle r • 207 • Cha pte r 10 Applic a ti o n s
a heat transfer fluid.
The majority of the user configuration is done via the Math function. There are two user select-
able settings that will enable Cascade control, Deviation Scale or process Scale. When Process Scale
is selected the remote set point will be within the defined Range low/high and Scale low/high set-
tings. As an example, the graph below shows a heat/cool application where the temperature range
is between 32º to 1200º. With the scaling set as shown 100% cool will equate to 32º, likewise when
the control is calling for 100% heat the temperature equates to 1200º.
When Deviation Scale is selected the Closed Loop Set Point (CLSP) will not deviate beyond the
specified settings. With the settings as shown in the graph below the CLSP (500º) will not deviate
beyond ± 25º.
Range High Process Scale Deviation Scale
+1200°
Heat +25
Temperature
-25
Cool
Range Low
32°
Heat/Cool -100 % Heat/Cool +100 %
-100 % +100 % 0%
Scale Low 0% Scale High Scale Low Scale High
The graph below illustrates a system with a long lag time and the advantages in using cascade con-
trol. Curve A represents a single-control system with PID parameters that allow a maximum heat-up
rate. Too much energy is introduced and the set point is overshot. In most long-lag-time systems
the process value may never settle out to an acceptable error. Curve C represents a single-control
system tuned to minimize overshoot. This results in unacceptable heat-up rates, with the final val-
ue taking hours to reach. Curve B shows a cascade system that limits the energy introduced into
the system allowing an optimal heat-up rate with minimal overshoot.
Note: Cascade
Curve A (PID)
When using cascade control, two loops of
control are required. Changing the control
Set
mode in either loop will affect both loops Point
of control. In other words, if loop one is
changed to manual mode, loop two will also Curve B (Cascade)
Temperature
The result of the comparison, the error signal, is -100% = Range Low Output n
acted on by the PID settings in the cascade inner +100% = Range High
Heat
Remote Set 0 to 100%
loop (2), which generates an output power level Point
Heat Power
Analog Input 2 Cool Power
between -100% to +100%. If the power level is pos- Energy Source Control Loop 2
0 to 100% Cool
Note:
Limit
If an input sensor on the outer loop fails Heater
Inner Loop
Thermocouple
from the wet bulb, the temperature drops. A Analog Input 2 Source A Output Clo
Se sed
wet bulb input on Analog Input 2, in combination PV Function t P Lo
oin op
t2
with the dry bulb temperature, senses relative Output n
humidity. The controller calculates the tempera- 0 to 100%
Heat
ture difference between the two sensors to de- Source A Heat Power
Cool Power
termine percent relative humidity. The humidify Control Loop 2
Cool
0 to 100%
and dehumidify outputs are disabled when Ana- Humidity Output n
Source B
Val
Coo
Hea
ve
Close oint 1
1) It requires a second input on the
l Alg
t Alg
Set P
Tra
Dea
orith
vel
controller to measure valve posi-
orith
d Loo
dB
Output n
Tim
and
im
im
tion.
e
Special Function
2) The controller and the valve are Analog Input 1 Source A Heat Power Source Function A Close
Output 1
Once the parameters of choice have been defined and written to the specified pointer regis-
ters, the working registers will then represent the parameters written. In the example above,
the 32-bit floating point analog input (360 and 361) was first written to registers 40 and 41
which in turn defines working registers 200 and 201 as Analog Input 1. As can be seen in the
far right-hand column in the graphic above, reading back registers 200 and 201 the tempera-
ture, as detected by the first analog input is displayed.
The screen shot above was taken from a program that can be found on the Watlow Support
Tools DVD (shipped with the product) as well as on the Watlow website. On the DVD, it can
be found under "Utility Tools" and is identified as "Modbus TCP Diagnostic Program for EZ-ZONE
PM, RM and ST". A similar program can be found here as well for Modbus RTU. If it is easier
to go to the web to acquire this software, click on the link below and type "modbus" in the
search field where both versions can be found and downloaded. http://www.watlow.com/lit-
erature/software.cfm
Pointer 4 = 1480 & 1481 Value of Pointer 4 Pointer 24 = 442 & 443 Value of Pointer 24
Alarm 1 High Set Point Analog Input 2 Error Status
Registers 48 & 49 Registers 208 & 209 Registers 88 & 89 Registers 248 & 249
Registers 50 & 51 Registers 210 & 211 Registers 90 & 91 Registers 250 & 251
Pointer 6 = 1530 & 1531 Value of Pointer 6 Pointer 26 = 1546 & 1547 Value of Pointer 26
Alarm 2 High Set Point Alarm 2 State
Registers 52 & 53 Registers 212 & 213 Registers 92 & 93 Registers 252 & 253
Pointer 7 = 1532 & 1533 Pointer 27 = 1596 & 1597
Value of Pointer 7 Value of Pointer 27
Alarm 2 Low Set Point
Alarm 3 State
Registers 70 & 71 Registers 230 & 231 Registers 110 & 111 Registers 270 & 271
Pointer 16 = 1894 & 1895 Pointer 36 = 2540 & 2541
Value of Pointer 16 Value of Pointer 36
Time Integral Profile Action Request
Registers 72 & 73 Registers 232 & 233 Registers 112 & 113 Registers 272 & 273
Instance i
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
2A C = 0x71 (113)
Control I = 1 to 4 Closed Loop Set Point
Read/Write A=2
Bits 16 to 31, Signed 16 bits with implied tenths precision (-32768.8 to 3276.7)
Instance i + 1
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
3A C = 0x71 (113)
Control I = 1 to 4 Closed Loop Set Point
Read/Write A=3
Bits 16 to 31, Signed 16 bits with implied tenths precision (-32768.8 to 3276.7)
Instance i
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
4A C = 0x71 (113)
Control I = 1 to 4 Heat Proportional Band
Read/Write A=4
Bits 16 to 31, Unsigned 16 bits with implied tenths precision (0 to 6553.5)
Instance i
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
5A C = 0x71 (113)
Control I = 1 to 4 Cool Proportional Band (instance i)
Read/Write A=5
Bits 16 to 31, Unsigned 16 bits with implied tenths precision (0 to 6553.5)
Instance i + 1
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
6A C = 0x71 (113) Input
Limit I = 1 to 4 Limit State Error Analog Input Value
Read A=6 Status
Bits 16 to 28, Signed 16 bits whole (-4096 to 4095)
Bit 29, Analog Input Error Status (0 = None, 1 = Error)
Bits 30 and 31, Limit State (00 =None, 01 = Low Limit, 10 = Limit High, 11 = Other)
Instance i + 1
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
7A C = 0x71 (113) Limit Clear
Limit I = 1 to 4 Spare Latched Analog Input Value
Read/Write A=7 Clear Error
Bits 16 to 28, Signed 13 bits whole (-4096 to 4095)
Bit 29, Clear Latched Input Error (0 = Ignore, 1 = Clear)
Bits 30, Limit Clear (0 = Ignore, 1 = Clear)
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input Loop Actual
1B Error Error Control Tune Control Loop Output Power
Status Status Mode Status
Bits 0 to 10, Signed 10 bits with implied tenths precision (-100.0 to 100.0)
Bit 11, Loop Tuning Status (0 = Off, 1 = Anything Else)
Bits 12 and 13, Actual Control Mode (00 = Off, 01 = Manual, 10 = Auto)
Bit 14, Loop Error Status (0 = None, 1 = Error)
Bit 15, Analog Input Error (0 = None, 1 = Error)
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Open Initiate
2B Spare Loop Control Mode Open Loop Set Point
Tune
Clear
Bits 0 to 10, Signed 10 bits with implied tenths precision (-100.0 to 100.0)
Bit 11, Initiate Tune (0 = No, 1 = Yes)
Bits 12 and 13, Actual Control Mode (00 = Off, 01 = Manual, 10 = Auto)
Bit 14, Open Loop Clear (0 = Ignore, 1 = Clear)
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
3B Closed Loop Set Point
Bits 0 to 15, Signed 16 bits with implied tenths precision (-3276.8 to 3276.8)
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
4B Integral Time
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
5B Derivative Time
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input
6B Limit State Error Analog Input Value
Status
Bits 0 to 12, Signed 13 bits whole (-4096 to 4095)
Bits 13, Analog Input Error Status (0 = None, 1 = Error)
Bit 14 and 15, Limit State (00 = None, 01 = Limit low, 10 = Limit high, 11 = Other)
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Limit Clear
7B Spare Limit Set Point High
Clear Latched
Error
Bits 0 to 12, Signed 13 bits whole (-4096 to 4095)
Bit 13, Clear Latched Input Error (0 = Ignore, 1 = Clear)
Bit 14, Limit Clear (0 = Ignore, 1 = Clear)
Instance i
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
10 A C = 0x71 (113) Limit Clear
Limit I = 1 to 4 Spare Latched Limit Set Point High
Read/Write A = 0x0A (10) Clear Error
Bits 16 to 28, Signed 13 bits whole (-4096 to 4095) - Bit 29, Clear Latched Input Error (0 = Ignore, 1 = Clear)
Bits 30, Limit Clear (0 = Ignore, 1 = Clear)
Instance i + 1
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
11 A C = 0x71 (113)
CT I = 1 to 4 Spare Heater Error Current Error Current RMS
Read A = 0x0B (11)
Bits 16 to 26, Unsigned 11 bits (0 to 2047)
Bits 27 and 28, Current Error (00 = None, 01 = Shorted, 10 = Open)
Bits 29 and 30, Heater Error (00 = None, 01 = Low, 10 = High)
Bits 0 to 15, Paired bits representing the state of up to 16 limits (00 = None, 01 = Limit low,, 10 = Limit High)
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Spare Limit Limit Limit Spare Limit Limit Limit Limit Limit
9B Spare Spare Spare Spare Spare Spare Clear
Clear Clear Clear Clear Clear Clear Clear
Bits 0, 2, 4, 6, 8, 10, 12 and 14, Limit Clear for instance i to instance i ( 0 = Ignore, 1 = Clear)
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
10 B Spare Limit Set Point Low
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
11 B Spare Heater Error Current Error Current RMS
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
12 B Alarm State Alarm State Alarm State Alarm State Alarm State Alarm State Alarm State Alarm State
Bits 0 to 15, Paired bits reflecting the state of up to 16 alarms (00 = None, 01 = Alarm Low, 10 = Alarm High, 11 = Other)
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Alarm Alarm Clear Alarm Silence
13 B Alarm Clear Alarm Silence Alarm Clear Silence Alarm Clear Alarm Silence
Bits 0 to 15, Paired bits reflecting the state of up to 16 alarms (0 = Ignore, 1 = Clear)
Instance i + 1
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
15 A C = 0x71 (113) Input
Analog Input I = 1 to 4 Error Filtered Analog Input Value
Read A = 0x0F (15) Status
Bits 16 to 30, Signed 15 bits with implied tenths precision (-1638.4 to 1638.3)
Bit 31, Analog Input Error (0 = None, 1 = Error)
Instance i + 1
Class,
Assembly
Instance, Attribute 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16
16 A C = 0x71 (113)
Analog Input I = 1 to 4 Filtered Analog Input Value
Read A = 0x10 (16)
Bits 16 to 31, Signed 16 bits with implied tenths precision (-3276.8 to 3276.8)
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Alarm
14 B Silence Alarm Set Point Low
Bits 0 to 14, Signed 15 bits with implied tenths precision (-1638.4 to 1638.3)
Bit 15, Alarm Silence (0 = Ignore, 1 = Silence)
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input
15 B Error Filtered Analog Input Value
Status
Bits 0 to 14, Signed 15 bits with implied tenths precision (-1638.4 to 1638.3)
Bit 15, Analog Input Error (0 = None, 1 = Error)
Instance i
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
16 B Filtered Analog Input Value
Bits 0 to 15, Signed 16 bits with implied tenths precision (-3276.8 to 3276.8)
Assembly 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0
Input Input Input Input Input Input Input Input
17 B Spare Error Spare Error Spare Error Spare Error Spare Error Spare Error Spare Error Spare Error
Status Status Status Status Status Status Status Status
Bits 0, 2, 4, 6, 8, 10, 12, 14, Analog Input Error Status(0 = None, 1 = Error)
Operating Range
Input Type Range Low Range High Units
J -210 1200 Deg C
K -270 1371 Deg C
T -270 400 Deg C
N -270 1300 Deg C
E -270 1000 Deg C
R -50 1767 Deg C
S -50 1767 Deg C
B 0 1816 Deg C
C 0 2315 Deg C
D 0 2315 Deg C
F (PTII) 0 1343 Deg C
RTD (100 ohm) -200 800 Deg C
RTD (1000 ohm) -200 800 Deg C
mV 0 50 mV
Volts 0 10 Volts
mAdc 0 20 mAmps DC
mAac 0 50 mAmps AC
Potentiometer, 1K range 0 1200 Ohms
Resistance, 5K range 0 5000 Ohms
Resistance, 10K range 0 10000 Ohms
Resistance, 20K range 0 20000 Ohms
Resistance, 40K range 0 40000 Ohms
Current Measurement
• Accepts 0 - 50mA signal (user programmable range)
• Displayed operating range and resolution can be scaled and are user programmable
• Requires optional current transformer
2 Digital Input/Output Option - 2 DIO
• Digital input update rate 10Hz
- DC voltage
- Max. input 36V @ 3mA
- Min. high state 3V at 0.25mA
- Max. low state 2V
- Dry contact
- Min. open resistance 10KΩ
- Max. closed resistance 50Ω
- Max. short circuit 13mA
• Digital output update rate 10Hz
- SSR drive signal
- Update rate 10 Hz
- Maximum open circuit voltage is 22 to 25Î (dc)
- PNP transistor source
- Typical drive; 21mA @ 4.5V for DO5, and 11mA @ 4.5V for DO6
- Current limit 24mA for Output 5 and 12mA Output 6
- Output 5 capable of driving one 3 - pole DIN-A-MITE
- Output 6 capable of driving one 1 - pole DIN-A-MITE
Wat l o w E Z - Z O N E ® PMI C ontrol l er • 234 • Cha pte r 11 Ap p e n d i x
6 Digital Input/Output Option - 6 DIO
• Digital input or output
• Update rate 10Hz
• Switched DC
- Internal supply limited to 400mA, maximum open circuit voltage of 25V, typical 8V at
80mA.
• Open Collector
- Max. switched voltage is 32VÎ (dc)
- Max. switched current per output is 1.5A
- Max. switched current for all 6 outputs is 8A
Output Hardware
• Switched DC
- Maximum open circuit voltage is 22 to 25 VDC
- 30mA max. per single output / 40mA max. total per paired outputs (1 & 2, 3 & 4)
- Typical drive; 4.5VDC @ 30 mA
- Short circuit limited to <50 mA
- Use dc- and dc+ to drive external solid-state relay
- 1-pole DIN-A-MITE: up to 4 in parallel or 4 in series
- 2-pole DIN-A-MITE: up to 2 in parallel or 2 in series
- 3-pole DIN-A-MITE: up to 2 in series
• Switched dc/open collector = 30VÎ (dc) max. @ 100mA max. current sink
• Solid State Relay (SSR), FormA, 0.5A @ 24VÅ (ac) min., 240VÅ (ac) max., 1A at 50°F linear
derating to 0.5A at 149°F resistive, opto-isolated, without contact suppression, 120/240VÅ
(ac) 20 VA pilot duty
• Electromechanical relay, Form C, 5A, 24 to 240VÅ (ac) or 30VÎ (dc) max., resistive load,
100,000 cycles at rated load, 125 VA pilot duty at 120/240VÅ (ac), 25 VA at 24VÅ (ac)
• Electromechanical relay, FormA, 5A, 24 to 240VÅ (ac) or 30VÎ (dc) max., resistive load,
100,000 cycles at rated load, 125 VA pilot duty at 120/240VÅ (ac), 25 VA at 24VÅ (ac)
• NO-ARC relay, FormA, 15A, 24 to 240VÅ (ac), no VÎ (dc), resistive load, 2 million cycles at
rated load
• Universal process/retransmit, Output range selectable:
- 0 to 10VÎ (dc) into a min. 1,000Ω load
- 0 to 20mA into max. 800Ω load
Resolution
- dc ranges: 2.5mV nominal
- mA ranges: 5 µA nominal
Calibration Accuracy
- dc ranges: ±15 mV
- mA ranges: ±30 µA
Temperature Stability
- 100 ppm/°C
Wa t l o w E Z - ZO N E ® PMI C ontrol l er • 235 • Cha pte r 11 A p p e n d i x
Operator Interface
• Dual 4 digit, 7 segment LED displays
• Advance, infinity, up and down keys, plus optional programmable EZ-KEY/s depending on
model size
• Typical display update rate 1Hz
• RESET key substituted for infinity on all models including the limit control
Dimensions
Behind Panel
Size Width Height Display Character Height
(max.)
100.3
up: 11.43 mm (0.450 in)
100.8 mm mm 100.3 mm
1/4 middle: 9.53 mm (0.375 in)
(3.97 in) (3.95 (3.95 in)
low: 7.62 mm (0.300 in)
in)
53.3
101.6 mm mm 53.3 mm up: 10.80 mm (0.425 in)
1/16
(4.00 in) (2.10 (2.10 in) low: 6.98 mm (0.275 in)
in)
100.3
top: 11.4 mm (0.450 in)
1/8 101.6 mm mm 54.8 mm
middle: 9.53 mm (0.375 in)
(H) (4.00 in) (3.95 (2.16 in)
bottom: 7.62 mm (0.300 in)
in)
54.8
top: 11.4 mm (0.450 in)
101.6 mm mm 100.3 mm
1/8 (V) middle: 9.53 mm (0.375 in)
(4.00 in) (2.16 (3.95 in)
bottom: 7.62 mm (0.300 in)
in)
Weight
1/4 DIN (PM4) 1/8 DIN (PM8 and 9)
• Controller: 331 g (11.7 oz.) • Controller: 284 g (10 oz.)
1/16 DIN (PM6) User's Guide
• Controller: 186 g (6.6 oz.) • User's Guide: 284.86 g (10.1 oz)
Modbus® is a trademark of AEG Schneider Automation Inc.
EtherNet/IP™ is a trademark of ControlNet International Ltd. used under license by Open
DeviceNet Vendor Association, Inc. (ODVA).
UL® is a registered trademark of Underwriters Laboratories Inc.
DeviceNet™ is a trademark of Open DeviceNet Vendors Associatlon.
Note:
These specifications are subject to change without prior notice.
Package Size
4 Panel Mount 1/4 DIN
6 Panel Mount 1⁄16 DIN
8 Panel Mount 1⁄8 DIN Vertical
9 Panel Mount 1⁄8 DIN Horizontal
Primary Function
C PID Controller with Universal Input
R PID Controller with Universal Input and Profiling Ramp and Soak
B PID Controller with Universal Input and Profiling Ramp and Soak
and Battery Backup with Real Time Clock
T PID Controller with Universal Input and Countdown Timer
J PID Controller with Thermistor Input
N PID Controller with Thermistor Input and Profiling Ramp and Soak
E PID Controller with Thermistor Input and Profiling Ramp and Soak
and Battery Backup with Real Time Clock
S Custom Firmware
- Options B and E are not available with PM6
Power Supply, Digital Input/Output
1 100 to 240VÅ (ac)
2 100 to 240VÅ (ac) plus 2 Digital I/O points
3 15 to 36VÎ (dc) and 24VÅ (ac)
4 15 to 36VÎ (dc) and 24VÅ (ac), plus 2 Digital I/O points
Output 1 and 2 Hardware Options
Output 1 Output 2
CA Switched dc/open collector None
CH Switched dc/open collector NO-ARC 15 A power control
CC Switched dc/open collector Switched dc
CJ Switched dc/open collector Mechanical relay 5 A, form A
CK Switched dc/open collector Solid-state relay 0.5 A, form A
EA Mechanical relay 5 A, form C None
EH Mechanical relay 5 A, form C NO-ARC 15 A power control
EC Mechanical relay 5 A, form C Switched dc
EJ Mechanical relay 5 A, form C Mechanical relay 5 A, form A
EK Mechanical relay 5 A, form C Solid-state relay 0.5 A, form A
FA Universal process None
FC Universal process Switched dc (cannot use variable time base)
FJ Universal process Mechanical relay 5 A, form A (cannot use variable time base)
FK Universal process Solid-state relay 0.5 A, form A (cannot use variable time base)
AK None Solid-state relay 0.5 A, form A
KH Solid-state relay 0.5 A, form A NO-ARC 15 A power control
KK Solid-state relay 0.5 A, form A Solid-state relay 0.5 A, form A
Communications Options or Additional Digital I/O
A None
C 6 Digital I/O - Not available with PM6
D 6 Digital I/O and EIA-485 Modbus RTU - Not available with PM6
1 EIA 485 Modbus RTU®
2 Modbus RTU 232/485
3 EtherNet/IP™, Modbus TCP
5 DeviceNet
6 Profibus DP
- Standard Bus EIA-485 always included - all models
Auxilliary Control Functions
A None
C 2nd PID Channel with Universal Input - Not available on PM6
J 2nd PID Channel with Thermistor Input - Not available on PM6
R Auxillary 2nd input (Universal Input)
P Auxillary 2nd input (Thermistor Input)
T Current Transformer Input (The following options are Not Valid for outputs 3 & 4: FA, FC, FJ and FK)
L Integrated Limit Controller with Universal Input (Valid options for outputs 3 & 4: CJ, EJ, or AJ only)
M Integrated Limit Controller with Thermistor Input (Valid options for outputs 3 & 4: CJ, EJ, or AJ only)
- PM6 When ordering Communications Options 2 - 6, option A must be ordered above
Auxillary input can be configured for remote set point, back-up sensor, ratio, differential or wet-bulb/dry-bulb input
Output 3 and 4 Hardware Options
Output 3 Output 4
AA None None
AJ None Mechanical relay 5 A, form A
AK None Solid-state relay 0.5 A, form A
CA Switched dc/open collector None
CC Switched dc/open collector Switched dc
CH Switched dc/open collector NO-ARC 15 A power control
CJ Switched dc/open collector Mechanical relay 5 A, form A
CK Switched dc/open collector Solid-state relay 0.5 A, form A
EA Mechanical relay 5 A, form C None
EC Mechanical relay 5 A, form C Switched dc
EH Mechanical relay 5 A, form C NO-ARC 15 A power control
EJ Mechanical relay 5 A, form C Mechanical relay 5 A, form A
EK Mechanical relay 5 A, form C Solid-state relay 0.5 A, form A
FA Universal Process None
FC Universal Process Switched dc (cannot use variable time base)
FJ Universal Process Mechanical relay 5 A, form A (cannot use variable time base)
FK Universal Process Solid-state relay 0.5 A, form A (cannot use variable time base)
KH Solid-state relay 0.5 A, form A NO-ARC 15 A power control
KK Solid-state relay 0.5 A, form A Solid-state relay 0.5 A, form A
- With Communications Options 2 - 6, option AA must be ordered with PM6 above
- Output options CH,EH and KH not available with PM6
Additional Options
A Standard
C Enhanced firmware including: Compressor Control, Cascade, Ratio, Differential, Square-root, Motorized Valve Control without feedback
D Standard with isolated input 1, input 2 always isolated
F Enhanced firmware with isolated input 1, input 2 always isolated
Note: Auxiliary Control Function C or J required for cascade control.
Custom Options
AA Standard EZ-ZONE face plate
AB EZ-ZONE logo and no Watlow name
AC No logo and no Watlow name
AG No logo and no Watlow name
XX Custom firmware, overlays, parameter settings
12 Class 1, Div. 2 (Not available with Integrated Limit Controller or mechanical relay outputs)
Series EZ-ZONE® PM
WATLOW Electric Manufacturing Company ISO 9001since 1996.
1241 Bundy Blvd.
Winona, MN 55987 USA
Meets the essential requirements of the following European Union Directives by using the relevant
standards show below to indicate compliance.
Wat l o w EEZ-ZONE
CE DOC ® PMI C ontrol l er
Z - Z O N EPM-09-14 • 238 • Cha pte r 11 Ap p e n d i x
How to Reach Us
Corporate Headquarters Europe
Watlow Electric Manufacturing Company Watlow France Watlow Ibérica, S.L.U.
12001 Lackland Road Tour d'Asnières. C/Marte 12, Posterior, Local 9
St. Louis, MO 63146 4 Avenue Laurent Cély E-28850 Torrejón de Ardoz
Sales: 1-800-WATLOW2 92600 Asnières sur Seine Madrid - Spain
Manufacturing Support: 1-800-4WATLOW France T. +34 91 675 12 92
Email: [email protected] Tél: + 33 (0)1 41 32 79 70 F. +34 91 648 73 80
Website: www.watlow.com Télécopie: + 33(0)1 47 33 36 57 Email: [email protected]
From outside the USA and Canada: Email: [email protected] Website: www.watlow.es
Tel: +1 (314) 878-4600 Website: www.watlow.fr
Watlow UK Ltd.
Fax: +1 (314) 878-6814 Watlow GmbH Linby Industrial Estate
Postfach 11 65, Lauchwasenstr. 1 Linby, Nottingham, NG15 8AA
D-76709 Kronau United Kingdom
Latin America Germany Telephone: (0) 115 964 0777
Watlow de México S.A. de C.V. Tel: +49 (0) 7253 9400-0 Fax: (0) 115 964 0071
Av. Fundición No. 5 Fax: +49 (0) 7253 9400-900 Email: [email protected]
Col. Parques Industriales Email: [email protected] Website: www.watlow.co.uk
Querétaro, Qro. CP-76130 Website: www.watlow.de From outside The United Kingdom:
Mexico Tel: +44 115 964 0777
Tel: +52 442 217-6235 Watlow Italy S.r.l. Fax: +44 115 964 0071
Fax: +52 442 217-6403 Viale Italia 52/54
20094 Corsico MI
Italy
Tel: +39 024588841
Fax: +39 0245869954
Email: [email protected]
Website: www.watlow.it
ワトロー・ジャパン株式会社
〒101-0047 東京都千代田区内神田1-14-4
四国ビル別館9階
Tel: 03-3518-6630 Fax: 03-3518-6632
Email: [email protected] Website: www.watlow.co.jp
Watlow Japan Ltd.
1-14-4 Uchikanda, Chiyoda-Ku
Tokyo 101-0047
Japan TOTAL
Tel: +81-3-3518-6630 Fax: +81-3-3518-6632 CUSTOMER
Email: [email protected] Website: www.watlow.co.jp SATISFACTION
3 Year Warranty