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PL3700 - INSTALLATION MANUAL

LEVEL & PRESSURE TRANSMITTER

Type PL3700

INSTALLATION & OPERATING

MANUAL

SAS au Capital de 2 158 244 € - 444 871 933 R.C.S. Bourges - APE : 332B
a Delft Instruments company Headquarters : Bât 59, rue Isaac Newton - ZA Port Sec Nord – 18000 Bourges - France
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PL3700 - INSTALLATION MANUAL

CONTENT

1. DESCRIPTION AND APPLICATION ..................................................................................................................3

2. STORAGE...........................................................................................................................................................3

3. MECHANICAL INSTALLATION (EXCEPT FOR ATMOSPHERIC PRESSURE MODEL)................................3

3.1. PREPARATION, LOCATION ...............................................................................................................................3
3.2. MOUNTING .....................................................................................................................................................3

4. ELECTRICAL INSTALLATION (EXCEPT FOR ATMOSPHERIC PRESSURE MODEL) .................................6

4.1. TRANSDUCER CABLE ......................................................................................................................................6
4.2. REMOTE BOX .................................................................................................................................................7
4.3. CABLE DEFINITION FOR POWER SUPPLY ..........................................................................................................8
4.4. MOUNTING OF STAINLESS STEEL FLEXIBLE PIPE ..............................................................................................9
4.5. ELECTRICAL CONNECTION ............................................................................................................................10
4.6. PRECAUTIONS FOR INTRINSICALLY SAFE INSTALLATION EEX IA ......................................................................11

5. ATMOSPHERIC PRESSURE MODEL.............................................................................................................12

5.1. MECHANICAL INSTALLATION .........................................................................................................................12
5.2. ELECTRICAL INSTALLATION ..........................................................................................................................12

6. STARTING UP THE PL3700 ............................................................................................................................13

6.1. VERIFICATION ..............................................................................................................................................13
6.2. PRELIMINARY CHECK....................................................................................................................................13
6.3. CONTROL IN OPERATION...............................................................................................................................13
6.4. SETTING ......................................................................................................................................................13

7. PL 3700 PRODUCT TECHNICAL DATA QUESTIONNAIRE FOR LEVEL APPLICATION............................14

8. PERSONAL NOTES .........................................................................................................................................15

9. CODIFICATION ................................................................................................................................................16
9.1. LEVEL TRANSMITTER PL3700 ......................................................................................................................16
9.2. PRESSURE TRANSMITTER PL3700................................................................................................................18

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PL3700 - INSTALLATION MANUAL

1. DESCRIPTION AND APPLICATION

REFER TO TECHNICAL MANUAL NT5090

2. STORAGE
The material should be stored in covered area, and protected in the original packing

3. MECHANICAL INSTALLATION (except for Atmospheric Pressure model)

CAUTION :
If any kind of work are carried out around the transmitter, it is necessary to protect
the diaphragm and transducer against chocks, sandblasting, painting, etc….

3.1. Preparation, location

The PL3700 FOR LEVEL APPLICATION IS CALIBRATED FOR ONE SPECIFIC TANK
ONLY. It must be installed with corresponding tank. And also, each transducer has to be
associated with it own amplifier box (check serial number engraved on both equipment).

3.2. Mounting
Different possibilities of mounting are possible : immersed or side mounting, depending of
type of tanks, liquid and pressure to measure.
● Immersed mounting for Level application :

- Ballast tanks application :

Top tank fitting Flexible option

S.S 316L
Fixation KIT

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PL3700 - INSTALLATION MANUAL

- Draft mounting application :

Vent pipe

T- shape
PL 3700 Connection
Flange mounting

Hull shell
Valve

- Pole mounting installation :

Flexible option
Top tank fitting
connection

Deck

Fixed pipe
Side tank
Fixations

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● Side flange mounting :

Two types of flange adapters are available:

- Transducer screwed on flange or transducer welded on flange.

- Flange test (for maintenance) is also available for mounting between
transducer and interfacing.

To facilitate any maintenance work on transducer, we recommended to install

an isolation valve between tank and transducer.

Transducer Flange Test

ISO flange TYPE: ISO flange TYPE:
05-B NF E 29-203 05-A NF E 29-203
PN16 DN40 Screwed
PN16 DN40
PN16 DN40 Welded
PN40 DN25 Screwed
PN40 DN25
PN40 DN25 Welded

Welded Flange

PRESSURE APPLICATION
PIPE

LEVEL APPLICATION
Screwed Flange

TANK

Test Flange
1/8 test connection plug

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PL3700 - INSTALLATION MANUAL

4. ELECTRICAL INSTALLATION (except for Atmospheric Pressure model)

4.1. Transducer cable

IMPORTANT RECOMMENDATION:
Cable isolation must be not damage (Cracks, weld spatter, burn, crush, etc).
If cable is installed without protection tube:

DO NOT:
- Tighten high until crushing of the cable with cable fixation.
- Fix cable alongside pipe with temperature which exceed 80°C.
- Expose cable to chemical or corrosive product.

Cable must be bent with a maximum radius as indicated in following figure.

If radius is too small vent pipe inside cable can be crush and transducer will be
damaged.
Cable gland on top tank or tank penetration must be tighten with tightening torque
between 2.5 to 3 m/Kg maxi for not crushing vent pipe inside cable.

Cable gland
Tightening torque 2.5 to 3 m/Kg
170 mini

Mini radius
40 mm

Bulkhead

50 mini

With flexible 130 mini

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4.2. Remote box

● Housing in Polyester (IP66) : (Gauge or Absolute application).

IMPORTANT RECOMMENDATIONS :
Remote box in Polyester must be installed:
- Outside the tank.
- In area protected against possible chock which can damage housing.
- In area protected against possible projection of chemical or corrosive
product which can damage housing.
- More high position possible.
- With cable gland positioned downwards.
- In area where room temperature will not exceed +85°C.

Remote box in Polyester must not be painted.

The polyester box is delivered with a set of two cable gland : one PG13 and one
PG16 with reducer. Choose the right cable gland depending of your cable diameter
and screw it on the box. After connecting the cable, the cable gland must be
tightened correctly to ensure waterproof.

Wet area installation for gauge application.

Vent pipe must be connected between remote box venting connection and dry air
area (cofferdam, stool etc… ) : thus the transducer can breathe without any risk of
blocking of venting ( water, dirty, etc… ) which can damage the transducer.

PG 13
Cable Ø 6 to Ø 12mm
or PG 16
Cable Ø 10 to Ø 14mm
+ reducer

Transducer Input
Power supply Input
Venting
for pipe connection
1/8” NPT Cable gland
Positioned downward
Pipe for venting
To dry area

Dry air area

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● Housing in stainless steel 316L (IP66/67) : (Gauge or Absolute application)

IMPORTANT RECOMMENDATIONS :
Remote box in stainless steel must be installed :
- When there is a risk of chock damage.
- On chemical or corrosive area.
- Outside the tank.
- More high position possible.
- With cable gland positioned horizontally.
- In area where room temperature will not exceed +85°C.
Flexible must be mounted and tightened correctly.

Wet area installation for gauge application

Vent pipe must be connected between remote box venting connection and dry air
area (cofferdam, stool etc… ) : thus the transducer can breath without any risk of
blocking of venting ( water, dirty, etc… ) which can damage transducer.

Flexible pipe Flexible pipe

¾” gas x ISO M17 ¾” gas x ISO M20

Transducer Input Power supply Input

Venting
for pipe connection
1/8” NPT

Pipe for venting

To dry area

Dry air area

4.3. Cable definition for power supply

● Remote box in polyester: 1 pair cable (2 x 0.75 mm2) Ø 6 to 12mm.
2
● Remote box in stainless steel: 1 pair cable (2 x 0.75 mm ) Ø 8,5 to 14,5mm.

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4.4. Mounting of stainless steel flexible pipe

The cable-gland bodies are definitely screwed on remote box housing with a
special compound for tightness, do not try to remove them.
Cables arrive to stainless steel remote box connection terminal through two flexible
pipes delivered with it. This flexible pipe is made, inside, with special rubber and outside,
with stainless steel armoring.

Different lengths are available.

On one side there is a threaded connection to fix to cable protecting pipe and on the
other side is an union coupling to fix to remote box gland.

● General procedure for mounting flexible pipe:

- Open remote box cover

- Remove the plastic protection from body cable gland.
- Introduce cable into flexible pipe.
- Screw flexible pipe on coupling (3/4” female conic BSPT) from cable
protection pipe (using Teflon tape for good water-tightness).
- Add items, (1), (2) with (3) then (4) and (5).
- Cut and strike cable.
- Introduce cable inside remote box housing.
- Screw gland nut (2) to compress sealing ring (5).
- Screw and block counter nut (3).
- Screw locking nut (6) to gland nut (2) by using two flat wrenches.

(1) Sealing
(4) Washer washer ( 6) Locking nut Coupling

(5) Sealing ring (2) Gland nut

(3) Counter nut

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4.5. Electrical connection

- Power OFF the system before any connecting work.
- Connect power supply wires to terminal block in taking care about polarity.
- Connect transducer wires to terminal block in taking care about polarity.

● PCB connection

G 0V Sg 5V

+_ G
Braid ground
Supply 0V (brown) Power supply
Ground 12 – 30 Vdc
Signal (blue) (28Vdc for I.S.
_
application)
Supply 5V (red)
Output
+ 4 – 20 mA
Vent plastic pipe

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4.6. Precautions for intrinsically safe installation EEx ia

The PL3700 transmitter is certified II 1 G/D EEx ia IIC or IIB T6 under certificate n°
LCIE 02 ATEX 6180 X, meaning that it must be associated to an intrinsically safe certified
device, complying with the transmitter's intrinsic safety parameters.
The internal capacitance is ≤ 8 nF; the inductance is 30 ≤ µH.

In particular the supply source characteristics must comply with :

Group U (Vdc) I (mA) P (W)

IIC ≤ 28 ≤ 93 ≤ 0.65
IIB ≤ 28 ≤ 171 ≤ 1.20

The result of such association is an intrinsically safe system, which must be certified. The certification
is the responsibility of the provider of the associated device.

As consequence, a suitable Zener barrier must be installed in Safe Area, according to following
diagram :

Supply Safe area Hazardous area

12 - 28 Vdc

Current loop
Output
4 - 20mA
Zener barrier

Shield

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PL3700 - INSTALLATION MANUAL

5. ATMOSPHERIC PRESSURE MODEL

PL 3700 P/N: M22865

0081
4-20mA PRESSURE & LEVEL TRANSMITTER

S/N: DATE: II 1 G/D

TAG: EEx ia IIC or IIB T6
LCIE 02 ATEX 6180X
IP66 - T70°C
158

5.1. Mechanical Installation

he PL3700 Atmospheric Pressure model is fitted with a polyester housing for wall mounting.

CAUTION :
The transducer diaphragm must typically point downwards, as well as the cable
gland, never upwards.

Mounting procedure :
- Open the box cover
- Use the four internal holes for wall mounting

The pressure inlet must be in relation with the real atmospheric pressure, to be used
as reference for all gage pressure measurements. So, when the transmitter is
installed inside a room where the ambient pressure is different, a pipe is to be
connected to the inlet with a coupling fixed on the thread fitted for that purpose,
toward that real atmospheric pressure.

5.2. Electrical Installation

The current loop output is to be connected as shown in chapter 4.5 and 4.6.

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6. STARTING UP THE PL3700

6.1. Verification
Before powering ON PL3700, check the polarity on all the equipment connected to the
processing line.

6.2. Preliminary check

Power ON PL3700.
Check the output reading ( in mA ) on PL3700 terminal block :

- 4 mA if no liquid or no pressure.
- 4 to 20 mA if liquid or pressure.

6.3. Control in operation

Compare level of liquid or pressure with value indicated on analog indicator or on
monitoring system.
INFORMATION for Level application
- On analog indicator, scale is indicated and calculated with specific gravity used
to calibrate PL3700. Before comparing level, check if liquid inside tank has same
specific gravity. If it is different, you may have a significant error.
- Indication is without any Trim & Heel correction. If the manual sounding pipe is
not close to the PL3700, you also may have a significant difference.
- For tank with special shape, check if manual sounding pipe is not bent or if end
of pipe is not installed above or below PL3700 position. If yes you have to
compare volume according with manual sounding tables.

6.4. Setting
● Calibration of PL3700 is pre-set in factory and no adjustment is required.
● The measuring range is indicated in mbar on transducer and associated remote box.
● The indicated value corresponds to maximum hydrostatic pressure calculated as
follow, for Level application (refer to PTDQ §7 ) :

P = (H-hz) x Sg x 0,981
P = Hydrostatic pressure. (mbar)
H = Total height to gauge. (cm)
Hz = Zero line. (cm)
Sg = Specific gravity of liquid.

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7. PL 3700 PRODUCT TECHNICAL DATA QUESTIONNAIRE for Level application

H Maxi. tank height

(100% volume)
20mA

L1 Hv

hz
Tank bottom
hz Zero line (4 mA)

H hz Hv L1 (m) Specific Serial

(cm) (cm) (cm) Cable length gravity Number
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17

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8. PERSONAL NOTES

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9. CODIFICATION

9.1. Level transmitter PL3700

1 2 3 4 5 6 7 8 9 10 11 12 13

PL3700 Level Transmitter PL3700

| | | | | | | | | | | |
2 | | | | | | | | | | | Type of measure
G | | | | | | | | | | | Gage pressure
A | | | | | | | | | | | Absolute pressure
| | | | | | | | | | |
3 | | | | | | | | | | Range Type
0 | | | | | | | | | | 0 to 80 mbar (min. range 0 to 60 mbar) forbidden if abs pressure (digit 2=A)
1 | | | | | | | | | | 0 to 120 mbar (min. range 0 to 80 mbar) forbidden if abs pressure (digit 2=A)
2 | | | | | | | | | | 0 to 175 mbar (min. range 0 to 120 mbar) forbidden if abs pressure (digit 2=A)
A | | | | | | | | | | 0 to 250 mbar (min. range 0 to 120 mbar) forbidden if abs pressure (digit 2=A)
B | | | | | | | | | | 0 to 350 mbar (min. range 0 to 250 mbar) forbidden if abs pressure (digit 2=A)
C | | | | | | | | | | 0 to 500 mbar (min. range 0 to 250 mbar) forbidden if abs pressure (digit 2=A)
D | | | | | | | | | | 0 to 700 mbar (min. range 0 to 500 mbar) forbidden if abs pressure (digit 2=A)
E | | | | | | | | | | 0 to 1000 mbar (min. range 0 to 500 mbar) forbidden if abs pressure (digit 2=A)
F | | | | | | | | | | 0 to 1400 mbar (min. range 0 to 1000 mbar) all (abs and gage pressure )
G | | | | | | | | | | 0 to 2000 mbar (min. range 0 to 1000 mbar) all (abs and gage pressure )
H | | | | | | | | | | 0 to 2800 mbar (min. range 0 to 2000 mbar) all (abs and gage pressure )
J | | | | | | | | | | 0 to 4000 mbar (min. range 0 to 2000 mbar) all (abs and gage pressure )
X | | | | | | | | | | Other range On request
| | | | | | | | | |
4 | | | | | | | | | Environment Comment
S | | | | | | | | | Non-Corrosive Product HNBR ( standard )
| | | | | | | | |
5 | | | | | | | | Flange / process connection Comment
C | | | | | | | | Screwed flange PN16 DN40 all types
D | | | | | | | | Welded flange PN16 DN40 all types
E | | | | | | | | Screwed flange PN40 DN25 all types
F | | | | | | | | Welded flange PN40 DN25 all types
0 | | | | | | | | Without flange all types
X | | | | | | | | Other screwed flange On request
Y | | | | | | | | Other welded flange On request
| | | | | | | |
6 7 8 | | | | | Cable Material and Lenght Comment
A | | | | | Polyethylen (PET), lenght in meter (min
all types, temp < 85°C
01/max 50)
B | | | | | Teflon (FEP), lenght in meter (min 01/max 50) all types, temp < 125°C
| | | | |
9 | | | | Electronic Housing Comment
A | | | | Polyester housing all types, for protected installation
C | | | | 316L stainless steel housing all types, for "on deck" installation
| | | |
1 | | | Flexible options and cable protection Comment
0
0 | | | No cable protection all types
A | | | Adaptators Kit (for flexible conduits) Only for SST box ( digit 9=C )
B | | | 1 flexible conduit (cell-electronic box) Only for polyester box (digit 9=A,B)
C | | | 2 flexible conduits Only for SST box ( digit 9=C )
D | | | 3 flexible conduits Only for SST box ( digit 9=C )
| | |

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1 2 3 4 5 6 7 8 9 10 11 12 13

PL3700 Level Transmitter PL3700

| | | | | | | | | | | |
1 | | Calibration Comment
1
0 | | Standard calibration all types
1 | | Customized calibration all types
| |
1 | Test flange option Comment
2
0 | Without test flange all types
1 | With test flange all flanged types
|
1 Mechanical installation options Comment
3
0 Without any option all types
A 316L fixation kit (for immerged mounting) all immerged types
B 316L fixation kit + top tank fitting all immerged types
C 316L fixation kit + top tank fitting for flexible kit all immerged types
1 316L pipe for immerged mounting all immerged types
2 316L pipe for immerged mounting + flexible
all immerged types
use

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Pressure transmitter PL3700

1 2 3 4 5 6 7 8 9 10 11 12 13

PL3700
Pressure Transmitter PL3700
| | | | | | | | | | | |
2 | | | | | | | | | | | Type of measure
G | | | | | | | | | | | Gauge pressure
A | | | | | | | | | | | Absolute pressure
| | | | | | | | | | |
3 | | | | | | | | | | Range Type
P | | | | | | | | | | -200 to 1000 mbar forbidden if abs pressure (digit 2=A)
Q | | | | | | | | | | 900 to 1300 mbar forbidden if gage pressure (digit 2=G)
R | | | | | | | | | | 800 to 2000 mbar forbidden if gage pressure (digit 2=G)
S | | | | | | | | | | 0 to 20000 mbar forbidden if gage pressure (digit 2=G)
T | | | | | | | | | | 0 to 7000 mbar forbidden if gage pressure (digit 2=G)
| | | | | | | | | |
4 | | | | | | | | | Environment Comment
S | | | | | | | | | Non-Corrosive Product Viton HNBR(for PL3700 ATM )
C | | | | | | | | | Corrosive Product ( chemical ) Kalrez gasket, forbidden if digit 3=Q
| | | | | | | | |
5 | | | | | | | | Flange / process connection Comment
F | | | | | | | | Welded flange PN40 DN25 all except atm pressure (digit 3=Q)
P | | | | | | | | 1/2'' gas female connection only for manifold pressure ( digit 3=S )
0 | | | | | | | | Without flange only for atm pressure ( digit 3=Q )
Y | | | | | | | | Other welded flange On request
| | | | | | | |
6 7 8 | | | | | Cable Material and Lenght Comment
A | | | | | Polyethylen (PET), lenght in meter (min 01/max 50) all types, temp < 85°C
B | | | | | Teflon (FEP), lenght in meter (min 01/max 50) all types, high temp and corrosive atm
| | | | |
9 | | | | Electronic Housing Comment
A | | | | Polyester housing all types, for protected installation
C | | | | 316L stainless steel housing all types, for "on deck" installation
| | | |
10 | | | Flexible options and cable protection Comment
0 | | | No cable protection all types
A | | | Adaptators Kit (for flexible conduits) Only for SST box ( digit 9=C )
B | | | 1 flexible conduit (cell-electronic box) Only for polyester box (digit 9=A,B)
C | | | 2 flexible conduits Only for SST box ( digit 9=C )
D | | | 3 flexible conduits Only for SST box ( digit 9=C )
| | |
11 | | Calibration Comment
0 | | Standard calibration all types
| |
12 | Test flange option Comment
0 | Without test flange all types
|
13 Mechanical installation options Comment
0 Without any option all types
A 316L fixation kit only for atm pressure (digit 3=Q)

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