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Iseries Rotary Family Brochure English

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0% found this document useful (0 votes)
13 views22 pages

Iseries Rotary Family Brochure English

Uploaded by

bravosext
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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iSeries family of

rotary drills
Choosing the right rig for the job
Sandvik Group

Powering Tomorrow.
Today.
The iSeries family of rotary blasthole drill rigs
represents the next generation of surface drilling
technology. Designed for what lies ahead, these
automation capable drills are equipped to meet
your needs today and in the future, with diesel
and electric versions available for all models.

iSeries drill rigs simplify operations using


automated functions while an intuitive user
interface delivers a consistent operator
experience across the iSeries range. The
comprehensive Sandvik Intelligent Control
System Architecture (SICA), a key component
of our iSeries family, provides the operator with
real-time feedback regarding the machine’s
performance and health, along with tools for drill
planning, reporting and analysis ensuring quality
and consistency hole-to-hole.
DR410i DR412i
Go Electric. Go Sandvik
Sandvik is at the forefront of the electrification
revolution in mining, with our iSeries rotary drills
leading the charge towards a more sustainable
future. With over 600 units of electric equipment
delivered, Sandvik boasts the largest installed
base in the industry. Sandvik ensures state-of-
the-art solutions that not only eliminate diesel
emissions but also significantly reduce heat,
noise, and vibration levels, ultimately achieving
zero CO2 emissions, and aligning with mines’
sustainability targets.

DR413i DR416i
07 iSeries
01

03
05
04 08
06
02
01 Mast
The iSeries mast design offers increased strength,
durability and productivity. The chain feed system delivers
cleaner holes which improve blast quality at a lower cost

It’s no wonder that our state-of-the-art mast design is one


of the top reasons our iSeries rigs are unmatched
by competitors.

Key features

Feature Benefit
Improves hole quality which reduces
Chain feed system operating costs and improves blast
quality, lowering maintenance costs

Supports extended chain life while


Auto chain tensioning increasing productivity via reduced
scheduled downtime

Dedicated mast access with


enhanced safety enables thorough
Mast access*
mast inspections helping reduce
downtime

Helps in constant bit loading,


Traveling centralizer* straight holes, and reduced pipe
wobbling

*Optional
02 Pipe and tool handling
All iSeries drill rigs are equipped with labor saving pipe
and tool handling features which extend tool life, improve
productivity and reduce total cost of ownership.

Key features

Feature Benefit
The Sandvik-designed system
Breakout system reduces injury potential and offers
safer bit changes

Allows for one man operation for bit


Deck crane*
change without manual lifting

Increases tool joint life leading to


Auto thread in/out
reduced operating costs

Improves accuracy and quality of


Pipe centralizer
drilling vertical and angle holes

*Optional
03 Automation
and technology
The scalable iDrill™ automation platform provides
automation options and digital services designed to
speed up your production process and support your mine
operations. You can use as much or as little technology as
you need, knowing more is available when you need it.

Performance iDrill and Navigation iDrill work together


to produce accurately placed, consistently clean,
precision-drilled holes delivering improved fragmentation,
downstream throughput, productivity and asset utilization.

Key features
Feature Benefit
Improves blast quality/fragmentation,
High-precision
reduced drilling time and increased
navigation
productivity and throughput

Angle drilling accuracy can improve


Auto mast fragmentation while reducing stress on
the mast structure

Precision leveling improves


Auto level productivity and reduces
structural stress

Allows faster, more precise drilling


through dynamic improvements to
the automated drilling algorithm
Adaptive auto drill*
(including exception handling) to
deliver improved fragmentation and
maximum productivity

Increases tool life and provides


pipe change consistency, saving on
Auto pipe handling*
operating costs for maintenance and
component replacements

Seamlessly connect third-party


iLink™ data solutions for navigation, telematics
connectivity* data, health alarms, and equipment
signals etc.

Allows faster implementation of


Automine® automated solutions with scalable
capable* options, so you can add functionality
as needed

*Optional
04 Intelligent features
iSeries rigs are loaded with intelligent features, helping
operators take the guesswork out of daily activities.
Features like independent cooler control, on-board
diagnostics, system health, wireless remote control, SICA
control system and electronic depth counter help maintain
operator awareness. This provides operators the ability to
identify and rectify potential issues as (or before) they arise,
ensuring production while limiting down-time and cost.

Key features

Feature Benefit
Precision control over cooler
Independent temperature helps improve component
cooler control life and reduces fuel burn, system load
and noise

On-board Reduces troubleshooting time to


diagnostics increase productivity

Allows factory experts to assist with


Remote factory
increasing availability via remote
diagnostics
troubleshooting assistance

Wireless Enhances safety by removing operators


remote tramming* from dangerous environments

Sandvik Intelligent Control System


Architecture (SICA) –facilitates
the accelerated development and
SICA control seamless dissemination of cutting-edge
system machine functions across Sandvik's
comprehensive mining product range,
encompassing both underground and
surface equipment.

Based on the Sandvik Intelligent Control


System Architecture (SICA) platform the
DRi control system provides a consistent
DRi
operating experience and enhanced
control of rig functions across all iSeries
surface rotary drills.

*Optional
05 Maintenance
The iSeries family of drill rigs was designed to be
maintenance friendly, reducing the time needed for
scheduled and unscheduled tasks. By minimizing the
need for maintenance personnel contact with the drill,
you greatly improve your return on investment.

Key features

Feature Benefit
Allows easy access to frequently
Accessibility maintained components with
walkways and service platforms

Reduces time for fluid fills, improving


Centralized fluid utilization and reducing the
service center chance for fluid spills and negative
environmental impact

Reduces time to remedy system


Off-board diagnostic
errors with a direct connection to
connection
factory experts

Scheduled tasks (filter changes)


Centralized completed quickly improving
filter station utilization reduced potential negative
environmental impact from fluid spills

Tailor options to fit your


Sandvik support requirements with specialized OEM
trained technicians

Extends component life reducing


Centralized
maintenance costs and
lubrication system
increasing uptime

Live SOS sampling helps to increase


Live sampling
the component life and uptime
06 Ergonomics and safety
Safety remains our #1 priority. Sandvik iSeries drills utilize
key safety features to help reduce risks to mine personnel
operating in dangerous environments. We’ve also
implemented special ergonomic features to enhance the
operators interface with the machine, leading to improved
operator ease, comfort and production.

Key features

Feature Benefit

Provides more comfortable


Quiet cabin
environment for operators

Ergonomic for operators’ comfort with


In-seat
instant access to drill information
controls, GUI
and diagnostics

Helps reduce chances of operator


Protective features
error, improving safety and
throughout
reducing downtime

Dual point air hose


Improves safety and compliance
whip socks

Bit change above


Hands free bit changing improves
deck & bit/hammer
safety and accessibility
storage

Provides better climate control,


Safari roof creating a more comfortable
environment for operators

Oversized drillers Improved visibility reduces error


window potential and machine damage
07 Rotary head
The rotary head stands as a pivotal element within the
rotary drill rig, guaranteeing unmatched availability and
reliability.

Our latest mining rotary head MRH is the epitome of


resilience, boasting a rugged design tailored for heavy-duty
operations. Engineered to endure high loads, its gearbox
performs reliably across demanding mining environments.

By integrating a dual-stage gear reduction system, we’ve


surpassed the constraints of traditional planetary gearbox
setups, extending the rotary head’s lifespan.

The forced lubrication system, powered by a hydraulic


pump, ensures comprehensive lubrication to all bearings.
Coupled with oil filtration, this system significantly
enhances gearbox durability.

The quick-change rotary head design revolutionizes


maintenance protocols by eliminating the need to dismantle
feed chains. This innovative approach facilitates swift head
replacement during scheduled maintenance, effectively
minimizing downtime.

Rotary head Machine model Power

MRH 10 DR410i 112 kW (150 hp)

MRH 12 DR412i & DR413i 194 kW (260 hp)

MRH 16 DR416i 239 kW (320 hp)

Key features

Feature Benefit
Dual stage gear Eliminates the need of external planetary
reduction gear box and increases the rotary head life

Quick change
Provides faster and safer replacements
rotary head

Forced
Guarantees lubrication to every bearing for
lubrication
optimal performance
system

Filtration Promotes extended component lifespans


system and reduces maintenance frequency
08 Sustainability
Sandvik makes sustainability a priority, and our iSeries
family is no exception. With intelligent system load
management, our iSeries drills help reduce carbon
emissions while extending component life. Not only can
you feel good about reducing your environmental footprint,
reduced fueling events and system load can all lead to
lower operating costs—making it a win-win.

Electrification is rapidly becoming one of the biggest


technology shifts the mining industry has seen. Sandvik
has manufactured cable-electric mining equipment for
decades. We are committed to providing our customers
with sustainable solutions that reduce their environmental
footprint while also increasing efficiency and productivity.

Our digital mining technologies help customers increase


productivity and reliability while reducing total cost of
ownership. Solutions include our AutoMine® automation
family, MySandvik Onsite and Productivity suite of digital
solutions for analyzing and optimizing mining production
and processes.

– We shift climate
– We build circularity
– We play fair
– We champion people
iDrill scalable automation platform
The scalable iDrill on-board automation platform provides automation options and digital services designed to speed
up your production process and support your mine operations. You can use as much or as little technology as you need,
knowing more is available when you need it.

Autonomous
– Fully automated drilling cycle with hole-to-hole tramming
– Boosts productivity, enhances safety and lowers operating costs
Automine® (Remote operation)

Control room
– Single rig operator becomes a fleet supervisor, capable
of controlling multiple rigs from a central control center
– Remote operation for multiple rigs with access to all
iDrill onboard automated functions

Line-of-sight
– Operator in a movable drill station with line-of-sight
view to drilling area
– A single operator able to control up to 3 rigs from the
same station
– Keeps mine personnel out of the hazardous areas

Navigation
– High-precision drilling with TIM3D navigation system
iDrill (Onboard operation)

– Navigate based on drill plan with integrated angle drilling


and drill to elevation capability
– Wireless plan transfer and basic reporting

Performance
– iSeries drill rig operated from cabin
– Automated drill functions (e.g. auto drill, auto
level, etc) capable of being executed with the
push of a button
– Improved drilling accuracy and operational safety
Digital solutions
iLink™ Drill interface
Connect 3rd party FMS & navigation systems
Onboard to Sandvik drills.

My Sandvik insight
Cloud & productivity
Fleet telematics for productivity &
maintenance planning.

Remote monitoring service


We offer analysis & monitoring insights of the
data as a service where you get recommendations
to reduce unplanned downtime.

My Sandvik onsite
Local Productivity monitoring solution integrating drills
server into mine systems and processes.
DR410i
Productivity unmatched.

Machine specifications
Metric Imperial

Hole diameter 152-251 mm 6 - 9.875 in

Maximum hole depth - standard mast 46.6 m 153 ft

Maximum hole depth - extended mast 32.3 m 106 ft

First pass capability - standard mast 10 m 33 ft

First pass capability - extended mast 14 m 46 ft

Feed

Maximum pulldown 222.4 kN 50,000 lbf

Weight on bit 26,308 kg 58,000 lbs

Feed rate up 0-33.5 m/min 0-110 ft/min

Feed rate down 0-25.6 m/min 0-84 ft/min

Rotation

Power 112 kW 150 hp

Speed 0-160 rpm

Engine options

CAT C27 (Tier 4) 652 kW 875 hp

CAT C18 (Non tier 4) 521 kW 700 hp

Cummins QSK19 (Non tier 4) 563 kW 755 hp

Compressor options

Rotary drilling 45.3 m³/min @ 6.9 bar 1,600 scfm @ 100 psi

DTH drilling 41 m³/min @ 24.1 bar 1,450 scfm @ 350 psi


DR411i
Compact design. Maximum power.

Machine specifications
Metric Imperial

Hole diameter 171-270 mm 6.75 - 10.625 in

Maximum hole depth - standard mast 65.5 m 215 ft

Maximum hole depth - extended mast 24.4 m 80 ft

First pass capability - standard mast 12.2 m 40 ft

First pass capability - extended mast 16.8 m 55 ft

Feed

Maximum pulldown 311 kN 70,000 lbf

Weight on bit 36,287 kg 80,000 lbs

Feed rate 0-36.5 m/min 0-120 ft/min

Rotation

Power 149 kW 200 hp

Speed 0-150 rpm

Engine options

CAT C27 (Tier 4/Non-tier 4) 652 kW 875 hp

Cummins QSK23 (Tier 4/Non-tier 4) 652 kW 875 hp

Compressor options

Rotary drilling 56.6 m³/min @ 8.6 bar 2,000 cfm @ 125 psi

DTH drilling 41 m³/min @ 24.1 bar 1,450 cfm @ 350 psi

38.2 m³ @ 34.5 bar 1,350 cfm @ 500 psi


DR412i
Dependability defined.

Machine specifications
Metric Imperial

Hole diameter 203 - 311 mm 8 - 12.25 in

Maximum hole depth - standard mast 75.5 m 247.8 ft

Maximum hole depth - extended mast 33 m 108.4 ft

First pass capability - standard mast 11.5 m 37.8 ft

First pass capability - extended mast 17.8 m 58.4 ft

Feed

Maximum pulldown 356 kN 80,000 lbf

Weight on bit 41,500 kg 91,500 lbs

Feed rate up/down 0 - 43.9 m/min 0 - 140 fpm

Rotation

Power 193 kW 260 hp

Speed 0-150 RPM

Engine options

CAT C27 (Tier 4/non tier 4) 708 kW 950 hp

Cummins QST 30 (Tier 4/non tier 4) 783 kW 1,050 hp

Compressor options

Rotary drilling 56.6 m³/min @ 6.9 bar 2,000 SCFM @ 100 psi

Rotary drilling (option) 73.6 m3/min @ 5.5 bar 2,600 SCFM @ 80 psi

DTH drilling 41 m3/min @ 24.1 bar 1,450 SCFM @ 350 psi

DTH drilling (option) 42.4 m3/min @ 34.4 bar 1,500 SCFM @ 500 psi
DR413i
Powerful. Productive. Precise.

Machine specifications
Metric Imperial

Hole diameter 250 - 349 mm 9.875 - 13.75 in

Maximum hole depth 24.6 m 80.7 ft

First pass capability 17 m 55.7 ft

Feed

Maximum pulldown 444 kN 100,000 lbf

Weight on bit 52,100 kg 115,000 lbs

Feed rate up/down 0 - 25.6 m/min 0 - 140 fpm

Rotation

Power 193 kW 260 hp

Speed 0-150 RPM

Engine options

CAT C32 (Tier 4/non tier 4) 839 kW 1,125 hp

Cummins QST30 (Tier 4/non tier 4) 783 kW 1,050 hp

Compressor 73.6 m3/min @ 5.5 bar 2,600 scfm @ 80 psi


DR416i
Bigger. Smarter. Stronger.

Machine specifications
Metric Imperial

Hole diameter 270-406 mm 10.625 -16 in

Maximum hole depth 42.4 m 139 ft

First pass capability 21 m 69 ft

Feed

Maximum pulldown 534 kN 120,000 lbf

Weight on bit 65,770 kg 145,000 lbs

Feed rate up/down 0 - 41 m/min 0 - 135 fpm

Rotation

Power 238 kW 320 hp

Speed 0-180 RPM

Engine options

Cummins QSK50 (Tier 4/non tier 4) 1,118 kW 1,500 hp

Compressor 109 m3/min @ 5.5 bar 3,850 SCFM @ 80 psi


Parts and services
What makes working with Sandvik an unbeatable experience is the blend of lifetime support we can provide
through our broad offering of services and digital solutions. Enjoy the benefits of using original parts, components
and OEM repair services to preserve your equipment’s performance throughout its lifetime.

Tailoredofferings
Tailored offeringssupporting
supporting youthroughout
you throughoutthe
theequipment
equipmentlifecycle
lifecycle
Services
Services agreements
agreements – Digital
– Digital services
services solutions
solutions – My
– My Sandvik
Sandvik customer
customer portal
portal
Spare parts, Exchange, Service on Rebuilds, Spare parts, Exchange,
Spare parts, Exchange, Service on Rebuilds, Spare parts, Exchange,
kits, & repair & return, demand retrofits, kits & repair & return,
kits, & repair & return, demand retrofits, kits & repair & return,
components new for old upgrades components new for old
components new for old upgrades components new for old
Touchpoints
Touchpoints

A trusted OEM and


A trusted OEM and
technology leader
technology leader

Commissioning
Commissioning

Access to specialist
Access to specialist
drill rig data
drill rig data

Equipment
Equipment lifecycle
lifecycle - Time
- Time
Simplified schematic/conceptual graphic
Simplified schematic/conceptual graphic
Rotary drilling tools
A complete portfolio of innovative rotary drilling tools Premium down the hole drilling tools
Sandvik offers a full range of market-leading and high- For efficient DTH drilling, Sandvik offers high-performance
performing rotary blast hole drilling tools, whether you need drilling tools to increase your productivity, reduce emissions,
a single drill bit, shock absorber, or a complete drill string. and lower your total operation cost. The premium hammer
Tailored options for different rock types and PowerCarbide® range and PowerCarbide® drill bits ensure high speed, low air
aim to improve safety, maximize productivity, lower the total consumption, and trouble-free drilling.
drilling costs, and increase sustainability.

Rotary drill bits Rotary drill adapters Rotary drill stabilizers


Rotary drill bits are manufactured Choose from a full range of rotary subs There are two different types of
using advanced materials technology, and adapters for a variety of drilling stabilizers - the welded and the
leading to longer bit life and reduced needs. Subs provide various functions rotating roller stabilizer. Welded blade
costs. Innovative bearing technology such as changing from one thread stabilizers are used to stabilize and
and improved geometry, materials form to another (cross-over subs) or control hole deviation. Roller stabilizers
and innovative machining methods all reducing wear to component threads provide more reaming and cutting
improve performance. (thread-saver subs). action and are typically used in hard
rock environments.

Rotary drill deck bushings Rotary drill pipes Rotary drill shock absorbers
Sandvik Drill Deck Bushings centralize Rotary drill bits are manufactured Shock absorbers are available for both
the drill pipe over the hole, preventing using advanced materials technology, rotary and down-the-hole (DTH) drilling.
misalignment of the bit and drill string leading to longer bit life and reduced Reducing shock and vibration provides
while extending the tool’s life. There costs. Innovative bearing technology a more fluid drilling operation and
are two types of bushing: static and and improved geometry, materials enhances performance. It also prolongs
rotating. and innovative machining methods all the service life of the drill rig’s rotary
improve performance. head, drill string components and bits.
Down-the-hole drilling tools

Down the hole hammers


Sandvik DTH hammers combine intensive impact
power with low energy loss and reduced fuel
consumption. They offer good rock breakage, high
penetration rates, long service life and optimized
productivity.

Down-the-hole bits
DTH drill bits are designed to make operations
easier by drilling further, whatever the conditions.
They have optimized head length with maximized
steel support for the cemented carbide buttons,
deep face grooves for excellent flushing and an
aggressive cutting structure.

Sandvik ab 2024. Sandvik is a trademark owned by the Sandvik Group of companies.


B2-1312ENG rocktechnology.sandvik

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