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Overhaul-A6MF1 > 2010 > A6MF1 > Automatic Transaxle System

Automatic Transaxle System > General Information > Specifications

Specifications
Service Standard
Item Specifications [mm(in.)]
Input shaft end play (Rear) 0.25 ~ 0.45 (0.0098 ~ 0.0177)
2/6 brake pressure plate end play 2.35 ~ 2.65 (0.0925 ~ 0.1043)
Low & reverse brake pressure plate end play 2.25 ~ 2.55 (0.0886 ~ 0.1004)
Under drive brake snap ring end play 0.65 ~ 0.95 (0.0255 ~ 0.0374)
Over drive clutch snap ring end play 1.05 ~ 1.35 (0.0413 ~ 0.0531)
A6MF1 : 0.85 ~ 1.15 (0.0335 ~ 0.0453)
35R clutch snap ring end play
A6MF2 : 1.05 ~ 1.35 (0.0413 ~ 0.0531)
Middle & rear planetary gear end play 0.1 ~ 0.4 (0.0039 ~ 0.0157)
Input shaft end play (Front) 0.55 ~ 0.85 (0.0216 ~ 0.0334)
Differential side gear & differential pinion gear
0.025 ~ 0.150 (0.0009 ~ 0.0059)
backlash

Tightening Torques
Item N.m kgf.m lb-ft
Transfer drive gear 30.4 ~ 35.3 3.1 ~ 3.6 22.4 ~ 26.0
Rear cover 27.5 ~ 34.3 2.8 ~ 3.5 20.3 ~ 25.3
Under drive brake 30.4 ~
3.1 ~ 3.6 22.4 ~ 26.0
retainer 35.3
Under drive brake
4.9 ~ 9.8 0.5 ~ 1.0 3.6 ~ 7.2
chamber
Parking rod guide 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pump pipe 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Oil pump 19.6 ~ 25.5 2.0 ~2.6 14.5 ~ 15.9
Oil filter assembly 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Torque converter housing 27.5 ~ 34.3 2.8 ~3.5 20.3 ~ 25.3
Valve body cover 12.8 ~ 14.7 1.3 ~ 1.5 9.4 ~ 10.8
Detent spring 24.5 ~ 35.3 2.5 ~ 3.6 18.1 ~ 26.0
Valve body cover 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Inhibitor switch 9.8 ~ 11.8 1.0 ~ 1.2 7.2 ~ 8.7
Manual control lever 17.7 ~ 24.5 1.8 ~ 2.5 13.0 ~ 18.1

Sealants

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Item Specified sealant
Rear cover liquid gasket
Three bond 1281B or LOCTITE FMD-546(P/N :
Torque converter housing liquid gasket
UM010CH046) or equivalent
Valve body liquid gasket

Snap Ring, Thrust Washer, Thrust race and Pressure plate

Part name Part No. Thickness[mm(in.)]
Pressure plate 45649-3B611 1.1(0.0433)
(Low & reverse brake) 45649-3B613 1.3(0.0512)
* A6MF1 : 1.1t ~ 2.3t
* A6MF2 : 2.9t ~ 3.9t 45649-3B615 1.5(0.0591)
45649-3B617 1.7(0.0669)
45649-3B619 1.9(0.0748)
45649-3B621 2.1(0.0827)
45649-3B623 2.3(0.0906)
45649-3B625 2.5(0.0984)
45649-3B627 2.7(0.1063)
45649-3B629 2.9(0.1142)
45649-3B631 3.1(0.1220)
45649-3B633 3.3(0.1299)
45649-3B635 3.5(0.1378)
45649-3B637 3.7(0.1457)
45649-3B639 3.9(0.1535)
Thrust race 45853-3B614 1.4(0.0551)
(Input shaft end play-Rear) 45853-3B615 1.5(0.0591)
45853-3B616 1.6(0.0630)
45853-3B617 1.7(0.0669)
45853-3B618 1.8(0.0709)
45853-3B619 1.9(0.0748)
45853-3B620 2.0(0.0787)
45853-3B621 2.1(0.0827)
45853-3B622 2.2(0.0866)
45853-3B623 2.3(0.0906)
Thrust washer 45472-3B618 1.8(0.0709)
(Input shaft end play-Front)
45472-3B620 2.0(0.0787)
* A6MF1 : 1.8t ~ 2.8t
* A6MF2 : 4.4t ~ 5.4t 45472-3B622 2.2(0.0866)
45472-3B624 2.4(0.0945)
45472-3B626 2.6(0.1024)
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45472-3B628 2.8(0.1102)
45472-3B644 4.4(0.1732)
45472-3B646 4.6(0.1811)
45472-3B648 4.8(0.1890)
45472-3B650 5.0(0.1969)
45472-3B652 5.2(0.2047)
45472-3B654 5.4(0.2126)
Snap ring 45619-3B617 1.7(0.0669)
(Under drive brake disk set)
45619-3B619 1.9(0.0748)
45619-3B621 2.1(0.0827)
45619-3B623 2.3(0.0906)
45619-3B625 2.5(0.0984)
45619-3B627 2.7(0.1063)
45619-3B629 2.9(0.1142)
Thrust washer 45729-3B630 3.0(0.1181)
(Middle & rear planetary gear
45729-3B632 3.2(0.1260)
end play)
45729-3B634 3.4(0.1339)
45729-3B636 3.6(0.1417)
45729-3B638 3.8(0.1496)
45729-3B640 4.0(0.1575)
45729-3B642 4.2(0.1654)
45729-3B644 4.4(0.1732)
45729-3B646 4.6(0.1811)
Pressure plate 45683-3B615 1.5(0.0591)
(2/6 brake Disk set)
45683-3B617 1.7(0.0669)
* A6MF1 : 1.5t ~ 2.9t 45683-3B619 1.9(0.0748)
* A6MF2 : 1.9t ~ 3.1t 45683-3B621 2.1(0.0827)
45683-3B623 2.3(0.0906)
45683-3B625 2.5(0.0984)
45683-3B627 2.7(0.1063)
45683-3B629 2.9(0.1142)
45683-3B631 3.1(0.1220)
Snap ring 45552-3B617 1.7(0.0669)
(Over drive clutch) 45552-3B619 1.9(0.0748)
45552-3B621 2.1(0.0827)
45552-3B623 2.3(0.0906)
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45552-3B625 2.5(0.0984)
45552-3B627 2.7(0.1063)
45552-3B629 2.9(0.1142)
Snap ring 45452-3B616 1.6(0.0630)
(35R clutch)
45452-3B618 1.8(0.0709)
45452-3B620 2.0(0.0787)
45452-3B622 2.2(0.0866)
45452-3B624 2.4(0.0945)
45452-3B626 2.6(0.1024)
45452-3B628 2.8(0.1102)

Automatic Transaxle System > General Information > Special Service Tools
Special Service Tools
Tool
Illustration Application
(Number and name)
09453-3L200 Installation of the bearing for transfer driven
Bearing installer(Up) gear (Up)

09453-3L210 Installation of the bearing for transfer driven

Bearing installer(Down) gear (Down)

09453-3L220 Removal and installation of transfer drive

Lock nut remover & Installer lock nut

09453-3L230 Removal and installation of 35R clutch snap

Snap ring remover & installer ring

09452-3L100
Snap ring remover & installer

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09452-3L100 Removal and installation of oil pump return
Snap ring remover & installer spring

09453-3L240 Installation of oil seal for the transaxle case

Oil seal installer housing

09453-3L250 Installation of the differential bearing

Bearing installer

09453-1M110 Installation of the snap ring for low &

Snap ring remover & installer reverse brake return spring (with the bar &
nut-SST No.:09453-1M210)

09453-3L270 Installation of the snap ring for under drive

Snap ring remover & installer brake spring

09459-3L100 Installation of the manual shaft oil seal

Oil seal installer

09453 - 4C400 Removal and installation of over drive clutch

Spring compressor balance piston snap ring

Automatic Transaxle System > Automatic Transaxle System > Automatic Transaxle > Components and
Components Location
Components (1)
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Components (2)

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1. Automatic transaxle case 22. Under drive brake chamber
2. Low & reverse brake piston 23. Under drive brake piston
3. Low & reverse brake return spring 24. Under drive brake spring
4. Snap ring 25. Snap ring
5. Front annulus gear assembly 26. Under drive brake disk set
6. Front planetary gear assembly 27. Snap ring
7. Front sun gear assembly 28. Under drive brake hub assembly
8. Bearing 29. Thrust washer
9. Middle sun gear assembly 30. 35R & 2/6 hub assembly
10. Middle & Rear planetary gear 31. Thrust Bearing
assembly 32. 2/6 brake Disk set
11. Rear annulus gear 33. 35R clutch assembly
12. One way clutch inner race assembly 34. Thrust washer
13. Low & reverse brake disk set 35. Oil pump assembly
14. Snap ring 36. Transfer driven gear assembly
15. One way clutch assembly 37. Differential assembly
16. Snap ring 38. Oil filter assembly
17. Over drive clutch assembly 39. Parking sprag
18. Rear cover assembly 40. Parking sprag shaft & spring
19. Valve body assembly 41. Support shaft
20. Valve body cover 42. Parking rod guide
21. Under drive brake retainer

Automatic Transaxle System > Automatic Transaxle System > Automatic Transaxle > Repair
procedures
Disassembly
1. Remove the manual control lever (A) and the washer (B) after removing a nut.

2. Remove the inhibitor assembly (A) after removing two bolt.

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3. Remove the valve body cover (A) after removing bolts (19ea).

4. Remove the bolt (C-3ea) after disconnecting the solenoid valve connector assembly (A) and the oil temperature
sensor connector (B).

5. Remove the detent spring assembly (A) and plate (B) after removing a bolt.

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6. Remove the valve body assembly (A).

7. Remove the pipe seal (A-2ea).

8. Remove the fixing pin (A) with a magnet.

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9. Remove the input/output speed sensor assembly (C) after disconnecting the connector (A) from the main wiring
and removing the bolt (B-2ea).

10. Remove the main wiring mounting bolt (2ea).

11. Remove the fixing pin (A) after removing a bolt and then, remove the solenoid valve connector by pushing in the
arrow direction.

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12. Remove the detent lever assembly (A) by pushing in the arrow direction after removing the end of the parking
rod assembly.

13. Remove the parking rod assembly (A) from the parking rod guide.

14. Remove the manual shaft oil seal (A).

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15. Remove the converter housing assembly (B) from the transaxle case assembly (A) after removing the bolts
(22ea).

16. Remove the differential oil seal (A).

17. Remove the oil guide (A) after removing the bolts (3ea).

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18. Remove the lubricating pipe (A) after removing a bolt.

19. Remove the differential bearing spacer (A), the outer race (B), the transfer driven gear spacer (C) and the outer
race (D) of the converter housing side with the puller.

20. Remove the differential assembly (A).

21. Remove the spacer (A) and the differential bearing outer race (B) with the puller.

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22. Remove the seals (5ea).

23. Remove the oil guide (A) after removing a bolt.

24. Remove the oil filter assembly (B) after removing the bolts (A-2ea).

25. Remove the O-ring from the oil pump assembly.

26. Remove the oil pump assembly (A) after removing the bolts (7ea).

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27. Remove the thrust washer (A) from the oil pump assembly (B).

28. Remove the seal rings (A-2ea) from the oil pump assembly.

29. Remove the 2/6 brake disc set in order.

30. Remove the seal rings (A-2ea).

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31. Remove the 35R clutch assembly (A).

32. Remove the 35R & 2/6 brake hub assembly (A) and the thrust bearing (B).

33. Remove the thrust washer (A).

34. Remove the under drive brake hub assembly (A).

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35. Remove the snap ring (A).

36. Remove the under drive brake disk set in order.

37. Remove the snap ring (A) with SST(No.: 09453-3L270).

38. Remove the under drive brake spring (A).

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39. Remove the under drive brake piston (A).

The projecting part (B) should be located at the position as below picture when removing the under drive
brake piston (A).

40. Remove the D-ring (Outside) and O-ring (Inside).

41. Remove the under drive brake chamber (A) after removing 2 bolts.

42. Remove the under drive brake retainer (B) mounting bolt (A-6ea).

Must check the bolts (6ea) position.

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43. Remove the under drive brake retainer (A).

Must check the installation position and

direction.

44. Remove the parking rod guide (A).

45. Remove the parking sprag shaft (A) and the spring (B).

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46. Remove the parking sprag (A).

47. Remove the support shaft (A).

48. Remove the transfer driven gear assembly (A).

49. Remove the transfer driven gear outer race (A) with the puller.

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50. Remove the rear cover assembly (A) from the transaxle case after removing the bolts (14ea).

51. Apply the sealant on the left side of the transaxle case.
52. Remove the spacer (A) from the rear cover assembly.

53. Remove the seal (A-3ea) from the transaxle case.

54. Remove the thrust bearing.

55. Remove the over drive clutch assembly (A).

56. Remove the plastic thrust washer.

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57. Remove the snap ring (A).

58. Remove the one way (1-way) clutch assembly (A).

59. Remove the snap ring.

60. Remove the low & reverse brake pressure plate (A), the cushion plate & disc set in order.

61. Remove the one way clutch inner race assembly (A) with closing up the snap ring.

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62. Remove the snap ring (A).

63. Remove the thrust washer (B) after removing the rear annulus gear (A).

64. Remove the middle & rear planetary gear assembly (A) and the middle sun gear assembly (B).

65. Remove the bearing (A) and the race set (B).

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66. Remove the front sun gear assembly (A).

67. Remove the thrust washer (A).

68. Remove the front planetary gear assembly (A).

69. Remove the front annulus gear assembly (A).

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70. Remove the snap ring (A) with the SST(No.: 09453-1M110).

71. Remove the low & reverse brake return spring (A).

72. Remove the low & reverse brake piston (A).

73. emove the D-ring (2ea) at the inside and the outside.

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74. Remove the transfer drive assembly (A) from the transaxle case after removing the bolts (3ea).

Must mark the bolt installation position.

Reassembly
1. Install the transfer drive assembly (B) to the transaxle case by tightening the bolts (A-3ea).

Tightening torque:
30.4~35.3 N.m (3.1~3.6 kgf.m, 22.4~26.0 lb-ft)

Install the transfer drive assembly after check the mark of the bolt installation position.

2. Install the D-ring (2ea) at the inside and the outside.

3. Install the low & reverse brake piston (A).

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4. Install the low & reverse brake return spring (A).

5. Install the snap ring (A) with the SST(No.: 09453-1M110).

6. Install the under drive brake retainer (A).

Must check the installation position and direction and mounting bolts (3ea)
position.

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7. Tighten the under drive brake retainer (B) mounting bolt (A-6ea).

Tightening torque:
30.4 ~ 35.3 N.m (3.1~3.6 kgf.m, 22.4 ~ 26.0 lb-ft)

Must check the bolts (6ea) position.

8. Install the under drive brake chamber (B) after tightening bolts (A-2ea).

Tightening torque:
4.9 ~ 9.8 N.m(0.5~1.0 kgf.m, 3.6 ~ 7.2 lb-ft)

9. Install the D-ring (Outside) and O-ring (Inside) to the under drive brake piston.

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10. Install the under drive brake piston (A).

The projecting part (B) should be located at the position as below picture when installing the under drive
brake piston (A).

11. Install the under drive brake spring (A).

12. Install the snap ring (A) with SST(No.: 09453-3L270).

13. Install the front annulus gear assembly (A).

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14. Install the front planetary gear assembly (A).

15. Install the thrust washer (A).

16. Install the front sun gear assembly (A).

17. Install the bearing (A) and the race set (B).

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18. Install the middle & rear planetary gear assembly (A) and the middle sun gear assembly (B).

19. Install the middle & rear planetary gear assembly thrust washer.

Specification: 0.1~0.4mm (0.0039 ~ 0.0157in.)

Part No. Thickness [mm(in.)]

45729-3B630 3.0(0.1181)
45729-3B632 3.2(0.1259)
45729-3B634 3.4(0.1338)
45729-3B636 3.6(0.1417)
45729-3B638 3.8(0.1496)
45729-3B640 4.0(0.1574)
45729-3B642 4.2(0.1653)
45729-3B644 4.4(0.1732)
45729-3B646 4.6(0.1811)

20. Install the thrust washer (B) after installing the rear annulus gear (A).

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21. Install the snap ring (A).

22. Install the one way clutch inner race assembly (A) and fix it with the snap ring.

23. Install the low & reverse brake pressure plate, the cushion plate, the disc set and the snap ring in order.

When installing the disc set, lay plates (5ea) and disc (5ea) each one at the bottom and then, lay the
reaction plate (A-1ea) at the top.

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24. Install the pressure plate properly to satisfy the specification for the low & reverse brake disc set end play.

End play specification:

A6MF1/2 : 2.25 ~ 2.55 mm (0.0886 ~ 0.01004 in.)

Select the proper pressure plate as below method.

Pressure plate thickness = A - B - Specification
A : Low & reverse (L/R) brake piston upside ~ Snap ring groove [Under the load 49N.m (5 kgf.m, 36
lb-ft)]
B : The height of pressing the disc set (L/R brake) including the cushion plate under the load about
3,433N.m (350kgf.m, 2532lb-ft) + The snap ring thickness

Select the pressure plate in below table.

Part No. Thickness[mm(in.)]
45649-3B611 1.1(0.0433)
45649-3B613 1.3(0.0512)
45649-3B615 1.5(0.0591)
45649-3B617 1.7(0.0669)
45649-3B619 1.9(0.0748)
45649-3B621 2.1(0.0827)
45649-3B623 2.3(0.0906)
45649-3B625 2.5(0.0984)
45649-3B627 2.7(0.1063)
45649-3B629 2.9(0.1142)
45649-3B631 3.1(0.1220)
45649-3B633 3.3(0.1299)
45649-3B635 3.5(0.1378)
45649-3B637 3.7(0.1457)
45649-3B639 3.9(0.1535)

* A6MF1 : 1.1t ~ 2.3t

* A6MF2 : 2.9t ~ 3.9t

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25. Install the one way (1-way) clutch assembly (A).

Check the one way (1-way) clutch assembly (A) whether rotating in counterclockwise direction
only.

26. Install the snap ring (A).

27. Install the proper thrust washer to the middle & rear planetary gear assembly.

Specification : 0.1 ~ 0.4mm (0.0039 ~ 0.0157in.)

Thrust washer thickness = (The end of the sun gear of the over drive clutch assembly ~ The reached face
of the washer) – (The thrust bearing ~ the installing part of the middle & rear planetary gear assembly
washer) - Specification (Average value)

Part No. Thickness[mm(in.)]

45729-3B630 3.0(0.1181)
45729-3B632 3.2(0.1260)
45729-3B634 3.4(0.1339)
45729-3B636 3.6(0.1417)
45729-3B638 3.8(0.1496)
45729-3B640 4.0(0.1575)
45729-3B642 4.2(0.1654)
45729-3B644 4.4(0.1732)
45729-3B646 4.6(0.1811)
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28. Install the over drive clutch assembly (A).

29. Install the thrust bearing.

30. Install the seal (A-3ea) to the transaxle case.

31. Install the spacer (A) to the rear cover assembly.

Specification: 0.25 ~ 0.45 mm (0.0098 ~ 0.0177in.)

Spacer thickness = [The installing part of the rear cover of the transaxle case side {Under the load
29.4N.m (3 kgf.m, 21.7lb-ft)} - Thrust bearing height] - (The installing part of the rear cover side -
Spacer installing part depth) - Specification (Average value)

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Part No. Thickness[mm(in.)]
45683-3B615 1.5(0.0591)
45683-3B617 1.7(0.0669)
45683-3B619 1.9(0.0748)
45683-3B621 2.1(0.0827)
45683-3B623 2.3(0.0906)
45683-3B625 2.5(0.0984)
45683-3B627 2.7(0.1063)
45683-3B629 2.9(0.1142)
45683-3B631 3.1(0.1220)

32. Apply the sealant (A) on the left side of the transaxle case.

33. Install the rear cover assembly (B) to the transaxle case by tightening the bolts (A-14ea).

Tightening torque:
27.5 ~ 34.3 N.m (2.8~3.5 kgf.m, 20.3~25.3 lb-ft)

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34. Install the transfer driven gear outer race (A).

35. Install the transfer driven gear assembly (A).

36. Install the support shaft (A).

37. Install the parking sprag (A).

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38. Install the parking sprag shaft (A) and the spring (B).

39. Install the parking rod guide (A).

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

40. Install the under drive brake disk set in order.

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41. Install the snap ring (A) to satisfy the specification of the end play of the under & drive brake disc set.

End play specification

A6MF1/2 : 0.65 ~ 0.95mm (0.0255 ~ 0.0374in.)

Select the proper snap ring as below method.

Snap ring thickness = H - G - Specification
A : Under & drive(U/D) brake piston upside ~ Snap ring groove [Under the load 49N.m (5 kgf.m, 36
lb-ft)]
B : The height of pressing the disc set (U/D brake) under the load about 49N.m (5 kgf.m, 36 lb-ft)

Select the proper snap ring in below table.

Part No. Thickness[mm(in.)]
45619-3B617 1.7(0.0669)
45619-3B619 1.9(0.0748)
45619-3B621 2.1(0.0827)
45619-3B623 2.3(0.0906)
45619-3B625 2.5(0.0984)
45619-3B627 2.7(0.1063)
45619-3B629 2.9(0.1142)

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42. Install the under drive brake hub assembly (A).

43. Install the thrust washer (A).

44. Install the 35R & 2/6 brake hub assembly (A) and the thrust bearing (B).

45. Install the 35R clutch assembly (A).

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46. Install the seal rings (A-2ea).

47. Install the 2/6 brake disc set in order.

When installing the disc set, lay the reaction plate (A-1ea) at the bottom and then, lay plates (4ea) and
disc (4ea) each one with overlapping each other. Finally lay the cushion plate at the top.

48. Install the proper pressure plate to satisfy the specification of the end play of the 2/6 brake disc set.

End play specification :

2.05~2.35 mm (0.0807~0.0925 in.)

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Select the pressure plate as below method.

Pressure plate thickness = D - (C + E + F) - Specification
D : Oil pump installing part ~ Under & drive brake retainer upside
C + F : The height of pressing the disc set (2/6 brake) including the cushion plate under the load about
3,924N.m (400kgf.m, 2,894lb-ft)
E : Oil pump installing part ~ 2/6 piston upside

Select the pressure plate in below table.

Part No. Thickness[mm(in.)]
45683-3B615 1.5(0.0591)
45683-3B617 1.7(0.0669)
45683-3B619 1.9(0.0748)
45683-3B621 2.1(0.0827)
45683-3B623 2.3(0.0906)
45683-3B625 2.5(0.0984)
45683-3B627 2.7(0.1063)
45683-3B629 2.9(0.1142)
45683-3B631 3.1(0.1220)

* A6MF1 : 1.5t ~ 2.9t

* A6MF2 : 1.9t ~ 3.1t
49. Install the seal rings (A-2ea) from the oil pump assembly.

50. Install the thrust washer (A) from the oil pump assembly (B).

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End play Specification :

0.55~0.85 mm (0.0217~0.0335 in.)

Select the thrust washer as below method.

Thrust washer thickness = J - K - Specification
J : Case ~ Input shaft thrust washer left side
K : Oil pump ~ Oil pump thrust washer installing part

Select the thrust washer in below table.

A6MF1
Part No. Thickness[mm(in)]
45472-3B618 1.8(0.0708)
45472-3B620 2.0(0.0787)
45472-3B622 2.2(0.0866)
45472-3B624 2.4(0.0944)
45472-3B626 2.6(0.1023)
45472-3B628 2.8(0.1102)

A6MF2

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Part No. Thickness[mm(in)]
45472-3B644 4.4(0.1732)
45472-3B646 4.6(0.1811)
45472-3B648 4.8(0.1890)
45472-3B650 5.0(0.1969)
45472-3B652 5.2(0.2047)
45472-3B654 5.4(0.2126)

51. Install the oil pump assembly (A) by tightening the bolts (7ea).

Tightening torque:
19.6~25.5 N.m (2.0~2.6 kgf.m, 14.5~18.8 lb-ft)

52. Install the O-ring to the oil pump assembly.

53. Install the oil filter assembly (B) by tightening the bolts (A-2ea).

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

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54. Install the oil guide (A) by tightening a bolt.

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

55. Install the seals (5ea).

56. Install the spacer (A) and the differential bearing outer race (B).

57. Install the differential assembly (A).

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58. Install the differential bearing spacer (A), the outer race (B), the transfer driven gear spacer (C) and the outer
race (D) of the converter housing side.

59. Install the lubricating pipe (A) by tightening a bolt.

60. Install the oil guide (A) by tightening the bolts (3ea).

61. Install the differential oil seal (A) with the SST (No.: 09453-3L240).

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62. Apply the sealant on the left side of the converter housing.

63. Install the converter housing assembly (B) to the transaxle case assembly (A) by tightening the bolts (22ea).

Tightening torque:
27.5~34.3 N.m(2.8~3.5 kgf.m, 20.3~25.3 lb-ft)

64. Install the manual shaft oil seal (A) with the SST (No.: 09459-3L100).

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65. Install the parking rod assembly (A) into the parking rod guide.

66. Install by pushing the end of the parking rod assembly in the arrow direction after installing the detent lever
assembly (A).

67. Install the fixing pin (A) by tightening a bolt after installing the solenoid valve connector by pushing in the arrow
direction.

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

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68. Install the main wiring mounting bolt (2ea).

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

69. Install the pipe seal (A-2ea).

70. Connect the connector (A) to the main wiring after installing the input/output speed sensor assembly (C) by
tightening the bolts (B-2ea).

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

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71. Install the fixing pin (A).

72. Install the valve body assembly (A).

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

73. Install the detent spring assembly (A) and plate (B) by tightening a bolt.

Tightening torque:
24.5~35.3 N.m (2.5~3.6 kgf.m, 18.1~26.0 lb-ft)

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74. Install the solenoid valve connector assembly (A) mounting bolts (C-3ea) after connecting the oil temperature
sensor connector (B).

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

75. Apply the sealant on the valve body cover.

76. Install the valve body cover (A) by tightening bolts (19ea).

Tightening torque:
12.8~14.7 N.m (1.3~1.5 kgf.m, 9.4~10.9 lb-ft)

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77. Install the inhibitor assembly (A) by tightening two bolt.

Tightening torque:
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

78. Install the manual control lever (A) and the washer (B) by tightening a nut.

Tightening torque:
17.7~24.5 N.m (1.8~2.5 kgf.m, 13.0~18.1 lb-ft)

Automatic Transaxle System > Hydraulic System > Oil Pump > Components and Components Location
Components

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1. Oil pump 4. Spring retainer

assembly 5. Snap ring
2. 2/6 brake piston
3. Return Spring

Automatic Transaxle System > Hydraulic System > Oil Pump > Repair procedures
Disassembly

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1. Remove the snap ring (A) with the snap ring remover (SST No.:09452-3L100).

2. Remove the 2/6 brake piston return spring (A) and the spring retainer (B) from the oil pump assembly.

3. Remove the 2/6 brake piston (A) from the oil pump assembly.

4. Remove the D-ring (2-ea) from the 2/6 brake piston.

5. Remove the seal ring (A-2ea) from the oil pump assembly.

Reassembly

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1. Install the seal ring (A-2ea) to the oil pump assembly.

2. Install the D-ring (2ea) to the 2/6 brake piston.

3. Install the 2/6 brake piston (A) to the oil pump assembly.

4. Put the 2/6 brake piston return spring (A) and the spring retainer (B) to the oil pump assembly.

5. Fix the return spring and the spring retainer after installing the snap ring (A) with the snap ring installer (SST
No.:09452-3L100).

Automatic Transaxle System > Valve Body System > Valve Body > Components and Components
Location
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Components (1)

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1. VFS solenoid valve (NL) 16. T/C pressure control valve
2. VFS solenoid valve (NH) 17. T/C pressure control plug
3. ON/OFF solenoid valve 18. T/C pressure control sleeve
4. VFS solenoid valve (NH) 19. 35R pressure switch valve
5. Adjust screw 20. 2/6 brake pressure switch valve
6. Coil spring 21. Under drive pressure switch valve
7. 35R pressure control valve 22. Stopper plug
8. 2/6 brake pressure control valve 23. low & reverse switch valve
9. Under drive pressure control valve 24. 35R & 2/6 brake check valve
10. Over drive pressure control valve 25. Over drive pressure switch valve
11. Reducing valve-1 26. Over drive & low & reverseswitch
12. Stopper plate valve
13. Regulator valve 27. T/C control valve
14. Regulator sleeve 28. Reducing valve-2
15. Manual valve 29. Outer valve body assembly
30. Middle valve body assembly

Components (2)

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1. Accumulator piston (DN) 8. Accumulator 2

2. Coil spring 9. Accumulator 1
3. Stopper plug 10. Accumulator 4
4. Stopper plate 11. Accumulator 3
5. L/U switch valve 12. Damping valve (RED2)
6. 35R switch valve 13. Accumulator plate
7. Fail safe valve (OD) 14. Inner valve body
assembly

Automatic Transaxle System > Valve Body System > Valve Body > Repair procedures
Disassembly

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1. Remove the manual valve (A).

2. Remove the Inner, Middle (A) and the outer valve body (B) after removing bolts (18ea).

3. Remove the outer valve body assembly (A) from the middle valve body (B).

4. Remove the damping valve (A) and the coil spring (B).

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5. Remove the oil strainer (C).

6. Remove the middle valve body from the inner valve body assembly.
7. Remove the separating plate from the outer valve body.
8. Remove the damping valve (A), the check valve (B) and the coil spring (C).

9. Remove the solenoid valve supporter (A) after removing the bolts (9ea).

10. Remove the VFS Solenoid valve (A). (Black - NH)

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11. Remove the ON/OFF Solenoid valves (A-2ea).

12. Remove the VFS Solenoid valves (A-5ea). (White-NL, Black-NH)

13. Remove the reducing valve, the coil spring and the adjust screw in order after removing the stopper plate.
14. Remove the regulator valve (A), the coil spring (B), the regulator sleeve (C) and the adjust screw (D) in order
after removing the stopper plate.

15. Remove the adjust screw (A), the coil Spring (B), and the pressure control valve (C) in order.

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16. Remove the check valve (2ea) and the coil spring.

17. Remove the accumulator plate (A) after removing the bolts (3ea).

18. Remove the accumulator piston (A-4ea), the damping valve (B) and each coil spring.

Must check each spring color mark as below.

19. Remove the separating plate (A) from the inner valve body (B) after removing the bolts (2ea).

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20. Remove the damping valve (A-4ea), check valve (B-3ea), the steal ball (C) and the coil spring (D).

21. Remove the switch valve (A), the coil spring (B), the stopper plug (C) and the plate.

22. Remove the accumulator piston (DN) (A), the coil Spring (B) and stopper plug (C) from the inner valve body in
order.

Reassembly
1. Install the accumulator piston(DN) (A), the coil spring (B) and the stopper plug (C) to inner valve body.

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2. Install the switch valve (A), the coil spring (B), the stopper plug (C) and the plate to each position.

1. OD fail safe valve

2. 35R switch valve
3. L/U switch valve

3. Install the damping valve (A-4ea), the check valve (B-3ea), the steal ball (C) and the coil spring (D).

4. Install the separating plate (A) to the inner valve body (B) by tightening bolts (2ea).

Tightening torque :
4.9~6.9 N.m (0.5~0.7 kgf.m, 3.6 ~ 5.1 lb-ft)

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5. Install the accumulator piston (A-4ea), the damping valve (B) and each coil spring.

6. Install the accumulator plate (A) by tightening the bolts (3ea).

Tightening torque :
11.8 ~ 13.7 N.m (1.2 ~ 1.4 kgf.m, 8.7 ~ 10.1 lb-ft)

7. Install the check valve (2ea) and the coil spring.

8. Install the adjust screw (A), the coil spring (B) and the pressure control valve (C) in order.

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9. Install the regulator valve (A), the coil spring (B), the regulator sleeve (C) and the adjust screw (D) in order and
then, fix them with the stopper plate.

10. Install the reducing valve, the coil spring and the adjust screw in order and then, fix them with the stopper plate.
11. Install the VFS Solenoid valves (A-5ea) to each position. (White-NL, Black-NH)

12. Install the ON/OFF Solenoid valves (A-2ea) to each position.

13. Install the VFS Solenoid valve (A). (Black - NH)

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14. Install the solenoid valve supporter (A) by tightening the bolts (9ea).

Tightening torque :
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

15. Install the damping valve (A), the check valve (B) and the coil spring (C).

16. Install the separating plate to the outer valve body.

17. Install the middle valve body to the inner valve body assembly.
18. Install the oil strainer (C).
19. Install the damping valve (A) and the coil spring (B) to each position.

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20. Install the outer valve body assembly (A) to the middle valve body (B).

21. Install the inner, middle (A) and the outer valve body (B) by tightening the bolts (18ea) after set φ6 bar to the
installation guide hole (2ea).

Tightening torque :
9.8~11.8 N.m (1.0~1.2 kgf.m, 7.2 ~ 8.7 lb-ft)

22. Install the manual valve (A).

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Automatic Transaxle System > Clutch & Brake > Overdrive Clutch > Components and Components
Location
Components

1. Over drive clutch retainer 5. Snap ring

assembly 6. Over drive clutch disc set
2. Over drive clutch piston 7. Snap ring
3. Over drive clutch Return
Spring
4. Over drive clutch balance
piston

Automatic Transaxle System > Clutch & Brake > Overdrive Clutch > Repair procedures
Disassembly

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1. Remove the snap ring (A).

2. Remove the over drive clutch disc in order.

3. Remove the snap ring (A) with the SST (No.: 09453-4C400).

4. Remove the over drive clutch balance piston (A).

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5. Remove the over drive clutch return spring (A).

6. Remove the over drive clutch piston (A).

7. Remove the D-ring (2ea).

Reassembly
1. Install the D-ring (2ea).

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2. Install the over drive clutch piston (A).

3. Install the over drive clutch return spring (A).

4. Install the over drive clutch balance piston (A).

5. Install the snap ring (A) with the SST (No.: 09453-4C400).

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6. Install the over drive clutch disc in order.

7. Install the snap ring (A).

End play:
1.25 ~ 1.55 mm (0.0492 ~ 0.0610 in.)

Snap ring thickness = (Over drive clutch piston-retainer height) - [Disc set height under the load 49N.m (5
kgf.m, 36 lb-ft)] - Specification(Average)
Part No. Thickness [mm(in.)]
45552-3B617 1.7(0.0669)
45552-3B619 1.9(0.0748)
45552-3B621 2.1(0.0826)
45552-3B623 2.3(0.0905)
45552-3B625 2.5(0.0984)
45552-3B627 2.7(0.1062)
45552-3B629 2.9(0.1141)

Automatic Transaxle System > Clutch & Brake > Reverse and Overdrive Clutch > Components and
Components Location
Components

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1. 35R clutch retainer 5. Snap ring

assembly 6. 35R clutch disc set
2. 35R clutch piston 7. Snap ring
3. 35R clutch return spring
4. 35R clutch balance
piston

Automatic Transaxle System > Clutch & Brake > Reverse and Overdrive Clutch > Repair procedures
Disassembly

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1. Remove the snap ring (A).

2. Remove the 35R clutch disc in order.

3. Remove the snap ring (A) with the SST (No.: 09453-3L230).

4. Remove the 35R clutch balance piston (A).

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5. Remove the 35R clutch return spring (A).

6. Remove the 35R clutch piston (A).

7. Remove the D-ring (1ea-outside) and the O-ring (1ea-inside).

Reassembly
1. Install the D-ring (1ea-outside) and the O-ring (1ea-inside).

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2. Install the 35R clutch piston (A).

3. Install the 35R clutch return spring (A).

4. Install the 35R clutch balance piston (A).

5. Install the snap ring (A) with the SST (No.: 09453-3L230).

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6. Install the 35R Clutch disc in order.

7. Install the snap ring (A).

End play specification :

A6MF1 : 0.85~1.15 mm (0.0335~0.0453 in.)
A6MF2 : 1.05~1.35 mm (0.0413~0.0531 in.)

Snap ring thickness = (35R Clutch piston-retainer height) - [Disc set height under the load 49N.m (5 kgf.m,
36 lb-ft)] - Specification(Average)
Part No. Thickness [mm(in.)]
45452-3B616 1.6(0.0629)
45452-3B618 1.8(0.0708)
45452-3B620 2.0(0.0787)
45452-3B622 2.2(0.0866)
45452-3B624 2.4(0.0944)
45452-3B626 2.6(0.1023)
45452-3B628 2.8(0.1102)

Automatic Transaxle System > Gear System > Transfer Drive Gear > Components and Components
Location
Components

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1. Transfer drive gear 4. Taper roller bearing

2. Taper roller bearing 5. Stopper plate
3. Bearing retainer 6. Lock nut

Automatic Transaxle System > Gear System > Transfer Drive Gear > Repair procedures
Disassembly

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1. Unfold the stopper plate projection part (A - about 2ea) of the lock nut.

2. Unscrew the lock nut with a torque wrench and the SST (No.:09453-3L220).

3. Remove the stopper plate (A).

4. Remove the taper roller bearing (B) and the bearing retainer (C) from the transfer drive gear (A) in order.

Reassembly

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1. Install the taper roller bearing (B) and the bearing retainer (C) from the transfer drive gear (A) in order.

2. Install the stopper plate (A) at the groove.

3. Tighten the lock nut with a torque wrench and the SST (No.:09453-3L220).

Tightening torque :
294~323 N.m (30 ~ 33 kgf.m, 217 ~ 238 lb-ft)

4. Fold the stopper plate projection part (A) of the lock nut.

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Automatic Transaxle System > Gear System > Transfer Driven Gear > Components and Components
Location
Components

1. Taper roller bearing 3. Output shaft

2. Transfer driven 4. Taper roller bearing
gear

Automatic Transaxle System > Gear System > Transfer Driven Gear > Repair procedures
Disassembly
1. Remove the taper roller bearing (B) from the output shaft (A).

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2. Remove another taper roller bearing (B) from the opposite side of the output shaft (A).

3. Remove the transfer driven gear (B) from the output shaft (A).

Reassembly
1. Install the transfer driven gear (B) to the output shaft (A).

2. Install the taper roller bearing (B) to the output shaft (A) with the SST (No.: 09453-3L200).

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3. Install another taper roller bearing (B) to the opposite side of the output shaft (A) with the SST (No.: 09453-
3L210).

Automatic Transaxle System > Gear System > Differential > Components and Components Location
Components

1. Taper roller bearing 6. Differential side gear

2. Differential cup 7. Differential pinion gear
3. Pinion shaft 8. Differential pinion
4. Lock pin washer
5. Side spacer 9. Differential cover
10. Cap seal ring

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Automatic Transaxle System > Gear System > Differential > Repair procedures
Disassembly
1. Remove the differential gear (B) after removing the bolts (A).

2. Remove the differential cup and cover after removing the screws (2ea).
3. Remove the differential side gear (B) from the differential cover (A).

4. Remove the pinion shaft after removing the lock pin (A-3ea).

5. Remove the pinion shaft (A) and the pinion short shaft (B-2ea).

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6. Remove the pinion shaft supporter (A).

7. Remove the differential pinion gear (A-4ea).

8. Remove the side gear (A) from the differential cup.

9. Remove the O-ring (A) from the differential side gear.

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10. Remove the side spacer (B) from the differential side gear (A).

11. Remove the cap seal ring (B) from the differential side gear (A).

12. Remove the taper roller bearing (B) from the differential cover (A).

13. Remove the taper roller bearing (B) from the differential cup (A).

Reassembly

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1. Install the taper roller bearing (B) to the differential cup (A) with the SST (No.: 09453-3L250).

2. Install the taper roller bearing (B) to the differential cover (A) with the SST (No.: 09453-3L250).

3. Install the cap seal ring (B) to the differential side gear (A).

4. Install the side spacer (B) to the differential side gear (A).

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5. Install the O-ring (A) to the differential side gear.

6. Install the side gear (A) to the differential cup.

7. Install the pinion gear (A-4ea).

8. Install pinion shaft supporter (A).

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9. Install the pinion shaft (A) and the pinion short shaft (B-2ea).

Be careful when Installing the shafts to match the groove of the shaft and the groove of the
cup.

10. Install the pinion shaft by installing the lock pin (A-3ea).

11. Install the differential side gear (B) to the differential cover (A).

Adjust backlash between the differential side gear and the differential pinion gear by selecting the side
spacer to satisfy backlash specification [0.025 ~ 0.150 mm (0.0009 ~ 0.0059in)]. Be careful to adjust
backlash equally.

12. Install the differential cup and cover by tightening the screws (2ea).

Tightening torque :
9.8~11.8 N.m(1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

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13. Install the differential gear (B) by tightening the bolts (A).

Tightening torque :
9.8~11.8 N.m(1.0~1.2 kgf.m, 7.2~8.7 lb-ft)

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