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CONTENTS

A
FOREWORD
1 - User responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.1 - Owner's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.2 - Employer's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.3 - Trainer's responsibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.4 - Operator's responsibility. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
2 - Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1 - Safety instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.1 - Misuse Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
2.1.2 - Falling Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
2.1.3 - Overturning / Tip-over Hazards . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1.4 - Electrocution Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
2.1.5 - Explosion / Fire Hazards. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.6 - Crushing / Collision Hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
2.1.7 - Uncontrolled movement Hazards . . . . . . . . . . . . . . . . . . . . . . . . 17
3 - Safety inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4 - Incident notification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5 - Compliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1 - Product information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.1 - Change of Ownership Notification . . . . . . . . . . . . . . . . . . . . . . . 19
5.1.2 - Owner information update form . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 - Product specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

B
FAMILIARIZATION
1 - General safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.1 - Intended use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
1.2 - Decal content. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
CONTENTS

1.3 - Symbols and colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

1.4 - Level of severity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
1.5 - Symbols legend and definitions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
2 - Models description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3 - Primary machine components. . . . . . . . . . . . . . . . . . . . . 28
3.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.2 - Maintenance support. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3 - Extension deck (If fitted). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.4 - Ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
3.4.2 - HAULOTTE Activ'Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
3.5 - Platform control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
3.5.1 - Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
4 - Performance Specifications. . . . . . . . . . . . . . . . . . . . . . . 40
4.1 - Technical characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
4.2 - Working area / Range of motion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
5 - Decals and markings locations . . . . . . . . . . . . . . . . . . . . 46

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C
PRE-OPERATION INSPECTION
1 - Recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
2 - Working area assessment . . . . . . . . . . . . . . . . . . . . . . . . 60
3 - Inspection and Functional test . . . . . . . . . . . . . . . . . . . . 61
3.1 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
4 - Safety functional checks . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.1 - E-Stop button check. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65
4.2 - Activation of controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.3 - Fault detector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.3.1 - Buzzers test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66
4.4 - Slope warning device. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.5 - Travel speed limitation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67
4.6 - Electronic variable speed drive. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.7 - Operating temperature (For Russia and the Ukraine only) . . . . . . . . . 68
4.8 - Machine braking . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
4.9 - Wheel motor brake release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.10 - Pothole protection system. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.11 - On-board charger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69
4.11.1 - Battery charge level . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

D
OPERATION INSTRUCTIONS
1 - Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
1.1 - Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 71
1.2 - Operation from the ground control box. . . . . . . . . . . . . . . . . . . . . . . . . . . 71
1.3 - Operation from the platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . 72
2 - Ground control box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.2 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
2.3 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73
3 - Platform control box. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.1 - To start and stop the machine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.2 - Drive and steer control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 74
3.3 - Movement control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
3.4 - Additional controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75
4 - Emergency procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.1 - In case of power loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
4.2 - Exit from platform when elevated. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76
5 - Transportation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.1 - Putting in transport position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.2 - Machine layout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77
5.3 - Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.4 - Towing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 78
5.4.1 - Electric brake release. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79
5.5 - Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.6 - Loading by ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80
5.7 - Unloading by ramp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80

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5.8 - Lifting operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81

5.8.1 - Loading and unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.8.1.1 - Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .81
5.8.1.2 - Necessary equipment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.8.1.3 - Preliminary procedures. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81
5.8.1.4 - Procedure for the use of slings . . . . . . . . . . . . . . . . . . . . . . . . . . 82
5.9 - Loading and unloading with forklift. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83
6 - Cold Weather Recommendations . . . . . . . . . . . . . . . . . . 84
6.1 - Hydraulic oil. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84
7 - Battery care and maintenance. . . . . . . . . . . . . . . . . . . . . 85
7.1 - Battery charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85

E
GENERAL SPECIFICATIONS
1 - Machine dimensions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89
2 - Major component masses . . . . . . . . . . . . . . . . . . . . . . . . 90
3 - Acoustics and vibrations . . . . . . . . . . . . . . . . . . . . . . . . . 90
4 - Wheel/Tire assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.1 - Technical specifications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91
4.2 - Inspection and maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91

F
MAINTENANCE
1 - General. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93
2 - Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 94
3 - Inspection program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.1 - General program. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.2 - Daily inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95
3.3 - Periodic inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
CONTENTS

3.4 - Reinforced inspection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96

3.5 - Major inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96
4 - Repairs and adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 97

G
OTHER INFORMATION
1 - Warranty disclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.1 - After Sales Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2 - Manufacturer's warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.1 - Warranty acceptance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.2 - Warranty period . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.3 - Procedure conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99
1.2.4 - Conditions of warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100
2 - Subsidiary contact information . . . . . . . . . . . . . . . . . . . 102

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A - Foreword

Foreword
You have just purchased a HAULOTTE® product and we would like to thank you for your business.
A
The Aerial Work Platform is a mechanical device primarily designed and manufactured with the intent to position people
with the necessary tools and material to overhead elevated temporary workplaces. All other uses or alterations/modifi-
cations to the aerial work platform must be approved by HAULOTTE®.
This manual shall be considered a permanent component of the machine and shall be kept with the aerial work platform
in the designated Manual Holder, at all times. B
Safe operation of this product can only be assured if you follow the operating instructions contained in this manual. To
ensure proper and safe use of this equipment, it is strongly recommended that only trained and authorized personnel
operate and maintain the aerial work platform.
We would particularly like to draw your attention to 2 essential points :
• Comply with safety instructions.
• Use the equipment within the specified/published performance limits.
C
With regard to the designation of our equipment, we stress that this is purely for commercial purposes and not to be con-
fused with the technical specifications. Only the specifications in this manual should be used to study the suitability of
the equipment for the intended use.
This operator's manual is specific to the HAULOTTE® products listed on the cover page of this manual.
Original language and version : D
Manuals in English and French are the original instructions. Manuals in other languages are translations
of the original instructions.
The operator's manual does not replace the basic training required for equipment operators. HAULOTTE® has compiled
this manual to assist in safe and efficient operation of the products covered in the manual.
The manual must be available to all operators and must be kept in a legible condition. Additional copies can be ordered
from HAULOTTE Services®.
E
Stay Safe and keep working with HAULOTTE® !

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A - Foreword

1 - User responsibility
1.1 - OWNER'S RESPONSIBILITY

The owner (or hirer) has the obligation :

• To inform operators of the instructions contained in the Operator's Manual.

• For applying the local regulations regarding operation of the machine.

• To replace all manuals or decals that are either missing or not legible. Additional copies can be
ordered from HAULOTTE Services®.

• To establish a preventive maintenance program in accordance with the manufacturer's

recommendations, taking into account the environment and severity of use of the machine.

• To perform periodic inspections in accordance with HAULOTTE® recommendations and local

regulations.
All malfunctions and problems identified during the inspection shall be corrected before the
aerial work platform is returned to service.
1.2 - EMPLOYER'S RESPONSIBILITY

The employer has the obligation :

• To authorize the operator to use the machine.

• To inform and familiarize the operator with the local regulations.

Forbid anyone from operating the machine if :
• Under the influence of drugs, alcohol, etc.

• Subject to fits, loss of motor skills, dizziness, etc.

1.3 - TRAINER'S RESPONSIBILITY

The trainer must be qualified to provide training to operators in accordance with applicable
local regulations. The training must be given in an obstacle-free area until the trainee is
considered competent as defined by the training program undertaken.

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A - Foreword

1.4 - OPERATOR'S RESPONSIBILITY A

The operator has the obligation to :
• Read and understand the contents of this manual and familiarize himself with the decals affixed on
the machine.

• To inspect the machine before use according to HAULOTTE®'s recommendations.. B

• To inform the owner (or hirer) if the manual or any decals are missing or are not legible.

• To inform of any malfunctioning of the machine.

The operator shall ensure that frequent inspections were conducted by the owners and the
operator may only operate the machine for the purpose intended by the manufacturer.
Only authorized and qualified operators may operate HAULOTTE® machines.
C
All operators must become familiar with and fully understand the emergency controls and be
able to operate the machine in an emergency.
The operator has the obligation to stop using the machine in the event of malfunction or safety
problems on the machine or in the work area and report the problem immediately to his/her
supervisor. D

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A - Foreword

2 - Safety
2.1 - SAFETY INSTRUCTIONS

2.1.1 - Misuse Hazards

• Do not use the machine for any other purpose than to position people,
their tools and material to the overhead/elevated temporary work places.
• Do not use the machine as a crane, material lift or elevator. Only use
the machine as it was intended.

• Do not attach overhanging loads when raising or lowering the platform.

• Do not tie the platform to an adjacent fixed or mobile structure.

• Do not use/operate the machine when alone. A survey person or immediate Supervisor must be
present on the ground in case of emergency.

• Do not use a faulty or poorly maintained machine. Remove defective/damaged machine from service.

• Do not climb onto the compartment covers of the machine.

• Do not replace items critical to machine stability with items of different weight or specification.

• Do not replace factory-installed tires with tires of different specifications or ply rating.

• Do not alter or disable machine components that in any way affect safety and stability.

• Do not disable the safety devices.

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A - Foreword

2.1.2 - Falling Hazards A

To enter or exit from the platform :
• The machine must be completely stowed.
• Face the machine to access the entry opening to the platform.
B

m
• Keep 3 points of contact (both hands and a foot) on the steps and the
guardrail.

.co
Before commencing operation : C
• Ensure that guard rails are correctly installed and secured.
• Ensure that gate or sliding bar is in it’s proper closed position.
• Remove oil or grease from the steps, floor, handrail and the guardrails.
• Clear the platform floor free of debris. D
es
When in the platform :
• Occupants must wear a fall arrest harness, with lanyard and energy
absorber in accordance with governmental regulations. Use a fall arrest
harness adjusted to your size that has been inspected by a competent
person.
E
uid

307P216290 b
• The correct use of the harness requires the lanyard to be connected to x1
an anchorage point designated by the decals. Refer to this decal located
on the platform.
• Hold on securely to the guardrails.

• Always keep your feet firmly on the floor of the platform. F

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• Do not sit, stand, or climb on the platform guard rails.

• Work only within the platform guardrails area and do not lean over
guardrails to perform work.
• Do not exit the platform until it is in the completely stowed position.
G
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• Do not use the guardrail as a means of access to climb in or out of the

platform.

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A - Foreword

2.1.3 - Overturning / Tip-over Hazards

Before positioning and operating the machine :

• Ensure that the surface is capable of supporting the machine weight
including the rated capacity. Check the load bearing capacity of the
supporting ground.
• Do not exceed the maximum rated capacity that includes the weight of
both material and allowed number of occupants. Do not exceed the
allowable number of occupants.
• Place the loads uniformly distributed on the platform floor.
• Do not increase the working height (using extensions, ladder, etc.).
• Do not place ladders or scaffolds in the platform or against any part of
this machine.
• Do not use the machine in winds exceeding the permissible limit.
• Do not increase the surface area of the platform exposed to wind. This
includes adding panels, mesh, banners. Be aware when working with
materials with a large surface area. This will add to the wind load on the
machine.
• Do not raise the platform or drive with platform elevated on an incline
exceeding the rated slope for the machine.
• Do not drive the machine on slopes or grades exceeding the specified
limits.
• Do not replace components critical to stability with components of
different weight or specification.
• Do not use the machine with material or objects hanging from the
guardrail or the boom.
• Do not pull or push towards any object outside of the platform. Do not
exceed the maximum allowable side force stated in the performance
specifications.
• Do not use the machine to support any external structure.
• Do not use the machine to tow other machines or to drag materials.

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A - Foreword

Using a machine on a slope A

Do not exceed the slope limit for each operation. Section B 4.1Technical specifications.

While machine is on a slope, take extra precautions :

• to make sure that the machine does not over steer.
• to make sure there is NO loss of traction causing machine movement.
B
Gradeability :
• Driving in stowed position UP or DOWN a slope.

Sideslope : C
• Driving in stowed position across a slope.

Rated slope :
• Operating with platform elevated.
D
• If the tilt alarm sounds with the platform uphill : Completely retract the mast to the stowed position.

• If the tilt alarm sounds with the platform facing downhill : Completely retract the mast to the stowed
position. E
• While driving on a slope:
• Always orientate the machine in the direction of the slope.
• Always fully retract the mast.

• Do not travel down slopes in high speed.

• Do not drive fast in narrow or cluttered areas. Keep speed under control while making turns or sharp
F
bends.

WIND : The aerial work platform can operate up to a maximum wind speed as indicated in the
specifications. The permitted number of occupants may be reduced when the machine is
exposed to the wind. To identify the local wind speed, use the Beaufort scale below, use a wind
G
gauge or an anemometer.

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A - Foreword

N.B.-:-The Beaufort scale of wind force is accepted internationally and is used when communicating
weather conditions. A wind speed range at 10 m (32 ft 9 in) above flat, clear land is associated with
each degree.

Beaufort scale
Meteorological
Force Observed effects m/s km/h mph
description
0 Calm Smoke rises vertically. 0 - 0,2 0-1 0 - 0,62
1 Very light breeze Smoke indicates the wind direction. 0,3 - 1,5 1-5 0,62 - 3,11
Wind felt on the face. Leaves rustle.
2 Light breeze 1,6 - 3,3 6 - 11 3,72 - 6,84
Weather vanes turn.
Leaves and small twigs in constant
3 Slight breeze 3,4 - 5,4 12 - 19 7,46 - 11,8
motion. Flags move slightly.
Raised dust and loose papers. Small
4 Nice breeze 5,5 - 7,9 20 - 28 12,43 - 17,4
branches are moved.
Small trees in leaf to sway. Crested
5 Nice breeze 8,0 - 10,7 29 - 38 18,02 - 23,6
wavelets form on inland waterways.
Large branches in motion. Power lines
6 Cool wind and chimneys 'sing'. Umbrellas used 10,8 - 13,8 39 - 49 24,23 - 30,45
with difficulty.
Whole trees in motion. Inconvenience
7 Near gale 13,9 - 17,1 50 - 61 31 - 37,9
felt when walking against wind.
Some branches break. Generally we
8 Squall 17,2 - 20,7 62 - 74 38,53 - 45,98
cannot walk against the wind.
The wind causes slight damage to
9 Strong squall buildings. Tiles and chimney stacks are 20,8 - 24,4 75 - 88 46,60 - 54,68
blown off.

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A - Foreword

2.1.4 - Electrocution Hazards A

The machine is not electrically insulated and does not provide protection from contact or
proximity to electrically charged conductors.
Always position the lift at a safe distance from electrically charged conductors to ensure that
no part of the machine is within an unsafe area.
Respect the local rules and the minimum safety distance from power lines. B
Minimum safe approach distances
Electric voltage Minimum safety distance
Mètre Feet
0 - 300 V
300 V - 50 kV 3
Avoid contact
10
C
50 - 200 kV 5 15
200 - 350 kV 6 20
350 - 500 kV 8 25
500 - 750 kV 11 35
750 - 1000 kV 14

N.B.-:-Use this table except where local regulations indicate otherwise.

45
D
• Do not operate the machine when close to live power lines, consider the
movement of the machine and the sway of the electric power lines
particularly in windy conditions.
• Do not operate the machine during lightning, thunderstorms, snow/ice or
E
any weather condition that could compromise operator safety.
• Do not use the machine as a ground for welding.
• Do not weld on the machine without first disconnecting the battery
terminals.
• Always disconnect ground cable first.
F
• The machine must not be used while charging the batteries.
• When using the platform AC power supply, ensure it is protected with a
circuit breaker and residual current device.
Keep away from the machine if it contacts energized power lines.
Personnel on the ground or in the platform must not touch or
G
operate the machine until energized power lines are shut off.

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A - Foreword

2.1.5 - Explosion / Fire Hazards

Always wear protective clothing and eye wear when working with
batteries and power sources/systems.
N.B.-:-Acid is neutralized with sodium bicarbonate and water.

• Do not work on or operate a machine in an explosive or flammable

m
atmosphere / environment.
• Do not touch hot components.
• Do not bridge the battery terminals with metallic objects.

.co
• Do not service the battery in proximity of spark, open flame, lit
cigarettes.

2.1.6 - Crushing / Collision Hazards

es
When in the platform :
• Check the work area for overhead clearance, for any obstacles
besides and below the platform when raising/lowering the platform
and or before driving.
• During movement, keep all the parts of the body inside the platform.
uid

Hold onto the guardrails on the opposite side to any surrounding

structures. Take care to avoid trapping hands whilst holding the
guardrails.
• To position machine close to a building/structure, use the jib
movement control function to position, instead of driving machine
closer to structure.

• Always cordon off the area around the base of the machine to keep personnel and other equipment
-g

away from the machine while in use.

• Warn personnel not to work, stand, or walk under a raised boom/platform.

• Do not drive in reverse direction (opposite the field of vision).

all

• Always ensure that the chassis is never driven any closer than 1 m (3 ft 3 in) to holes, bumps, slopes,
obstructions, debris and ground coverings that may hide holes and other dangers.

• Keep non-operating personnel at least (16 ft 5 in) away from the machine when driving.

• Be aware of driving direction.

• Check the driving direction with the help of the red or green arrow on the chassis relative to the red and green
arrows on the platform control box.

• Also note that when changing the driving direction (Forward <> Reverse) the joysticks or switches must return
to the neutral position before reversing the drive direction and for movement to occur.

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A - Foreword

• When driving, position the platform so as to provide the best possible visibility and to avoid any blind
spots.
A
• Hold on securely to the guardrails.

• Occupants must wear a fall arrest harness, with lanyard and energy absorber in accordance with
governmental regulations. Use a fall arrest harness adjusted to your size that has been inspected by
a competent person. B
• Lanyard must be attached to the designated anchorage point.

• Avoid contact with fixed or mobile obstacles (other machines).

• Other machines (crane, aerial work platform, etc.) operating in the work area increase the risk of
crushing or collision. Restrict the operation of machines moving within the aerial work platform work
area.
C
• Take into consideration the stopping distance, reduced visibility and blind spots of the machine.

• Limit travel speed to suit the ground surface condition, slope (incline), and people in the vicinity.

2.1.7 - Uncontrolled movement Hazards

D
Do not use a damaged or malfunctioning machine.
Be aware of uncontrolled movement and always respect the following :
• Maintain clearance from high voltage lines.

• Maintain clearance from generators, radar, electromagnetic fields.

• Never expose the batteries or electrical components to water (high pressure washer, rain).
E
• Never tow the machine over extended distances.

• In case of a machine breakdown, it is possible to tow short distance to load it onto a trailer.

• Never leave the hydraulic cylinders fully extended before switching off the machine, or when
stationary for an extended period of time.
F
• Retract the mast to the stowed position.

• Select a safe parking location, on a firm level surface, clear of obstruction and traffic.

• Ensure all compartments are closed and secured.

• Chock the wheels.

G
• Operator must remove the foot from the footswitch when any movement has ceased.
While machine is on a slope, take extra precautions :
• to make sure that the machine does not over steer.
• to make sure there is NO loss of traction causing machine movement.
H

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A - Foreword

3 - Safety inquiries
Inquiries relating to design criteria/specifications of a product, standards compliance, or overall
machine safety should be sent to the HAULOTTE® PRODUCT SAFETY department.

Each inquiry or request should include all relevant information; including contact name, telephone
number, mailing address, email address, plus the machine model and serial number.
The HAULOTTE® Product Safety department will evaluate each request/inquiry and will provide a
written response.

4 - Incident notification
Notify HAULOTTE® immediately when a HAULOTTE® product has been involved in an incident/
accident leading to personal injury or death, or when there is a major property damage.

HAULOTTE Group - EUROPE Product HAULOTTE Group - Australia, India and HAULOTTE Group - North & South
Safety Department Asia Product Safety Department America Product Safety Department

Address : La Péronnière - BP 9 - 42152 Address : No.26 Changi North Way - Address : 3409 Chandler Creek Rd. -
L'Horme - France Sinpapore 498812 - Singapore Virginia Beach, VA 23453 - United States

Tel : +33 (0)4 77 29 24 24 Tel : +65 6546 6150 Tel : +1 757 689 2146

Email : [email protected] Email : [email protected] Email : [email protected]

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A - Foreword

5 - Compliance A
5.1 - PRODUCT INFORMATION

Without the written permission from Haulotte, modifying a HAULOTTE® product is a Safety
concern. Any modification may violate Haulotte design parameters, government regulations
and industry standards.
If you desire a modification to the product, submit a request in writing to HAULOTTE®.
B
With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE®
products, it is pertinent that when a "Service or Safety Bulletin" is issued, action is taken
immediately. Once the bulletin has been addressed, make sure that the completed form is
submitted to HAULOTTE®.
Do not hesitate to contact HAULOTTE Services®, should you have any questions relating to C
the issued bulletin(s) or with questions on the policy itself.

5.1.1 - Change of Ownership Notification

It is important and necessary to keep HAULOTTE Services® updated with current ownership
of the machine. This way, HAULOTTE® will be able to provide the necessary support for the
product. If you have sold or transferred this machine(s); it is your responsibility to
D
notify HAULOTTE Services®. It is not required to include Lessees/Renters of Leased/Rented
machines on this form.
Use the HAULOTTE® Product Status Notification form to report scrapped, stolen, missing or
recovered machine(s).
E

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A - Foreword

5.1.2 - Owner information update form

Owner information update form

Complete this form and mail or fax it to :

HAULOTTE® subsidiary Name : Address 1 :

Fax : Address 2 :

e.mail address : Address 3 :

Product information :

Model : Machine serial number :

Owner / Servicing information :

Do not include leased or rented units in this form

Current product owner 1 : Current product owner 2 :

Name : Name :

Company : Company :

Address 1 : Address 1 :

Address 2 : Address 2 :

Country : Country :

Phone : Phone :

Date of ownership : Date of ownership :

Signature : Signature :

Date : Date :

Company stamp is mandatory : Company stamp is mandatory :

Tick here if the machine has been permanently removed from service (scrapped). The manufacturer's
nameplate must be removed and returned to HAULOTTE Group when the unit is removed from service.

Reason for removal :

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A - Foreword

5.2 - PRODUCT SPECIFICATIONS A

HAULOTTE® cannot be held liable for any changes to the technical characteristics/
specifications contained in this manual. HAULOTTE® has a continuous improvement policy
in place for its product range; given this policy, the Company reserves the right to modify their
products technical characteristics / specifications without notice.
Certain options can modify the machine's operating characteristics and its' associated safety. B

m
If your machine was originally delivered with options fitted, replacing a safety component
associated with a particular option does not require any particular precaution other than those
associated with the installation itself (static test)
Otherwise, it is essential to follow the manufacturer's recommendations as stated below :

.co
• Installation by authorised HAULOTTE® personnel only.

• Update the manufacturer's identification plate.

C
• Have stability tests carried out by a certified agency/competent person.

• Ensure decals are updated.

D
es
E
uid

F
-g

G
all

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A - Foreword

Notes

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B - Familiarization

Familiarization A
1 - General safety
1.1 - INTENDED USE

To ensure the safe use of an Aerial Work Platform, support personnel must always be
available on the ground. If necessary, support personnel will be required to operate the
emergency functions of the machine and in rescuing the operator.
B
Do not operate the product in the following situations :
• On soft, unstable or cluttered ground.

• With wind blowing faster than the permissible limit.

• Check the allowable wind speed specified in the performace specifications tabulation.
C
• Consult the Beaufort scale.

• Close to power lines. Keep a safe distance.

• Outside of the temperature range -20°C / + 50°C (-4°F / +122°F).

• In an explosive atmosphere / environment.

D
• During storms.

• In the presence of strong electromagnetic fields.

N.B.-:-Use the machine under "normal" climatic conditions. If you need to use the machine in climatic
conditions likely to cause deterioration (extreme : humidity, temperatures, salinity, corrosiveness,
atmospheric pressure), contact HAULOTTE Services®. Reduce intervals between servicing.
E
N.B.-:-While the machine is not in use, care must be taken to bring the machine to the fully stowed
position. Ensure that the machine is locked in a secure location, and the control key is removed to
prevent unauthorised use of the machine.

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B - Familiarization

1.2 - DECAL CONTENT

Decals are provided to alert the user of hazards inherent with the Aerial Work Platforms.
Decals provide the following information :
• The level of severity.

• The specific hazard.

• A method to avoid, suppress or reduce the hazard.

• Descriptive text (where required).

Familiarize yourself with the decals and the hazard severity levels.
CE and AS standards

2
1 DANGER

ANSI and CSA standards

1
DANGER 2

CRUSH HAZARD
Do not stand or walk behind or in front
of the machine while in use.
3 Stay clear from the path of boom 4
rotation and platform lowering.
Failure to comply will result in death
or in serious injury

Marking Description

1 Hazard symbol
2 Level of severity
3 Avoidance symbol pictorial
4 Avoidance text

Decals must be kept in good legible condition.

Familiarize yourself with the decals and their respective color codes.
Additional decals can be ordered from HAULOTTE Services®.

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1.3 - SYMBOLS AND COLORS A

Symbols and colors are used to alert the operator of safety precautions and/or to highlight
important safety information.
The following safety symbols are used throughout this manual to indicate specific hazards and
the hazard severity level when operating or maintaining the Aerial Work Platform.
B
Symbol Description

Danger : Risk of injury or death

Caution : Risk of material damage

C
Prohibited action

Reminder to use good practice or follow pre-operation checks

Cross-reference to another part of the manual D

Cross-reference to another manual

Cross-reference to repair (contact HAULOTTE Services®)

N.B. : Additional technical information

E
1.4 - LEVEL OF SEVERITY

Color Title Description

Danger : Indicates a hazardous situation which if not avoided,

F
WILL result in death or serious injury.

Warning : Indicates a hazardous situation which if not avoided,

COULD result in death or serious injury.

Caution : Failure to comply could result in minor or moderate

G
injury.

Notice : Indicates recommended practices if not followed, may

result in a malfunction or damage the machine or its
components.

Procedure : Indicates a maintenance operation.

H

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1.5 - SYMBOLS LEGEND AND DEFINITIONS

Symbols are used throughout this manual to depict hazards, avoidance measures and indicate
when information is required.
Refer to the following table to familiarize yourself with these symbols.

m
Symbol Description Symbol Description Symbol Description

High pressure fluid ejection

Foot crushing hazard
hazard

Body crushing hazard Hand crushing hazard Entanglement hazard

Electrical contact or
lightning strike
.co
Health/safety hazards
related to chemicals
Burns and scalds from
contact with flames,
explosion or radiation from
heat sources
Health-damaging effects
from hot work environment
Injury from Electric arcs -
Energy supply
disconnecting devices -
Batteries fire, emissions, etc
es
Relate and coordinate
Tip over due to excessive
directional arrows on the
Risk of operator(s) falling loading / wind load and
chassis with those on the
excessive ground slope
control box

Do not put your hand in this

Do not put foot in this area
area
uid

Keep away from product

Never expose batteries and working area
Ensure entry drop rail is
electrical component to high
down
pressure washer
Maintain safe clearance
from high voltage
electrically charged
Flames prohibited Overload
conductors as described in
-g

manual - Do not use in

thunderstorms
Use appropriate lanyard
Refer to operator manual Safety belt x1
attached to dedicated
anchor point.
all

Use safety prop before

Wheel pressure Enable switch attempting any
maintenance work

Tow point Tie down point Lift point

Keep away from hot

Wear protective equipment
surfaces

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2 - Models description A
Regulation Models

ANSI and CSA standards STAR 13

CE and AS standards STAR 6 B

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3 - Primary machine components

3.1 - LAYOUT

STAR 6 - STAR 13

Marking Description Marking Description

C1 Chassis C58 Pothole protection

C6 Platform C64 Tilt sensor
C7 Platform control box C76 Guardrail
C20 Tie-down (and/or forklift loading) C77 Platform access step
C27 Ground control box C90 Battery bay (block)
C33 Counterweight C136 Front steer wheels
C34 Rear drive wheels C142 Lanyard attachment points
C35 Document holder C156 Platform entry
C47 Battery isolation switch C170 Brake release switch
C50 Battery charger socket C173 Emergency lowering valve
C54 Telescopic mast

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STAR 6 - STAR 13 with platform extension A

Marking

C1 Chassis
Description Marking

C64 Tilt sensor

Description
F
C6 Platform C75 Extension deck
C7 Platform control box C76 Guardrail
C20
C27
Tie-down (and/or forklift loading)
Ground control box
C77
C81
Platform access step
Sliding guardrail
G
C33 Counterweight C82 Unlock pedal extension deck
C34 Rear drive wheels C90 Battery bay (block)
C35
C47
Document holder
Battery isolation switch
C136
C142
Front steer wheels
Lanyard attachment points
H
C50 Battery charger socket C170 Brake release switch
C54 Telescopic mast C173 Emergency lowering valve
C58 Pothole protection
I

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3.2 - MAINTENANCE SUPPORT

The maintenance stand must be in place before any

maintenance operation is begun.
Placing the machine in maintenance configuration :
• Raise the telescoping mast upto 1,20 m (3 ft 11in).
• Insert the safety prop ( 1 ) in the hole to lock the mast.

Ensure that the safety prop is properly positioned.

• Push the E-stop button to cut off the electricity supply.

Putting in use position :
• To put back the machine into its normal operation, reverse
the steps used above.

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3.3 - EXTENSION DECK (IF FITTED) A

N.B.-:-Do not load the extension deck, for ease of manoeuvring.

Ensure that gate or sliding bar is in it’s proper closed position.

Perform these operations on flat, horizontal ground.
B

m
• Press the pedal ( 1 ) to release the extension deck lock pin.

.co
C

• With pedal ( 1 ) pressed, push the extension deck guard

D
es
rails ( 2 ) to the extended position.

E
uid

Make sure that the extension deck is in locked position.

To retract the extension deck, press pedal and pull the extension deck rails inwards to the F
-g

locked position. Release the pedal.

G
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3.4 - GROUND CONTROL BOX

3.4.1 - Layout

General view

Controls and indicators

Marking Description Function
Pulled out : Ground control box energized
15 E-stop button
Pushed in : De-energizes control system
43 Horn button(1) Horn
90 Battery charging indicator Battery charger status
Move upwards : Platform control box energized
92 Control box activation key selector Center : De-energizes control system
Move downwards : Ground control box energized
Move to the right : Activated
105 Beacon light (2)
Move to the left : Off
253 Diagnostic tool socket Connection to the diagnostic tool (HaulotteDiag)
(1.) For machines fitted with
(2.) For machines fitted with

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3.4.2 - HAULOTTE Activ'Screen A

Upon starting and during operation of the machine, the LCD screen "Activ'Screen" located on
the ground control box displays in real time the machine operating status.
HAULOTTE Activ'Screen

Marking Description
Controls and indicators
Function
F
1 Mast control Mast extension
2 LCD screen Display status of operation of the machine
3 Navigation button Navigation of menu to select function - Scroll up
4 Confirmation button Confirmation of the selected function
5
6
Cancellation button
Platform overload indicator
Go back
Not used G
7 Machine fault indicator light Constantly lit in the event of an operation malfunction
8 Navigation button Navigation of menu to select function - Scroll down
9 'Enable Switch' selector Press in and hold : Enable switch
10 Mast control Mast retraction

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3.4.2.1 - LCD screen

At startup
At startup with the ground or platform controls selected; system initiates a self check :
• Bar gets filled up.

• Home screen comes on with status icon of the machine - okay to proceed functioning the controls.

Symbol Description

1 Information icons
2 Information text
3 Status icon of the machine

Symbol Description

Battery status

Maintenance use

Fault / alarms

Hour meter

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• Pressing either one of the buttons , the following screen shot will be displayed :
A

C
Symbol Description

1 Software part number

2 Software version + Screen software version + Screen version D
3 Screen identification + Screen software version
4 Machine serial number displayed

• After again pressing either one of the buttons , the following screen shot will be E
displayed
• Access code screen comes on - refer to maintenance manual for entering the access code

G
• Validation by pressing on is active only if access code is known and entered - refer to maintenance
manual for the procedure for the different level code useage

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Alarm status
Alarm status displayed as applicable - samples shown below
• Tilt

m
• Low battery .co
es
uid
-g
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• Present fault A

• Platform control box E-stop button pressed in (de-energized)

C

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3.5 - PLATFORM CONTROL BOX

3.5.1 - Layout

General view

123

108

135
43
20% 40% 100%

85

30

110 27

111

112
46

4000311500c

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Controls and indicators A

Marking Description Function
27 Tilt indicator Machine on excessive slope
30 Overload indicator Not used
43 Horn button Move upwards and hold to activate horn

46
85
E-stop button
Fault indicator
Pulled out : Platform control box power supply energized
Pushed in : De-energizes control system
Faulty or tilting machine
B
Move forward : Forward drive or mast extension
Movement joystick
Move backwards : Reverse drive or mast retraction
108
Press right side of thumb button : Right-hand steering
Front axle steering selector

110 Elevation / Lowering selection indicator

Press left side of thumb button : Left-hand steering
On : Mast extension / retraction selection activated
Off : Mast extension / retraction movement is not selected
C
On : Driving function activated
111 Driving selection indicator
Off : Driving movement is not selected
Move to the left : Mast Extension / Retraction
112 2-position selector
Move to the right : Drive and steer movements

123 'Enable Switch' selector

Press in : Associated command is validated
Release : Associated command movement is halted D
100%
Battery charged
E
135 Battery charging indicator
40%
Flashing : Batteries have 40 % charge left

F
20%
Constantly on : Batteries have only 20 % charge left

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4 - Performance Specifications
4.1 - TECHNICAL CHARACTERISTICS

Use the table to select the right Haulotte machine for the job.
CE and AS standards
Machine STAR 6
Characteristics - Dimensions SI Imp.
Maximum working height 5,80 m 19 ft 0 in
Maximum platform height 3,80 m 12 ft 6 in
Total weight 835 kg 1841 lbs
Maximum platform capacity 230 kg 500 lbs
Indoor use : 2
Maximum number of occupants allowed
Outdoor use : 1
Indoor use : 0 km/h Indoor use : 0 mph
Maximum wind speed allowed
Outdoor use : 45 km/h Outdoor use : 28 mph
Indoor use : 400 N (90 lbf)
Manual force - CE - AS
Outdoor use : 200 N (45 lbf)
Gradeability 25 %
Maximum side rated slope allowed - CE - AS 1,5°
Maximum longitudinal rated slope allowed - CE - AS 3°
Maximum load on wheel 631 kg 1391 lbs
Maximum ground pressure of wheel on paved ground 12 daN/cm²
Drive speed :
• Folded machine maximum speed 4,5 km/h 2.8 mph
• Unfolded machine maximum speed 0,8 km/h 0.5mph
Maximum freewheel speed during towed operation 4,5 km/h 2.8 mph
Outside turning radius 1,56 m 5 ft 1 in
Inside turning radius 0,14 m 6 in
Power source - Electric 24 V
Battery 2 X 12 V - 105 Ah (C5)
Hydraulic tank capacity 6l 1.6 gal US

40 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

A
Machine STAR 6 with platform extension
Characteristics - Dimensions SI Imp.
Maximum working height 5,80 m 19 ft 0 in
Maximum platform height 3,80 m 12 ft 6 in
Total weight
Number of extensions
890 kg
1
1962 lbs
B

m
Extension deck length 0,40 m 1 ft 4 in
Maximum extension deck capacity 120 kg 265 lbs
Maximum platform capacity 230 kg 500 lbs
Indoor use : 2
Maximum number of occupants allowed
Outdoor use : 1

.co
Maximum wind speed allowed
Indoor use : 0 km/h
Outdoor use : 45 km/h
Indoor use : 0 mph
Outdoor use : 28 mph
C
Indoor use : 400 N (90 lbf)
Manual force - CE - AS
Outdoor use : 200 N (45 lbf)
Gradeability 25 %
Maximum side rated slope allowed - CE - AS 1,5°
Maximum longitudinal rated slope allowed - CE - AS 3°
D
es
Maximum load on wheel 631 kg 1391 lbs
Maximum ground pressure of wheel on paved ground 12 daN/cm²
Drive speed :
• Folded machine maximum speed 4,5 km/h 2.8 mph
• Unfolded machine maximum speed 0,8 km/h 0.5mph
Maximum freewheel speed during towed operation 4,5 km/h 2.8 mph
Outside turning radius 1,56 m 5 ft 1 in
E
uid

Inside turning radius 0,14 m 6 in

Power source - Electric 24 V
Battery 2 X 12 V - 105 Ah (C5)
Hydraulic tank capacity 6l 1.6 gal US

F
-g

G
all

4000426500 E 02.16 USA / GB 41

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STAR 6 - STAR 13

B - Familiarization

ANSI and CSA standards

Machine STAR 13
Characteristics - Dimensions SI Imp.
Maximum working height 5,80 m 19 ft 0 in
Maximum platform height 3,80 m 12 ft 6 in
Total weight 835 kg 1841 lbs
Maximum platform capacity 230 kg 500 lbs
Indoor use : 2
Maximum number of occupants allowed
Outdoor use : 1
Indoor use : 0 km/h Indoor use : 0 mph
Maximum wind speed allowed
Outdoor use : 45 km/h Outdoor use : 28 mph
Manual force - ANSI - CSA 400 N 90 lbf
Gradeability 25 %
Rated slope - ANSI - CSA 0°
Maximum load on wheel 631 kg 1391 lbs
Maximum ground pressure of wheel on paved ground 12 daN/cm²
Drive speed :
• Folded machine maximum speed 4,5 km/h 2.8 mph
• Unfolded machine maximum speed 0,8 km/h 0.5 mph
Maximum freewheel speed during towed operation 4,5 km/h 2.8 mph
Outside turning radius 1,56 m 5 ft 1 in
Inside turning radius 0,14 m 6 in
Power source - Electric 24 V
Battery 2 X 12 V - 105 Ah (C5)
Hydraulic tank capacity 6l 1.6 gal US

42 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

A
Machine STAR 13 with platform extension
Characteristics - Dimensions SI Imp.
Maximum working height 5,80 m 19 ft 0 in
Maximum platform height 3,80 m 12 ft 6 in
Total weight
Number of extensions
Extension deck length
890 kg

0,40 m
1
1962 lbs

1 ft 4 in
B
Maximum extension deck capacity 120 kg 265 lbs
Maximum platform capacity 230 kg 500 lbs
Indoor use : 2
Maximum number of occupants allowed
Outdoor use : 1
Maximum wind speed allowed
Indoor use : 0 km/h
Outdoor use : 45 km/h
Indoor use : 0 mph
Outdoor use : 28 mph
C
Manual force - ANSI - CSA 400 N 90 lbf
Gradeability 25 %
Rated slope - ANSI - CSA 0°
Maximum load on wheel 631 kg 1391 lbs
Maximum ground pressure of wheel on paved ground
Drive speed :
• Folded machine maximum speed 4,5 km/h
12 daN/cm²

2.8 mph
D
• Unfolded machine maximum speed 0,8 km/h 0.5 mph
Maximum freewheel speed during towed operation 4,5 km/h 2.8 mph
Outside turning radius 1,56 m 5 ft 1 in
Inside turning radius 0,14 m 6 in
Power source - Electric
Battery
24 V
2 X 12 V - 105 Ah (C5)
E
Hydraulic tank capacity 6l 1.6 gal US

4000426500 E 02.16 USA / GB 43

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STAR 6 - STAR 13

B - Familiarization

4.2 - WORKING AREA / RANGE OF MOTION

STAR 6 - STAR 13

ft in
-6ft 6in -3ft 3in 0 3ft 3in 6ft 6in

6m 19ft 8in

5m 16ft 5in

4m 13ft 10in

3m 9ft 10in

2m 6ft 6in

1m 3ft 3in

0 0
-2 m -1 m 0m 1m 2m
m

44 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

STAR 6 - STAR 13 with platform extension A

ft in
-6ft 6in -3ft 3in 0 3ft 3in 6ft 6in

6m 19ft 8in
B
5m 16ft 5in

C
4m 13ft 10in

D
3m 9ft 10in

2m 6ft 6in
E

1m 3ft 3in F

0
-2 m -1 m 0m 1m 2m
0
G
m

4000426500 E 02.16 USA / GB 45

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STAR 6 - STAR 13

B - Familiarization

5 - Decals and markings locations

CE standard

m
.co
es
uid
-g
all

46 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

CE standard A
Marking Color Description Quantity STAR 6
1 Red Height of the floor and load 2 4000414150
2 Blue Maximum Pressure per Tire - Floor Loading 4 4000425950
3 Other Commercial name - Bright machine 2 4000425510
3
4
4
Other
Other
Other
Commercial name - Dark machine
Decal HAULOTTE® - Bright machine
Decal HAULOTTE® - Dark machine
2
2
2
4000425520
4000425360
4000425370
B
4 Other Decal HAULOTTE® - Red machine 2 4000425380
5 Other Decal HAULOTTE® - Bright machine 1 307P217080
5 Other Decal HAULOTTE® - Dark machine 1 307P224740
5
6
9
Other
Other
Other
Decal HAULOTTE® - Red machine
Identification plate
Control of movements - RED directional arrow
1
1
1
307P220360
3078146180
3078148830
C
Control of movements - GREEN directional
10 Other 1 3078148820
arrow
11 Other Lanyard attachment points 2 307P216290
12 Other Material risk - Yellow and black adhesive tape 1 2421808660(1)
16
17
Other
Red
Max and min oil level
Risk of crushing
1
2
307P221060
4000272910(2)
D
18 Orange Hand crushing hazard - Risk of crushed hands 1 4000024890
19 Red Operation instructions 1 4000025140
22 Orange Wound foot - Do not place foot 1 4000027090
23 Red Risk of crushing - Driving direction 1 3078152670
24
26
27
Red
Red
Red
Danger of electrocution
Danger of electrocution - Ground for welding
Verification of tilt operation
1
1
1
4000273930
4000027100
4000272920
E
31 Blue Brake release 1 4000361570
32 Blue Anchorage point - Tie down for transportation 4 4000027310
33 Blue Anchorage point - Lifting eyes 4 4000027330
34 Red Risk of electrocution - Water projection 2 4000025130
In german : 307P222730
In english : 307P222740
F
In croatian : 4000360810
In danish : 307P222760
In spanish : 307P222770
In estonian : 4000360870
In finish : 307P222780
In french : 3078149030
In dutch : 307P222790
G
In hungarian : 4000360890
35 Red Operation instructions 1 In italian : 307P222800
In japanese : 4000359830
In latvian : 4000359840
In lithuanian : 4000359850
In norwegian : 4000359900
In polish : 4000359860
H
In portuguese : 307P222810
In romanian : 4000359870
In slovakian : 4000359880
In slovenian : 4000359890

36
54
Red
Green
Risk of crushing - Platform
Emergency lowering
1
1
In swedish : 307P222820
4000318140
4000481210
I
55 Yellow Risk of electrocution - Charger - 240 V 1 4000273940
59 Red Safety prop 1 4000467300

4000426500 E 02.16 USA / GB 47

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STAR 6 - STAR 13

B - Familiarization

Marking Color Description Quantity STAR 6

Using the machine during battery charging is
60 Blue 1 4000273950
forbidden
64 Green Battery verification 1 4000274040
65 Orange Hand crushing hazard - Battery 1 4000027440
66 Orange Position of the lift truck forks 2 3078143830
68 Blue Transport height 1 4000426370
70 Other Electric traction 2 4000425350
200 Other "Made in Europe" 1 4000137690
(1.) For STAR 6 with extension only
(2.) For STAR 6 with extension only

48 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

A
Notes
B

4000426500 E 02.16 USA / GB 49

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STAR 6 - STAR 13

B - Familiarization

AS standard

50 4000426500 E 02.16 USA / GB

 All manuals and user guides at all-guides.com
STAR 6 - STAR 13

B - Familiarization

AS standard A
Marking Color Description Quantity STAR 6
1 Red Height of the floor and load 2 4000414150
2 Blue Maximum Pressure per Tire - Floor Loading 4 4000425950
3 Other Commercial name - Bright machine 2 4000425510
3
4
Other
Other
Commercial name - Dark machine
Decal HAULOTTE® - Bright machine
2
2
4000425520
4000425360 B

m
4 Other Decal HAULOTTE® - Dark machine 2 4000425370
4 Other Decal HAULOTTE® - Red machine 2 4000425380
5 Other Decal HAULOTTE® - Bright machine 1 307P217080
5 Other Decal HAULOTTE® - Dark machine 1 307P224740

.co
5
6
9
Other
Other
Other
Decal HAULOTTE® - Red machine
Identification plate
Control of movements - RED directional arrow
1
1
1
307P220360
3078146180
3078148830
C
10 Other Control of movements - GREEN directional arrow 1 3078148820
11 Other Lanyard attachment points 2 307P216290
12 Other Material risk - Yellow and black adhesive tape 1 2421808660(1)
16 Other Max and min oil level 1 307P221060
17 Red Risk of crushing 2 4000272910(2) D
es
18 Orange Hand crushing hazard - Risk of crushed hands 1 4000024890
19 Red Operation instructions 1 4000025140
22 Orange Wound foot - Do not place foot 1 4000027090
23 Red Risk of crushing - Driving direction 1 3078152670
24 Red Danger of electrocution 1 4000227500
26 Red Danger of electrocution - Ground for welding 1 4000027100
E
uid

27 Red Verification of tilt operation 1 4000272920

31 Blue Brake release 1 4000361570
32 Blue Anchorage point - Tie down for transportation 4 4000027310
33 Blue Anchorage point - Lifting eyes 4 4000027330
34 Red Risk of electrocution - Water projection 2 4000025130
35 Red Operation instructions 1 307P222740
36
54
Red
Green
Risk of crushing - Platform
Emergency lowering
1
1
4000318140
4000481210
F
-g

55 Yellow Risk of electrocution - Charger - 240 V 1 4000307410

59 Red Safety prop 1 4000467300
60 Blue Using the machine during battery charging is forbidden 1 4000273950
64 Green Battery verification 1 4000274040
65 Orange Hand crushing hazard - Battery 1 4000027440
G
all

66 Orange Position of the lift truck forks 2 3078143830

68 Blue Transport height 1 4000426370
70 Other Electric traction 2 4000425350
201 Red Wearing a harness 1 4000275670
229 Red Do not travel down slopes in high speed 1 4000275680
(1.) For STAR 6 with extension only
(2.) For STAR 6 with extension only H

4000426500 E 02.16 USA / GB 51

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STAR 6 - STAR 13

B - Familiarization

Russia and the Ukraine version

52 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

Russia and the Ukraine version A

Marking Color Description Quantity STAR 6
1 Red Height of the floor and load 2 4000425130
2 Blue Maximum Pressure per Tire - Floor Loading 4 4000425950
3 Other Commercial name - Bright machine 2 4000425510
3
6
Other
Other
Commercial name - Dark machine
Identification plate
2
1
4000425520
For Russia : 4000388680
For Ukraine : 4000054150
B
9 Other Control of movements - RED directional arrow 1 3078148830
Control of movements - GREEN directional
10 Other 1 3078148820
arrow
11 Other Lanyard attachment points 2 307P226710
12
16
Other
Other
Material risk - Yellow and black adhesive tape
Max and min oil level
1
1
2421808660(1)
307P221060
C
17 Red Risk of crushing 2 4000272910(2)
Hand crushing hazard - Risk of crushed
18 Orange 1 4000014340
hands
For Russia : 307P227190
19

20
Red

Blue
Operation instructions

Operation instructions
1

1
For Ukraine : 307P227840
For Russia : 4000014360
D
For Ukraine : 4000014380
22 Orange Wound foot - Do not place foot 1 307P227010
23 Red Risk of crushing - Driving direction 1 4000015630
24 Red Danger of electrocution 1 307P226960
26 Red Danger of electrocution - Ground for welding 1 307P226970
27 Red Verification of tilt operation 1
For Russia : 307P227060
For Ukraine : 307P227870
E
31 Blue Brake release 1 4000361720
32 Blue Anchorage point - Tie down for transportation 4 4000135960
33 Blue Anchorage point - Lifting eyes 4 4000135970
34 Red Risk of electrocution - Water projection 2 307P226780
35
36
Red
Red
Operation instructions
Risk of crushing - Platform
1
1
For Russia : 4000359920
For Ukraine : 4000359910
4000014290
F
54 Green Emergency lowering 1 4000481210
55 Yellow Risk of electrocution - Charger - 240 V 1 307P227520
59 Red Safety prop 1 4000467300
60

64
Blue

Green
Using the machine during battery charging is
forbidden
Battery verification
1

1
307P226980
For Russia : 307P227180
G
For Ukraine : 307P227860
66 Orange Position of the lift truck forks 2 3078143830
68 Blue Transport height 1 4000426370
70 Other Electric traction 2 4000425350
204
212
Red
Yellow
Lubrication point
Electrical danger
2
1
307P219370
307P227620 H
216 Other Tamper-proof 4 307P227450
218 Blue Caution helmet compulsory 1 307P226680
219 Blue Caution helmet compulsory 1 307P227470
221 Blue Obligatory routing 1 307P227510
222
229
231
Yellow
Red
Red
Danger unstable side
Do not travel down slopes in high speed
Do not park in the work area
1
1
1
307P227680
307P226990
307P227000
I
232 Blue Electric socket 24V 1 307P226740
233 Blue Electric socket 240V 30MA 1 307P227050
234 Blue Hand protection compulsory 1 307P226700

4000426500 E 02.16 USA / GB 53

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STAR 6 - STAR 13

B - Familiarization

Marking Color Description Quantity STAR 6

235 Yellow Vertical crushing of the body 1 4000014270
236 Blue Caution glasses 1 307P226670
(1.) For STAR 6 with extension only
(2.) For STAR 6 with extension only

54 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

A
Notes
B

4000426500 E 02.16 USA / GB 55

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STAR 6 - STAR 13

B - Familiarization

ANSI and CSA standards

m
.co
es
uid
-g
all

56 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

B - Familiarization

ANSI and CSA standards A

Marking Color Description Quantity STAR 13
In english : 4000425160
Height of the floor and load - Single load
1 Red 3 In french : 4000425170
machine
In spanish : 4000425180
2
3
3
Blue
Other
Other
Maximum Pressure per Tire - Floor Loading
Commercial name - Bright machine
Commercial name - Dark machine
4
2
2
4000425960
4000426510
4000426520
B
4 Other Decal HAULOTTE® - Bright machine 1 4000425360
4 Other Decal HAULOTTE® - Dark machine 1 4000425370
4 Other Decal HAULOTTE® - Red machine 1 4000425380
5 Other Decal HAULOTTE® - Bright machine 1 307P217080
5
5
Other
Other
Decal HAULOTTE® - Dark machine
Decal HAULOTTE® - Red machine
1
1
307P224740
307P220360
C
6 Other Identification plate 1 307P218930
Control of movements - RED directional
9 Other 1 3078148830
arrow
Control of movements - GREEN directional
10 Other 1 3078148820
11 Other
arrow
Lanyard attachment points 2 307P226710 D
12 Other Material risk - Yellow and black adhesive tape 1 2421808660(1)
16 Other Max and min oil level 1 307P221060
In english : 4000275590
17 Red Risk of crushing 2 In french : 4000275600
In spanish : 4000275610(2)

18 Orange
Hand crushing hazard - Risk of crushed
hands
1
In english : 4000024770
In french : 4000067710
E
In spanish : 4000086490
19 Red Read the operation manual 1 4000025140
In english : 4000326910
20 Red Operation instructions 1 In french : 4000326310

22 Orange Wound foot - Do not place foot 1

In spanish : 4000326900(3)
In english : 4000024840
In french : 4000068180
F
In spanish : 4000086610
23 Red Driving direction 1 3078152670
In english : 4000275480
27 Red Verification of tilt operation 1 In french : 4000275490

31 Blue Brake release 1

In spanish : 4000275500
4000361570
G
32 Blue Anchorage point - Tie down for transportation 4 4000027310
33 Blue Anchorage point - Lifting eyes 4 4000027330
34 Red Risk of electrocution - Water projection 2 4000025130
In english : 4000326910
35

54
Red

Green
Operation instructions

Emergency lowering
1

1
In french : 4000326310
In spanish : 4000326900
4000481210
H
56 Blue Socket - 110 V 1 3078148620
59 Red Safety prop 1 4000467300
Using the machine during battery charging is
60 Blue 1 4000273950
forbidden
64 Green Battery verification 1 4000274040
In english : 4000025030
I
65 Orange Hand crushing hazard - Battery 1 In french : 4000068120
In spanish : 4000086550
66 Orange Position of the lift truck forks 2 3078143830

4000426500 E 02.16 USA / GB 57

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STAR 6 - STAR 13

B - Familiarization

Marking Color Description Quantity STAR 13

68 Blue Transport height 1 4000426370
70 Other Electric traction 2 4000425350
(1.) For STAR 13 with extension only
(2.) For STAR 13 with extension only
(3.) For STAR 13 with extension only

58 4000426500 E 02.16 USA / GB

 All manuals and user guides at all-guides.com

STAR 6 - STAR 13

C - Pre-operation inspection

Pre-operation inspection A
1 - Recommendations
The owner, the site manager, the supervisor and the operator are all responsible to ensure the machine
is fit for the work it is to perform; i.e. that the machine is suitable to carry out the work in complete safety
and in compliance with this Operator's Manual. All managers who are responsible for persons
operating the machine must be familiar with the local regulations currently applicable in the country of
B
use and ensure that they are adhered to.
Before using the machine, read the previous chapters in this manual. Ensure that you have understood
the following points :
• Safety precautions.
• Operator's responsibilities.
C
• Conditions and the operating principles of the machine.

4000426500 E 02.16 USA / GB 59

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STAR 6 - STAR 13

C - Pre-operation inspection

2 - Working area assessment

To ensure safety during operation, the following should be considered :
• Segregate other site traffic (delivery vehicles, dumpers, etc) from the work area.
• Check the work area for localised features, e.g. manholes, service ducts, potholes, etc.
• Check ground covers (temporary and permanent) are strong enough to withstand the applied
pressure
• Check ground covers are secured and monitor them. Take similar action for permanent covers.
• Check the load bearing capacity (distributed load and point loading, e.g. outriggers) when working
inside a building, or on a structure.
• Check the load bearing capacity (distributed load and point loading, e.g. outriggers) of the supporting
ground.
• Provide supervision to ensure safe systems of work are appropriate and being used.
• Check for overhead crushing and contact hazards.
• Check weather conditions have not altered ground conditions (e.g. heavy or prolonged rain).
• Establish limits for safe operation (e.g. maximum wind speed). Remember conditions can change
internally (e.g. if roller doors are opened).
• Comply with permit to work systems where sites have them (e.g. chemical plants).
• Provide a rescue plan for all risks, including falls and crush hazards. Ensure personnel understand
and are appropriately trained in the rescuing procedures. Site based personnel trained in operation
of functions and in the emergency lowering systems from the ground control box should be present.
Ensure that access to the ground controls is available.
• Assess other alternative work methods or equipment before operating near a steep slope. If the
machine must be placed near an edge or steep slope, ensure barriers are available to support the
weight of the machine. Take into consideration the machine's stopping distance. If this is not
possible, evaluate and establish the placement of machine and sequence of operations so that the
aerial work platform can operate in a safe manner (e.g. machine is in line with the edge rather than
towards the edge).

Extra care must be taken if aerial work platforms are used to manoeuvre up through several levels of
steelwork. There is a risk of the operator being trapped should the basket strike the steelwork.

This risk increases with the number of steelwork levels and if material is piled up on lower level reducing
the spacing between levels.

60 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

C - Pre-operation inspection

3 - Inspection and Functional test A

3.1 - DAILY INSPECTION

Each day before the beginning of a new work session and with each change of operator, the machine
must be subjected to a visual inspection and a complete functional test.
B

m
• Never use a defective or a malfunctioning aerial work platform.
• If any item on the check list is marked "No" during the inspection; machine must be tagged and placed
out of service.
• Do not operate the machine until all identified items are corrected and it has been declared safe for

.co
operation.
C
In case of loose fasteners, refer to torque table value in maintenance book.
In case of leaks, replace the damaged part before use.

In case of structural part deformation, cracks, broken weld, paint chips, replace the part before use.
Sample of broken welds D
es
E
uid

Inspection Forms are provided to assist your inspection process.

We recommend these forms to be completed daily and stored to assist with your maintenance
schedule.

Each action is depicted in the daily inspection sheet using the following symbols. F
-g

Visual inspection without

Lubrication-Grease Functional adjustments
disassembly

G
all

Drain Test and validate Tighten

Check levels Systematic replacement

Visual inspection with small

disassembly or movement
needed to reach the part.
Proof tests. Need HAULOTTE Services® authorization. For countries
where machines are not subject to controlled periodic maintenance.
H
Replacement is necessary.

4000426500 E 02.16 USA / GB 61

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STAR 6 - STAR 13

C - Pre-operation inspection

Daily inspection
Visual inspection without
Check level
disassembly

To check by test

Not
Yes No Corrected
applicable

Manuals and displays. Clean or replace if necessary.

Presence, cleanliness and legibility of the

manufacturer's plate

Presence, cleanliness and legibility of operator's

and maintenance manuals

Presence and cleanliness of load chart of the

machine

Control box (Ground and Platform)

Presence and cleanliness of the control box

No visible damage

All decals at the control boxes are clean and legible

Operation of start / stop device

Operation of E-stop button device

Operation of enable switch

Operation of horn from platform control box

Operation of movement from platform control box

Test warning alarm lights and buzzer

No abnormal noise and jerky movements from

platform control box

Joysticks and movement switches return to neutral

Work Platform. Floor, guardrails, access and extensions

No cracks, broken weld, paint chipped

No deterioration and visible damage

Harness anchor points are not cracked or

damaged, with the decal attached and legible

No screws missing / loose parts

62 4000426500 E 02.16 USA / GB

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STAR 6 - STAR 13

C - Pre-operation inspection

Entry bar/gate closes automatically and is not

prevented from closing.
A
The locking system of the deck extension functions
properly

Folding guard-rail (if fitted) is fixed securely in

position B
Extending structure (jib, mast)

No cracks, broken weld, paint chipped

No deterioration and visible damage

No screws missing / loose parts C

No foreign body in joints or slides

Presence of securely fitted maintenance devices

(safety stand)

All compartments covers open and lock properly

Frame, axle, steering system, stabilizers arms ...

D
No cracks, broken weld, paint chipped

No deterioration and visible damage

No screws missing / loose parts

No foreign body in joints or slides

E
Condition of tires/tyres (wear, cutting, damage ...)

Wheel reducer is undamaged and operates

smoothly

All compartments covers open and lock properly F

Pin, pin stop, bearing ...

Presence of the turret pin and its locking device

No bent, cracked or broken pins, pin stops, bushes

or bearings G
Pulleys, chains and wire rope

No cracked or broken chains, links and fittings

Pulleys and clamps are not worn, rusted or

damaged

Cylinder and hydraulic component : pumps, filters, manifold

H
No leaks on the pump, tank or fittings

No deformation, visible damage, broken weld or

leaks on hydraulic cylinder

No screws missing / loose parts I

Check hydraulic oil level is above the minimum level
(Machine folded)

4000426500 E 02.16 USA / GB 63

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STAR 6 - STAR 13

C - Pre-operation inspection

Energy storage and motorisation: tanks, batteries and engine

Battery electrolyte level

No screws missing / loose parts

Presence and good condition of hydraulic hose

Presence and good condition of engine

components

Presence and good condition of the batteries:

terminations and clamps, electrolyte level ...

Electric cables

No torn or split wire sheaths

No evidence of chemical damage or corrosion on

all cables

No oxidation or corrosion on terminals

Sensors and safety device

Slope limiting device operates properly

Test of load sensing system (visual warning at

control box)

Serial number : Model :

Hours of operation :

HAULOTTE Services® contract reference : Signature :

Intervention record number :

Date :

Name :

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C - Pre-operation inspection

4 - Safety functional checks A

To protect the user and the machine, safety systems prevent the movement of the machine beyond its
operating limits. These safety systems when activated immobilize the machine and prevent further
movement.

The operator must be familiar with this technology and understand that is not a malfunction but an
indication that the machine has reached an operation limit.
B
Aerial Work platforms are equipped with two control boxes which allow operators to safely use the
machine. An auxiliary device (mast lowering solenoid valve) is available on the chassis to assist with
the emergency lowering of the machineEach control box is equipped with an E-Stop button, which cuts
all movements when pushed in.
The following checks describe the operation of the machine and the specific controls required.
C
For the location and description of these controls : refer to section B 3.3 and D 2 Ground panel
and B 3.4 and D 3 Platform panel.
4.1 - E-STOP BUTTON CHECK D
Ground control box E-stop button
Step Action
1 Pull the E-stop buttons (15, 46).
2
3
Turn the control box activation selector key ( 92 ) downwards to activate the ground control box.
The screen turns on.
E
4 Push the E-stop button ( 15 ). The screen turns off.

Platform control box E-stop button

Step Action
1
2
Pull the E-stop buttons (15, 46).
Turn the control box activation selector key ( 92 ) upwards to activate the platform control box.
F
3 The screen turns on.
4 Push the E-stop button ( 46 ). The system is de-energized and no function is operable.

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C - Pre-operation inspection

4.2 - ACTIVATION OF CONTROLS

The enable switch must be active to allow all movements.

The "Enable Switch" system depends on the machine configuration and will consist of one of
the following :
• Enable trigger on platform control joystick.

m
• Enable switch on the ACTIV'Screen on ground control box.

4.3 - FAULT DETECTOR

The machine is equipped with an on-board fault detection system, which indicates the type of

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fault to the operator.
The fault is identified by a default code.
The default code is dispalyed at the ground control box.
According to the type of fault, the machine MAY switch into DOWNGRADEMODE and certain
movements are prevented to maintain Operator's safety.
Do not use the machine until the fault has been corrected.
es
4.3.1 - Buzzers test

From the ground control box

Step Action
uid

1 Pull both the E-Stop buttons (46) at platform box and (15) at ground box.
2 Turn the control box activation selector key ( 92 ) downwards or upwards to activate a control box.
3 The audible beep sounds.
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all

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C - Pre-operation inspection

4.4 - SLOPE WARNING DEVICE A

From each control box, a buzzer alerts the operator that the machine is not folded/stowed and
is positioned on a slope exceeding the slope allowed.
N.B.-:-The slope sensor is only active when the platform is not in the stowed position.

When machine is on a slope greater than the rated slope, with extending structure out of the
stowed position, DRIVE function is disabled(For CE and AS only).
B
All functions speeds are reduced.
In this case, fully retract the mast and reposition the machine on level ground before extending
the mast again.
To restore the drive function, perform the function movements in the following sequence :
1. Lower the mast.
C
To check the tilt sensor at ground control box
Step Action
1 Pull both E-Stop buttons (15) at ground box and (46) at platform box.
2
3
Turn the control box activation selector key (92) downwards to activate the ground control box.
Raise the telescoping mast upto 1,20 m(3 ft11 in). Insert the safety prop ( 1 ) in the hole to lock the
D
mast.
4 Locate the tilt sensor on top of the chassis (ground control box side).
5 Manually tilt and maintain the tilt sensor towards the front for a few seconds.
6 The audible beep sounds.
7 For machines fitted with : The slope sensor prevents lifting and driving movements.

Safety prop
E

G
4.5 - TRAVEL SPEED LIMITATION

Drive speed is proportional to control, without restriction, until the maximum speed is reached
(machine in fully stowed position).
The only speed allowed when not in stowed position is microspeed (This speed is a default
H
speed programed into the machine).

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C - Pre-operation inspection

4.6 - ELECTRONIC VARIABLE SPEED DRIVE

The machine is equipped with 2 electronic variable speed regulators configured for each
function that manages the amount of power sent to each motor.

Do not interchange the speed controllers/regulators between machines even if they are the same model..

4.7 - OPERATING TEMPERATURE (FOR RUSSIA AND THE UKRAINE ONLY)

If the temperature limits are reached, an audible alarm alerts the operator. All movements are
cut off except movements allowing to return to transport position.
Temperature limits :
• from 0° C / 32° F to + 40° C / 104° F
Location of operating temperature thermostat

4.8 - MACHINE BRAKING

When electric power is cut off, the machine stops automatically.

Performance levels may be reduced in the following situations :
• Descending a bumpy ramp.

• Worn tires/tyres.

• Damp or muddy ground conditions.

Check that the brakes are applied automatically when the Drive joystick is released to the
neutral position.

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C - Pre-operation inspection

4.9 - WHEEL MOTOR BRAKE RELEASE A

Each time a drive command is activated, electric power releases the brakes.
4.10 - POTHOLE PROTECTION SYSTEM

To reduce the risk of overturning, the machine is equipped with a pothole mechanism under
the chassis that is deployed automatically when the platform is out of the stowed position . B
4.11 - ON-BOARD CHARGER

Battery charging starts as soon as an external supply is connected to the battery charger.
When the battery pack is being charged with an external power supply, the machine's electric system is
automatically deactivated. C
4.11.1 - Battery charge level

The indicator (90) indicates charge status :

• Green indicator :
Battery charged 100 %.
D
• Yellow indicator :
Battery charged 80 %.
• Red indicator :
Battery in initial charging phase.
E

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C - Pre-operation inspection

Notes

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D - Operation instructions

Operation instructions A
1 - Operation
1.1 - INTRODUCTION

Aerial Work platforms are equipped with two control boxes which allow operators to safely use
the machine. B

m
An auxiliary device is available on the chassis to assist with the emergency rescue of people.
Each control box is equipped with an E-Stop button, which allows operators to stop all
movements, if necessary.

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Only trained and authorized personnel shall be permitted to operate this aerial work platform.
Prior to operation : C
• Read, understand and obey all instructions and safety precautions in this manual and attached to the
aerial work platform.

• Read, understand and obey all Federal, State and local codes and regulations.

• Become familiar with the proper use of all controls and emergency systems. D
es
1.2 - OPERATION FROM THE GROUND CONTROL BOX

• Turning "ON" and "OFF" of the machine is performed with selector key switch (92).

• Activation of a desired control box is achieved by turning the control box energizing selector
E
uid

switch ( 92 ) to the desired position.

• The ground control box is energized and is active ONLY when :

• The E-stop buttons on both ground and platform control boxes are not pressed in.

• The machine is switched on.

• Ground control box is selected.
F
-g

• An E-stop button at each control box stops all movements when pressed in (deactivated).

N.B.-:-An E-Stop button pressed in does not turn off the main power supply to the machine.

• An enable switch ( 9 ) provided must be activated and maintained to authorize one or more function
movements. If enable switch ( 9 ) is kept engaged without selecting a function movement for more
G
all

than 8 s; enable switch is automatically de-activated.

• The release of "Enable switch" ( 9 ) while performing a movement stops all the movements. The stop
of movements is progressive. If the "Enable switch" system is re-pressed, the movement doesn't
restart. It could restart only when the selected function switch/joystick is released to neutral position.

• All switches and joystick operating a movement, return automatically to neutral when released.

• At power up, a switch in it's neutral position will be taken into account to authorize movement.
H
• The ground control box is designed for maintenance and emergency rescue operations only. Refer
to Section D 4.2 To rescue operator in platform.

• The status of the switches is tested automatically when the machine is switched on, and checked at
every starting. A switch will be active only after it has been detected to be in neutral position. The
following switches are not controlled :
I
• Beacon light (if fitted)

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D - Operation instructions

A buzzer beeps in the following conditions :

• Overload (if fitted).

• Machine out of stowed position and on a slope greater than allowable slope.

• Hydraulic oil overheating.

• Movements option.

• Indicators / Cluster : All indicators are checked after powering on the machine

1.3 - OPERATION FROM THE PLATFORM CONTROL BOX

• The platform control box can only be used if :

• The E-stop buttons on both ground and platform control boxes are not pressed in.
• Machine switched on at ground control box.

• Platform control box selected from ground control box.

• A faulty joystick is not taken into account to control a movement. If this fault disappears, the
movement is authorised again.

• An E-Stop button is present at each control box. When pushed in, it stops all functions movements
and will shut off the engine (if equipped).

• An enable switch ( 123 ) is present that should be activated and maintained to authorize one or more
movements. If the enable switch is kept active for more than 8 seconds without selecting a function
movement, then movement is disallowed. The enable switch must be released before movement can
occur.

• The release of "Enable switch" ( 123 ) while performing a movement stops all the movements. The
stop of movements is progressive. If the "Enable switch" is pressed again quickly within 0,5 s the
movement restarts. If the "Enable switch" is not pressed again quickly enough within + 0,5 s the
movement will not restart. It could restart only when the selected function switch/joystick is released
to neutral position.

• All switches and joystick operating a movement, return automatically to neutral when released.

• At power up, a switch in it's neutral position will be taken into account to authorize movement.

• The status of the switches is tested automatically when the machine is switched on, and checked at
every starting. A switch or joystick will be active only after it has been detected in neutral position.
A buzzer beeps in the following conditions :
• Overload (if fitted).

• Machine out of stowed position and on a slope greater than allowable slope.

• Indicators - All the indicators are tested

• When the machine is switched on.

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D - Operation instructions

2 - Ground control box A

2.1 - TO START AND STOP THE MACHINE

• Pull the E-Stop button at the ground control box.

• Turn the control box activation selector key ( 92 ) downwards to activate the ground control box. B
To shut-down the machine from the ground control box :
• Turn the control box activation selector ( 92 ) key to the center.

• Press in the E-Stop button on the ground control box.

2.2 - MOVEMENT CONTROL

C
Even at low movement speeds, use the controls with caution.

Press and hold 'Enable switch' button ( 9 ) to perform movements.

N.B.-:-Releasing the Enable Switch will stop all movements.
D
Ground box controls (emergency station)
Control Action

Press the mast extension touchpad ( 1 ) to telescope the mast.

E
Mast Extension /
Retraction

Press the mast retraction touchpad ( 10 ) to retract the mast.

F
2.3 - ADDITIONAL CONTROLS

For the machines equipped with flashing light :

• Push the flashing light selector switch (105) to the right to switch ON the flashing light.

• Push the flashing light selector switch (105) to the left to switch OFF the flashing light. G

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D - Operation instructions

3 - Platform control box

3.1 - TO START AND STOP THE MACHINE

To start the machine :

At the ground control box :
• The E-stop button on the ground control box must be in ON position (pulled out / activated).

• Turn the control box activation selector key ( 92 ) upwards to activate the platform control box.

At the platform control box :

• Pull the E-stop button (46).
To stop the machine (Only in the event of an emergency) :
• Push in the E-stop button (46).

3.2 - DRIVE AND STEER CONTROL

To operate driving/steering functions, move 2 position selector switch ( 112 ) to the right.
Activate driving selection indicator ( 111 ). Simultaneously operate drive joystick ( 108 ) with
joystick trigger (Enable switch ( 123 )) pressed in and maintained.
While machine is on a slope, take extra precautions :
• to make sure that the machine does not over steer.
• to make sure there is NO loss of traction causing machine movement.

Control Action
Move the drive joystick ( 108 ) forwards to drive the machine forwards.

Driving
Move the drive joystick ( 108 ) backwards to drive in reverse.

Press right side of thumb button ( 108 ) on joystick to steer to the right.
Steering thumb
button on joystick Press left side of thumb button ( 108 ) on joystick to steer to the left.

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D - Operation instructions

3.3 - MOVEMENT CONTROL A

To operate Mast Extension / Retraction function, move 2 position selector switch ( 112 ) to the
left. Activate mast extension / retraction switch ( 110 ). Simultaneously operate joystick ( 108 )
with joystick trigger (Enable switch ( 123 )) pressed in and maintained for desired extension/
retraction.

Control Action
B
Push the joystick ( 108 ) forwards to extend the mast.

Mast Extension /
Retraction Pull the joystick ( 108 ) backwards to retract the mast.
C
3.4 - ADDITIONAL CONTROLS

• Horn : Push the horn selector ( 43 ) to the right to sound the horn. The horn stops when the selector
switch is released.
D

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D - Operation instructions

4 - Emergency procedure
4.1 - IN CASE OF POWER LOSS

If an operating problem prevents the user on the platform from descending, a competent
operator can do this from the chassis.

m
Mast manual lowering procedure :
• Press and hold the push button ( 1 ) on front of the machine, to lower the mast.

• Release it to halt lowering.

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es
uid

To avoid any risk of overturning, it is forbidden to lower overloads using emergency lowering.
-g

4.2 - EXIT FROM PLATFORM WHEN ELEVATED

In an emergency, if the operator has to exit the platform while it is elevated, the transfer of the
platform occupant(s) must respect the following recommendations :
all

• Exit onto a sturdy and safe structure.

• The occupant(s) must ensure that 2 lanyards are used for security/safety. One must be attached to
the designated anchorage point on platform the occupant(s) is in and the other attached to the
structure intended to get on.

• Occupant(s) must exit the current platform through the normal access.

N.B.-:-Do not detach the lanyard from the current platform if the transfer to the new structure poses any
danger or until the transfer is safely completed. Do Not attempt to climb down the mast. Instead wait
for assistance for a safe exit

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D - Operation instructions

5 - Transportation A
5.1 - PUTTING IN TRANSPORT POSITION

To avoid any risk of machine movement during loading, ensure that :

• The loading ramp can support the machine weight.

• The loading ramp is correctly attached to transport vehicle.

B
• The loading ramp has sufficient grip surface.

• The transport vehicle must be parked on a level surface and must be secured to prevent rolling away
while machine is being loaded or unloaded.
C
To climb the slope, move progressively the drive joystick ( 108 ).
If the slope is too steep, use a winch in addition to traction.
Do not place yourself below or too close to the machine during loading.
A wrong move can lead to machine tipping over and may cause serious injuries and material
damage. D
The machine must be completely in the stowed configuration :
• Check the platform is completely empty.

• Drive the machine onto the truck bed.

• Secure the machine to the tie down points provided (See picture).
E
• The covers must be locked.

Do not use excessive downward force when securing platform/basket.

F
The manual extension must be retracted and locked during transport or towing.

5.2 - MACHINE LAYOUT

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D - Operation instructions

5.3 - UNLOADING

Before unloading, check that the machine is in good condition.

• Remove the tie downs.

• Switch the machine on.

• Move progressively the drive joystick (108).

Warning : Upon starting a machine that has been secured and transported, the safety system may detect
a false overload preventing all movement from the platform control box.

To reinstate the system, lift the platform a few centimetres (inches) from the ground control
box.
5.4 - TOWING

In the event of a machine breakdown, the machine can be towed a short distance to load it onto a transport
vehicle :
• Ensure that no one is in the platform during towing.
• Prior to towing, ensure mast is fully retracted.
• The platform must be empty.
• ALWAYS keep personnel and obstructions clear of the aerial work platform when brakes are released.

To tow a broken-down machine, release brake (Refer to Section D 5.4.1 Brake release).
Perform this operation on flat ground with wheels chocked.
In the towing configuration, the machine braking system is inactive. Use a drawbar to avoid
any risk of accident :
• Do not exceed the maximum speed (machine unfolded) (Refer to Section B 4 Technical
specifications).

• Do not exceed a grade of 25%.

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D - Operation instructions

5.4.1 - Electric brake release A

To tow a broken-down machine, the brakes can be released using the electric system.
Perform these operations on flat, horizontal ground. Failing that, block the wheels to immobilize the
machine. During brake release operation, the machine is in free wheel mode and the brake system no
longer functions.

If the machine needs to be towed, the drive wheels brake release is located inside the battery
B
bay (ground control box side).

To release the machine's brakes, the following conditions must be met :

E
• The platform control box or the ground control box must be selected.

• The machine must be completely stowed.

• No movement selected.

• The machine must not be tilted.

F
Hold brake switch upwards to activate the break release.
Push the brake release button for at least 3 s. An audible signal (beep) sounds.
Releasing the button disengages the brakes.
The brakes are re-applied automatically when the brake release button :
G
• is pushed again,

• any actions are taken at the control boxes,

• the machine is turned off,

• or the control box in use is changed.

H

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D - Operation instructions

5.5 - STORAGE

When the machine is in elevated position, it is necessary to regularly switch the power ON to
ensure that the security systems are active.
Machine must be parked in a protected/designated area with the mast fully retracted. Make
sure there is no load in the platform.
It is recommended that the machine is not stored or immobilized unfolded; to avoid
jeopardizing the safety of people and property.
Ensure all access panels, doors and side compartment covers are shut and secured.
Turn the energizing key selector switch ( 92 ) at the ground control box to the "center" position
to shut OFF the power.
Remove the key switch to prevent unauthorized operation of the machine.

Storing of the machine with an obstacle under the platform structure is forbidden.

5.6 - LOADING BY RAMP

To avoid any risk of sliding during loading, ensure that :

• The loading ramp can bear the load.
• The loading ramp is correctly attached.
• The loading ramp has sufficient grip.

If the slope exceeds 25% grade, use a winch to assist in loading on to the ramp.

Never place yourself below or too close to the machine during loading.
A wrong move can lead to the tipping over of the machine and cause serious bodily and material accidents.

5.7 - UNLOADING BY RAMP

Before operating, check that the machine is in good condition.

If the machine has been damaged during transportation, contact the transporter in writing
1. Remove the tie downs.
2. Start the machine.
3. The ramp is in good condition and of sufficient capacity. The lifting equipment ie. slings, shackles,
hooks, lifting beam etc. are in good condition and of sufficient capacity.

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D - Operation instructions

5.8 - LIFTING OPERATION A

5.8.1 - Loading and unloading

Before any lifting operation, it is necessary to take into account the following points :

ONLY trained and authorized personnel should attempt to lift the machine. B

m
Do not operate machine unless you have :
• been fully trained and are qualified in proper operation.

• read and understood the information in the Operator's manual of the machine.

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5.8.1.1 - Safety precautions C
It is the responsibility of the Operator to ensure there are no personnel or obstructions to safely
perform the operation.
5.8.1.2 - Necessary equipment

D
es
• PPE (Personal Protective Equipment: glove, safety shoe, glasses, etc…)
• Standard tool kit
• 1 spreader 2 m (6 ft 7 in) 3T
• 2 shackles 3 T
• 4 slings 2 m (6 ft 7 in) 3 T

Technical specifications
E
uid

Machine type Maximum weight

STAR 6 835 kg
STAR 13 1841 lbs
STAR 6 with platform extension 890 kg
STAR 13 with platform extension 1962 lbs

5.8.1.3 - Preliminary procedures F

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• Inspect the surrounding area and position the machine at a safe distance from electrically charged
conductors to ensure that no part of the machine is within an unsafe area. Always stay clear of
overhead obstructions.

• Respect the local rules and the minimum safe distance from power lines. G
all

• Stop the machine.

• Remove the ignition key.

• Ensure that the main power is disconnected.

• Place a "DO NOT USE" decal near the start/stop switches to inform personnel that machine is not
operational during the lifting process.
H
• Cordon off the area surrounding the machine to keep personnel, vehicles and moving equipment
away from the machine.

• Remove all loose items from the machine.

• Ensure that vehicle capacity and loading equipment - hoists, chains, straps, etc. are of sufficient
I
strength to withstand maximum machine weight.

• Attach the rigging ONLY to the designated lifting points on the machine.

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D - Operation instructions

5.8.1.4 - Procedure for the use of slings

The machine must be completely stowed (Extension retracted). Designated lifting points are
marked/labeled with the following symbol .
1. Position the spreader line up with the chassis.
2. Fold up the 4 slings 2 m (6 ft 7 in) 3 T over the tie-down points. Adjust properly to
prevent any damage to the machine.

Pay particular attention to avoid slings over sharp edged surfaces as they may be severed/damaged.

3. Attach the slings using shackles

Properly adjust rigging to keep the machine level and to minimize the risk of damage to the machine.

• Lifting procedure must be handled very carefully.

• All movements of the machine must be performed slowly and deliberately to minimize swaying of the
machine being lifted.
• Always keep machine as close as possible to the ground level.

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D - Operation instructions

5.9 - LOADING AND UNLOADING WITH FORKLIFT A

• Completely lower the mast.
• Ensure that the potholes are retracted.

The machine must be in the fully stowed transport position.

B
• Ensure that the machine controls are in the OFF position.
• Forklift used to load and unload must have adequate capacity (Refer
to Section B 4 Technical specifications).
• Adjust the forklift forks spread to match with the machine fork pockets. C
• Carefully insert the forklift forks in the designated machine fork pockets.
• Slightly tilt back the forklift forks.
Never place yourself below or too close to the machine during loading.
Brake slowly. D
A wrong move can lead to machine tipping over and may cause serious injuries and material damage.
Unloading
• Carefully lift the machine and make sure that the machine weight is properly balanced.

• Slowly lower the machine and place it on the ground.

E

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D - Operation instructions

6 - Cold Weather Recommendations

In extreme cold conditions, machines should be equipped with optional cold start kits.
N.B.-:-Initial starting should always be performed from the ground control box.

6.1 - HYDRAULIC OIL

External environmental conditions can reduce performance of the machine if the hydraulic oil
temperature does not reach its optimum range.
It is recommended to use the hydraulic oil according to weather condition. Refer to the table
below.

Environmental conditions SAE Viscosity grade

Ambient temperature between - 15°C (5°F) and + 40°C (+ 104°F) HV 46
Ambient temperature between - 20°C (- 4°F) and + 35°C (+ 95°F) HV 32
Ambient temperature between 0°C (+ 32°F) and + 40°C (+ 104°F) HV 68

N.B.-:-It is recommended to replace low temperature oil as the ambient temperature reaches + 15°C
(59°F). It is not advisable to mix oils of different brands or types.

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D - Operation instructions

7 - Battery care and maintenance A

7.1 - BATTERY CHARGING

Recharge aerial work platform batteries after each work shift or as needed. When the aerial
work platform is not in use, batteries should be recharged at least once per week. Under
normal circumstances, battery recharge should take approximately 8-10 hours. However, a
full recharge may take up to 24 hours, if the battery charge is extremely low.
B
Battery charger status
Ground control box :
The indicator (90) indicates charge status.
• Green indicator : C
Battery charged 100 %.
• Yellow LED :
Battery charged 80 %.
• Red LED :
Battery in initial charging phase. D
Platform control box :
The indicator (135) indicates charge status.
• Battery charged :
E
100%

• Flashing : Batteries have 40% charge left :

40% F
• Constantly on : Batteries have only 20% charge left :

20%
G

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D - Operation instructions

When should the batteries be charged? :

• Never discharge the batteries to more than 80 % of their capacity in 5 h (hours).

• When the batteries are discharged to between 35 % and 80 % of their nominal capacity.

• If installing new batteries, recharge them after 3 or 4 hours of use 3 to 5 times

m
• After a long period of non-use.

• Never leave the batteries discharged.

• Do not put off recharging the batteries in cold weather as the electrolyte may freeze.

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• Recharge the batteries in cold weather when the batteries are discharged to 40 %.

• Do not recharge the batteries if the temperature of the electrolyte exceeds 40 °C(104 °F) . Allow to cool
down.
• Keep the top of the batteries clean and dry. Incorrect connection or corrosion may cause a high loss of
power
• The charger settings are adjusted in the factory using its own cable. If the cable needs changing,
es
the HAULOTTE® factory must be contacted to obtain authorisation.

How to charge the batteries ? :

Before charging the batteries, switch the machine off.

uid

• Use the machine's on-board charger. The charger has a charge rate compatible to the battery
capacity.

• Ensure that the mains supply is compatible to the charger's consumption.

• Top up the batteries with distilled water to the minimum electrolyte level if any of the elements are
below this minimum level.

• Work in a clean and well-ventilated area away from naked flames.

-g

• Move the aerial work platform to a well-ventilated area with direct access to a AC electrical outlet.
all

Charger type 24 V - 20 Ah

220 V single phase 50 Hz

Electric power supply 120 V single phase 60 Hz
80 V single phase 50 - 60 Hz

System voltage 24 V

Charging time Approximately 10 h for batteries discharged to 80 %

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D - Operation instructions

To recharge the aerial work platform batteries : A

Attach a 12 AWG multi-strand, grounded extension cord with a maximum length of 15 m (50
ft) to the receptacle located on the charger.
Plug the extension cord into outlet.
Start-up is automatic as soon as the mains connection is established. The charger is fitted with
a LED indicator placed near the special holding frame : B
• Green indicator : Battery charged 100 %

• Yellow LED : Battery charged 80 %

• Red LED : Charger in the intitial charge phase

The CHARGING indicator LED remains lit continuously during the first stage of the charge
cycle. The charge current will be displayed on the BATTERY CHARGER FACEPLATE.
C
To display the Battery Voltage, press (push) in and hold the BATTERY VOLTAGE button.
Do not disconnect any output leads or connectors between the batteries and the charger when the charger
is on. To stop a charge in progress, always unplug the extension cord from the AC power source.

Recharge batteries in a well-ventilated area only. Do not charge batteries near fire, spark or other potential
ignition sources. Batteries may emit highly explosive hydrogen gas while charging. Failure to properly
D
ventilate the charge gasses could result in death or serious injury. Always charge aerial work platform
batteries away from flammable materials.
When the battery charge reaches 80% of capacity, the yellow 80% CHARGED indicator LED
will become lit and the green CHARGING indicator LED will begin to flash.
Unplug the extension cord from the outlet and the charger receptacle on the aerial work
platform. Store the extension cord for next use.
E
N.B.-:-Always unplug the battery charger power cord before moving the aerial work platform. Failure to
disconnect power cord could cause damage to the equipment.

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D - Operation instructions

Notes

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E - General Specifications

General Specifications A
1 - Machine dimensions
Stowed / Transport position : Configuration that takes the minimum floor space necessary for storage
and / or delivery of the machine - Access position.

D
CE and AS standards

Marking
Machine
Specifications - Dimensions SI
STAR 6
Imp.
E
A Overall length of machine 1,40 m 4 ft 7 in
B Overall width of machine 0,79 m 2 ft 7 in
Overall height of machine 1,75 m 5 ft 9 in
C
Overall height of machine (If machine fitted with platform extension) 1,80 m 5 ft 11 in
D Wheel base
Ground clearance - Pothole mechanism deployed with platform raised
1,08 m
1,6 cm
3 ft 7 in
1 in F
E Ground clearance - Pothole mechanism retracted with platform fully
6 cm 3 in
lowered
Platform dimensions 1,38 m x 0,77 m 4 ft 6 in x 2 ft 6 in
FXG
Platform extended dimensions (If fitted) 1,78 m x 0,77 m 5 ft 10 in x 2 ft 6 in

ANSI and CSA standards G

Machine STAR 13
Marking Specifications - Dimensions SI Imp.
A Overall length of machine 1,40 m 4 ft 7 in
B Overall width of machine 0,79 m 2 ft 7 in

C
Overall height of machine
Overall height of machine (If machine fitted with platform extension)
1,75 m
1,80 m
5 ft 9 in
5 ft 11 in H
D Wheel base 1,08 m 3 ft 7 in
Ground clearance - Pothole mechanism deployed with platform raised 1,6 cm 1 in
E Ground clearance - Pothole mechanism retracted with platform fully
6 cm 3 in
lowered
FXG
Platform dimensions
Platform extended dimensions (If fitted)
1,38 m x 0,77 m
1,78 m x 0,77 m
4 ft 6 in x 2 ft 6 in
5 ft 10 in x 2 ft 6 in I

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E - General Specifications

2 - Major component masses

N.B.-:-Masses measured with empty tanks.

Component STAR 6 STAR 13

Frame assembly mass 328 kg 723 lbs
Counterweight mass 118 kg 260 lbs
Battery mass 60 kg 132 lbs
Wheel mass 72 kg 159 lbs
Platform assembly mass 65 kg 143 lbs
Mast assembly mass 188 kg 415 lbs

STAR 6 with platform STAR 13 with platform

Component
extension extension
Frame assembly mass 328 kg 723 lbs
Counterweight mass 118 kg 260 lbs
Battery mass 60 kg 132 lbs
Wheel mass 72 kg 159 lbs
Platform assembly mass 115 kg 254 lbs
Mast assembly mass 200 kg 441 lbs

3 - Acoustics and vibrations

The acoustics and vibrations specifications are based upon the following conditions :
• The airborne noise emissions at workstation are determined per European Directive 2006/42/CE.
• The guaranteed sound power level LWA (displayed on the product) is determined per European
Directive 2000/14/CE.
• The vibrations transmitted by the machinery to the hand/arm system and to the whole body are
determined per European Directive 2006/42/CE.

Specifications
Sound pressure level at workstation The measured sound pressure is below 70 dBA
Vibrations hand/arm Vibration transmitted by this MEWP to the hand-arm does not exceed 2,5 m/s²(98,4 in/s²)
Vibrations whole body Vibration transmitted by this MEWP to the whole body does not exceed 0,5 m/s²(19,6 in/s²)

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E - General Specifications

4 - Wheel/Tire assembly A
4.1 - TECHNICAL SPECIFICATIONS

Reference number
Component Standard wheel
Solideal B

m
Type Solid tires/tyres
Size 318 mm / 108 mm (12,52 in/ 4,25 in)
Torque 80 Nm (59 ft lbs)

.co
4.2 - INSPECTION AND MAINTENANCE
C
Replace the wheels and the tires/tyres if any of the
following conditions exist :
• Presence of cracks, damage, deformation or other faults on
the hub
• Damage to the tire : D
es
• Cut or hole > 3 cm (2 in) in the rubber side wall.
• Blister or pronounced lump on the external and lateral wall.
• Damaged wheel stud.
• Damage or wear on the side wall to the extent that the
E
uid

reinforcing wire is visible.

• Consistent wear of the ground contact surface greater than
25%

F
-g

G
all

Tires and rims are critical components for the stability of the machine. For safety reasons :
• Use only HAULOTTE® spare parts according to the technical characteristics of the machine. Refer to
H
the spare parts catalog.
• Do not replace factory-installed tires with tires of different specifications or ply rating.
• Never replace solid tire with a pneumatic (air filled) tire.
I

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E - General Specifications

Procedure of replacement :
• Loosen the wheel nuts on the wheel to be removed.

• Raise the machine using a jack or a hoist.

• Remove the wheel nuts.

• Remove the wheel.

• Install the new wheel.

• Lower the machine to the ground.

• Tighten the wheel nuts to the recommended torque.

N.B.-:-If a wheel has been replaced, while observing the axle track pattern check for correct installation.

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F - Maintenance

Maintenance A
1 - General
As an owner and/or operator of Haulotte equipment, your Safety is of utmost importance
to HAULOTTE® , which is why HAULOTTE® places such a high priority on product safety.

INSPECTIONS are not only required by HAULOTTE®, but may also be required by industry standards
B
and/or governmental regulations.
To ensure that your equipment continues to perform to the factory set performance levels, it is
important that you regularly maintain your equipment and avoid making any modifications that are not
approved by HAULOTTE®. Regular and timely inspections will reduce equipment down time as well
as prevent possible injury. C
N.B.-:-DO NOT OPERATE unless you are familiar and trained in the principles of safe machine
operation.

Overview :
• Walk-around inspections take only a few minutes at the beginning and end of each shift – one of the
best ways to prevent mechanical problems and safety hazards.
D
What to Do :
• Use your senses: sight, smell, hearing and touch.

Frequency :
• Check your machine periodically during your entire workday.
E
• Make sure to do your inspection the same way every time.
• Complete one of these inspections at the start and end of each shift.
N.B.-:-If damage or unauthorized modifications are discovered, the machine must be removed from
service until repairs are made by a qualified service technician. F
It is the owner's responsibility to ensure the required maintenance as recommended by Haulotte is
completed prior to the operation of the machine.

If regular maintenance is not carried out, this may :

• Void the warranty.
• Cause machine malfunction.
G
• Reduce machine reliability and shorten its service life.
• Jeopardize operator safety.

HAULOTTE Services® technicians are specially trained to carry out extensive repairs, interventions or
adjustments on the safety systems or elements of HAULOTTE® machines. They carry genuine
HAULOTTE spare parts and tools as required, and also provide fully documented reports on all work
H
completed.

The inspection and maintenance table, identifies the role and the responsibilities of each party in
periodical machine maintenance. Section C 4Inspection and Functional test.
I

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F - Maintenance

2 - Maintenance Schedule
This section provides the necessary information needed to place the machine in safe operation. For
maximum service life and safe operation, ensure that all the necessary inspections and maintenance
have been completed. There are a number of factors which can affect the design life including but not
limited to, severity of operating conditions/routine maintenance which should be carried out in
accordance with this manual.
Severity of operating conditions may require a reduction in time between maintenance periods.
Machines that have been out of service for more than 3 months must undergo a periodic inspection
before the machine is put back into service.

Maintenance must be carried out by a competent company or person familiar with mechanical
procedures.

Maintenance operations performed must be recorded in a register / log book of the machine.

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F - Maintenance

3 - Inspection program A
3.1 - GENERAL PROGRAM

The machine must be inspected on a regular basis at intervals of no less than once 1 per year.
The purpose of the inspection is to detect any defect which could lead to an accident during
routine use of the machine. Local standards and regulations may require more frequent
inspections.
B
HAULOTTE® requires Reinforced and Major Inspections to be carried out on the product to
extend its service life.
Inspections must be carried out by a competent company or person.
The inspection results must be recorded in the safety register or machine log book controlled
and overseen by the company manager. This register or machine log book and the list of C
competent repair persons must be made available to the government work inspector
and HAULOTTE Services®.

When Responsible Stakeholder What

Before sale Owner (or renter)

Competent technician or
qualified technician Periodic inspection
D
HAULOTTE Services®
Competent technician or
Before rent Owner (or renter) qualified technician
HAULOTTE Services®
Before use or every
User User
Daily inspection
E
change of user
Competent technician or
Annually ( 1 year) Owner (or renter) qualified technician Periodic inspection
HAULOTTE Services®

5 years Owner (or renter)

Qualified technician
HAULOTTE Services®
Reinforced inspection
F
Qualified technician
10 years Owner (or renter) Major inspection
HAULOTTE Services®

3.2 - DAILY INSPECTION

G
The Daily inspection includes a visual inspection, operational checks and testing of the safety
systems. This must be conducted by the operator before using the machine.
This inspection is the responsibility of the user.
Refer to Section C for Daily inspection procedures..
H

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F - Maintenance

3.3 - PERIODIC INSPECTION

The Periodic inspection is a thorough evaluation of the operation and safety features of the
machine.
It must be conducted before the sale / resale of the machine and/or at least once 1every year.
Local regulations may have specific requirements on frequency, and content of inspections.

m
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and inspections must be carried out by a
competent company or person.
This inspection is in addition to the daily inspection.

.co
This inspection should also be conducted after :
• Extensive dismantling and reassembly of major components.

• Repairs involving the machine's essential components.

• Any accident causing stress to the machine.

3.4 - REINFORCED INSPECTION

es
The Reinforced inspection is a thorough evaluation of the machine's structural components, to
ensure proper functionality of the machine.
This evaluation must occur at a frequency of 5000 hours or every 5 years.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
uid

Services® technician or by a competent company or person.

This inspection includes :
• Daily inspection

• Periodic inspection

N.B.-:-Refer to the Maintenance manual for details.

-g

3.5 - MAJOR INSPECTION

The Major inspection is a thorough evaluation of the machine's integrity and proper
functioning; after a standard/normal working life of 10 years.
This evaluation must take place after 10 years of operation and then repeated every 5 years
all

thereafter.
The severity of operating conditions may require frequent inspections.
This inspection is the responsibility of the owner, and it must be conducted by a HAULOTTE
Services® technician.
This inspection includes :
• Daily inspection

• Periodic inspection

• Reinforced inspection

N.B.-:-Refer to the Maintenance manual for details.

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F - Maintenance

4 - Repairs and adjustments A

Extensive repairs, interventions or adjustments on the safety systems or components must be
performed by a HAULOTTE Services® technician. Use original spare parts and components only.
N.B.-:-HAULOTTE Services® technicians are trained professionals to perform extensive repairs,
interventions and adjustments on the safety systems or components of HAULOTTE® machines. The
technician carries genuine HAULOTTE® spare parts and tools as required, and also provides fully
B
documented reports on all work completed.

HAULOTTE Services® will not take responsibility for any outcomes resulting from inferior services or
repairs performed by other unauthorised personnel.

HAULOTTE® reminds that NO modifications SHALL be carried out without the written permission
of HAULOTTE®.
C
Any unauthorised repairs/modifications will void HAULOTTE® warranty.

With the utmost care to ensure enhanced reliability and greater safety of the HAULOTTE® products, it
is pertinent that when a "Service or Safety Bulletin" is issued, action is taken immediately. Once the
bulletin has been addressed, make sure that the completed form is submitted to HAULOTTE®. D
N.B.-:-When disposing or scrapping this machine, please consider appropriate methods of recycling.
Any items that require specific disposal are listed with instructions in the maintenance manual.

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F - Maintenance

Notes

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G - Other information

Other information A
1 - Warranty disclosure
1.1 - AFTER SALES SERVICE

Our HAULOTTE Services® After Sales Service is at your disposal throughout your machine's
service life to ensure the optimum use of your HAULOTTE product :
B
• When contacting our After Sales Service, ensure that you provide the machine model and serial
number.

• When ordering any consumables or spare parts, please use this manual and the HAULOTTE®
Essential catalogue to receive your genuine HAULOTTE® spare parts, your only guarantee of parts
interchangeability and correct machine operation. C
• If there is an equipment malfunction involving a HAULOTTE® product, then contact HAULOTTE
Services® immediately even if the malfunction does not involve material and/or bodily damage.

1.2 - MANUFACTURER'S WARRANTY

1.2.1 - Warranty acceptance D

On reception of his machine, the owner or rental company must check the machine's condition
and fill out the machine reception slip provided.

1.2.2 - Warranty period

The present warranty is valid for a period of 12 months or up to a maximum of 1000 operating
E
hours for lifting and handling equipment and 2000 operating hours for public works machinery,
starting from delivery and terminating when the first limit is reached.
Spare parts are covered by a 6 month warranty.

1.2.3 - Procedure conditions

F
To benefit from the warranty, the owner or rental company must inform the
nearest HAULOTTE® subsidiary or the subsidiary that delivered the machine (the only dealer
authorised to carry out an intervention under the manufacturer's warranty agreement) of the
defect in writing as quickly as possible.
The subsidiary will decide whether to repair or replace the part that proves to be faulty.
The owner or rental company must present the duly completed maintenance book supplied
G
with the machine as proof that the maintenance operations recommended by the manufacturer
have been carried out.
The owner or rental company must ensure that the defect covered by the HAULOTTE®
warranty is reported to and acknowledged by the HAULOTTE® subsidiary as rapidly as
possible or must report the defect in writing.
Work carried out under the HAULOTTE® warranty will be performed by the subsidiary which
H
delivered the machine, wherever possible.

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G - Other information

1.2.4 - Conditions of warranty

HAULOTTE® guarantees its products against defects, faults or manufacturing defects when
the owner or rental company has informed HAULOTTE® of the defect.
The warranty does not cover the consequences of normal wear, nor any defects, failure or
damage resulting from poor maintenance or abnormal usage, in particular overloading, impact
by an external source, faulty installation or any modification made to products marketed
by HAULOTTE® and performed by the owner or rental company.
In the event of operation or use which does not comply with the instructions or
recommendations in the maintenance book, warranty claims will not be accepted.
The machine utilisation period must be recorded by reading the engine hour meter whenever
an intervention is made. The engine hour meter must be maintained in good working order to
guarantee maximum working life and to justify maintenance at the recommended time.
Warranty obligations for the time period stated above will cease immediately in situations
where the defect is due to the following reasons :
• Use of spare parts that are not HAULOTTE® originals.

• If elements or products other than those recommended by the manufacturer are used.

• If the HAULOTTE® name, serial numbers or identification marks are removed or altered.

• After an unreasonably long delay before reporting a manufacturing problem.

• If the owner or rental company continues to use the machine despite problems.

• If damage is caused by modifications that do not comply with HAULOTTE® specifications.

• If lubricants, hydraulic oils or fuels that do not comply with HAULOTTE® recommendations are used.

• If the machine is incorrectly repaired or used by the customer.

• In case of an accident caused by a third party.

If no particular agreement has been made, any claims made after the previously established
warranty period has expired will be refused.

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G - Other information

The present warranty does not cover damage that may result directly or indirectly from any A
flaws or defects covered by the latter :
• Consumables : No claims will be accepted for objects or parts replaced in the context of normal
machine usage.

• Settings : Adjustments of all sorts may become necessary at any time. Therefore adjustments are
considered a part of normal machine usage conditions and are not covered by the warranty. B

m
• Hydraulic and fuel circuit contamination : Every possible precaution is taken to ensure that fuel and
hydraulic liquid delivered is clean. HAULOTTE® will not accept any claims concerning cleaning of the
fuel circuit, filter, injection pump or any other equipment in direct contact with fuel or lubricants.

.co
• Wearing parts (pads, bearings, tires/tyres, connections, etc.) : These parts are, by definition, subject
to deterioration during the period of operation. Wearing parts will therefore not be covered by the
warranty agreement.
C

D
es
E
uid

F
-g

G
all

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G - Other information

2 - Subsidiary contact information

HAULOTTE FRANCE
PARC DES LUMIERES HAULOTTE INDIA
HAULOTTE ITALIA
601 RUE NICEPHORE NIEPCE Unit No. 1205, 12th foor,Bhumiraj Costarica,
VIA LOMBARDIA 15
69800 SAINT-PRIEST Plot No. 1&2, Sector 18,
20098 SAN GIULIANO MILANESE
TECHNICAL Department: Palm Beach Road,
(MI)
+33 (0)820 200 089 Sanpada, Navi Mumbai- 400 705
TEL: +39 02 98 97 01
SPARE PARTS : +33 (0)820 205 344 Maharashtra, INDIA
FAX: +39 02 9897 01 25
FAX : +33 (0)4 72 88 01 43 Tel. : +91 22 66739531 to 35
E-mail : [email protected]
E-mail : [email protected] E-mail : [email protected]
www.haulotte.it
www.haulotte.fr www.haulotte.in

HAULOTTE HUBARBEITSBÜHNEN GmbH HAULOTTE VOSTOK HAULOTTE DO BRASIL

AN DER MÖHLINHALLE 1 35, SVOBODY STREET AV. Tucunaré, 790
D-79189 BAD KROZINGEN-HAUSEN Bldg. 19 CEP: 06460-020 – TAMBORE
TEL : +49 (0) 7633 806 92-0 125362 MOSCOW BARUERI – SAO PAULO – BRASIL
FAX : +49 (0) 7633 806 92-18 RUSSIA TEL : +55 11 4196 4300
E.mail : [email protected] TEL/FAX : +7 495 221 53 02 / 03 FAX : +55 11 4196 4316
www.haulotte.de E.mail : [email protected] E.mail : [email protected]
www.haulotte-international.com www.haulotte.com.br

HAULOTTE IBERICA HAULOTTE MÉXICO, Sa de Cv

C/ARGENTINA N° 13 - P.I. LA GARENA HAULOTTE POLSKA Sp. Z.o.o. Calle 9 Este, Lote 18, Civac, Jiutepec,
28806 ALCALA DE HENARES UL. GRANICZNA 22 Morelos
MADRID 05-090
- RASZYN - JANKI CP 62500 Cuernavaca
TEL : +34 902 886 455 TEL : +48 22 720 08 80 México
TEL SAT : +34 902 886 444 FAX : +48 22 720 35 06 TEL : +52 77 7321 7923
FAX : +34 911 341 844 E-mail : FAX : +52 77 7516 8234
E.mail : [email protected] [email protected] E-mail : [email protected]
www.haulotte.es www.haulotte.pl www.haulotte-international.com

HAULOTTE MIDDLE EAST FZE

HAULOTTE PORTUGAL HAULOTTE SINGAPORE Pte Ltd. PO BOX 293881
ESTRADA NACIONAL NUM. 10 No.26 CHANGI NORTH WAY, Dubaï Airport Free Zone
KM. 140 - LETRA K SINGAPORE 498812 DUBAÏ
2695 - 066 BOBADELA LRS Parts and service Hotline: United Arab Emirates
TEL : + 351 21 995 98 10 +65 6546 6150 TEL : +971 (0)4 299 77 35
FAX : + 351 21 995 98 19 FAX : +65 6536 3969 FAX : +971 (0) 4 299 60 28
E.mail : [email protected] E-mail: [email protected] E-mail : haulottemiddle-
www.haulotte.es www.haulotte.sg [email protected]
www.haulotte-international.com
HAULOTTE TRADING (SHANGHAI)
Co. Ltd. HAULOTTE ARGENTINA
HAULOTTE SCANDINAVIA AB #7 WORKSHOP Ruta Panamericana Km. 34,300
Taljegårdsgatan 12 No 191 HUA JIN ROAD (Ramal A Escobar)
431 53 Mölndal MIN HANG DISTRICT 1615 Gran Bourg
SWEDEN SHANGHAI 201108 CHINA (Provincia de Buenos Aires)
TEL : +46 31 744 32 90
Argentina
FAX : +46 31 744 32 99 TEL : +86 21 6442 6610 TEL.: +54 33 27 445991
E-mail : [email protected] FAX : +86 21 6442 6619 FAX. +54 33 27 452191
[email protected] E-mail : E-mail : [email protected]
www.haulotte.se [email protected] www.haulotte-international.com
www.haulotte.cn
HAULOTTE GROUP / BILJAX HAULOTTE GROUP
HAULOTTE UK Ltd 125 TAYLOR PARKWAY 1301 E PATRICK STREET
STAFFORD PARK 6 ARCHBOLD, OH 43502 – USA FREDERICK, MD 21701 – USA
TELFORD - SHROPSHIRE TF3 3AT TEL : +1 419 445 8915 TEL : +1 301 663 0852
TEL : +44 (0)1952 292753 FAX :+1 419 445 0367 FAX :+1 301 663 0572
FAX : + 44 (0)1952 292758 Toll free : +1 800 537 0540 Toll free : +1 800 537 0540
E.mail : [email protected] E.mail : [email protected] E.mail : [email protected]
www.haulotte.co.uk www.haulotte-usa.com www.haulotte-usa.com

HAULOTTE NETHERLANDS BV HAULOTTE AUSTRALIA PTY Ltd HAULOTTE CHILE

Koopvaardijweg 26 46 GREENS ROAD El Arroyo 840
4906 CV OOSTERHOUT - Nederland DANDENONG – VIC – 3175 Lampa (9380000)
TEL : +31 (0) 162 670 707 TEL : 1 300 207 683 Santiago (RM)
FAX : +31 (0) 162 670 710 FAX : +61 (0)3 9792 1011 TEL : + 562 2 3727630
E.mail :[email protected] E.mail : [email protected] E.mail : [email protected]
l h l www.haulotte-chile.com

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G - Other information

For electric (battery operated) machines A

CALIFORNIA
B
PROPOSITION 65 BATTERY WARNING

Battery posts, terminals and related accessories

contain lead and lead compounds, chemicals known to C
the State of California to cause cancer and reproductive
harm. Batteries also contain other chemicals known to
the State of California to cause cancer.
WASH HANDS AFTER HANDLING. D

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G - Other information

Notes

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