Practical 2 Coil WPT
Practical 2 Coil WPT
Research Article
Modelling and Practical Implementation of 2-Coil Wireless
Power Transfer Systems
Hong Zhou, Bin Zhu, Wenshan Hu, Zhiwei Liu, and Xingran Gao
Department of Automation, School of Power and Mechanical Engineering, Wuhan University, Wuhan 430072, China
Received 4 April 2014; Revised 8 August 2014; Accepted 21 August 2014; Published 3 September 2014
Copyright © 2014 Hong Zhou et al. This is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Wireless power transfer (WPT) based on inductive coupling could be potentially applied in many practical applications. It has
attracted a lot of research interests in the last few years. In this paper, the modelling, design, and implementation of a 2-coil WPT
system are represented. The prototype system can be implemented using conventional power electronic devices such as MOSFETs
with very low costs as it works in relative low frequency range (less than 1 MHz). In order to find out about the optimal working area
for the WPT system, the circuit model based on the practical parameters from the prototype is built. The relationships between
the exciting frequency, coupling, and output power are analyzed based on the circuit and magnetic principles. Apart from the
theoretic study, the detailed implementation of the WPT prototype including the coil design, digital frequency generation, and
high frequency power electronics is also introduced in this paper. Experiments are conducted to verify the effectiveness of the
circuit analysis. By carefully tuning the circuit parameters, the prototype is able to deliver 20 W power through 2.2 meter distance
with 20–30% efficiency.
Power (W)
cou
coupled
measurement from the test rig. 15
Normally the distance between the two coils can be 10
several times of the coil radius, which makes the coupling
coefficient 𝑘 a very small value around 0.001 to 0.01. Only a 5
small amount of the flux generated by Tx coil is able to go 0
through the Rx coil. However, a large amount of magnetic 0.06
energy can still be transferred through the limited amount Co
upl 0.04
66.8
of flux with relatively high efficiency (around 20 to 30%) ing f0 6.6
coe ×105
ffic 0.02 kc 6.4 (Hz) ×
when the Rx and Tx coils are in the resonant state. This ien
tk u ency
0 6.2 q
phenomenon can be explained by the circuit and magnetic Fre
theory. Figure 2: Output power 𝑃𝑂 as a function of frequency and coupling
The two-coil model depicted in Figure 1 can be analyzed coefficient 𝑘 using the parameter given in Table 1.
using Kirchhoff ’s voltage law (KVL) as follows:
1
𝐼1 (𝑅1 + 𝑗𝜔𝐿 1 + ) + 𝑗𝜔𝐼2 𝑀 = 𝑉𝑠 , (6) The overall WPT efficiency is
𝑗𝜔𝐶1
1 𝑃𝑂 𝑅𝐿 𝐼22
𝐼2 (𝑅2 + 𝑗𝜔𝐿 2 + ) + 𝑗𝜔𝐼1 𝑀 = 0, (7) 𝐸= = . (13)
𝑗𝜔𝐶2
𝑃𝐼 𝑉𝑠 𝐼1 cos (∠𝑉𝑠 − ∠𝐼1 )
where
Using data in Table 1, the output power against the
𝑅1 = 𝑅𝑐1 + 𝑟1 + 𝑅𝑝 , exciting frequency and coupling coefficient can be plotted in
(8) Figure 2. When the coil distance is small and coupling coeffi-
𝑅2 = 𝑅𝑐2 + 𝑟2 + 𝑅𝐿 , cient between the two coils is big, the WPT works in the over
coupled regime as marked in Figure 2. Frequency splitting
and the 𝑀 is the mutual inductance between Tx and Rx can be clearly observed as there are two peak output powers.
coils. The relationship between the mutual inductance and When the coupling between the two coils decreases with the
coupling coefficient is defined as increment of the distance, the system goes into the under cou-
pled regime. The frequency separation between the two peak
𝑀 = 𝑘√ 𝐿 1 𝐿 2 . (9) values decreases until they converge at a single frequency
1/4
𝑓𝑠 = 𝑓0 /(1 − 𝑘2 ) , where 𝑓0 is the resonant frequency of
In order to simplify the the two circuit equations (6) and both coils [14].
(7) 𝑍1 and 𝑍2 are defined as the impendence of both circuit
loops as follows: 2.3. Analysis of Practical Parameters. Due to the relative long
1 distance between the two coils, the coupling efficient 𝑘 is very
𝑍1 = 𝑅1 + 𝑗𝜔𝐿 1 + , small (0.001 to 0.01). Therefore, 𝑓0 can be considered as a close
𝑗𝜔𝐶1 approximation of 𝑓𝑠 .
(10)
1 In practical applications, without loss of too much accu-
𝑍2 = 𝑅2 + 𝑗𝜔𝐿 2 + . racy, technically it can be considered the two-split frequency
𝑗𝜔𝐶2
merged at the resonant frequency 𝑓0 when the coupling is 𝑘𝑐
The two KVL equations (6) and (7) can be solved as as marked in Figure 2. For a practical WPT system with high
𝑄 coils, 𝑘𝑐 can be considered as the critical point between the
𝑍2 𝑉𝑠 over coupled and under coupled regimes.
𝐼1 = ,
𝑍1 𝑍2 + 𝜔2 𝑀2 For practical system, the circuit parameters for Tx and Rx
(11) coils need to be aligned in order to get the maximum WPT
𝑗𝜔𝑀12 𝑉𝑠 power and efficiency, which means that
𝐼2 = − .
𝑍1 𝑍2 + 𝜔2 𝑀2
𝐿 1 = 𝐿 2, 𝐶1 = 𝐶2 , 𝜔𝑐1 = 𝜔𝑐2 , (14)
Therefore, the input power 𝑃𝐼 which energizes the Tx coil and
output power 𝑃𝑂 which are consumed on the load 𝑅𝐿 can be where 𝜔𝑐1 and 𝜔𝑐2 are the angular resonant frequency for the
calculated as Tx and Rx coils, respectively. The resistance on the Rx side is
normally bigger than that on the Tx side as the load resistance
𝑃𝐼 = 𝑉𝑠 𝐼1 cos (∠𝑉𝑠 − ∠𝐼1 ) , 𝑃𝑂 = 𝑅𝐿 𝐼22 . (12) is connected in serial with the coil circuits.
4 Journal of Electrical and Computer Engineering
Efficiency (%)
Output power (W)
Rc1 L1 − M L1 − M C2
+ C1 r1 r2
S1 D3
D1 S3 Rp2
Rp1
rp Rc2
Vd M
S2 D4 RL
D2 S4
−
To S2 and S3
DDS
Controller frequency
generation To S1 and S4
Rc1 C1
Rc2 C2
..
.
Rcn Cn
L
AC
RL
Therefore, the 𝑄 factor of the coil can be calculated as Figure 7: High frequency inverter.
1 𝐿 𝑛 𝐿 coil
𝑄coil = √ coil = √ . (22)
𝑅coil 𝐶coil 𝑅𝑐 𝑛𝐶 + 𝑅𝐿
A direct digital synthesizer (DDS) module AD9850 con-
For a given type of capacitor, the number of the capacitors
trolled by a MCU (microcontroller unit) as shown in Figure 6
𝑛 needs to be calculated and balanced in order to get
is adopted to generate the accurate square wave exciting
the optimal 𝑄 factor. In this case, two 100 pF HV ceramic
signal. Using the keyboard on the MCU controller, the output
capacitors are connected in serial to get the best performance.
frequency can be tuned from 0.1–1 MHz with the step size
Together with the 298 uH winding inductance, the resonance
of 10 Hz. The output square wave is highly stable compared
frequency for both of the two coils is around 642 kHz.
with the analog circuit due to the explicit advantages of digital
frequency generation.
3.3. Frequency Generation. Because of the high 𝑄 factors of
the coils, the WPT is very sensitive to the frequency drifting
and jigging. A small variation of inciting frequency could 3.4. High Frequency Inverter and Rectifier. The coil design
result in significant performance drop which can be seen in makes the whole WPT system switch at 642 kHz which is
Figure 2. Conventional analog signal generation cannot meet within the range of Ultra-fast MOSFET. A MOSFET H-bridge
the precision requirement of the WPT system. Therefore, is built to amplify the high frequency signal generated by the
a digital method based on direct digital synthesizer (DDS) DDS module and energizes the Tx coil to transmit the electric
technology is selected as the solution. power.
6 Journal of Electrical and Computer Engineering
(a) (b)
(c)
Figure 8: Picture of the WPT system. (a) Coil structure. (b) Power electronics. (c) Test rig.
Assuming the DC input of the inverter is 𝑉𝑠 and using Figure 7 is the picture of the inverter in which four Ultra-
Fourier expansion, the square wave AC output put can be fast MOSFET IRF740s forms the H-bridge. The H-bridge is
represented in infinite serials of the form driven by two half-bridge gate driver IR2110. IR2110 has a
build-in dead-band of 10 ns. It is expanded to 50 ns to prevent
𝑉square the possible shoot-though because of the high speed switch-
4𝑉𝑠 1 1 ing. On the Rx side, due to the high working frequency, con-
= (sin (2𝜋𝑓𝑡) + sin (6𝜋𝑓𝑡) + sin (10𝜋𝑓𝑡) ⋅ ⋅ ⋅ ) , ventional diodes are not fast enough to rectify high frequency
𝜋 3 5 AC without inducing significant losses. Therefore, the electric
(23)
energy received by the coil is rectified to DC by a high speed
where the square wave is transformed into a serial of sinu- bridge rectifier made of Shockley diodes. Shockley diodes
soidal waves with different aptitudes and frequency. have very small reverse recovery time (less than 50 ns), which
From Figure 2, it can be seen that only the signals a very reduces the loss greatly at the high working frequency.
narrow band of the frequency are able to pass through the
WPT system and the gain for other frequencies is significantly
low. The WPT system actually operates like a very sensitive 4. Experimental Results
band pass filter. Even though the H-bridge inverter can only
generate square waves, only the fundamental frequency is The radius of the both coils is 20 cm and the distance between
able to go through and other parasitic frequencies are cut off. the two coils is 2.2 m. On the Rx side, a bulb which is selected
Therefore, the theoretical analysis based on the AC source is as the load is illuminated using the energy received from the
still applicable for the case of H-bridge inverters. magnetic resonance as shown in Figure 8.
Journal of Electrical and Computer Engineering 7
25 100 the circuit theory, the relationship between the circuit param-
eters, coupling coefficient power transfer, and efficiency are
20 80 analyzed. The optimal working area balancing the efficiency
and distance is recommended based on the analysis. In order
to verify the WPT proposed circuit theories, a practical WPT
Power (W)
Efficiency (%)
15 60
prototype is designed and implemented in this paper. The
detailed structure of the prototype including the Tx and
10 40 Rx coils, frequency generation, and high frequency power
electronics has also been explained in this paper.
5 20 Using the prototype, the WPT experiments at the distance
of 2.2 m are conducted. The experiments results show that the
WPT prototype can achieve 20 W power transfer at relative
0 0
638 639 640 641 642 643 644 645 646 high overall efficiency (more than 20%). The voltage splitting
phenomenon can be clearly observed as it is predicted from
Power the theoretical analysis.
Efficiency Since all the components utilized to build the prototype
are made of normal electric and electronics components
Figure 9: Experimental results.
which can be purchased easily from the market with very
low costs, there is great potential for the prototype to be
commercialized in the future.
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