Circuit Breaker Analyzer

SPECIFICATIONS

and Micro-Ohmmeter
MOD. CBA 3000

DOCUMENT No. SIE10178, Rev. 4, April 2016

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 TABLE OF CONTENTS
SPECIFICATIONS.......................................................................................................................................................... 1
1 INTRODUCTION ................................................................................................................................................... 7
2 APPLICABLE STANDARDS ....................................................................................................................................11
3 CHARACTERISTICS ...............................................................................................................................................12
3.1 COIL COMMAND CIRCUITS ...................................................................................................................................12
3.2 TIMING CONTACT INPUTS (MAIN OR AUXILIARY) ........................................................................................................12
3.3 AUXILIARY BINARY OUTPUT ..................................................................................................................................13
3.4 INPUTS TIMING .................................................................................................................................................13
3.5 ANALOGUE INPUTS ............................................................................................................................................14
3.6 DIGITAL TRANSDUCERS .......................................................................................................................................14
3.7 TIME MEASUREMENT TRIGGERS ............................................................................................................................15
3.8 PROGRAMMABLE SEQUENCES ...............................................................................................................................15
3.9 STATIC RESISTANCE MEASUREMENT (MICROOHMETER CHRARACTERISTICS) .......................................................................16
3.10 DYNAMIC RESISTANCE MEASUREMENT ................................................................................................................16
3.11 BOTH SIDE GROUNDED TESTS ...........................................................................................................................16
3.12 TEST SET CONTROL .........................................................................................................................................17
3.13 DATA MANAGEMENT ......................................................................................................................................17
3.14 PC SOFTWARE ..............................................................................................................................................18
3.15 MENU SELECTIONS .........................................................................................................................................18
3.16 OTHER CHARACTERISTICS .................................................................................................................................18
4 CBA 3000 MODELS ..............................................................................................................................................19
5 OPTIONS .............................................................................................................................................................20
5.1 CBA 3000 (16 INPUTS - 4 COIL COMMAND CONFIGURATION) TEST CABLE KIT (CODE PII26178) ..........................................20
5.2 CBA3000 (24 INPUTS- 4 COIL COMMAND CONFIGURATION) TEST CABLE KIT (CODE PII27178) ...........................................22
5.3 CBA3000 (24 INPUTS- 6 COIL COMMAND CONFIGURATION) TEST CABLE KIT (CODE PII29178) ...........................................22
5.4 1 MICROHMMETER CABLE KIT (CODE PII58178) ......................................................................................................22
5.5 2 COILS COMMAND (OPEN/CLOSE) (CODE PII60178) ...............................................................................................23
5.6 8 INPUTS MAIN-PIR/ AUXILIARY (CODE PII61178, PII62178) ...................................................................................23
5.7 2 200 A DC MICROHMMETERS AND BSG FUNCTION (CODE PII63178) .........................................................................23
5.8 IEC61850-8 OPTION (CODE PII59178) ................................................................................................................24
5.9 MTC - MINIMUM TRIP COIL TEST MODULE (CODE PII37178, PII38178) .......................................................................24
5.10 EXTERNAL PRINTER (CODE PII64178) .................................................................................................................24
5.11 INTERNAL PRINTER (CODE PII65178) .................................................................................................................24
5.12 HEAVY DUTY TRANSPORT CASE (CODE PII57178) ..................................................................................................25
5.13 POSITION TRANSDUCERS ..................................................................................................................................26
Analogue transducers .........................................................................................................................26
Digital transducers (code PII11169) ....................................................................................................27
5.14 PRESSURE TRANSMITTER PA-21Y 40BAR (CODE PII35178) ...................................................................................27
5.15 UNIVERSAL MOUNTING KITS (CODE PII33178, CODE PII34178)...............................................................................28
5.16 AC CURRENT CLAMP (CODE PII88169) ...............................................................................................................29
5.17 HALL EFFECT CLIP-ON TRANSFORMER FOR CURRENT MEASUREMENTS (CODE PII29166) ..................................................29
5.18 FLEXIBLE SHAFT COUPLER (CODE PII44166) .........................................................................................................30
6 PROTECTIONS .....................................................................................................................................................31

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 Disclaimer

Every effort has been made to make this material complete, accurate, and up-to-date. In addition, changes are
periodically added to the information herein; these changes will be incorporated into new editions of the publication.
ISA reserves the right to make improvements and/or changes in the product(s) and/or the program(s), described in this
document without notice, and shall not be responsible for any damages, including but not limited to consequential
damages, caused by reliance on the material presented, including but not limited to typographical errors.

Copies, reprints or other reproductions of the content or of parts of this publication shall only be permitted with ISA
prior written consent.
All trademarks are the property of their respective holders.

Copyright 2015© ISA S.r.l. Italy - All rights reserve

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 1 INTRODUCTION
The circuit breaker analyser and micro-ohmmeter model CBA3000 is a two-in-one test set.
When used as a circuit breaker analyser, it allows the off-line testing of the characteristics of all modern MV and HV
circuit breakers. The test set measures CB operation times as they are defined in the IEC standard 62271-100; in
particular:
 Opening time: see 3.7.133
 Closing time: see 3.7.136
 O-C time: see 3.7.139
 C-O time: see 3.7.143
 Minimum trip duration: see 3.7.146
 Minimum close duration: see 3.7.147
When used as a micro-ohmmeter, it allows measuring the contact resistance of the circuit breaker contact, or also of
joints or other circuit parts. It allows also to perform the dynamic test of the contact resistance, that is to record and
display how does the contact resistance change while the breaker is closing or opening: this allows detecting hidden
defects, that are otherwise impossible to be diagnosed.
The instrument performs the following features:
 Test set control: via keypad plus selection knob plus dedicated keys, and a large colour display (800 x 480 pixels;
view area 152 x 92 mm). In this way it’s possible to look at the results, analyse them, zoom and so on USB and
Ethernet interface for data communication with the PC.
Capability to transfer results directly to an USB pen drive.
Huge recording capability: more than 256 MB (typically 1000 results).
All possible test sequences are programmable. The tests can be included into a single test plan that defines all the
operations that must be executed on a breaker.
 Sixteen contact inputs (optionally available 24) totally configurable. Each contact can be programmed as main
breaker contact sensing circuit (to detect time delays of a breaker) or auxiliary contact. In this way it’s possible to
verify a breaker with up to 8 chambers per phase. If a contact it’s programmed as main, the measurement of the
time delay and of the value of pre-insertion resistor it’s available.
The Open or Closed state of main inputs is displayed on the screen and continuously monitored.
For the main and/or auxiliary inputs, measurement of delays with respect to coil currents or other references.
 Two driving coil circuits (O+C); 4 or 6 optionally available in order to control each phase (Open or Close)
independently. Three different current ranges can be used to measure the coil current of each circuit.
 One micro-ohmmeter (optionally 3), equipped with a high current generator up to 200 A, in order to perform static
or dynamic resistance measurements of a breaker contact. With three micro-ohmmeters (up to 200 A each) it is
possible to perform three phases measurements at the same time.
Moreover, the instrument it’s able to perform a both side grounded test of a breaker, measuring the main contacts
timing even if both ends of the CB are connected to ground in order to enhance the safety. The option solves also
the problems of wrong detections when the connection cables are subject to a rather high induced current.
 Eight analogue input measurement circuits totally configurable. Any input can be configured as the following:
 Generic AC or DC analogue input up to 300 V AC (or 420 V DC peak) for measuring standby battery or
motor supply
 Low voltage measurement, for motion analysis with transducers
 Low voltage measurement, for pressure transducers
 Very low voltage measurement for current clamps with voltage output
 Very low voltage measurement for micro-ohmmeter function
 Generic voltage input for other purposes
On the connectors of analogue inputs, it’s available a DC voltage source for potentiometer transducers polarization.
 One auxiliary relay output, programmable

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 The software TDMS (that operates with WINDOWS XP up), is included: it allows analysing test results, adding notes,
saving into a data base and so on. It allows also to store and recall test settings.
All circuits have been designed to ensure safe operation in the noisy environment of HV and MV substations.
The instrument is housed in a transportable aluminium box, that is provided with a cover and handles for ease of
transportation.
Dimensions (without handles and pins): 407 mm (H) x 450 mm (W) x 230 mm (D)
The following table lists the key features of CBA 3000 with respect to CBA 1000:
Performance CBA 3000 CBA 1000

Coil command circuits 2, 4 or 6 (optional) circuits 2 or 4 (optional) circuits

Timing (main) contact 16 inputs configurable (24 optional). All the 3 groups of 2
inputs channels may be defined as main or auxiliary (no PIR measurement)
depending upon the configuration setup.
Timing (auxiliary) Optionally, PIR measurements on the channels 2 groups of 2
contact inputs are available (no PIR measurement)

Auxiliary binary outputs One relay contact : 8 A, 250 V No

14 analogue inputs:
 (4 or 6) coil currents 6 analogue inputs:
 8 configurable analogue inputs. Each input
 (or 4) coil currents
Analogue inputs can be defined as generic high voltage input
 1 up to 500 V DC
up to 300Vac (420 V DC peak) or analogue
 1 up to 5 V DC
transducer input or micro-ohmmeter low
voltage input
Digital incremental
3 inputs (RS422) No
transducers inputs
USB pen drive Yes No

ETHERNET Yes No

Dimensions (407 x 450 x 230) mm (400 x 300 x 240) mm

Weight 15 kg 10 kg
Table 1 - Key features

The following image exhibits the CBA 3000 front panel:

Figure 1 - CBA 3000 front panel

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 The following image exhibits the rear panel:

Figure 2 - CBA 3000 rear panel

The following image exhibits the side panels:

Figure 3 - CBA 3000 side panels

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 The following table lists the optional modules enhance the CBA 3000 features:

Item Option Code Description

CBA 3000 (16 Inputs - 4 coil command
1 PII26178 Test cable kit with transport case
configuration) test cable kit
CBA 3000 (24 Inputs - 4 coil command
2 PII27178 Test cable kit with transport case
configuration) test cable kit
CBA 3000 (24 Inputs - 6 coil command
3 PII29178 Test cable kit with transport case
configuration) test cable kit
4 1 Microhmmeter cable kit PII58178 Cable kit
With this option the test set is provided with the circuits to
5 Coil commands board PII60178
drive two additional coils
PII61178  Standard
6 Additional 8 Inputs Main-PIR/Auxiliary
PII62178  With Pre-Insertion Resistor value measurement
2 200 A DC Microhmmeters and BSG Same characteristics of the main internal micro-ohmmeter
7 PII63178
(Both Sides Grounded) function module
8 IEC61850-8 interface PII59178 Publishing and subscribing GOOSE messages
To verify the functionality of the coil commands circuitry when
9 MTC - Minimum trip coil test module PII37178
supplied at a reduced voltage
10 External thermal printer PII64178 112 mm wide

11 Internal thermal printer PII65178 58 mm wide, housed in the test set cover

12 Heavy duty transport case PII57178 The transit case allows delivering CBA 3000
PII11166
PII12166
PII36166
PII13166
Analogue transducers (linear and rotary)
PII14166
13 Position transducer
PII26166
PII27166
PII28166
PII11169 Digital transduces

15 Pressure transmitter PII35178 Pressure transmitter PA-21Y 40BAR

PII33178 Analogic
16 Universal mounting kit
PII34178 Digital
17 AC Current clamp PII88169 It allows performing the first trip test
It allows measuring the DC current of motors and of the
18 Hall effect clip-on transformer PII29166
auxiliary supply
19 Flexible shaft coupler PII44166 To couple the position transducer and the CB
Table 2 - Optional modules

IMPORTANT: Options 1, 2 and 5 must be specified at order. For options 1 it’s suggested, even if it is
possible to install it later on

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 2 APPLICABLE STANDARDS
The test set conforms to the EEC directives regarding Electromagnetic Compatibility and Low Voltage instruments.
The following table lists the standards related to the EMC Directive, 2014/30/EU:

Standard Title Requirement

Electromagnetic compatibility (EMC) - Part 3-2: Limits - Limits
IEC EN 61000-3-2 for harmonic current emissions (equipment input current ≤ 16 A Acceptable limits: basic
per phase)
Electromagnetic compatibility (EMC) - Part 3-3: Limits -
Limitation of voltage changes, voltage fluctuations and flicker in
IEC 61000-3-3 public low-voltage supply systems, for equipment with rated Acceptable limits: basic
current ≤16 A per phase and not subject to conditional
connection
Acceptable limits for conducted emission:
 0,15÷0.5 MHz: 79 dB pk; 66 dB avg
Limits and measurement methods of radio-electric disturbances  0,5÷5 MHz: 73 dB pk; 60 dB avg
CISPR 16
for industrial, medical and scientific instruments at radio-  5÷30 MHz: 73 dB pk; 60 dB avg
(EN 55011 class A)
electric frequencies Acceptable limits for radiated emission:
 30÷230 MHz: 40 dB (30 m)
 230÷1.000 MHz: 47 dB (30 m)
Electromagnetic compatibility (EMC)- Part 4-2: Testing and
IEC EN 61000-4-2 measurement techniques - Electrostatic discharge immunity Test values: 8 kV in air; 4 kV in contact
test
Electromagnetic compatibility (EMC)- Part 4-3: Testing and
Test values (f= 900 ± 5 MHz): field 10 V/m,
IEC EN 61000-4-3 measurement techniques - Radiated, radio-frequency,
modulated AM 80%; 1 kHz
electromagnetic field immunity test
Electromagnetic compatibility (EMC) - Part 4-4: Testing and
Immunity tests for high speed transients (burst)
IEC EN 61000-4-4 measurement techniques - Electrical fast transient/burst
Test values: 2 kV peak; 5/50 ns
immunity test
Electromagnetic compatibility (EMC)- Part 4-3: Testing and
Test values: 1 kV peak differential mode; 2 kV
IEC EN 61000-4-5 measurement techniques - Radiated, radio-frequency,
peak common mode; 1,2/50 us
electromagnetic field immunity test
Electromagnetic compatibility (EMC) - Part 4-6: Testing and
Test values: 0,15-80 MHz, 10 Vrms, 80% AM 1
IEC EN 61000-4-6: measurement techniques - Immunity to conducted
kHz
disturbances, induced by radio-frequency fields
Electromagnetic compatibility (EMC) - Part 4-8: Testing and
IEC EN 61000-4-8 measurement techniques - Power frequency magnetic field Test values: 30 Arms/m
immunity test
Electromagnetic compatibility (EMC) - Part 4-11: Testing and
IEC EN 61000-4-11 measurement techniques - Voltage dips, short interruptions and Test value: 1 cycle; 100% drop
voltage variations immunity tests
Table 3 – Standards related to the EMC Directive

The following table lists the standards related to the LV Directive, 2014/35/EU:

Standard Title Requirement

For a pollution degree 2: dielectric rigidity 1,4 kV
AC, 1 minute
 Inputs/outputs protection: IP 2X
 Insulation resistance, at 500 V DC: >10 MΩ
 Ground resistance, at 200 mA DC: < 0,1 Ω
Safety requirements for electrical equipment for measurement,
IEC EN 61010-1  Operating temperature: (-10÷55) °C;
control, and laboratory use - Part 1: General requirements
storage: (-20÷70) °C
 Operating relative humidity: 5÷95%,
without condensing. Storage relative
humidity: 0÷96%, without condensing
 Altitude: less than 2.000 m
Environmental testing - Part 2-6: Tests - Test Fc: Vibration
IEC 60068-2-6 Vibration: 20 m/s2 at 10÷150 Hz
(sinusoidal)
Environmental testing - Part 2-27: Tests - Test Ea and guidance:
IEC 60068-2-27 Shock: 15 g; 11 ms; half-sine
Shock
Table 4 - Standards related to the LV Directive

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 3 CHARACTERISTICS
3.1 Coil command circuits
The coil command circuits features are the following:
 Number of circuits: 2; optionally 4 or 6
 Type of driver: electronic; it ensures superior timing control
 Driver characteristic: 300 V DC max; 60 A DC max; 300 V AC max; 42 A AC max
 Operating time accuracy: 0,025% of delay ±20 μs
 Coil current ranges: 3 A; 10 A; 60 A full scale, user selectable
 The coil current is measured by a dedicated circuit, which is enclosed in the test set, so that a single connection
is enough to connect the coil and to measure its current
 Number of coil current measurement circuits: 2 (optionally 4 or 6)
 In case of 4 or 6 outputs, it is possible to select the single or multiple phase opening
 Coil current measurement accuracy: 0,1% of the reading ±0,1% of the selected range
 Connection: via 4 safety sockets (optionally 8 or 12)
 Outputs are isolated between them and between ground

3.2 Timing contact inputs (main or auxiliary)

The timing contact inputs features are the following:
 Number of contact inputs: 16 (optionally 24) divided in 8 (or 12) groups of 2 each
 Each input group is isolated with respect to the others
 Connection: via 24 or 36 safety sockets
 The contact inputs may be configured as main breaker contact or auxiliary contact
 The contacts status (closed or opened) are displayed on the screen

Main breaker contact

The features are the following:
 Test of the main contact and detection of the pre-insertion resistor contact, selectable
 PIR resistance range: 30 Ω to 10 kΩ
 PIR resistance measurement value (optional): accuracy ±2% of the reading, ±0,1% of the range
 The contact is closed when the contact resistance is less than 10 Ω
 Contact test voltage: 24 V; test current: 100 mA

Auxiliary contact
The features are the following:
 Capability of testing dry contacts. Contact test voltage: 24 V; test current: 10 mA
 Capability of testing wet contacts. If wet, the input contact has these characteristics:
 Impedance: > 150 kΩ or >500 kΩ (if PIR resistance measurement value option code 62178 is mounted)
 Voltage threshold: 15/77 V or programmable with steps of 5 V if PIR measurement option code 62178
is mounted
 Contact selection (dry or wet with thresholds) can be different on the groups

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 3.3 Auxiliary binary output
The auxiliary binary output features are the following:
 One relay auxiliary output
 Characteristics of the contacts with a resistive load:
 AC: 300 V; 8 A; 2.400 VA
 DC: 300 V; 8 A; 50 W
 The contact operation can be timed with respect to test start

3.4 Inputs timing

The inputs timing features are the following:
 Sample rate: from 10 Hz to 100 kHz maximum, for recording up to 1s to 10 Hz, for recording up to 10.000s (see
the table 5 for more details)
 Resolution: 0,01 ms to 100 ms
The following table lists the inputs timing accuracy:
Range Frequency Resolution Accuracy
[s] [Hz] [ms] [ms]
1 100.000 0,01 ±0,02 ±0,01% of the reading

2 50.000 0,02 ±0,02 ±0,01% of the reading

4 20.000 0,05 ±0,05 ±0,01% of the reading

10 10.000 0,1 ±0,1 ±0,01% of the reading

20 5.000 0,2 ±0,2 ±0,01% of the reading

40 2.000 0,5 0,5 ±0,01% of the reading

100 1.000 1 1 ±0,01% of the reading

200 500 2 2 ±0,01% of the reading

400 200 5 5 ±0,01% of the reading

1.000 100 10 10 ±0,01% of the reading

2.000 50 20 20 ±0,01% of the reading

5.000 20 50 50 ±0,01% of the reading

10.000 10 100 100 ±0,01% of the reading

Table 5 – Inputs timing accuracy

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 3.5 Analogue inputs
Number of analog inputs: 8 in all, programmable as analog input, transducer etc.
Common characteristics of analog inputs:
 Measurement resolution: 16 bit
 Number of ranges: 3
 300 V AC (420 V DC peak)
 10 V DC
 1 V DC
 Measurement accuracy:
 1 V range: ±0,2% of the reading ±0,2% of the range
 10 V range: ±0,1% of the reading ±0,01% of the range
 420 V range: ±0,5% of the reading ±0,1% of the range
 Input impedance: more than 600 kΩ
 Measurement sampling rate: 100 kHz max
 Number of independent neutrals: 4. 2 groups of 3 channels each (to be used for example as transducer inputs
for motion analysis and for voltage coming from micro-ohmmeter) and 2 different neutrals for the remaining
2 channels (for monitoring motor current or DC coil supply)
 Connection: via 12 safety sockets or via 8 multi-pole shielded connectors, depending upon the channel
configuration. On the same connectors is available a polarizing voltage to supply linear position transducers or
incremental digital encoders
 Voltage value: +5 V; maximum output current 30 mA; minimum transducer resistance 170 Ω. The output has
the same reference as the three low voltage analog inputs
 Insulation between different neutrals: 1 kV AC
When used with position transducers, the software allows the displaying of: positions, strokes, speed (datum point).
These measurements are defined by the position of the cursors. In this instance, it is possible to input the transducer
stroke, and to set the unit of measurement as millimeters, degrees or inches.
When the transducer movement is 50% of the total transducer length, the position error is 1% of the reading. The error
is inversely proportional to the percentage of the transducer movement. When datum points are 25% of the total
transducer length, and the corresponding time is 10 ms, the speed accuracy is 3%. The error is inversely proportional to
the percentage of the transducer movement and to the movement time.
When used as analog inputs, the most important use is the monitoring of the secondary current of an energized CB, to
perform the first trip test, that is, the measurement of the Open delay while the CB is in service. This test is very
important to detect the delay caused by the friction, which sticks the CB that has operated a long time without opening.

3.6 Digital transducers

CBA 3000 allows monitoring up to 3 digital transducers at the meantime.
The digital transducers features are the following:
 Maximum input frequency: 50 kHz
 Interface: RS422
 Accepted transducers: up to 5.000 impulses per turn
 Connection: by 3 multi-pole connectors used also for the analog inputs

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 3.7 Time measurement triggers
The following time measurement trigger options are user selectable:
 Internal: the time measurement starts as the first Open or Close coil command is issued by the driving circuit.
Timing accuracy: 20 µs
 Coil current: the time measurement starts as soon as the first Open or Close coil current exceeds the selected
percentage, from 1% to 30%, of the selected current range
 Auxiliary input: the time measurement starts when the selected auxiliary input turns ON or changes its state.
The trigger can be performed also on a logical combination of auxiliary inputs
 Analogue input: the time measurement starts when the analogue input level crosses (greater than, lower than)
the selected threshold

3.8 Programmable sequences

The user can select the following single operations that can be all included in a unique test plan:
 Open: the selected open coil phase is driven (all the combinations: all phases, phase1, phase 2, phase 3, phase
1+2 , phase 2+3, phase 3+1)
 Close: the Close coil is driven. In case of six coils, the selected close coil phase is driven (all the combinations as
Open coil)
 OC: In sequence, the Open and Close coils are driven (all the combinations)
 CO: In sequence, the Close and Open coils are driven (all the combinations)
 OCO: In sequence, the Open, the Close and then again the Open coils are driven. The first Open command is
issued on the selected Open coil phase, while the second Open command is issued on all coil phases
 Static resistance: the instrument performs a breaker resistance contact measurement using the available
micro-ohmmeters on the selected phase (or on all the phases together)
 Dynamic open or close resistance: the instrument measures dynamically the resistance profile during an open
or close operation, and the result of the test will be a diagram and the breaker time delay based on the profile
analysis
These sequences are also selected by means of a dedicated pushbutton; the selected sequence is confirmed by an LED.
For all the above sequences, the user can program the following delays:
 Open command duration: range 10 ms to 10 s
 Close command duration: range 10 ms to 10 s
 Open to Close delay: delay range 10 ms to 199.990 s
 Close to Open delay: delay range 10 ms to 199.990 s
 Dynamic open or close: range from 30 ms to 1 s
 Recording duration: range 10 ms to 199.990 s
 After programming, it is possible to view on the display the sequence timing: this helps avoiding programming
errors
The following image exhibits an example of the shown sequence timing on the display:

Figure 4 –Example of sequence timing

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 3.9 Static resistance measurement (microohmeter chraracteristics)
This measurement is performed connecting CBA 3000 to the test sample and measuring its resistance. Test samples can
be joints, main contacts and so on. Main contacts resistance is measured in the closed position.
The static resistance measurement features are the following:
 Available nominal test currents: 200 A, 150 A, 100 A, 50 A, 25 A
 Resistance measurement ranges: 250 μΩ, 1 mΩ, 10 mΩ, 50 mΩ
 Contact resistance accuracy: 0,2% of the reading ±0,2% of the range (for ranges 250 μΩ and 1 mΩ)
 Contact resistance accuracy: 0,3% of the reading ±0,3% of the range (for ranges 10 mΩ and 50 mΩ). Type of
current source: electronic current generator, driven by a discharging capacitor
 Current generation duration: minimum 1 s, accordingly to the test current and the load
 Maximum test voltage: 5 V

3.10 Dynamic resistance measurement

With this measurement it is possible to record the main contact resistance during the CB close or open. The test current
passes through the contact, and CBA 3000 measures the contact resistance variations during the close or open
movement.
Test current, resistance ranges and other characteristics: as for the static resistance measurement. Unlike the static
resistance measurement, the test result is not a table of resistance measurements: it is the resistance profile during the
test, along with voltage and current profiles.

IMPORTANT: During the first 4 ms, the resistance measurement is affected by the connection leads
inductance

3.11 Both Side Grounded tests

During the CBA 3000 setup to main CB poles, for safety CB should be closed, and grounded on both sides. Once the
connection is performed, one of the two ground connections must be removed, because otherwise the ground
connection would shunt the CB contact test current, and the CB would appear always closed.
There is a drawback about removing a grounding: it is that the operator is no more protected against a HV being applied
to the open side. When the CB contact is open, that side is not grounded at all. Besides, in this situation the wire is no
more grounded, hence, it is subject to the induction of voltage from the plant.
Using the 3 independent micro-ohmmeters of CBA 3000, it is possible to perform breaker time delay tests even if both
grounds are closed. The operating principle takes advantage of the fact that the ground connection has a resistance in
the range of 10÷20 mΩ, that is at least 100 times the CB contact resistance.
The 3 micro-ohmmeters generators inject a higher current (nominally 100 A), than CBA 3000 timing contact inputs
(100 mA , refer to Paragraph 3.2), to detect the closed contact: the higher current allows to generate a voltage drop
that is 1 V up for the ground connection (supposed to be 10 mΩ), and at least 100 times less for the closed CB contact
(0,1 mΩ x 100 A = 10 mV). In this way, it’s possible to detect first moment when poles are touching.

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 The following image exhibits groung connection of the CBA 3000:

Figure 5 – Groung connection of the CBA 3000

3.12 Test set control

The test set control features are the following:
 The control is local, via keypad, selectors and display: no PC control is necessary
 Keypad: 16 keys (numeric and alphabet): it allows inputting all test references. The arrangement is the same
as portable phones
 Two dedicated pushbuttons for test start and sequence selection
 Numeric encoder with pushbutton for menu selection (see below the selections list)
 Five dedicated keys for main functions as Load, Save etc., plus five pushbuttons that have different functions
depending upon the active menu
 As the test is started, a buzzer warns the operator
 The graphical display has the following main features:
 Type: Color LCD
 Pixels: 800 x 480
 View area: 152 x 92 mm
 Displays: menu selections prior to test start; then, current waveforms, contact inputs (main/resistance),
auxiliary inputs, analog input (those enabled). For dynamic resistance, it is possible to display the resistance
profile, along with voltage and current profiles
 Memory size: 256 Mbytes (approx. 500 results)
 Capability of saving and re-calling up to 256 test settings

3.13 Data management

The communication to the PC can be performed via two communication ports:
 ETHERNET
 USB
Test results can be saved also into an USB pen memory: this allows transferring all test results to the office without the
need of transporting the test set.

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 3.14 PC software
The dedicated TDMS software has the following main features:
 Download of test sequences
 Download of test results
 Test sequences and test results can be viewed, edited in the missing descriptions, saved, printed, exported
 Test data can be organized in a data base including all sub-station devices
 Possibility of viewing, overlaying and gluing more results, for an easy test result comparison
 Possibility to pre-set test sequences and to download them into the test set
 Two cursors to select measurement points and intervals
 Zoom in and out feature
 Pass/Fail timing test result analysis
 Pass/Fail current profile test result analysis
 Enhanced measurement features for movement/speed/acceleration control
 The software is upgraded for free until a new version is released. Upgrading is simple: just connect to the ISA
WEB site, and download the latest version. This applies also to the test set resident program.

3.15 Menu selections

The menu is operated by means of the menu control knob, which incorporates a switch. The menu is entered pressing
the knob and selecting the item moving the knob.
After test start, measurements are displayed in the corresponding window. Pressing the knob it is possible to return to
menu selections and modify them, and then it is possible to return to the measurements window.
Any setting can be saved to and recalled from the memory, with a line of text description. At power-on, the default one
is displayed: it can also be recalled as necessary. Settings are permanently stored in the memory; new settings can be
written to the same address after confirmation. For normal mode operation it is possible to recall the standard setting,
that cannot be modified.
During the test, test results can be stored in the memory, according to selections.

3.16 Other characteristics

Other characteristics are the following:
 Mains supply:
 From 85 to 265 V AC; 47-63 Hz
 From 120 to 350 V DC
 Maximum supply current: 3,6 A @100 V AC or 1,8 A @ 200 V AC
 Maximum power consumption: 360 VA
 Housing: aluminium case, with hinged removable cover and handles
 The instrument comes complete with the following items:
 Mains cable
 User’s manual
 Ethernet cable
 USB cable
 One cable, yellow/green, for the connection to ground. Cable length: 4 m; cross section 1 mm2,
terminated with a crocodile
 Spare fuses
 Software TDMS

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 4 CBA 3000 MODELS
The following table lists the CBA models:

Code Characterisitcs

CBA 3000 with TDMS software

N° 16 Configurable Main/Auxiliary inputs
N° 1 200 A DC Microhmmeter
20178 N° 8 configurable Analogue inputs
N° 2 Coil commands (Open/Close)
Test cable kit with transport case (code 26178)
Microhmmeter cable kit (code 58178)
CBA 3000 with TDMS software
N° 24 Configurable Main/Auxiliary inputs
N° 1 200 A DC Microhmmeter
21178 N° 8 configurable Analogue inputs
N° 4 Coil commands (Open/Close)
Test cable kit with transport case (code 27178)
Microhmmeter cable kit (code 58178)
CBA 3000 with TDMS software
N° 24 Configurable Main/Auxiliary inputs
N° 3 200 A DC Microhmmeter
N° 8 configurable Analogue inputs
22178
N° 4 Coil commands (Open/Close)
Both Side Grounded function
Test cable kit with transport case (code 27178)
Microhmmeter cable kit (code 58178)
CBA 3000 with TDMS software
N° 24 Configurable Main/Auxiliary inputs
N° 3 200 A DC Microhmmeter
N° 8 configurable Analogue inputs
23178
N° 6 Coil commands (Open/Close)
Both Side Grounded function
Test cable kit with transport case (code 29178)
Microhmmeter cable kit (code 58178)
Table 6 - CBA 3000 models

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 5 OPTIONS
5.1 CBA 3000 (16 Inputs - 4 coil command configuration) test cable kit (code PII26178)
The following table lists the basic connection cables set:
Item Description Scheme
N° 6 cables with silicone isolator for the connection to the main contacts, each
of three conductors
Cable length: 16 m
1
Cross section 1,5 mm2
Terminated on the CBA 3000 side with safety banana sockets, with colors:
black, red, blue, and on the CB side with three clamps, with the same colors

N° 2 cables with silicone isolator for the connection to the auxiliary contacts,
each of three conductors
2 Cable length: 6 m
Cross section 1,5 mm2
Terminated with safety banana sockets, with colors: black, red, blue

N° 2 cables with four conductors each, for the connection to the CB coils.
Cable length: 10m
3
Cross section 1,5 mm2
Terminated with safety banana sockets; colors: black, red, yellow, blue

N° 1 shielded cable for the measurement of the low voltage in micro-

ohmmeter tests, including some conductors.
Cable length: 10 m
4
Cross section 0,5 mm2
Terminated with the suitable connector on the CBA 3000 side, and with two
clamps on the CB side
N° 2 high current cables, made of one conductor
Cable length: 10 m
5 Cross section 50 mm2
Terminated with a suitable connector on the CBA 3000 side, and with an high
current clamp on the CB side

N° 1 set of 13 cables, 2 m long, of different colors (3 yellow, 4 black , 4 red, 2

6 blue), terminated with banana plugs on both sides, for the connection to
other inputs

N° 1 set of adaptors from banana sockets to terminators, 20 in all, with

7
different colors, for the auxiliary contacts and for the coil inputs

Table 7 - Cable kit (code PII26178) (1/2)

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 Item Description Scheme

8 N° 4 short cables, to put in common the coils supply

9 N° 1 cable for the MTC option

N° 1 cable for the connection to an analogue transducer.

Length: 1 m
10
Terminated with a 8-way connector on the CBA 3000 side, and with a three-
way connector on the transducer side

N° 1 adapter for the connection to an analogue transducer.

Length: 1 m
11
Terminated with a three-way connector on one side, and with four banana
plugs on the other side

N° 1 8-way cable for the connection to a digital transducer. Length 1 m;

12 terminated with a 8-way connector on the CBA3000 side, and with seven
banana sockets on the other side

N° 1 set of crocodiles, 12 in all, with different colors, for the connection to

13
auxiliary contacts and for the measurement inputs connection

N° 1 plastic bag that hosts all the cables, with handle.

14
Dimensions: 45 x 55 x 22 cm

Table 8 - Cable kit (code PII26178) (2/2)

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 5.2 CBA3000 (24 Inputs- 4 coil command configuration) test cable kit (code PII27178)
The following table lists the other connection cables sets:
Item Description
N° 3 cables with sheath for the connection to the main contacts, each of three conductors.
1
Cable length: 16 m
N° 1 cable with silicone sheath for the connection to the auxiliary contacts, each of three conductors.
2
Cable length: 6 m
Table 9 - Test cable kit (code PII27178)

Upon request, n° 6 cables with silicone isolator for the connection to the main contacts, each of 3 conductors, can be
provided with a maximum length up to 38 m.

5.3 CBA3000 (24 Inputs- 6 coil command configuration) test cable kit (code PII29178)
The following table lists the other connection cables sets:
Item Description
N° 3 cables with sheath for the connection to the main contacts, each of three conductors.
1
Cable length: 16 m
N° 1 cable with silicone sheath for the connection to the auxiliary contacts, each of three conductors.
2
Cable length: 6 m

3 N° 2 short cables, to put in common the coils supply

N° 1 cable with four conductors each, for the connection to the CB coil.
4
Cable length: 10m
Table 10 - Test cable kit (code PII29178)

5.4 1 Microhmmeter cable kit (code PII58178)

The following table lists the cable set for 1 Microhmmeter:
Item Description
N° 1 shielded cables for the measurement of the low voltage in micro-ohmmeter tests
1
Cable length: 10 m
N° 2 high current cables, made of one conductor
2
Cable length: 10 m
Table 11 - Cable set for 1 Microhmmeter (code PII58178)

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 5.5 2 Coils Command (Open/Close) (code PII60178)
With this option the test set is provided with the circuits to drive 2 additional coils.
The option is made of one additional printed circuit board described in Paragraph 3.1, that fits into the mother board.
Even if it is possible to upgrade CBA 3000, it is advisable to request the option at order.
The following table lists the cables provided in order to drive the circuit breaker coils:
Item Description Scheme

N° 1 cable with 4 conductors each, for the connection to 2

CB coils
Cable length: 10m
1
Cross section 1.5 mm2, terminated with safety banana
sockets
Colors: black, red, yellow, blue

2 N° 2 short cables, to put in common the coils supply

Table 12 - Cables set for 2 Coils Command

5.6 8 Inputs Main-PIR/ Auxiliary (code PII61178, PII62178)

This option allows to measure the pre insertion resistance value of a main contact (code PII61178) and it has also a Pre-
Insertion Resistor value measurement (code PII62178).

5.7 2 200 A DC Microhmmeters and BSG function (code PII63178)

This option can be applied on CBA 3000 models 20178 and 21178 and adds two internal microohmmeters with the same
characteristics described in Paragraph 3.9, with Both Side Grounded function (it is possible to perform breaker time
delay tests even if Circuit Breaker both side are grounded).
The following table lists the cable set of the option:
Item Description
N° 2 shielded cables for the measurement of the low voltage in micro-ohmmeter tests
1
Cable length: 10 m
N° 4 high current cables, made of one conductor
2
Cable length: 10 m
Table 13 - Cable set for additional Microhhmmeters

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 5.8 IEC61850-8 option (code PII59178)
The IEC61850-8 Interface option for CBA 3000 allows the following:
 Publishing messages, assigning the selected GOOSE any binary output, and checking the system response
 Subscribing messages, assigning data attributes to GOOSE messages and therefore validating the system
The ETHERNET connector type RJ-45 for the IEC61850-8 Interface is mounted directly on the interfaces panel of the
CBA 3000.

5.9 MTC - Minimum trip coil test module (code PII37178, PII38178)
The option has the purpose of allowing to test the behavior of the Minimum Trip Coil circuit and of Open or Close coils,
when supplied at a reduced auxiliary voltage.
The following table lists the available modules and their characteristics:
Item Description Code Characteristics PII37178 PII38178
Absolute maximum voltage [V] 250 70
For battery Maximum operating voltage [V] 240 50
1 voltages up PII37178 Minimum operating voltage [V] 50 16
to 250 V Maximum voltage drop [V] 120 45
Minimum voltage drop [V] 10 5
Adjustment step [V] 2 0,5
Adjustment Accuracy [V] 2 0,5
For battery 4 (dV < 60 V) 10 (dV < 12 V)
2 voltages up PII38178 Maximum output current [A]
to 70 V 2 (dV < 60 V 5 (dV < 12 V
Maximum test duration [ms] 500 500
Pause duration [s] 20 20
Table 14 - Available modules

The option is to be connected to the auxiliary DC supply of the plant; the option output voltage can be modified (stepped
or ramped down), according to the test program.
Other characteristics:
 Connections: one input safety socket, to be connected to the auxiliary supply positive, and one output safety
socket, to be connected to the minimum voltage input
 Voltage adjustment in steps
 Over-current protection

5.10 External printer (code PII64178)

Thermal printer, for the printout of all test results.
Paper 112 mm wide.

5.11 Internal printer (code PII65178)

Thermal printer, for the printout of all test results.
It is housed in the test set cover.
Paper 58 mm wide.

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 5.12 Heavy duty transport case (code PII57178)
The transit case allows delivering CBA 3000 with no concern about shocks.
The following image exhibits the transit case:

Figure 6 - Trasport case

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 5.13 Position transducers
Analogue transducers
ISA can provide a set of analogue transducers, linear and rotating. Linear transducers have different strokes, and also
different IP protections: low for the TLH series, high for the LWG series. A mounting kit is also available.
The following table lists the main characteristics of the analogue transducers:
Stroke
Item Type Name Code
[mm] or [°]

1 Linear TLH 150 150 PII11166

2 Linear TLH 225 225 PII12166

3 Linear TLH 300 300 PII36166

4 Linear TLH 500 500 PII13166

5 Linear LWG 150 150 PII26166

6 Linear LWG 225 225 PII27166

7 Linear LWG 500 500 PII28166

8 Linear LWG 750 750 PII42166

9 Rotary IP6501 335 (rotation angle) PII14166

Table 15 - Main characteristics of the analogue transducers

The following image exhibits the LWG Linear transducer, the TLH Linear transducer and the Rotary transducer:

Figure 7 - LWG Linear transducer, the TLH Linear transducer and the Rotary transducer

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 Digital transducers (code PII11169)
The digital transducer option has the following characteristics:
 Transducer name: HENGSTLER RS0-550-170
 Transducer type: RS422 interface; 5.000 impulses per turn
 Connection: the transducer is connected to the test set via a shielded cable, 10 m long, terminated with a
connector
The following image exhibits the digital transducer:

Figure 8 - Digital transducer

5.14 Pressure transmitter PA-21Y 40BAR (code PII35178)

The KELLER pressure transmitter type PA-21Y/40bar/81554.33 allows monitoring the variation of the SF6 pressure while
the circuit breaker is operated.
Main characteristics:
 Pressure range: 0 to 40 bar (pressure differential with respect to 1 bar of the atmospheric pressure)
 Supply voltage: 8 to 32 V DC
 Output voltage: 0 to 5 V DC (0 V at the atmospheric pressure, 5 V at the absolute pressure of 41 bar)
 Linearity error: maximum 0,5% of the range
 Total error, 0 to 50 °C: maximum 1% of the range
 Mounting: via an M12 plug, 10,5 mm long
 Connection to CBA 3000: via a 10 m long cable, provided, terminated with the four-poles female connector on
the transducer side, and with the 10 poles male connector on the CBA side
 Once connected, CBA 3000 provides the power supply, and the transducer is ready for the measurement
The following image exhibits the pressure transducer:

Figure 9 - Pressure transducer

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 5.15 Universal mounting kits (code PII33178, code PII34178)
Universal mounting kit for analogue transducer: code PII33178.
Universal mounting kit for digital transducer: code PII34178.
The following table list the mounting kits elements:
Item Quantity Description

1 1 Magnetic support

2 1 Adaptive arm

3 1 Small mechanical clamp

4 1 Big mechanical clamp

5 1 Support for the rotating transducer

6 1 Connection cable, 10 m long, for analogue (PII33178) or digital transducer (PII34178)

7 1 Rotary transducer (or linear transducer, or both)

Table 16 - Main characteristics of the analogue transducers

The kit is included into a plastic transport case. The following image exhibits the open case (refer to the previous table
for the numbering correspondence):

Figure 10 - Mounting kits elements

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 5.16 AC current clamp (code PII88169)
The current clamp allows performing the first trip test: for three phase testing, three of them are necessary.
The clamp ratio is 1 A//0,1 V.
The maximum primary current is 10 A.
The maximum cable diameter is 12 mm.
The following image exhibits the AC current clamp:

Figure 11 - AC current clamp

5.17 Hall effect clip-on transformer for current measurements (code PII29166)
The Hall effect clip-on transformer allows measuring the DC current of motors and of the auxiliary supply.
Main characteristics:
 Metering: AC and DC currents.
 DC measurement null with a knob
 Ranges: 10 mV/A, 80 A DC, 40 A AC maximum, and 1 V/A, 2 A DC, 1.5 A AC maximum
 Low battery indicator
 Measurement errors: 4% of reading +20 mA for the 80 A range; 2% of reading +5 mA for the 2 A range
 Phase shift (up to 65 Hz): maximum 1°
 Maximum working voltage: 600 Vrms
 Power supply: alkaline 9 V battery, type 6 LR 61
 Service life: 70 h typical
 Maximum cable diameter: 10 mm
 Weight: 330 g
 Dimensions: 65 mm wide (clamp closed); 36 mm thick; 230 mm long
The following image exhibits the Hall effect clip-on:

Figure 12 - Hall effect clip-on

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 5.18 Flexible shaft coupler (code PII44166)
The following image exhibits the flexible shaft coupler:

Figure 13 - Flexible shaft coupler

This option allows the coupling between the position transducer and the mobile side of the CB.

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 6 PROTECTIONS
The following protections apply to the CBA 3000:
 Fuse on the mains supply
 At power-on, a diagnostic sequence controls the microprocessors. If something is wrong, the operator is alerted
by a message
 The test is started pressing the START pushbutton, and then also pushing the multifunction knob
 During the test, the circuits driving the coils give alarm messages in case of coil driver over-temperature or
overloaded
 During the test, if the trigger criteria (coil current, auxiliary input, analogue input) is not met within the
maximum test time, the test set displays a warning message
 The 5 V transducer supply is protected against short circuit on the output

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 REVISIONS
The following table lists the revisions of the document:
No. Date Description

0 June 2015 Preliminary issue

1 July 2015 1st issue

2 January 2016 2nd issue – Cable set

3 April 2016 3nd issue – Cable set. Options and models

4 April 2016 4th issue – Layout revision

Table 17 - Revisions

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 LIST OF FIGURES
FIGURE 1 - CBA 3000 FRONT PANEL .................................................................................................................................... 8
FIGURE 2 - CBA 3000 REAR PANEL ...................................................................................................................................... 9
FIGURE 3 - CBA 3000 SIDE PANELS...................................................................................................................................... 9
FIGURE 4 –EXAMPLE OF SEQUENCE TIMING ...........................................................................................................................15
FIGURE 5 – GROUNG CONNECTION OF THE CBA 3000 ............................................................................................................17
FIGURE 6 - TRASPORT CASE ...............................................................................................................................................25
FIGURE 7 - LWG LINEAR TRANSDUCER , THE TLH LINEAR TRANSDUCER AND THE ROTARY TRANSDUCER ................................................26
FIGURE 8 - DIGITAL TRANSDUCER ........................................................................................................................................27
FIGURE 9 - PRESSURE TRANSDUCER .....................................................................................................................................27
FIGURE 10 - MOUNTING KITS ELEMENTS ...............................................................................................................................28
FIGURE 11 - AC CURRENT CLAMP .......................................................................................................................................29
FIGURE 12 - HALL EFFECT CLIP-ON ......................................................................................................................................29

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 LIST OF TABLES
TABLE 1 - KEY FEATURES .................................................................................................................................................... 8
TABLE 2 - OPTIONAL MODULES...........................................................................................................................................10
TABLE 3 – STANDARDS RELATED TO THE EMC DIRECTIVE ..........................................................................................................11
TABLE 4 - STANDARDS RELATED TO THE LV DIRECTIVE ..............................................................................................................11
TABLE 5 – INPUTS TIMING ACCURACY ...................................................................................................................................13
TABLE 6 - CBA 3000 MODELS ...........................................................................................................................................19
TABLE 7 - CABLE KIT (CODE PII26178) (1/2) ........................................................................................................................20
TABLE 8 - CABLE KIT (CODE PII26178) (2/2) ........................................................................................................................21
TABLE 9 - TEST CABLE KIT (CODE PII27178) ..........................................................................................................................22
TABLE 10 - TEST CABLE KIT (CODE PII29178) ........................................................................................................................22
TABLE 11 - CABLE SET FOR 1 MICROHMMETER (CODE PII58178) ..............................................................................................22
TABLE 12 - CABLES SET FOR 2 COILS COMMAND.....................................................................................................................23
TABLE 13 - CABLE SET FOR ADDITIONAL MICROHHMMETERS......................................................................................................23
TABLE 14 - AVAILABLE MODULES ........................................................................................................................................24
TABLE 15 - MAIN CHARACTERISTICS OF THE ANALOGUE TRANSDUCERS .........................................................................................26
TABLE 16 - MAIN CHARACTERISTICS OF THE ANALOGUE TRANSDUCERS .........................................................................................28
TABLE 17 - REVISIONS......................................................................................................................................................32

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Manual edited by bb Technical Writer & Consulting
Via dei Frassini 32, 21020 Bodio Lomnago (VA), Italy - +39 340 7334857
www.bb-technicalwriter.com – [email protected]
1.877.766.5412