4. OPERATING INSTRUCTIONS
INDEX
ELECTRONIC KFY FOR ACCESS TO THE "MERLIN" MACHINE SERVICES 2
ANTI-THEFT DEVICE (OPTIONAL) . 3
“SETUP DISPLAY"... A
PERIODIC MAINTENANCE SCHEDULES t : 5
LANGUAGE SELECTION (FOR THE PERIODIC MAINTENANCE PROGRAMME)..... or ned
CHECK UP MENU. a 8
SCREEN CONTROL...... 7 7 erm 7 8
CONTROL INDICATOR FUNCTIONING (SCREEN "S2", 10
SOFTWARE VERSION SCREEN DISPLAY. = 1"
RAPID ACCESS TO THE DIAGNOSTICS MENU : 12
RAPID ACCESS TO THE OPTIONAL ACCESSORIES MENU, . 144 OPERATING INSTRUCTIONS
ELECTRONIC KEY FOR ACCESS TO THI
|ERLIN" MACHINE SERVICES
The electronic key is supplied as an optional and is
programmed for a 12 months period af use, as from
programming date (except the one used for engaging
{he anti-theft device which is of unlimited duration).
(On expiry of the 12 months period the key 1s no
longer recognized by the machine and itis therefore
no longer possible to obtain access to the services
for which it was programmed.
‘The key use may vary according to the code
memorized on programming, the possible variations,
re described in the table shown below.
ELECTRONIC KEY TYPE
opie Pee
ec
Pain Rett
Brete Rett
Geen - — Ret
‘CALIBRATION MODE - Rett
“Customer” key (blue)
+ Permits to insert andl remove the ant-thief system.
= More than one key is avalaible for the customer, but each one will work only on one specific machine.
“Dealer” koy (rod)
= Delivered only to Merlo dealers
~ Permit to override the ant-thief system, the modification of the oplionals configuration of the machine, the
aace28 tothe calibration mode for different equipments
A canon
Tho instructions for the engagement and the exclusion of the anti-theft device are to be found in the
“INSTRUCTION HANDBOOK FOR OPERATING AND MAINTENANCE".4- OPERATING INSTRUCTIONS
ANTI-THEFT DEVICE (OPTIONAL)
EXCLUSION A
‘When you tun the start Key to position "R’, if the id gases .
ant-thelt device was engaged previously you must
isengage it before carrying out further operations. ‘
To deactivate the anti-theft device use the electronic w oma 8
key supplied, placing it over the relevant sensor (X),
evwmy PLEASE INSERT KEY
INSERTION we
In any MENU; place the supplied electronic key on
the sensor 0).
ee C\eeewew
= Press selection key (0) so that the word "ON"
appears. AERLIN
+ Press (E) to confirm selection, and exit
@ ome, @ CONFIGURATION Rae w
PR cascmome ser AccE06 > OFF RIND"SETUP DISPLAY”
From the "MAIN MENU"; holding down key (R2):
CONTRAST ADJUSTMENT
(A2) "press to increase
(82) " press to reduce
‘The graphic bar to the right of the symbot increases or decreases according to that set.
(C2) Engages and deactivates the automatic function which regulates the screen luminosity according to the
environmental lighting conditions
{€2) For access to the "GENERAL CONTROL MENU"
4-4PERIODIC MAINTENANCE SCHEDULES
4. OPERATING INSTRUCTIONS
It is important that periodic maintenance is canied out as detailed, These intervals are indicated on the "S1”
screen of the "MERIin" unit,
The first interval is envisaged at the end of the first
hours (500, 1000, 1500, 2000, ete.)
From the GENERAL CHECK MENU press selection
key (D1)
‘The scheduled maintenance interval appears on the
"S1” screen,
BREAK IN PERIOD
For maintenance for the first 100 working hours
(servicing coupon), follow the instructions as
indicated in tho "INSTRUCTION HANDBOOK FOR:
OPERATING AND MAINTENANCE" In the "BREAK
IN PERIOD’.
‘After reading what operations are to be carried out,
press keys (L.1) and (L2) in order to cancel the error
message on the “St” screen.
Press (£2) to escape and return to the "GENERAL
CHECK MENU" without canceling the error
message,
100 working hours (servicing coupon), and then every 500
MAINTENANCE FIRST 100 Hr
iiriii
www4- OPERATING INSTRUCTIONS
SUBSEQUENT PERIOD OF MAINTENANGE
For maintenance at a frequency of 500, 1000, 1500 hours and subsequent, the list of the parts on which
maintenance is to be undertaken appears on the "S1" screen of the “MERIin” in black print against a white
background, the type of intervention is described against a black background.
~ MAINTENANCE EVERY 1000 HOURS
TARETEMANCE EVERY 800 HOURS
ext {Taman V_) (EXIT
From the GENERAL CHECK MENU press selection key (D4).
‘The scheduled maintenance interval appears on the "S1" screen,
MAINTENANCE EVERY 1000HOURS yearn iu
MERLIN SYBT!
~ Press (C2) to pass to the other pages (if envisaged, a downwards facing arrow will appear on the screen). The
‘appearance of an upwards facing arrow on the screen indicates that there are pages previous to the current
‘ones, in which case press (B2).
~ Press (E2) to escape and return to the "GENERAL CHECK MENU" without cancelling the error message.
- On reading the interventions required, press keys (I2) and L2 at the same time in order to cancel the error
message,
BSP imporranr 1 Keys (12) and (L2) are only active on the last page of the scheduled maintenance
Intorval.4. OPERATING INSTRUCTIONS
Alter pressing keys (I2) and (L2) the time and date of
Fann trosean’” Operation undertaken Wil sss LAST MAINTENANCE : 6000 H. aa
Ce ee —____
— oa
—_ eu
ear
Titi
wowed |
LANGUAGE SELECTION (FOR THE PERIODIC MAINTENANCE PROGRAMME)
From the GENERAL CHECK MENU press selection
key (F1).
Press key (02) a few times to select the required
language out of the five avaitable languages.
ITALIANO “ITA”
ENGLISH “ENG”
FRANGAISE “FRA”
ESPANOL “ESP”
DEUTSCH “DEU"@
CHECK UP MENU
From the GENERAL CHECK MENU press saiection
key (E1) "CHECK UP™
In this menu any machine anomalies are graphically
shown on screen *S1"
(36) Error code.
32) Graphic anomaly symbol
(€2) On pressing this key the following is displayed:
"ALL" all the anomalies found on the machine
"NOW" all the anomalies currently present on the
‘machine,
(G1, H2) Are used fo scroll the pages, should a single
soreen display be insufficient to display all
the anomialies.
‘A “general danger" symbol will appear next to the
error symbol, the seriousness of the fault being
proportional to the size of the symbol:
"1" Possible risk of personal injury or serious
machine damage, immediately stop the machine
and resolve the problem,
Stop the machine as soon as possible and
resolve the problem,
It is possible to continue using the machine and
resolve the problem at the end of working
operations,
‘An eventual system error is indi
MENU at point "37" and point
Indicated at the side, so that at point
ber
fed in the MAIN
in the manner
37" there will
"A" Normal working conditions,
"B" Anomaly in progress,
"C* Programmed maintenance expiry time reached,
The code of @ possible anomaly in progress is
Indicated at point "E”
4. OPERATING INSTRUCTIONS,
ERROR LIST
aN
4-8
E4 OPERATING INSTRUCTIONS (a)
SOFTWARE VERSION SCREEN DISPLAY
For access to the screen display: with the engine off press the "A" selection button and turn the starter key to
position "R" at the same time,
Data relating to the "MERIin” system installed on the
‘machine can be checked, such as
“UCMS" programme version lee 190504 SRB
BRE UCHS Rotoss.
= *UGMI" programme version Vers. HW UCNS:2.0 CRC SF
= "UPD" programme version wu Plugin ; Reto 1.60 creri sama
* "UAE programme version Versione UeMt:Vic et
~ TUGS" programme version Vers. HW UCHT:1.0
= Machine SAV number WAH Versione UPD 11.8 01704703 RaREE
~ Whether anti-theft device is present or not Versione URE 32.0 18/05/02
Versione TAST:1.3
OEE Versione vas 03.1 vette
i ay gas g
yarem4- OPERATING INSTRUCTIONS
RAPID ACCESS TO THE DIAGNOSTICS NEN
This menu permits access to the “DIAGNOSTICS MENU" in order to visualize (but not to modify) the state of the
digital and analogue inputs and outputs; the inching pedal stroke, the calibration of the handler and the regulation
of the cab joystick.
For access to the dioplay proceed as follows:
41) Such off the engine if on
2} Prass key (B) and keep pressed down,
3) Rotate the ignition key to position "R’
4) Release the key (B).
5) Press the MENU key and keep pressed
6) Tihe "SETUP DISPLAY" menu will appear after 2 seconds.
7) Whilst keeping the "MENU" key pressed, press "SETUP",
(Et) Press to pass to the GENERAL CHECK
MENU, EC eres ere Tg
(F 1) (Gt)__ Press to pass to the screen display: "
- UPPER UCM DIGITAL INPUTscreen display
UPPER UCM POWER OUTPUTscreen display
UPPER UCM ANALOG IN/OUTscreen display
LOWER UCM DIGITAL INPUTscreen display
LOWER UCM POWER OUTPUTscreen display
LOWER UCM ANALOG IN/OUTscreen display
~ LATERAL KEYBOARDscreen display
- UGSscreen display
- TEST UAEscreen display
- TEST UPDsereen displayf
4 OPERATING INSTRUCTIONS (ba
SCREEN CONTROL
From the GENERAL CHECK MENU press selection key (F').
poe
MERLIN BYSTEY
CONTRAST ADJUSTMENT
(a2)
(82)
press to increase:
press to decrease
The graphic bar on the right of the symbol increases or decreases on the hasis of what is set,
ES uporranr ur
In the event that the contrast is acjusted to @ minimum or maximum, tho screen will appear totally white or
black; in such a condition itis no longer possible to recognize the koy functions, However itis possible to
rostore the conditions of use at any time and from any screen display:
= Press the "MENU" key and keep it pressod.
- Alter the acoustic signal, press “A2" or "B2" while keeping "MENU" pressed down.
BRIGHTNESS ADJUSTMENT
(C2) "+" press to increase
(D2) "~" press to decrease
The graphic bar on the right of the symbol increases or decreases on the basis of whatis set.
4 worem
The sot brightness value is only visible with lights on, with lights off the brighmess Is automatically
adjusted 10 maximum value.
4-9@) 4- OPERATING INSTRUCTIONS
TIME ADJUSTMENT
(E2) "HH" press to scroll the hours forward (from 00 to 24).
(F2) "M+" pres to seroll the minutes forward (from 00 to 59)
DATE ADJUSTMENT
Press (G2) "D+ to scroll the days forward (from 01 to 34),
Press (H2) "M+" to scroll the months forward (from 01 to 42).
Press (12)"Y*" to scroll the years forward (from 00 to 98),
VOLUME ADJUSTMENT
(N2) "*" press to increase,
(Ni2) "" press to decrease
‘The graphic bar on the right of the syinbol increases or decreases on the basis of what is set
CONTROL INDIGATOR FUNCTIONING (SCREEN "S2")
From the GENERAL CHECK MENU press selection key (61),
Press selection key G1 and keep pressed the line indicator lights (1) come on altematively with those of the line
@)
‘The side control panel indicators wil light up at the same time.
5 wore m
Failure of one or more fights to come on indicates an interruption in the circuit.4- OPERATING INSTRUCTIONS ta
(H1) Press to enter the control af Remote Command Unit Menu.
(L1) Press to enter the control of inching pedal stroke Menu,
(M1)Press to enter the control of Muitidroms Setting Menu,
(N1) Premere per entrare nel menu di controllo dei sensori
ds, CAUTION I
As already previously stated, entering the diagnostics menu without electronic key engaged, does not
pormit the variation of any previously entered parametors.4 OPERATING INSTRUCTIONS,
RAPID ACCESS TO THE OPTIONAL ACCESSORIES
Bs caurion n
The operator may consult the accessories list but Is not authorized to engage or deactivate ther,
Its possible to check which optional accessories are installed on the vehicle for reference,
For access 16 the display proceed as follows:
41) Switch off the engine if running
2) Press key (C) and keep pressed
3) Turn the ignition key to position
4) Release the key (C).4- OPERATING INSTRUCTIONS:
‘The list of optional accessories installed on the vehicle appears on display "St".
e-= OPTIONAL MANAGEMENT — prsssse (lage)
NAVICELLA on,
ewamm{f] RADIOCOMANDO OFF samme &j
> CONDIZIONATORE OFF
tia VELOCITA'VENTOLA DEN <,
=") wot joystick ssoy See
ELETTROPOMPA OFF es
w @em CATEGORIARUOTE 8 — Male wy
ax)
MERLIN sYBT!
OPTIONAL MANAGEMENT OPTIONAL MANAGEMENT OPTIONAL WANAGENENT
FARO LAVOR BRACCIO OFF g>TIPO TRANSCEIVER Age >BENNA ore
FaRo Lavoro anver. orF fl canpeLerre oni pracero aru ore
FARO LAVORO POST, OFF YERRTCELLO OFF POSA CENTINE oFF
a1RoraRo on FALconE ore ff cprionat2s OFF
BLocco DIFFERENZIALE OFF ™ FALCONE + VERRICELLOOFF™ OPTIONAL26 OFF
STACcABATTERIA OFF PINZA TRONCHI OFF opTLoNAL2r orr
LIVELLO OLIO FRENI OFF TOWER JID OFF OPTIONALZ8 orr
exIT EXIT EXIT
{B1) Press to move the "1" cursor upwards and return to the previous page.
(C1) Press to move cursor "1" downwards and on to the next page.
(Et) Press to escape.