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Echo Instruction Manual Chain Saw CS-680

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0% found this document useful (0 votes)
39 views38 pages

Echo Instruction Manual Chain Saw CS-680

Uploaded by

Rick Hare
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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instruction manual

chain saw
CS-680

WARNING
Read the instructions carefully and follow the rules for safe
operation.
Failure to do so could result in serious injury.

echo, incorporated
400 Oakwood Road, Lake Zurich, Illinois 60047-1564
Phone : 847-540-8400 X750 316-511 0
Printed in Japan 1511Bj 0777 ES
WARNING
The engine exhaust from this
product contains chemicals known
to the State of California to cause
cancer, birth defects or other
reproductive harm.

Copyright © 2008 All Rights Reserved.


RULES FOR SAFE OPERATION
A. Kickback Safety Precautions for Chain Saw Users

WARNING!
KICKBACK may occur when the nose or 1.With a basic understanding of kickback,
tip of the guide bar touches an object, or you can reduce or eliminate the
when the wood closes in and pinches the element of surprise.
saw chain in the cut. Sudden surprise contributes to
accidents.
Tip contact in some cases may cause a
lightning fast reverse REACTION, 2.Keep a good firm grip on the saw with
Kicking the guide bar up and back towards both hands, the right hand on the rear
the operator. handle, and the left hand on the front
Pinching the saw chain along the top of handle, when the engine is running.
the guide bar may push the guide bar Use a firm grip with thumbs and fingers
rapidly back towards the operator. encircling the chain saw handles.
Either of these reactions may cause you to A firm grip will help you reduce
lose control of the saw which could result kickback and maintain control of the
in serious personal injury. saw.
Do not rely exclusively upon the safety Don’t let go.
devices built into your saw. 3.Make sure that the area in which you
As a chain saw user, you should take are cutting is free from obstructions.
several steps to keep your cutting jobs Do not let the nose of the guide bar
free from accident or injury. contact a log, branch, or any other
obstruction which could be hit while you
are operating the saw.
4.Cut at high engine speeds.
5.Do not overreach or cut above shoulder
height.
6.Follow manufacturer’s sharpening and
maintenance instructions for the saw
chain.
7.Only use replacement bars and chains
specified by the manufacturer or the
equivalent.

1 CS-680
B. Other Safety Precautions
1.Do not operate a chain saw with one 11.Shut off the engine before setting the
hand! Serious injury to the operator, chain saw down.
helpers, bystanders, or any combination 12.Use extreme caution when cutting
of these persons may result from one- small size brush and saplings because
handed operation. slender material may catch the saw
A chain saw is intended for two-handed chain and be whipped toward you or
use. pull you off balance.
2.Do not operate a chain saw when you 13.When cutting a limb that is under
are fatigued. tension, be alert for spring-back so that
3.Use safety footwear, snug-fitting you will not be struck when the tension
clothing and protective gloves. in the wood fibers is released.
Wear eye, hearing, and head protection 14.Keep the handles dry, clean, and free
devices. of oil or fuel mixture.
4.Use caution when handling fuel. 15.Operate the chain saw only in well
Move the chain saw at least 3 m (10 ventilated areas.
feet) from the fueling point before
starting the engine. 16.Do not operate a chain saw in a tree
unless you have been specifically
5.Do not allow other persons to be near trained to do so.
the chain saw when starting or cutting
with the chain saw. 17.All chain saw service, other than
Keep bystanders and animals out of items listed in the Instruction manual
the work area. maintenance instructions, should
be performed by competent service
6.Do not start cutting until you have a personnel.
clear work area, secure footing, and (For example, if improper tools are
a planned retreat path from the falling used to remove the flywheel or if
tree. an improper tool is used to hold the
7.Keep all parts of your body away from flywheel in order to remove the clutch,
the saw chain when the engine is structural damage to the flywheel could
running. occur and could subsequently cause
8.Before you start the engine, make sure the flywheel to burst.)
that the saw chain is not contacting 18.When transporting your chain saw, use
anything. the appropriate guide bar scabbard.
9.Carry the chain saw with the engine 19.Spark arrestor mufflers approved to
stopped, the guide bar and saw chain SAE Standard J335 are standard
to the rear, and the muffler away from on ECHO chain saws to reduce the
your body. When carrying a chain saw possibility of forest fires.
with the engine running, push the front Do not operate the chain saw with a
hand guard forward to engage the loose or defective muffler.
chain brake. Do not remove the spark arrestor
10.Do not operate a chain saw that is screen.
damaged, improperly adjusted, or not
completely and securely assembled.
Be sure that the saw chain stops
moving when the throttle control trigger
is released.
CS-680 2
CONTENTS
RULES FOR SAFE OPERATION............................................................................. 1
SYMBOLS AND SIGNS............................................................................................ 3
PACKING LIST.......................................................................................................... 5
NOMENCLATURE OF PARTS................................................................................. 6
OPERATOR SAFETY............................................................................................... 8
CORRECT USE OF CHAIN BRAKE......................................................................... 9
PREPARATION FOR USE........................................................................................ 10
FUEL AND LUBRICANT........................................................................................... 12
EMISSION DATA...................................................................................................... 14
OPERATION............................................................................................................. 15
CUTTING INSTRUCTION......................................................................................... 18
CHAIN AND GUIDE BAR COMBINATION................................................................ 23
MAINTENANCE AND CARE..................................................................................... 24
SETTING THE SAW CHAIN..................................................................................... 28
TROUBLESHOOTING.............................................................................................. 30
STORAGE AFTER USE............................................................................................ 31
TECHNICAL DATA.................................................................................................... 32
WARRANTY STATEMENTS..................................................................................... 33
WARRANTY REGISTRATION SHEET..................................................................... 35

This chain saw is designed for cutting wood or wood products.


Do not cut solid metal, sheet metal, plastic or any non-wood materials.
Specifications, descriptions and illustrative material in this literature are as accurate as
known at the time of publication, but are subject to change without notice.
Illustrations may include optional equipment and accessories, and may not include all
standard equipment.

SYMBOLS AND SIGNS


DANGER CIRCLE AND SLASH SYMBOL
The safety alert symbol accompanied by This symbol means the specific action
the word “DANGER” calls attention to an shown is prohibited. Ignoring these
act or condition which WILL lead to serious prohibitions can result in serious or
personal injury or death if not avoided. fatal injury.

WARNING NOTICE
The safety alert symbol accompanied by This enclosed message provides tips for use,
the word “WARNING” calls attention to an care and maintenance of the unit.
act or condition which CAN lead to serious
personal injury or death if not avoided.
IMPORTANT
The enclosed message provides information
CAUTION
necessary for the protection of the unit.
The safety alert symbol accompanied by
the word “CAUTION” calls attention to an
act or condition which may lead to minor or
moderate personal injury if not avoided.

3 CS-680
SYMBOL FORM
Symbol form/shape Symbol description/application Symbol form/shape Symbol description/application
CAUTION: For safe Choke control “Cold Start”
operation follow all safety position (choke closed)
precautions and instructions
in Operator’s Manual
Wear eyes, ears and head Oil and gasoline mixture
protection

Tip contact may cause the Chain oil fill


guide bar to move suddenly
upward and backward, which
may cause serious injury
Contact of the guide bar tip Chain oiler adjustment
with any object should be
avoided

Both of the operator’s hands Carburetor adjustment


must be used to operate the
chain saw L - Low speed mixture

Chain brake operation Carburetor adjustment

H - High speed mixture

Emergency stop Carburetor adjustment


STOP T - Idle speed

DECALS Part Number X524-002251


REPLACEMENT BAR AND CHAIN
GUIDE BAR* CHAIN*
Part Number X505-006660 PART NO. PART NO.
16” 16D0PS3860 72LPX60CQ
20” 20D0PS3870 72LPX70CQ
24” 24D0PS3881 72LPX81CQ
27” 27D0PS3893 72LPX93CQ
*Or equivalent
Note: There may be other replacement
components for achieving kickback
protection. For details, please refer
Part Number 890191-31731 to the chain and bar combination
WARNING!! sheet shown in the instruction manual.
This chain saw is capable of severe kickback
that could result in serious injury to the user.
Do not operate this chain saw unless you Part Number X505-002041
have extraordinary cutting needs and
experience and specialized training for WARNING
dealing with kickback. ECHO chain saw with Chain brake must be unlocked before removing or installing
significantly reduced kickback potential clutch cover. Improper cover installation can result in serious
are available. injury and cause severe damage to saw.
El freno de la cadena debe ser desbloqueado antes de remover o de instalar
la cubierta del embrague. La instalación incorrecta de la cubierta
puede dar lugar a lesión seria y causar daño severo a la sierra.
Part Number X503-009550

CS-680 Locate this safety decal on your unit. The complete


unit illustration found in the “NOMENCLATURE OF
WARNING!! Read and follow all safety
precaution in the instruction manual. PARTS” section will help you locate them.
Failure to follow instructions could Make sure the decal is legible and that you
result in serious personal injury. understand and follow the instructions on it. If a
decal cannot be read, a new one can be ordered
from your ECHO dealer.

CS-680 4
PACKING LIST
The ECHO product you purchased has been After opening the carton, check for damage.
factory pre-assembled for your convenience. Immediately notify your retailer or ECHO dealer of
Due to packaging restrictions, guide bar and saw damaged or missing parts.
chain installation and other assembly may be Use the packing list to check for missing parts.
necessary.

ECHO chain saw 13 x 19 mm T-wrench

Instruction manual Safety manual Spiked bumper and Bolts 5 × 12 mm

Warranty sheet
Guide bar

Saw chain

• •
• •
• •
• •
• •

5 CS-680
NOMENCLATURE OF PARTS

6
5

1 7
4

8 3

9
X505-002041
10 11

12
2
13
14

Part Number X505-006660

22
23
X505-006660
X524-002251
890191-31731
Part Number X524-002251
REPLACEMENT BAR AND CHAIN X503-009550
GUIDE BAR* CHAIN*
PART NO. PART NO.
16” 16D0PS3860 72LPX60CQ
20” 20D0PS3870 72LPX70CQ 21
24” 24D0PS3881 72LPX81CQ
27” 27D0PS3893 72LPX93CQ
*Or equivalent
Note: There may be other replacement
20
components for achieving kickback
protection. For details, please refer 15
to the chain and bar combination
sheet shown in the instruction manual.

16
Part Number 890191-31731 17
18
WARNING!!
This chain saw is capable of severe kickback 19
that could result in serious injury to the user.
Do not operate this chain saw unless you
have extraordinary cutting needs and
experience and specialized training for
dealing with kickback. ECHO chain saw with Part Number X505-002041
significantly reduced kickback potential
are available. WARNING
Chain brake must be unlocked before removing or installing
clutch cover. Improper cover installation can result in serious
injury and cause severe damage to saw.
Part Number X503-009550 El freno de la cadena debe ser desbloqueado antes de remover o de instalar
la cubierta del embrague. La instalación incorrecta de la cubierta
CS-680 puede dar lugar a lesión seria y causar daño severo a la sierra.

WARNING!! Read and follow all safety


precaution in the instruction manual.
Failure to follow instructions could
* If a decal cannot be read, a new one can be
result in serious personal injury. ordered from your ECHO dealer.

CS-680 6
NOMENCLATURE OF PARTS
1. Instruction manual - Included with unit. 11. Chain tension adjuster - Device to adjust
Read before operation and keep for future chain tension.
reference to learn proper, safe operating
12. Chain catcher - A projection designed to
techniques.
reduce the risk of the operator’s right hand
2. Safety manual - Describe operating and safety from being hit by a chain which has broken
instructions for this chain saw. or derailed from the guide bar during cutting.

3. Spiked bumper - Device, fitted in front of the 13. Guide bar - The part that supports and guides
guide bar mounting point, acting as a pivot the saw chain.
when in contact with a tree or log.
14. Saw chain - Chain, serving as a cutting tool.
4. Spark arrestor muffler - The spark arrestor
15. Oil tank cap - For closing the oil tank.
muffler controls the exhaust noise and
prevents hot, glowing particles of carbon 16. Starter handle - Pull handle slowly until starter
from leaving the muffler. engages then quickly and firmly.
When engine starts, return handle slowly.
5. Front hand guard - Guard between the front
Do not let handle snap back or damage to
handle and the saw chain for protecting the
unit will occur.
hand from injuries and aiding in control of the
chain saw if the hand slips off the handle. 17. Fuel tank cap - For closing the fuel tank.
This guard is used to lock the chain brake 18. Manual oil pump - Device for proper
which is to stop the saw chain rotation. lubrication of chain.
6. Air cleaner cover - Covers air cleaner. 19. Throttle trigger - Device activated by the
7. Rear handle (for the right hand) - Support operator’s finger, for controlling the engine
handle located towards the rear of the speed.
engine housing. 20. Throttle trigger lockout - A safety lever which
8. Choke control knob - Device for enriching the must be depressed before the throttle trigger
fuel/air mixture in the carburetor to aid cold can be activated in order to prevent the
starting. accidental operation of the throttle trigger.
Also activates fast idle throttle latch. 21. Ignition switch - Device for connecting and
9. Rear hand guard - Extension on the lower part disconnecting the ignition system and thus
of the rear handle for protecting the hand allowing the engine to be started or stopped.
from the chain if it breaks or degrooves. 22. Front handle (for the left hand) - Support
10. Clutch cover - Protective cover to the guide handle located at the front of the engine
bar, saw chain, clutch and sprocket when housing.
the chain saw is in use. 25. Cylinder cover - The cooling airflow grill.
It covers the cylinder, spark plug and
silencer.

7 CS-680
OPERATOR SAFETY
VIBRATION AND COLD EYE AND HEARING PROTECTION
• It is believed that a condition called Raynaud’s • Wear eye protection goggles that meet ANSI
Phenomenon, which affects the fingers of certain Z 87.1 requirements.
individuals, may be brought about by exposure Goggles meeting the requirements have the
to vibration and cold. mark “Z 87” stamped on them.
Exposure to vibration and cold may cause • Wear hearing protection.
tingling and burning followed by loss of color and If this guideline is not followed, hearing loss can
numbness in the fingers. occur.
The following precautions are strongly ECHO recommends wearing hearing protection
recommended because the minimum exposure at all times.
which might trigger the ailment is unknown.
• Keep your body warm, especially the head and WEAR PROPER CLOTHING
neck, feet and ankles and hands and wrists. • Snug fitting durable clothing should be worn.
• Maintain good blood circulation by performing Pants should have long legs, do not wear shorts.
vigorous arm exercises during frequent work Do not wear loose fitting clothing, scarves,
breaks and also by not smoking. neckties, jewelry or any item that may become
• Limit the number of hours of operation. tangled in surrounding growth or the chain saw
Try to fill each day with jobs where operating the itself.
chain saw, or other hand-held power equipment • Wear shoes with non-skid soles.
is not required. Do not wear open toed shoes or operate unit
• If you experience discomfort redness and barefooted.
swelling of the fingers, followed by whitening • Wear no-slip, heavy duty work gloves to improve
and loss of feeling, consult your physician before your grip on the chain saw handles.
further exposing yourself to cold and vibration. The gloves also help reduce the transmission of
machine vibration to your hands.
REPETITIVE STRESS INJURY
• It is believed that over-using the muscles and HOT HUMID WEATHER
tendons of the finger, hands, arms and • Heavy protective clothing can increase operator
shoulders may cause soreness, swelling, fatigue which may lead to heat stroke.
numbness, weakness and extreme pain to the Schedule heavy work for early morning, or late
areas just mentioned. afternoon hours when temperatures are cooler.
Certain repetitive hand activities may put you
at a high risk for developing a repetitive stress AVOID HOT SURFACES
injury (RSI). • During operation, the muffler or catalytic muffler
• An extreme RSI condition is Carpal Tunnel and surrounding cover become hot.
Syndrome (CTS) which could occur when your • Never suspend the saw on a lanyard with the
wrist swells and squeezes a vital nerve that runs engine running.
through the area. Some believe that prolonged • Always use the saw from the right-hand side of
exposure to vibration may contribute to CTS. your body - never from the left side.
CTS can cause severe pain for months or even • Always wear proper safety clothing to protect
years. your lower body from sharp saw chain and hot
muffler.
To reduce the risk of RSI/CTS, do the following: • Always keep exhaust area clear of flammable
• Avoid using your wrist in a bent, extended or debris during transportation or when storing,
twisted position. otherwise serious property damage or personal
• Take periodic breaks to minimize repetition and injury may result.
rest your hands.
• Reduce the speed and force in which you do the
repetitive movement.
• Do exercises to strengthen hand and arm
muscles.
• See a doctor if you feel tingling, numbness or
pain in your fingers, hands, wrists or arms.
The sooner RSI/CTS is diagnosed, the more
likely permanent nerve and muscle damage can
be prevented.

CS-680 8
SPARK ARRESTOR MUFFLER
• The spark arrestor muffler controls the exhaust This requirement also applies to all U.S. Forest
noise and prevents hot, glowing particles of Service lands.
carbon from leaving the muffler. In some of these areas, the spark arrestor system
Make sure the spark arrestor screen is in good must be certified per USDA Forest Service
repair and properly seated in the muffler. Regulation SAE J335.
• Certain internal combustion engines operated on Check with your local or state authorities for
forest, brush, and/or grass-covered areas in the specific regulations in your area.
states of Washington, Oregon, Idaho, California, Failure to follow these requirements is a violation
Minnesota, New Jersey and Maine, are required of the law.
to be equipped with a spark arrestor.

CORRECT USE OF CHAIN BRAKE


DANGER
Kickback safety precaution for chain saw
Rotational kickback users: Kickback may occur when the nose
or tip of the guide bar touches an object or
when the wood closes in and pinches the
saw chain in the cut.

The installation of a chain brake may be mandatory


by law or as stipulated by insurance regulations in
your area of operation.
You should inquire through local government
offices, your employer or your local dealer to
ensure that your chain saw conforms to the
required safety standard.
Reduced radius belongs on top ECHO chain brakes have been designed and
tested to comply with international safety standards
as follows.
This model needs to use low-kickback chain and
bar.
Do not use a combination other than those
specified on page 23.
For your own safety, do not remove the chain
Rotational kickback brake system.
USA : ANSI Standard B175.1
Safety Requirement for chain saws
Canada : CSA Standard Z 62.1 CHAIN SAWS

WARNING
Chain moving downward at impact
ANSI Standard B175.1 stipulates that the
brake shall stop the chain 0.12 seconds at an
Linear kickback
engine speed of 13500 r/min.
Pinch It is the responsibility of the owner/operator
to ensure that the brake is serviced, adjusted
and tested strictly in accordance with the
Kickb instructions as detailed herein in order
ack to ensure that the brake performance is
maintained in compliance with the Standard
B175.1.

9 CS-680
PREPARATION FOR USE
WARNING
Saw chain is sharp! Always wear gloves
when handling assembly, otherwise serious
personal injury may result.

Brake lever
GUIDE BAR AND SAW CHAIN
(Front hand guard) INSTALLATION/REMOVAL
NOTICE
Move the chain brake lever (Front hand guard)
Clutch cover fully rearward to remove or install the clutch
cover to chain saw.

Two nuts 1. Remove spark plug lead. (See page 26)


2. Remove two clutch cover nuts and remove
Spiked bumper clutch cover.
3. Remove bar and saw chain if necessary. See
“Maintenance and Care” section for guide bar/
saw chain maintenance procedures.
Two bolts 5 × 12
4. For initial setup, install the spiked bumper on the
front of machine with two 5 × 12 mm bolts.

Guide bar studs

Guide bar studs


5. Mount guide bar on studs and slide toward
clutch to make saw chain installation easier.
Install chain with cutters on top of guide bar
Pin Guide bar facing forward.
adjuster hole
Clutch
Nuts
Adjuster pin
Hole Clutch cover

Brake band

6. Unlock the chain brake, and install the clutch


Unlock chain brake cover over the guide bar studs. Ensure chain
tension adjuster pin fits into the guide bar
adjuster hole, brake band is positioned around
clutch drum, and hole at rear of clutch cover fits
pin on engine cover. Tighten clutch cover nuts
finger tight.

CS-680 10
7. Turn saw over and check brake band for correct
position on clutch drum. If brake band is not in
place around drum, remove cover, make sure
brake is unlocked, and reinstall. Tighten clutch
cover nuts finger tight.

WARNING
Improper clutch cover assembly can result
in serious injury, and will cause severe saw
damage if unit is started. Never start or
operate saw if brake band is not in place
on clutch drum. Always check chain brake
operation after replacing cover. Do not use
saw if chain brake does not function properly.

ADJUSTING CHAIN TENSION


IMPORTANT
Always loosen clutch cover nuts before turning
the chain tension adjuster, otherwise the clutch
cover and tensioner will be damaged.

1. Remove spark plug lead. (See page 26)


2. Unlock the chain brake and loosen two clutch
cover nuts, if necessary.
3. Hold the bar nose up, and turn the adjuster
screw clockwise until chain fits snugly against
underside of the bar.
Proper tension Improper tension

Direction to tension the chain

Adjusting screw

4. Tighten both nuts with the bar nose held up.


5. Pull the chain around the bar by hand. Loosen
the adjustment if you feel tight spots.
6. When chain is properly tensioned, tighten clutch
cover nuts securely - 20 to 23 N·m (175 to 200
in. lb.).
7. Keep chain properly tensioned at all times.

11 CS-680
FUEL AND LUBRICANT
FUEL STATEMENT
Gasoline - Use 89 Octane [(R+M)/2] (mid grade or
WARNING higher) gasoline or gasohol known to be good
Alternative fuels, such as E-15 (15 % ethanol), quality.
E-85 (85 % ethanol) or any fuels not meeting Gasohol may contain up to 10 % Ethyl (grain)
ECHO requirements are not approved for use alcohol or 15 % MTBE (methyl teriary-butyl ether).
in ECHO 2-stroke gasoline engines. Gasohol containing methyl (wood) alcohol is not
Use of alternative fuels may cause approved.
performance problems, loss of power, ECHO brand Power Fuel™ is 93 octane, ethanol-
overheating, fuel vapor lock, and unintended free fuel premixed with ECHO Red Armor™ engine
machine operation, including, but not limited oil at 50:1 ratio.
to, improper clutch engagement. Use of ECHO Power Fuel™ is recommended to
Alternative fuels may also cause premature extend engine life in all air-cooled 2-stroke and
deterioration of fuel lines, gaskets, carburetor 2/4-stroke hybrid engines.
and other engine components.
Two-Stroke Oil - A two-stroke engine oil meeting
ISO-L-EGD (ISO/CD 13738) and JASO M345-FD
IMPORTANT Standards must be used.
• ECHO premium Power Blend X™ Universal ECHO brand premium Power Blend X™ Universal
2-Stroke Oil may be mixed at 50 : 1 ratio for 2-Stroke Oil meets these standards.
application in all ECHO engines sold in the past Engine problems due to inadequate lubrication
regardless of ratio specified in those manuals. caused by failure to use an ISO-L-EGD (ISO/CD
• Use of unmixed, improperly mixed, or fuel older 13738) and JASO M345-FD certified oil, such as
than 90 days, (stale fuel), may cause hard ECHO premium Power Blend X™, will void the
starting, poor performance, or severe engine two-stroke engine warranty.
damage and void the product warranty. Read
and follow instructions in the Storage section of Fuel Mix Chart 50 : 1
this manual. U.S. Metric
Gasoline Oil Gasoline Oil
Gallons US. fl. oz. L mL
1 2.6 4 80
2 5.2 8 160
5 12.8 20 400

CS-680 12
HANDLING FUEL
Mixing Instructions -
DANGER 1. Fill an approved fuel container with half of the
Fuel is very flammable. Use extreme care required amount of gasoline.
when mixing, storing or handling or serious
2. Add the proper amount of two-stroke oil to
personal injury may result.
gasoline.
• Use an approved fuel container.
• Do not smoke near fuel. 3. Close container and shake to mix oil with
• Do not allow flames or sparks near fuel. gasoline.
• Fuel tanks/cans may be under pressure.
4. Add remaining gasoline, close fuel container,
Always loosen fuel caps slowly allowing
and remix.
pressure to equalize.
• Never refuel a unit when the engine is hot!
• Never refuel a unit with the engine running.
IMPORTANT
• Do not fill fuel tanks indoors. • Spilled fuel is a leading cause of hydrocarbon
Always fill fuel tanks outdoors over bare emissions.
ground. Some states may require the use of automatic
• Securely tighten fuel cap after refueling. fuel shut-off containers to reduce fuel spillage.
• Inspect for fuel leakage. • Stored fuel ages.
If fuel leakage is found, do not start or Do not mix more fuel than you expect to use in
operate unit until leakage is repaired. thirty (30) days, ninety (90) days when a fuel
• Move at least 3 m (10 feet) from refueling stabilizer is added.
location before starting the engine. • Stored two-stroke fuel may separate.
Always shake fuel container thoroughly before
each use.

After Use -
Do not store a unit with fuel in its tank.
Leaks can occur.
Return unused fuel to an approved fuel storage
container.
Storage -
Fuel storage laws vary by locality.
Contact your local government for the laws
affecting your area.
As a precaution, store fuel in an approved, airtight
container.
Store in a well-ventilated, unoccupied building,
away from sparks and flames.

CHAIN LUBRICANT
Proper lubrication of the chain while in operation
Cap indication reduces friction between the chain and the guide
Oil/fuel tanks are indicated by the following bar to a minimum and assures a longer service life.
illustrations on the caps.
• Use bar and chain oil of high quality for this
purpose.
• Do not use used or reclaimed oil to avoid various
oiler problems.
• Use ECHO bar and chain oil.
• Use bar and chain oil of the following grades:
SAE No. 30 ������� in summer
SAE No. 10 ������� in winter or when cutting
Oil tank cap Fuel tank cap resinous trees
• When refueling, also refill chain oil.

13 CS-680
EMISSION DATA
EMISSION CONTROL PRODUCT EMISSION DURABILITY
(EXHAUST and EVAPORATIVE) EPA 2010 and/ (EMISSION COMPLIANCE PERIOD)
or C.A.R.B. TIER III The 300 hours emission compliance period is
The emission control system for the engine is EM/ the time span selected by the manufacturer
TWC (Engine Modification and 3-way Catalyst) certifying the engine emissions output meets
and for the fuel tank the Control System is EVAP applicable emissions regulations, provided that
(Evaporative Emissions) or N (for nylon tank). approved maintenance procedures are followed
Evaporative emission may be applicable to as listed in the Maintenance Section of this
California models only. manual.

EMISSION CONTROL INFORMATION


An Emission Control Label is located on the ENGINE FAMILY: #EHXS.0675RD DISPLACEMENT: 66.8 cc
engine. (This is an example only, information on EMISSION COMPLIANCE PERIOD: 300 Hours
THIS ENGINE MEETS U.S. EPA EXH/EVP EMISSION
label varies by engine family). REGULATIONS FOR MODEL YEAR * * * * REFER TO OWNER’S MANUAL
FOR MAINTENANCE SPECIFICATIONS AND ADJUSTMENTS.
***????

CS-680 14
OPERATION
WARNING
Chain brake
• After choke control knob is pulled and then
knob is returned to original position, throttle
remains a little open (latch condition).
• If engine is started in this latch condition,
chain starts to turn.
Do not start engine before chain brake is
activated.

Choke CAUTION
• After starting the engine, immediately
Throttle trigger
lockout squeeze and release throttle trigger for
Start / Run disengaging throttle latch and returning
engine to idle, and pull front hand guard
Throttle trigger Ignition switch towards the operator immediately.
(Chain brake unlocked position)
• Never use throttle latch for cutting.
• Use the chain brake only in starting or in
emergencies.

Starter handle

Unlock chain brake

15 CS-680
WHEN THE ENGINE IS COLD
Chain brake
CAUTION
Make sure the bar and chain are free from
any obstruction when starting the chain saw.

• Move chain brake lever fully forward to lock


chain brake before starting.
Choke • Fill the fuel tank with fuel mixture.
It is not permitted to fill fuel above the shoulder
Throttle trigger level of fuel tank.
lockout
Start / Run • Fill the chain oil tank with lubricant.
Do not over fill.
Throttle trigger Ignition switch
• Move ignition switch to “Run” position.
• Pull choke control knob all the way out.
(Choke position )
• Securely hold the chain saw as shown and
pull starter handle several times until first firing
sound.
Starter handle
• Push choke control knob all the way in.
Unlock chain brake • Pull starter handle again to start the engine.
• When engine starts, immediately squeeze and
release throttle trigger for disengaging throttle
latch and returning engine to idle, and pull front
hand guard towards the operator immediately.
(Chain brake unlocked position)

WHEN THE ENGINE IS WARM


Chain brake
CAUTION
Make sure the bar and chain are free from
any obstruction when starting the chain saw.

• Move chain brake lever fully forward to lock


chain brake before starting.
Open
• Confirm there is fuel and chain oil in the tanks.
Throttle trigger
lockout • Move ignition switch to “Run” position.
Start / Run

Throttle trigger Ignition switch

• Securely hold the chain saw as shown and pull


starter handle.
• Choke may be used if necessary, but after first
firing sound, pull throttle trigger to release choke.
Starter handle

Unlock chain brake • After starting the engine, pull front hand guard
towards the operator immediately.
(Chain brake unlocked position)

CS-680 16
Unlock chain brake RUNNING
• When engine starts, keep idling for a few
minutes.
• Set the brake lever in the unlocked position
before starting to cut.
• Pull throttle trigger gradually and increase
revolution of the engine.
• The chain starts running when the engine
reaches 3800 r/min approximately.
• Confirm proper acceleration and lubrication of
chain and bar.

• Give several strokes to manual oiler button to


confirm extra lubrication.
Manual oiler
• Do not run the engine at high speed
unnecessarily.
• Be sure that saw chain stops moving when
throttle trigger is released.

STOPPING
• Release throttle trigger and move ignition switch
down to Stop position.
Ignition switch
NOTICE
If engine does not stop, pull choke control knob
Stop out fully to stop engine.
Throttle trigger
Return the unit to your authorized ECHO dealer
to check and repair stop switch before starting
the engine again.

CHECKING CHAIN TENSION


• Chain tension should be checked frequently
during work and corrected as necessary.
• Tension the chain as tight as possible, but so it
can still be pulled easily along the bar by hand.

CAUTION
Do not operate with a loose chain.

CHAIN LUBRICATION TEST


Hold the chain just above a dry surface and open
the throttle to half speed for 30 seconds.
A thin line of “thrown” oil should be seen on the
dry surface.

17 CS-680
CUTTING INSTRUCTION
GENERAL
CAUTION
• Read the ECHO “CHAIN SAW SAFETY
MANUAL” included with your chain saw for
additional cutting and safety instructions.
• Wear suitable hearing protection such as
earmuffs or earplugs to protect against
objectionable or uncomfortable loud noises.
• Do not let the tip of the bar touch anything
while the engine is running.
At cutting speed the chain is moving at a
high rate of speed.
Should the tip contact a limb or log while
the chain is moving, the tip will be pushed
upward with considerable force.
This is known as kickback. Avoid it!

In all circumstances the operation of the chain saw


is a one-man job.
Kickback It is difficult at times to take care for your own
safety, so don’t assume the responsibility for a
helper as well.
After you have learned the basic techniques of
using the saw, your best aid will be your own good
common sense.
The accepted way to hold the saw is to stand to the
left of the saw with your left hand on the front
handlebar and your right hand on the rear handle
so you can operate the throttle trigger with your
right index finger.
Before attempting to fell a tree, cut some small logs
or limbs.
Become thoroughly familiar with the controls and
the responses of the saw.

Start the engine, see that it is running properly.


Squeeze the trigger to open the throttle wide open
and start the cut. If the chain is properly
sharpened, the cutting should be relatively
effortless.
It is not necessary to press down hard to make the
saw cut.
Pushing the saw too hard will slow the engine and
cutting will actually be more difficult.

Some material may adversely affect the housings


of your chain saw.
(Example palm Tree Acid, fertilizer etc.)
To avoid housing deterioration, carefully remove all
packed sawdust around clutch and guide bar area
and wash with water. Coat metal parts with light oil.

CS-680 18
FELLING THE TREE
A falling tree can seriously damage anything it may
3 m (10 feet) hit - a car, a house, a fence, a power-line, or
another tree.
There are ways to make a tree fall where you want
Retreat
Direction of fall it, so first decide where that is!
Before cutting, clear the area around the tree.
45°
You will need good footing while working and you
should be able to work the saw without hitting any
45°
obstacles.
Next, select a path of retreat.
When the tree begins to fall you should retreat
Retreat Not this way away from the direction of fall at a 45-degree angle
and at least 3 m (10 feet) from the trunk to avoid
the trunk kicking back over the stump.

Direction of fall Begin the cut on the side to which the tree is to fall.
Cut a notch about 1/3 of the way into the tree. The
Hinge position of this notch is important since the tree will
try to fall “into” the notch.
The felling cut is made on the side opposite the
5 cm (2 in.)
First cut notch and at a level about 5 cm (2 in.) above the
Felling cut
bottom of the notch.
Do not try to cut through to the notch with the
Notch felling cut.
5 cm (2 in.) The remaining wood between the notch cut and
Second cut felling cut about 5 cm (2 in.) will act as a hinge
when the tree falls, guiding it in the desired
direction.
One-third tree diameter When the tree starts to fall, kill the engine, place
the saw on the ground and make your retreat
quickly.

To fell big trees with a diameter exceeding twice


the bar length, start the notching cuts from one
3 side and draw the saw through to the other side of
the notch.
Start the back cut on one side of the tree, pivoting
1 the saw through to form the desired hinge on that
side.
Then remove the saw for the second cut. Insert
2 the saw in the first cut, very carefully so as not to
cause kickback.
The final cut is made by drawing the saw forward
in the cut to reach the hinge.

19 CS-680
Limbing
Limbing a fallen tree is much the same as bucking.
Never stand on the tree that you are limbing.
When limbing, caution is the word.
Be careful of the tip touching other limbs.
Always use both hands.

Don’t cut with the saw overhead or aligned


vertically with your body. If the saw should kick-
back, you may not have enough control to prevent
possible injury.

Bucking
Bucking is the sawing of a log or fallen tree into
smaller pieces.
There are a few basic rules which apply to all
bucking operations.
Keep both hands on the handles at all times.
Support logs if possible.
When cutting on a slope or hillside, always stand
Uphill position uphill.
Keep in mind that the wood is heavy and that it will
bend and pinch the saw if improperly supported.
The trunk will weaken at the point where you make
the cut unless the tree is lying on perfectly flat
ground or supported as shown.
If you make the cut with the tree on the ground,
don’t let the saw’s chain dig into the earth; it is
Finish cut
harmful for the saw, and you stand a good chance
of being struck by flying debris.
To cut the trunk, use the bucking and two-cut
First cut sequence shown.
The first cut should be no deeper than one-third the
trunk diameter.
Board or flat stones
DANGER
• Kickback is generated when the rotation of
the chain is arrested for some reason.
The most dangerous effect of this action
occurs when the nose of the bar contacts
another object, the chain is momentarily
stopped and all the energy of the engine
throws the bar upwards and backwards
towards the operator.
• The chain saw industry and government
agencies have attempted to prescribe
various safety devices, but the best
protection is to avoid kickback.
• Comply with the safety precautions as
listed in this Manual and Safety Manual.

CS-680 20
Kickback motion CHAIN BRAKE OPERATION
• Set the lever in the unlocked position before
starting to cut.
• If the brake is tripped by kickback reaction, the
Improper thrust cutting chain will stop immediately. Release the throttle
to avoid possible damage to the engine or
clutch.
Kickback motion
• Do not attempt to operate the engine with the
brake locked.

When the bar nose hits another tree, etc.

Chain brake function


TESTING THE BRAKE
When the lever is pushed forward, chain brake • Start the engine on a solid level surface and run
instantly stops the chain. at a fast idle until warm.
• Hold the saw firmly by the handles and
accelerate the engine to a fast idle.
• Slowly operate the chain brake lever while
holding the saw firmly on the ground.
When the brake lever trips, the chain should
stop.
Immediately release the throttle trigger.

WARNING
If the chain does not stop immediately, return
the saw to your authorized ECHO dealer for
Chain brake unlock repair.
When the lever is fully pulled toward the
operator, brake is unlocked.
NOTICE
• For practice, while cutting a small tree, push
the lever forward to lock the brake.
• Confirm that the brake works properly before
each use.
• If the chain brake is clogged with wood chips,
function of the brake may deteriorate.
Always keep the device clean.
• Do not increase engine revolution while the
chain brake is locked.
• Use the chain brake only in starting or in
emergencies.
• When using throttle latch at starting, keep the
chain brake locked.
And after starting the engine, unlock the brake
immediately.

IMPORTANT
Do not allow the saw to tip forward in order to
avoid damage to the chain.

21 CS-680
End of the guide bar may be placed at the AUTOMATIC CHAIN BRAKE
height of about 35 cm (14 in.). Kickback produced from the tip of the guide bar will
trip the automatic chain brake. To make sure that
the automatic chain brake operates properly, follow
these steps:
1. Stop the engine.
2. Hold the saw with the guide bar approximately
35 cm (14 in.) above a wooden surface. Right
35 cm hand should hold the rear handle, and left hand
(14 in.) should hold the front handle.
3. Release the front handle and drop the end of the
guide bar against the wooden surface.
4. The impact should lock the chain brake.

IMPORTANT
When checking the operation of the automatic
chain brake, use a soft surface substance like
wood to provide the impact so the chain is not
damaged.

Rear handle should be gripped lightly with the


right hand.

Plug
WINTER OPERATION
Use the winter plug to prevent carburetor trouble in
Cold weather winter.
“storage”position • Remove air cleaner cover.
Remove plug from warm weather position, and
install into cold weather “storage” position.

notICe
Warm weather position For operation at normal temperature, return the
plug to its original place. (5°C, 41°F)
Air cleaner cover It causes over heating of the engine.

CS-680 22
CHAIN AND GUIDE BAR COMBINATION
The following combinations are recommended for model CS-680.

Guide bar Saw chain


ECHO Part No.
Length mm (in.) Pitch mm (in.) ECHO Part No. Links
Symmetrical
406 (16) 16D0PS3860 72LPX60CQ 60
508 (20) 20D0PS3870 72LPX70CQ 70
9.53 (3/8)
610 (24) 24D0PS3881 72LPX81CQ 81
686 (27) 27D0PS3893 72LPX93CQ 93

GUIDE BAR
Replacement guide bars.
The following guide bars may be considered to
have equivalent kickback energy.
• Sprocket nose guide bars of the same length
and nose radius, same pitch and having the
same number of teeth.
• Hard nose guide bars of the same length and
nose radius as a sprocket nose bar.

SAW CHAIN
CAUTION
Do not use replacement saw chain unless
it has been designated as meeting the ANSI
B175.1 kickback performance requirements.

NOTICE
LOW KICKBACK SAW CHAIN meets the
kickback performance requirements of ANSI
B175.1 (safety requirements for gasoline-
powered chain saws).

23 CS-680
MAINTENANCE AND CARE
Your ECHO chain saw is designed to provide many SKILL LEVELS
hours of trouble free service. Regular scheduled Level 1 = Easy to do. Most required tools come
maintenance will help your chain saw achieve that with unit.
goal. If you are unsure or are not equipped with the Level 2 = Moderate difficulty. Some specialized
necessary tools, you may want to take your unit to tools may be required.
an ECHO Service Dealer for maintenance. To help
you decide whether you want to DO-IT-YOURSELF ECHO offers REPOWER™ Maintenance Kits and
or have the ECHO Dealer do it, each maintenance Parts to make your maintenance job easier. Just
task has been graded. If the task is not listed ask below each task heading are listed the various part
your ECHO dealer for repairs. numbers required for that task. Ask your ECHO
dealer for these parts.

MAINTENANCE INTERVALS

Every refuel

3 Months or
Before use

600 Hours
Skill level
Required

90 Hours

Yearly or
Daily or
Component / system Maintenance procedure

Air Filter Inspect / Clean / Replace 1 I/C* R*


Automatic Oiler Inspect / Adjust 1 I
Oil Filter Inspect / Clean / Replace 1 I I/C*
Fuel System Inspect / Replace 1 I (1) * I (1) *
Fuel Filter Inspect / Replace 1 I* I/R*
Fuel Cap Gasket Inspect / Replace 1 I* R*
Guide Bar and Sprocket Nose Inspect / Clean / Lubricate 1 I/C* I
Inspect / Sharpen / Replace /
Saw Chain 2 I*
Tensioning
Sprocket Inspect / Replace 2 I*
Spark Plug Inspect / Clean / Replace 1 I/C/R*
Cooling System Inspect / Clean 2 I/C
Muffler Spark Arrestor Inspect / Clean / Replace 2 I/C/R*
Cylinder Exhaust Port Inspect / Clean / Decarbon 2 I/C
Recoil Starter Rope Inspect / Clean 1 I/C*
Screws / Nuts / Bolts Inspect / Tighten / Replace 1 I*

Maintenance Procedure Letter Codes:


I = Inspect
IMPORTANT
C = Clean Time intervals shown are maximum.
R = Replace Actual use and your experience will determine
Maintenance Procedure Notes: the frequency of required maintenance.
(1)= Low evaporative fuel tanks DO NOT
require regular maintenance to maintain
emission integrity.
* = All recommendations to replace are based
on the finding of damage or wear during
inspection.

CS-680 24
CARBURETOR ADJUSTMENT
Idle adjusting screw Every unit is run at the factory and the carburetor is
set in compliance with Emission Regulations.
In addition, the carburetor is equipped with “H” (High
Speed) and “L” (Low Speed) needle adjustment
limiters that prevent settings outside acceptable
limits.

1. Before adjusting carburetor clean or replace air


filter and muffler “Spark Arrestor Screen”.
2. Make sure the bar and chain are properly
adjusted.
High speed needle (H) 3. Start engine and run several minutes to bring to
Low speed needle (L)
operating temperature.
Flash choke twice during warm-up to clear any
air from the fuel system.
4. Stop engine.
Turn “H” speed needle counterclockwise (CCW)
to stop.
Turn “L” speed needle midway between full
clockwise (CW) stop and CCW stop.
5. Idle Speed Adjustment:
• Start engine, turn “Idle” speed adjustment
screw CW until the saw chain begins to turn,
then turn screw out CCW until the saw chain
stops turning.
Turn screw out, CCW, an additional ¼ turn.

WARNING
Cutting attachment must not move when unit
is idling.

6. Accelerate to full throttle for 2 - 3 seconds to


clear any excess fuel in the engine, then return
to idle.
Accelerate engine to full throttle to check for
smooth transition from idle to high speed.
If engine hesitates turn “L” needle CCW 1/8 turn
and repeat acceleration.
Continue adjustment until smooth acceleration
High Altitude Operation results.
This engine has been factory adjusted to maintain 7. Check idle speed and reset if necessary as
satisfactory starting, emission, and durability described in item 5.
performance up to 1100 feet above sea level (ASL) If a tachometer is available idle speed should be
(96.0 kPa). set to 2900 r/min.
To maintain proper engine operation and emission
compliance above 1100 feet ASL the carburetor
may need to be adjusted by an authorized ECHO CAUTION
service dealer. When starting, idling adjustment speed
should be adjusted not to rotate the saw
IMPORTANT chain.
If the engine is adjusted for operation above Correct idle speed is adjusted 2900 r/min.
1100 feet ASL, the carburetor must be Or ¼ turn CCW from the point the chain
readjusted when operating the engine below stops moving.
1100 feet ASL, otherwise severe engine damage When you experience trouble with the
may result. carburetor, contact your dealer.

25 CS-680
Air cleaner cover
Cleaner cover latch
AIR FILTER
• Check before every use.
• Close choke ( ).
• Release the cleaner cover latch, and remove air
cleaner cover and filter.
• Brush off dust lightly, or clean with compressed
air, or replace the air filter.
Air cleaner cover • Reinstall air filter and cover, engage latch.
Spark plug
Cylinder cover
CHECK FUEL SYSTEM
Air filter cover • Check before every use.
• After refueling, make sure fuel does not leak
Air filter from around fuel pipe, fuel grommet or fuel tank
cap.
• In case of fuel leakage there is a danger of fire.
Cleaner cover latch Stop using the machine immediately and request
your dealer to inspect or replace.

SPARK PLUG
• Check periodically.
• The standard spark gap is 0.65 mm
(0.026 in.).
• Correct the spark gap if it is wider or narrower
than the standard gap.
0.65 mm (0.026 in.) • Fastening torque: 15 to 17 N·m
(130 to 145 in. lb.).

Oil filter FUEL FILTER


• Check periodically.
• Do not allow dust to enter fuel tank.
• A clogged filter will cause difficulty in starting
engine or abnormalities in engine performance.
• Pull the fuel filter out through fuel inlet port with
a piece of steel wire or the like.
• When the filter is dirty, replace it.
• When the inside of the fuel tank is dirty, rinsing
the tank out with gasoline can clean it.
Fuel filter
Fuel tank cap
Oil tank cap OIL FILTER
• Check periodically.
• Do not allow dust to enter into oil tank.
• A clogged oil filter will affect the normal
lubricating system.
• Pull it out through oil filling hole with a piece of
steel wire or the like.
• If the filter is dirty, wash it in gasoline or replace
it.
• When the inside of the tank gets dirty, rinsing
the tank out with gasoline can clean it.

CS-680 26
Groove
GUIDE BAR
• Clean before using.
Oil hole - Clean the groove of the guide bar with a small
screwdriver.
- Clean oil holes with a wire.
(Clutch)
Sprocket • Reverse guide bar periodically.
• Check sprocket and the clutch and clean the bar
mount area before installation of the bar.
Replace either or both if worn.

SPROCKET
Worn : 0.5 mm (0.02 in.)
• A damaged sprocket will cause premature
damage or wear of saw chain.
- When the sprocket has worn out 0.5 mm (0.02
in.) or more, replace it.
• Check sprocket when you install new chain.
Replace it if worn.

CYLINDER FINS
Cylinder fins • Check periodically.
• Clogged fins will result in poor engine cooling.
• Remove dirt and dust from between fins to let
cooling air pass easily.

Muffler MUFFLER SPARK ARRESTOR


• Remove air cleaner cover and remove spark
plug lead.
Screen cover • Remove spark arrestor screen cover and screen
from muffler body.
• Clean carbon deposits from muffler components.
• Replace screen if it is cracked, or has holes
Spark arrestor screen burned through.
• Assemble components in reverse order.

NOTICE
Carbon deposits in muffler will cause drop in
engine output. Spark arrestor screen must be
checked periodically.

Increase Decrease AUTOMATIC OILER


• The discharge volume of the automatic oiler is
adjusted to 8 mL/min approximately at 7000
r/min, prior to shipment from factory.
- To increase the delivery volume, turn the
adjusting knob clockwise.
When the knob touches stopper and stops,
this position indicates maximum discharge
volume. (15 mL/min at 7000 r/min)
- Do not turn the adjusting knob beyond the
Adjusting knob maximum or minimum limit of volume
adjustment.

27 CS-680
SETTING THE SAW CHAIN
Preset tie strap

Drive link Left hand cutter

Top plate
Side plate
Guard link Depth gauge

Tie strap
Right hand cutter

Important points for proper maintenance of saw


chain:
• Keep the cutters sharp at all times.
• Keep the left and the right cutters properly
aligned.
- Note that blunt or irregular cutters will result in
poor cutting performance, increased vibration
of chains and premature breakage of the saw
Sharpen lower edge chain.
• Drive link serves to remove sawdust from the
groove of the guide bar.
Keep the lower edge of the drive link sharp
where indicated.

SETTING SAW CHAIN


• For setting saw chain, round file 5.5 mm
(7/32 in.) diameter and flat file are used.
Keep this angle • To keep correct position and correct angle, use
the file holder (Sure Sharp®).
25°

Push file as shown

10°

Hold the file tipped 10° upward

CS-680 28
1/5

One fifth of file diameter remains


above cutter edge

• Place the depth gauge tool firmly on guide bar


Depth gauge tool so that depth gauge protrudes.
Then file top of depth gauge with the flat file until
flat with top of the depth gauge tool.

Remove until
flat with tool

- Be sure to round off the front edge of the


depth gauge.

Round off the edge

Properly filed cutters are shown in illustration.


55°
When setting of the chain is finished, soak it in oil
and wash away filings completely before using.
- When chain has been filed on the bar,
supply sufficient oil to it, rotate the chain
slowly to wash away the filings before using
25°
again.
Top plate filing angle Top plate cutting angle - If the chain saw is operated with filings
clogged in the groove, the saw chain and the
guide bar will be damaged prematurely.
0.65 mm (0.025 in.) - If the saw chain becomes soiled with resin, for
instance, clean it with kerosene and soak in it
oil.

Parallel NOTICE
These angles are referred to as Oregon 72LPX.
To sharpen other follow chain manufacturer’s
Depth gauge instruction.

29 CS-680
TROUBLESHOOTING
Problem
Engine — hard to start Cause Remedy
— does not start
Engine Fuel at No fuel at • Fuel filter clogged • Clean or replace
cranks carburetor carburetor • Fuel line clogged • Clean
• Carburetor • Ask your ECHO dealer
Fuel at No fuel at • Carburetor • Ask your ECHO dealer
cylinder cylinder
Muffler wet with • Fuel mixture is too rich • Open choke
fuel • Clean / replace air filter
• Adjust carburetor
• Ask your ECHO dealer
Spark at end No spark at end • Ignition switch off • Turn switch on
of plug wire of plug wire • Electrical problem • Ask your ECHO dealer
Spark at plug No spark at plug • Spark gap incorrect • Adjust 0.65 mm (0.026 in.)
• Covered with carbon • Clean or replace
• Fouled with fuel • Clean or replace
• Spark plug defective • Replace plug
Engine • Internal engine problem • Ask your ECHO dealer
does not
crank
Engine Dies or accelerates poorly • Air filter dirty • Clean or replace
runs • Fuel filter dirty • Clean or replace
• Fuel vent blocked • Clean
• Spark plug • Clean and adjust / replace
• Carburetor • Adjust
• Cooling system blocked • Clean
• Exhaust port / spark • Clean
arrestor screen blocked

WARNING
Fuel vapors are extremely flammable and
may cause fire and/or explosion. Never test
for ignition spark by grounding spark plug
near cylinder plug hole, otherwise serious
personal injury may result.

CS-680 30
STORAGE AFTER USE
• Inspect and adjust every part of the chain saw.
WARNING
- Completely clean every part and repair if
necessary. Do not store in an enclosure where fuel
- Apply thin coating of oil on metal parts to fumes may accumlate or reach an open flame
prevent rust. or spark.
• Remove chain and guide bar.
• Drain fuel tank, pull starter slowly a few times to CAUTION
drain fuel from carburetor.
Do not lend or rent your chain saw without
• Pour a small amount of clean motor oil into spark
the Instruction manual and Safety manual.
plug hole, pull starter and crank the engine until
piston reaches: TOP DEAD CENTER.
• Store in a dry area, free from dust. NOTICE
• For future reference, you should keep this
Instruction manual and the Safety manual.
• If this Instruction manual or the Safety manual
has become illegible or is lost, please purchase
a new one from your ECHO dealer.

IMPORTANT
Acids from decaying palm tree sap may corrode
crankcase and oil tank housings made of
aluminum and magnesium alloys.
To minimize the chance of this occurring, make
sure to follow the cleaning procedure listed
below.
Make sure to clean metal parts from palm sap
immediately after use.
• Remove sprocket cover.
Clean wood chips and sawdust from cover and
engine crankcase.
• Never use metal tools for cleaning which may
scratch the metal paint and allow corrosion to
develop.
• Clean sap accumulation from metal parts with
cloth and warm water soap.
• Rinse with clean water and dry metal surfaces.
• Apply a light coating of engine or bar and chain
oil to metal parts after they are cleaned.

31 CS-680
TECHNICAL DATA
MODEL CS-680
Dimension L×W×H mm 435 × 236 × 302 (17.1 in. × 9.3 in. × 11.9 in.)
Mass Power head, dry kg 6.6 (14.5 lb.) Without chain and guide bar
Engine Type Air-cooled two-stroke single cylinder
Displacement mL (cm³) 66.8 (4.07 cu. in.)
Carburetor Diaphragm type
Magneto Flywheel magneto: CDI system
Spark plug NGK BPM7A
Starter Recoil starter
Power transmission Automatic centrifugal clutch
Fuel Mixture ratio 50 : 1 ratio with ECHO Power Blend X™, ISO-L-
EGD (ISO/CD 13738) and JASO M345-FD two-
stroke, air-cooled engine oil.
Gasoline Use 89 octane unleaded.
Do not use fuel containing methyl alcohol, more than
10 % ethyl alcohol or 15 % MTBE.
Do not use alternative fuels such as E-15 or E-85.
Tank capacity L 0.64 (21.6 US. fl. oz.)
Oil Bar and chain ECHO bar and chain oil
Tank capacity L 0.37 (12.5 US. fl. oz.)
Guide bar and See page 23 for Chain and Guide Bar Combination
saw chain Lubrication Adjustable automatic oil pump and manual oil pump
Engine speed Idle 2800 - 3000
Clutch engagement r/min 3600 - 4300
Wide open throttle 12500 - 14000
Standard Front hand guard, Rear hand guard,
features Anti-vibration device, Spiked bumper,
Throttle control lockout, Chain brake, Chain catcher,
Spark arrestor muffler

* Technical data subject to change without notice.

CS-680 32
WARRANTY STATEMENTS
ECHO LIMITED WARRANTY STATEMENT FOR
PRODUCT SOLD IN USA AND CANADA BEGINNING 01/01/2010
ECHO’S RESPONSIBILITY
ECHO Incorporated’s Limited Warranty, provides to the original purchaser that this ECHO product is free from defects in material
and workmanship. Under normal use and maintenance from date of purchase, ECHO agrees to repair or replace at ECHO’s
discretion, any defective product free of charge at any authorized ECHO servicing dealer within listed below application time
periods, limitations and exclusions. THIS LIMITED WARRANTY IS ONLY APPLICABLE TO ECHO PRODUCTS SOLD BY
AUTHORIZED ECHO DEALERS. IT IS EXTENDED TO THE ORIGINAL PURCHASER ONLY, AND IS NOT TRANSFERABLE TO
SUBSEQUENT OWNERS EXCEPT FOR EMISSION RELATED PARTS. Repair parts and accessories replaced under this warranty
are warranted only for the balance of the original unit or accessory warranty period. Any damage caused by improper installation or
improper maintenance is not covered by this warranty. All parts or products replaced under warranty become the property of ECHO,
Inc. This warranty is separate from the Emission Control Warranty Statement supplied with your new product. Please consult the
Emission Control Warranty Statement for details regarding emission related parts. For a list of Authorized ECHO Dealers refer to
WWW.ECHO-USA.COM or call 1-800-432-ECHO.

OWNER’S RESPONSIBILITY
To ensure trouble free warranty coverage it is important that you register your ECHO equipment on-line at WWW.ECHO-USA.COM
or by filling out the warranty registration card supplied with your unit. Registering your product confirms your warranty coverage and
provides a direct link if we find it necessary to contact you.
The owner shall demonstrate reasonable care and use, and follow preventative maintenance, storage, fuel and oil usage as
prescribed in the operator’s manual. Should a product difficulty occur, you must, at your expense, deliver or ship your ECHO unit to
an authorized ECHO servicing dealer for warranty repairs (within the applicable warranty period), and arrange for pick-up or return
of your unit after the repairs have been made. For your nearest authorized ECHO servicing dealer, call ECHO’s Dealer Referral
Center, at 1-800-432-ECHO or you can locate an ECHO servicing dealer at WWW.ECHO-USA.COM. Should you require assistance
or have questions concerning ECHO’s Warranty Statement, you can contact our Consumer Product Support Department at 1-800-
673-1558 or contact us through the web at WWW.ECHO-USA.COM.

PRODUCT WARRANTY PERIOD


RESIDENTIAL APPLICATION
• 5 YEAR WARRANTY - All units for residential, or non-income producing use will be covered by this limited warranty for five (5)
years from date of purchase.
EXCEPTIONS:
• For two-stroke engine powered products, the electronic ignition module, flexible drive cables, SRM solid drive shafts, and TC
tines are warranted for the life* of the product on parts only.
• Cutting attachments such as, but not limited to, bars, chains, sprockets, blades, and nylon trimmer heads for residential or
non-income producing use will be covered for failures due to defects in material or workmanship for a period of 60 days from
original product purchase date. Any misuse from contact with concrete, rocks, or other structures is not covered by this warranty.
• ECHO’s Rapid Loader String Head carries a lifetime warranty on the line locking system, parts only; no labor. Refer to your
operator’s manual for string head installation and maintenance instructions.
• All SB-Series and PRO ATTACHMENT SERIES Split Shaft attachments carry the same warranty duration as the units they are
designed to fit.

COMMERCIAL APPLICATION
• 1 YEAR WARRANTY - All Chain Saws, QuikVent Saws, and Cut-Off Saws for commercial, institutional, agricultural, industrial, or
income producing use will be covered by this limited warranty for a period of one (1) year from the date of purchase.
• 2 YEAR WARRANTY - All other units for commercial, institutional, agricultural, industrial, or income producing use will be covered
by this limited warranty for a period of two (2) years from the date of purchase.
EXCEPTIONS:
• For two-stroke engine powered products, the electronic ignition module, flexible drive cables, SRM solid drive shafts and TC
tines, are warranted for the life* of the product on parts only.
• Cutting attachments such as, but not limited to, bars, chains, sprockets, blades, and nylon trimmer heads for commercial,
institutional, agricultural, industrial, rental, or income producing will be covered for failures due to defects in material or
workmanship for a period of 30 days from original product purchase date. Any misuse from contact with concrete, rocks, or
other structures is not covered by this warranty.
• ECHO’s Rapid Loader String Head carries a lifetime warranty on the line locking system, parts only; no labor. Refer to your
operator’s manual for string head installation and maintenance instructions.
• All SB-Series and PRO ATTACHMENT SERIES Split Shaft attachments carry the same warranty duration as the units they are
designed to fit.
RENTAL APPLICATION - 90 DAYS WARRANTY
• Units for rental use will be covered against defects in material and workmanship for a period of 90 days from the date of purchase.
* ECHO’s liability under the “Lifetime” coverage is limited to furnishing parts specified under the PRODUCT WARRANTY PERIOD
section of this Warranty Statement for “Life” free of charge for a period of ten (10) years after the date of the complete unit’s final
production.

33 CS-680
ECHO does not offer an over the counter exchange program. Any ECHO product re-built other than by ECHO or sold through an
unauthorized dealer, or an unauthorized outlet store, is sold without ECHO’s limited warranty coverage. The ECHO Limited Warranty
coverage is extended to the original purchaser only, and is not transferable except for emission related parts. Repair parts and
accessories replaced under this warranty are warranted only for the balance of the original unit or accessory warranty period. Any
damage caused by improper installation or improper maintenance is not covered by this warranty. All parts or products replaced
under warranty become the property of ECHO.

PURCHASED REPAIR PARTS, SHORT BLOCKS AND ACCESSORIES


• 90-day residential, or non-income producing warranty
• 30-day commercial, institutional, agricultural, industrial, income producing, or rental application warranty

ATTENTION TWO-STROKE ENGINE POWER PRODUCT OWNERS


This ECHO two-stroke engine power product is a quality-engineered unit which has been manufactured to exact tolerances to
provide superior performance. To help ensure the performance of the unit, it is required to use two-stroke oil which meets the ISO-
L-EGD Standard per ISO/CD 13738 and JASO M345-FD Standards. ECHO Power Blend X™ Two-Stroke Oil is a premium two-
stroke oil specifically formulated to meet ISO-L-EGD (ISO/CD 13738) and JASO M345-FD Standards. The use of two-stroke oils
designed for other applications, such as for outboard motors or lawnmowers can result in severe engine damage, and will void your
two-stroke engine limited warranty.

THIS WARANTY DOES NOT COVER DAMAGE CAUSED BY:


• Lack of lubrication or engine failure, due to the use of two-stroke oils that do not meet the ISO-L-EGD (ISO/CD 13738) and JASO
M345-FD Standards. Engine problems due to inadequate lubrication caused by failure to use an ISO-L-EGD compliant and JASO
M345-FD registered oil, will void the two-stroke engine limited warranty. ECHO Power Blend X™ Two-Stroke Oil meets the ISO-
L-EGD and JASO M345-FD Standard. Emission related parts are covered for 5 years residential use or 2 years commercial use
regardless of two-stroke oil used, per the statement listed in the EPA or California Emission Defect Warranty Explanation.
• Damage caused by use of gasohol, containing methanol (wood alcohol), or gasoline containing less than 89 octane. Only use
gasoline which contains 89 octane or higher. Gasohol which contains a maximum 10 % ethanol (grain alcohol) or 15 % MTBE (methyl/
tertiary/butyl/ether) is also approved. The prescribed mixing ratio of gasoline to oil is listed on the ECHO oil label and covered in
your operator’s manual.
• Engine damage caused by use of ether or any starting fluids.
• Damage caused by tampering with engine speed governor or emission components, or running engines above specified and
recommended engine speeds as listed in your operator’s manual.
• Operation of the unit with improperly maintained/removed cutting shield or removed/damaged air filter.
• Damage caused by dirt, pressure or steam cleaning the unit, salt water, corrosion, rust, varnish, abrasives, and moisture.
• Defects, malfunctions or failures resulting from abuse, misuse, neglect, modifications, alterations, normal wear, improper servicing,
or use of unauthorized attachments.
• Incorrect storage procedures, stale fuel, including failure to provide or perform required maintenance services as prescribed in the
operator’s manual. Preventative maintenance as outlined in the operator’s manual is the customer’s responsibility.
• Failures due to improper set-up, pre-delivery service or repair service by anyone other than authorized ECHO servicing dealer
during the warranty period.
• Certain parts and other items are not warranted, including but not limited to: lubricants, starter cords, and engine tune-ups.
• Use of spark plugs other than those meeting performance and durability requirements of the OEM spark plug listed in the
Operator’s Manuals.
• Overheating or carbon scoring failures due to restricted, clogged exhaust port or combustion chamber, including damage to spark
arrester screen.
• Adjustments after the first (30) thirty days and beyond, such as carburetor adjustment and throttle cable adjustment.
• Damage to gears or gear cases caused by contaminated grease or oil, use of incorrect type or viscosity of lubricants, and/or failure
to comply with recommended grease or oil change intervals.
• Damage caused by loading SHRED ‘N’ VAC® beyond recommended capacity.
• Damage caused by pump or sprayer running dry, pumping or spraying caustic or flammable materials, or lack of or broken
strainers.
• Additional damage to parts or components due to continued use after operational problem or failure occurs. Should operational
problem or failure occur, the product should not be used, but delivered as is to an authorized ECHO servicing dealer.
It is a dealer’s and/or customer’s responsibility to complete and return the warranty registration card supplied with your ECHO
product or by visiting WWW.ECHO-USA.COM. Your receipt of purchase including date, model and serial number must be
maintained and presented to an authorized ECHO servicing dealer for warranty service. Proof of purchase rests solely with the
customer. Some states do not allow limitations on how long an implied warranty lasts, so the above limitations may not apply to you.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so you may also have other specific
legal rights which vary from state to state. This limited warranty is given by ECHO Incorporated, 400 Oakwood Rd., Lake Zurich, IL
60047.

DISCLAIMER OF IMPLIED WARANTIES


This limited warranty is in lieu of all other expressed or implied warranties, including any warranty of FITNESS FOR A PARTICULAR
PURPOSE OR USE and any implied warranty of MERCHANTABILITY otherwise applicable to this product. ECHO and its affiliated
companies shall not be liable for any special incidental or consequential damage, including lost profits. There are no warranties
extended other than as provided herein. This limited warranty may be modified only by ECHO.

CS-680 34
WARRANTY REGISTRATION SHEET
Thank you for choosing ECHO Power Equipment
Please go to http://www.echo-usa.com/Warranty/Register-Your-ECHO to register your new product on-line.
It’s FAST and EASY! NOTE: your information will never be sold or misused by ECHO, Inc. Registering
your purchase enables us to contact you in the unlikely event of a service update or product recall, and
verifies your ownership for warranty consideration.
If you do not have access to the Internet, you can complete the form below and mail to:
ECHO Inc., Product Registration, PO Box 1139, Lake Zurich IL 60047.

35 CS-680
C03203001001 - C03203999999

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