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Issue List FBC WK10 8-03

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Dan Guerrero
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17 views214 pages

Issue List FBC WK10 8-03

Uploaded by

Dan Guerrero
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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95%

90% 90% 90% 90% 90% 90%


90%
85%
80%
75%
70%
65%
60%
55%
50% WK 06 WK 07 WK 08 WK 09 45355 45356
Hit Rate Input Target

FBC (A41) WK 06 WK 07 WK 08 WK 09 3/4


Mon
Plan Input 12,270 11,060 13,140 11,401 2,292
Actual Input 7,500 9,450 5,958 6,374 1,429
Hit Rate Input 61% 85% 45% 56% 62%
Target 90% 90% 90% 90% 90%
90% 90% 90% 90% 90% 90% 90% 90%

5 45356 45357 45358 45359 45360 45361 WK 10 WK 11

3/5 3/6 3/7 3/8 3/9 3/10


Tue Wed Thu Fri Sat Sun
2,400 2,400 2,330 2,405
2,070 1,740 2,013 1,138
86% 73% 86% 47%
90% 90% 90% 90% 90% 90%
Phase 1

Phase 2
90% 90% 90%

5361 WK 10 WK 11

WK 10 WK 11

90% 90%

#REF!
1. Fix and adjustment of high Failure equipment
2. Enhance and training of maintenance skills
3. Setup daily review meeting with QSMC team and Vendor
1. Implementation regular line maintenance plan (by day,week,month)
2. Build up the expert maintenace team to focus on critical equipment (ex. Tim
dispensing machine, Screw machine, Robot..)
OIL Shift Station Station description

Oil-30 N A10 Lock screws

Oil-31 N A3-1 Tim dispenser

Oil-32 D A3-1 Tim dispenser

Oil-33 N A3-2 Tim dispenser


原因分析
Issue description
Root Cause Analyse

Screw stuck on mechanism Screw guide tube NG

Bad dispensing Clogged valve

Poor dispensing Fixture room

Leaking hose Fixture room


纠正措施
PIC Due Date
Corrective Action

Dissamble mechanism and take out screw Daniel

Change valve and adjust dispensing path Fixtureroom

fixtureroom Fixtureroom

fixtureroom Fixtureroom
Total

2/26

3/4

3/5

3/6

3/7

3/8

3/9
Down
Time

40 40

15 15

15 138

48 48
Line Date Shift Time Station

V73F 3/8 D 7:00-8:00 A7


10:00-
V73F 3/8 D A5
11:00
15:00-
V73F 3/8 M GW2
16:00
15:00-
V73F 3/8 M A10
16:00
16:00-
V73F 3/8 M A9
17:00
16:00-
V73F 3/8 M A3
17:00
17:00-
V73F 3/8 M A7
18:00
17:00-
V73F 3/8 M A3
18:00
17:00-
V73F 3/8 M TimCheck2
18:00
Equipment Period of Downtime
anomalies downtime （min）

Different model
7:15-7:19 10
of PCBA
Motor shaft
10:05-10:16 9
clogged
NG weight 15:48-15:49 1
Screws in
15:50-15:54 4
cylinder
Nachi suction 16:01-16:02 1
Dispenser issue
due to clogged 16:28-16:39 11
valve
Bad suction from
17:05-20:25 200
robot1
Dispenser issue
due to clogged 17:36-19:21 105
valve
Bad dispensing
17:20-17:22 2
from A5
Issue Description Root Cause Analyse

Different model of PCBA


Motor shaft clogged
Clogged valve in
NG weight
dispenser
Stuck screws inside Different screw
cylinder size
Robot didnt take piece Bad suction from
correctly misplaced cup
Dispenser issue due to Clogged valve in
clogged valve dispenser
Valve not
working enough
Bad suction from robot1
to maintain
stable suction
Dispenser issue due to Clogged valve in
clogged valve dispenser
Bad dispensing from A5 Bad parameters
Corrective Action Owner

Leader
No preventive
Enrique
maintenance
Callibrate
Fixture
dispensers
Remove stuck
Engineer
screws
Place correctly
Engineer
suction cups
Fixture
Need
Engineer
replacement
Fixture
Adjustments in
adtech Engineer
controller
Evidence
Due
Status
Date

3/8 Close
3/8 Close
Station： A10 Assy 1

Automation process step ：

Step.1 Carrier with product enters to station


Step.2 Scanner reads travel card SN
Step.3 Robot place on first screw position
Step.4 Screwfeeder sends screw to screwdriver nozzle
Step.5 Screwdriver cylinder goes down and start spinning to place screw NG

After finish locking the carrier moves to elevator position and


Step.6 clamping module takes finish product from carrier and place it on
conveyor

Root Cause Analysis

1st why: Why the screwdriver could not fasten the screw?
Because the screwdriver never reached the neccesary torque

2nd why: Why the screwdriver never reached the torque?

Because the screw did not enter the screw hole.

3rd why: Why the screw did not enter the screw hole?

because the screwdriver push the screw put a lot of pressure

4th why: Why the screwdriver push the screw with a lot of pressure?
Because the screwdriver stopper was not in correct position.
5th why: Why the screwdrvier stopper was not in correct position?

Because the screws of the stopper were loose.


No preventive maintenance

Action
Short 1 Use washers to fix the stopper
Screwdrive could not fasten the
screw

?
cesary torque

t of pressure

of pressure?
ect position.
position?
PIC Date Status
Daniel
Enrique 3/7 Done
Station： A10 Assy 1

Automation process step ：

Step.1 Carrier with product enters to station


Step.2 Scanner reads travel card SN
Step.3 Robot place on first screw position
Step.4 Screwfeeder sends screw to screwdriver nozzle NG
Step.5 Screwdriver cylinder goes down and start spinning to place screw

After finish locking the carrier moves to elevator position and


Step.6 clamping module takes finish product from carrier and place it on
conveyor

Root Cause Analysis

1st why: Why screw stuck in mechanism?


>The screw gets stuck on the nozzle tube and cannot be lock by s

2nd why: Why screw gets stuck on the nozzle tube?

>After checking tube and doing measurements it was found that


diameter its smaller than some screws and they cannot flow thru

> Nozzle tube diameter its 6.69 mm, If screw diameter its > 6.69 i
> Screw head diameter can vary between 6.32 - 6.9 mm

3rd why: Why nozzle tube diameter its smaller than some screws?
> The new nozzles provided from vendors were not according to
Action
Short 1
Screw stuck in mechanism

nnot be lock by screwdriver

t was found that the nozzle tube


cannot flow thru.

meter its > 6.69 it will get stuck


6.9 mm

screws?
not according to correct spec
PIC Date Status
Done

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