210 & 220 Series Gas Pressure Regulators

for Industrial Applications

210 Series

© 2007 Maxitrol Company, All Rights Reserved. 1

Dimensions and Spring Ranges

1 2
A
A

B
B

C C
D
D E
E

DIMENSIONS

Model and Dimensions

Pipe Size Diameter
Illustration Number A B C D E
1x1
210D 1 7 in. 87/8 in. 35/8 in 27/16 in. 37/8 in. 51/2 in.
11/4 x 11/4
178 mm 225 mm 92 mm 62 mm 98 mm 140 mm
11/2 x 11/2
11/2 x 11/2 91/8 in. 111/4 in. 45/16 in. 25/16 in. 53/4 in. 75/8 in.
210E 1
2x2 232 mm 286 mm 110 mm 59 mm 146 mm 194 mm
21/2 x 21/2 137/16 in. 16 1/16 in. 61/8 in. 41/4 in. 81/8 in. 103/8 in.
210G 1
3x3 341 mm 408 mm 156 mm 105 mm 206 mm 265 mm
18 in. 243/16 in. 107/16 in. 57/16 in. 97/8 in. 133/4 in.
210J 2 4x4
457 mm 615 mm 265 mm 138 mm 251 mm 349 mm

SPRING RANGE SELECTION CHART (inches w.c.)

For additional information see Bulletin MP2012

Model Standard*
Brown Orange Green Cd Plt Pink Violet Blue Red Yellow Black
Number Plated
210D 3 to 6 1 to 3.5 4 to 8 5 to 15 2 to 5 3 to 8 4 to 12 5 to 12 10 to 22 15 to 30 20 to 42
210E 3 to 6 1 to 3.5 4 to 8 5 to 15 2 to 5 3 to 8 4 to 12 5 to 12 10 to 22 15 to 30 20 to 42
210G 3 to 6 1 to 3.5 4 to 8 5 to 15 2 to 5 3 to 8 4 to 12 5 to 12 10 to 22 15 to 30 20 to 42
210J 3 to 6 — — — 2 to 5 3 to 8 4 to 12 5 to 12 10 to 22 15 to 30 20 to 42
*Factory set at 4.0 w.c.
© 2007 Maxitrol Company, All Rights Reserved. 2
210 series spring loaded models

CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . to 50,000 CFH

EMERGENCY EXPOSURE . . . . . . . . . . . . . . . . . . . . . .25 psi
INLET PRESSURES . . . . . . . . . . . . . . . . . . . . . . . . . to 10 psi
OUTLET PRESSURE . . . . . . . . . . . . . . . .1.0” w.c. to 42” w.c.

The 210 series is a lock-up type

regulator and complies with codes
using the specification.

The 210 series has been designed for maximum control recommends that the regulator is within one size of the mani-
functions in an easy-to-use package. For gas-fired boilers, fold pipe size. Maxitrol also recommends 10 pipe diameters of
steam generators, industrial furnaces, ovens and similar straight pipe at the inlet & outlet of the regulator. Remote sens-
high demand equipment. ing is available.

Balanced valve design eliminates the inlet pressure effect For “zero governor” applications, a counterspring is
acting on the valve. Regulating stability is improved and mounted beneath the valve. A maximum inlet pressure
hunting tendencies reduced by the use of dampening mecha- of 5 psi is recommended. Outlet pressure may be
nisms in both the breather outlet and sensing tube. You get adjusted from -1.0” w.c. to +1.5” w.c. The Maxitrol
precise regulation over a broad range of pressures and flow 210 is designed to operate as a zero governor in the
rates with a Maxitrol 210, including “zero governor” applica- normal upright position.
tion.
SENSING TAPS AVAILABLE
Housings of the 210D, E & G models are of high-strength
aluminum alloy. The housings are reinforced with webs for Tap locations are available for downstream sensing, cross con-
maximum strength. The 210J models are of cast aluminum nections , and differential control. Four convenient
and steel construction with 125 pound flange connections. . locations can be tapped and plugged for measuring
. . . Internal parts are cast or machined from corrosion resis- pressure. Remote sensing also available on most models.
tant metals or are electroplated. Diaphragms are of the
finest quality synthetic coated fabrics. 210J regulators are Vertical vent tapped - 3/8” NPT on 210D, 1/2” NPT on 210E,
painted providing a protective coating if used out-of-doors 3/4” NPT on 210G & J.
(optional on D, E, G).

210 series industrial regulators are intended for use with all
fuel gases. Ambient temperature limits are -400F to 2000F.
Maximum emergency exposure pressure is 25 psi. At this
pressure, the regulator will suffer no internal damage but it
may not provide accurate regulation. A. Internal sensing D. Outlet pres-
#7 — furnished sure
The regulator should be mounted in an upright position in a as standard. tape #2. #1 on
horizontal pipe run. Gas flow must be oriented to arrow on B. Remote sensing side opposite.
bottom casting. When selecting a regulator, Maxitrol tap #5. E. Inlet pressure tap
C. Remote sensing #4. #3 on side
tap #6. opposite.

© 2007 Maxitrol Company, All Rights Reserved. 3

Capacities for spring loaded models
CUBIC FEET PER HOUR (0.64 sp gr gas)

Inlet Outlet Pressure - Inches w.c.

Pressure 2 4 6 9 12 16 20 24 28
210D 1”

8.0” w.c. 2,400 1,900 1,300

0.5 psi 3,400 3,100 2,700 2,200
0.75 psi 3,500 4,000 3,800 3,400 2,900 2,200
1.0 psi 3,500 4,000 4,500 4,300 3,900 3,400 2,700 1,900
1.5 psi 3,500 4,000 4,500 4,800 4,800 5,000 4,600 4,100 3,600
2.0 psi 3,500 4,000 4,500 4,800 4,800 5,000 5,000 5,000 5,000
3.0 psi 3,500 4,000 4,500 4,800 4,800 5,000 5,000 5,000 5,000
5.0 psi 3,500 4,000 4,500 4,800 4,800 5,000 5,000 5,000 5,000
7.5 psi 3,500 4,000 4,500 4,800 4,800 5,000 5,000 5,000 5,000
10.0 psi 3,500 4,000 4,500 4,800 4,800 5,000 5,000 5,000 5,000
210D 1-1/4”
8.0” w.c. 3,000 2,400 1,700
0.5 psi 4,000 3,905 3,400 2,700
0.75 psi 4,000 5,000 4,700 4,200 3,700 2,700
1.0 psi 4,000 5,000 5,000 5,300 4,900 4,200 3,400 2,400
1.5 psi 4,000 5,000 5,000 6,000 6,000 6,000 5,700 5,200 4,600
2.0 psi 4,000 5,000 5,000 6,000 6,000 6,000 6,500 6,500 6,500
3.0 psi 4,000 5,000 5,000 6,000 6,000 6,000 6,500 6,500 6,500
5.0 psi 4,000 5,000 5,000 6,000 6,000 6,000 6,500 6,500 6,500
7.5 psi 4,000 5,000 5,000 6,000 6,000 6,000 6,500 6,500 6,500
10.0 psi 4,000 5,000 5,000 6,000 6,000 6,000 6,500 6,500 6,500
210D 1-1/2”
8.0” w.c. 3,100 2,500 1,800
0.5 psi 4,000 4,000 3,600 2,800
0.75 psi 4,000 5,000 5,000 4,400 3,800 2,800
1.0 psi 4,000 5,000 5,000 5,600 5,100 4,400 3,600 2,500
1.5 psi 4,000 5,000 5,000 6,000 6,000 6,500 6,000 5,400 4,800
2.0 psi 4,000 5,000 5,000 6,000 6,000 6,500 6,500 6,500 6,500
3.0 psi 4,000 5,000 5,000 6,000 6,000 6,500 6,500 6,500 6,500
5.0 psi 4,000 5,000 5,000 6,000 6,000 6,500 6,500 6,500 6,500
7.5 psi 4,000 5,000 5,000 6,000 6,000 6,500 6,500 6,500 6,500
10.0 psi 4,000 5,000 5,000 6,000 6,000 6,500 6,500 6,500 6,500
210E 1-1/2”
8.0” w.c. 4,450 3,650 2,550
0.5 psi 6,300 5,750 5,150 4,050
0.75 psi 7,000 7,500 7,050 6,300 5,450 4,050
1.0 psi 7,000 8,800 8,500 7,950 7,250 6,300 5,150 3,650
1.5 psi 7,000 8,800 8,800 10,450 9,950 9,250 8,550 7,700 6,800
2.0 psi 7,000 8,800 8,800 10,500 10,500 10,500 10,500 10,250 9,600
3.0 psi 7,000 8,800 8,800 10,500 10,500 10,500 10,500 10,500 10,500
5.0 psi 7,000 8,800 8,800 10,500 10,500 10,500 10,500 10,250 10,500
7.5 psi 7,000 8,800 8,800 10,500 10,500 10,500 10,500 10,250 10,500
10.0 psi 7,000 8,800 8,800 10,500 10,500 10,500 10,500 10,250 10,500

© 2007 Maxitrol Company, All Rights Reserved. 4

CUBIC FEET PER HOUR (0.64 sp gr gas)

Inlet Outlet Pressure - Inches w.c.

Pressure 2 4 6 9 12 16 20 24 28
210E 2”

8.0” w.c. 5,150 4,200 2,950

0.5 psi 7,250 6,650 5,950 4,700
0.75 psi 8,000 8,650 8,150 7,250 6,300 4,700
1.0 psi 8,000 10,000 9,850 9,150 8,400 7,250 5,950 4,200
1.5 psi 8,000 10,000 10,000 12,000 11,500 10,700 9,850 8,900 7,850
2.0 psi 8,000 10,000 10,000 12,000 12,000 12,000 12,000 11,850 11,000
3.0 psi 8,000 10,000 10,000 12,000 12,000 12,000 12,000 12,000 12,000
5.0 psi 8,000 10,000 10,000 12,000 12,000 12,000 12,000 12,000 12,000
7.5 psi 8,000 10,000 10,000 12,000 12,000 12,000 12,000 12,000 12,000
10.0 psi 8,000 10,000 10,000 12,000 12,000 12,000 12,000 12,000 12,000
210G 2-1/2”
8.0” w.c. 10,400 8,500 6,000
0.5 psi 14,700 13,410 12,000 9,500
0.75 psi 16,000 17,500 16,400 14,700 12,750 9,500
1.0 psi 16,000 20,000 19,900 18,500 16,950 14,700 12,000 8,500
1.5 psi 16,000 20,000 20,000 24,000 23,250 21,600 19,900 18,000 15,850
2.0 psi 16,000 20,000 20,000 24,000 24,000 24,000 24,000 24,000 22,450
3.0 psi 16,000 20,000 20,000 24,000 24,000 24,000 24,000 24,000 24,000
5.0 psi 16,000 20,000 20,000 24,000 24,000 24,000 24,000 24,000 24,000
7.5 psi 16,000 20,000 20,000 24,000 24,000 24,000 24,000 24,000 24,000
10.0 psi 16,000 20,000 20,000 24,000 24,000 24,000 24,000 24,000 24,000
210G 3”
8.0” w.c. 11,500 9,400 6,600
0.5 psi 16,000 14,800 13,200 10,450
0.75 psi 16,000 19,300 18,100 16,200 14,000 10,450
1.0 psi 16,000 20,000 20,000 20,350 18,700 16,200 13,200 9,350
1.5 psi 16,000 20,000 20,000 24,000 24,000 23,800 21,900 19,800 17,450
2.0 psi 16,000 20,000 20,000 24,000 24,000 27,000 27,000 26,400 24,700
3.0 psi 16,000 20,000 20,000 24,000 24,000 27,000 27,000 27,000 27,000
5.0 psi 16,000 20,000 20,000 24,000 24,000 27,000 27,000 27,000 27,000
7.5 psi 16,000 20,000 20,000 24,000 24,000 27,000 27,000 27,000 27,000
10.0 psi 16,000 20,000 20,000 24,000 24,000 27,000 27,000 27,000 27,000
210J 4”
8.0” w.c. 20,800 17,000 12,000
0.5 psi 29,500 27,000 24,000 19,000
0.75 psi 32,000 35,000 33,000 29,420 25,500 19,000
1.0 psi 32,000 40,000 40,000 37,000 34,000 29,420 24,000 17,000
1.5 psi 32,000 40,000 40,000 48,000 47,000 43,350 39,700 36,000 31,800
2.0 psi 32,000 40,000 40,000 48,000 48,000 50,000 50,000 48,000 45,000
3.0 psi 32,000 40,000 40,000 48,000 48,000 50,000 50,000 50,000 50,000
5.0 psi 32,000 40,000 40,000 48,000 48,000 50,000 50,000 50,000 50,000
7.5 psi 32,000 40,000 40,000 48,000 48,000 50,000 50,000 50,000 50,000
10.0 psi 32,000 40,000 40,000 48,000 48,000 50,000 50,000 50,000 50,000

© 2007 Maxitrol Company, All Rights Reserved. 5

Pressure Drop

SPRING LOADED DESIGN

Values expressed in inches w.c.
Flow
Rate 210D 210E 210G 210J
CFH 11/2” 21/2”
1” 11/4” 11/2” 2” 3” 4”
500 0.23 0.15 0.14
1,000 0.92 0.59 0.54 0.27 0.20 0.05 0.04 0.01
1,500 2.08 1.33 1.22
2,000 3.70 2.37 2.16 1.09 0.82 0.20 0.17 0.05
2,500 5.78 3.70 3.38
3,000 8.32 5.33 4.87 2.46 1.84 0.45 0.37 0.12
3,500 11.33 7.25 6.62
4,000 14.79 9.47 8.65 4.37 3.28 0.80 0.66 0.21
4,500 18.72 11.98 10.95
5,000 23.11 14.79 13.52 6.82 5.12 1.25 1.03 0.34
5,500 27.97 17.90 16.35
6,000 33.28 21.30 19.46 9.82 7.37 1.80 1.48 0.49
6,500 25.00 22.84
7,000 28.99 26.49 13.36 10.05 2.45 2.02 0.66
7,500 30.41
8,000 17.45 13.10 3.20 2.64 0.87
8,500
9,000 22.10 16.60 4.05 3.35 1.10
9,500
10,000 27.30 20.50 5.00 4.15 1.35
11,000 33.00 24.80 6.05 5.00
12,000 39.30 29.50 7.20 5.95 1.95
13,000 34.60 8.50 7.00
14,000 40.15 9.85 8.10 2.68
15,000 11.30 9.30
16,000 12.85 10.60 3.47
17,000 14.50 11.95
18,000 16.25 13.40 4.40
19,000 18.10 14.90
20,000 20.05 16.50 5.42
22,000 24.25 20.00 6.56
24,000 28.85 23.80 7.81
26,000 33.85 27.90 9.06
28,000 39.25 32.40 10.62
30,000 37.20 12.41
32,000 13.90
34,000 15.69
36,000 17.60
38,000 19.60
40,000 21.70
45,000 27.40
50,000 33.80
55,000 41.00
NOTE: The maximum capacities for the different models listed on the capacity chart and represented by the heavy line on
the pressure drop table are values at which these controls have been certified by the CSA (except for the 210J).

© 2007 Maxitrol Company, All Rights Reserved. 6

220 series pilot loaded models

NOT CSA CERTIFIED

CAPACITIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . to 50,000 CFH

EMERGENCY EXPOSURE . . . . . . . . . . . . . . . . . . . . . . . . . 25 psi
INLET PRESSURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . to 10 psi
OUTLET PRESSURE . . . . . . . . . . . . . . . . . . . . . . . 1 psi to 5 psi

The 220 series, utilizing a servo-operated design rather 220 series industrial regulators are intended for use with all
than the more conventional spring-loaded design, delivers fuel gases.
higher outlet pressure than the spring loaded models.
The regulator will perform most accurately when mounted in
The main diaphragm on the Maxitrol 220 is loaded with gas an upright postion in a horizontal pipe run. Gas flow must
pressure rather than with a spring. This gas pressure is be oriented to arrow on regulator. When selecting for pipe
precisely controlled by a small pilot regulator in the upper size, make sure regulator is not more than one size larger
housing. When the regulated outlet pressure of the pilot or smaller than manifold pipe size.
regulator is changed, by spring adjustment, the outlet
pressure of the main regulator will change proportionately. Single vent, equipped with model 12A06 vent limiting orifice,
is located in upper housing.
Outlet pressure adjustments are readily made by first
removing the hood of the Maxitrol 220. Then remove the Ambient temperature limits are -400F to 2000F. Maximum
cap atop the pilot regulator, which exposes the adjusting emergency exposure pressure is 25 psi. At this pressure
screw, and adjust to desired pressure. the regulator will suffer no internal damage but it may not
provide accurate regulation.
Three positions can be tapped and plugged for making inlet
or outlet pressure readings. The fourth position is used to Two outlet pressure adjustment springs are available.
supply inlet pressure to the pilot regulator. Remote sensing
is also available. R325C10-1022 (K spring) . . . . . . . . . . . . . . . 1 psi to 3 psi
R325C10-1530 (L spring) . . . . . . . . . . . . . . . 2 psi to 5 psi

© 2007 Maxitrol Company, All Rights Reserved. 7

Pressure drop and dimensions
PILOT LOADED DESIGN
Values expressed in inches w.c.
Flow
Rate 220D 220E 220G 220J
CFH 1/4 1/2 1/2
1 ” 2 ” 1/2
3” 4”
1” 1 ” 1 ” 2”
1,000 1.90 1.70 1.70
2,000 4.93 3.10 2.90 1.90 1.90
3,000 11.10 7.42 5.40 2.90 2.40
4,000 19.70 13.20 11.10 4.93 4.00 2.00 1.90 1.70
5,000 30.80 20.70 17.40 7.70 6.25 2.20 2.10 1.70
6,000 44.20 29.70 25.00 11.10 9.00 2.60 2.30 1.70
7,000 40.60 34.00 15.10 12.25 3.00 2.60 1.70
8,000 44.50 19.70 16.00 4.00 3.00 1.80
9,000 24.90 20.25 5.00 3.80 1.90
10,000 30.80 25.00 6.22 4.60 2.10
12,000 44.20 36.00 9.00 6.80 2.40
14,000 12.20 9.30 2.80
16,000 16.00 12.10 3.40
18,000 20.20 15.30 4.40
20,000 25.00 18.90 5.40
25,000 40.60 30.70 8.90
30,000 42.50 12.40
35,000 17.05
40,000 21.70
45,000 27.40
50,000 33.80
55,000 41.00
NOTE: Do not exceed 36” pressure drop when determining acceptable capacities at which these controls may be
used. Under some conditions these limits may be surpassed, but only after consultation with Maxitrol Company.
(NOT CSA CERTIFIED)

DIMENSIONS

Model A B C
B
220D 10-3/16” 7” 6”
B A
220E 11-1/4” 9-1/8” 7-5/8” A
220G 14-3/4” 13-1/2” 10-3/8”
220J 20-1/2” 18” 13-7/8” C

Maxitrol Company www.maxitrol.com

23555 Telegraph Rd., PO Box 2230 © 2007 Maxitrol Company
Southfield, MI 48037-2230 U.S.A. All Rights Reserved.
8
GPR210220_MS_EN_11.2007
Replaced Bulletin MS2013-12/03