INJECTION PUMP MODEL DBGFC427-8AJ

SUPERSEDES MODEL
SPEClFlCATlON
CUSTOMER PART NO. 2076348
3303
EDITION NO. 5 CUSTOMER’S NAME & ADDRESS:
DATED n-19-79
Waukesha Motor Company
ENGINE VRD155 FULL LOAD RPM 1500 Waukesha, Wisconsin
A,PPLICATIDN
GOV.REGULATION 10 % ISSUED BY: G. DuPont

NOTE: ALL SPEEDS ARE IN ENGINE RPM UNLESS OTIHERWISE NOTED

TEST STAND
1. INJECTION LINES %z” I.D. BY 20” LONG 8. CHECK POINT (Pressure)
2. TEST OIL TEMPERATURE llO-115°F. 9. CHECK POINT
3. NOZZLE OPENING PRESSURE 2500 PSI 12SD12 NOZZLES. 10. CHECK POINT
4. CALIBRATING OIL (S.B.201) 1 1. SET TORQUE SCREW 1500 33-351 3 50-54 HOLD
PUMP OPERATING SPEED HALF ENGINE SPEED 1 2. CHECKSHUT-OFF (WOT) 1500 3MAx.
ENGINE FUEL CONSUMPTION 1.3. HIGH IDLE (WOT) 1650 10-13 4
PUMP ACCESSORIES 1.4. GOVERNOR CUT.OFF (1% HI.IDLE DEL.) 1700 6MAx.
1. Delivery Valve I S. LOW IDLE 700 7-10 3
2. Speed Advance 1.6. TRANSFER PUMP PRESSURE (WOT)
3. I17. CHECKSHUT-OFF (WOT) 400
4. LE. MINIMUM CRANKING
PUMP SETTINGS (t . . ITEMS APPLY TO SERVICE ONLY) ;iOTE: Return Oil to
1. ROLLER TO ROLLER DIMENSION 1.974 f .0015”
2. GOVERNOR LINKAGE GAP ,125” TO ,165” I .9. NAME PLATE Ez SIDE VIEWING END PLATE
t(USE GAGE N0.18914) !O. TIMED SIDE VIEWING END PLATE
t3. OPERATE PUMP AT 1000 RPM WOT (WIDE OPEN THROTTLE) 21. TIMED TOCk, (For
End of Injection)
FOR 10 MINUTES TO BRING 1-O OPERATING TEMPERATURE ANC ,2. GOVERNOR CONTROL COVER TO BE STAMPED VOLTS.
CLEAR AIR FROM SYSTEM. 23. TIMED TO THIS CYLINDER (FROM END PLATE)_ _ _@
4. CHECK FOR MINIMUM 18” HG TRANSFER PUMP LIFT AT 400 RPM 24. SPECIAL NOTES:
a. Torque all Fasteners per ~~784 or S.B.106
5. ADJUST TRANSFER PUMP PRESSURE (WOT) NOTE: 1 to 3
b. Fuel Line Connector No. 11339 purchased
separately
PSI SUPPLY PRESSUREREQUIREDAT PUMP INLET. c. Thrust Button No. 10536 & Spring No. 10541 to be
16. CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP18 assembled prior to shipment.
7. AUTO ADVANCE SPEED RESPONSIVE d. Assemble Adjustable Shut-off Arm Assembly in R3-L
a. ADVANCE MOVEMENT 4” -0’ + 1”
position per ~~400 or ~.~.164
e. Upon completion of bench test, e-check Transfer Pump
PreSSUrt?. Re-set if necessary.

25. SEALING WIRES: PART NO, 10408 4 REQUIRED

(REFERENCE DRAWING XL545 OR SERVICE BULLETIN 134R)
NOTE: SEAL HIGH IDLE ADJUSTING SCREWTO LEVER

iz A
‘ RT NO
F
5 E9_

12202
1 SCREW, cover hold down
SCREW, cover hold down 2
LOCKWASHER, cover screw 3
I5830 1 CONNECTOR ASSY., return line
-3521 3 IASHER, cover hold down screw
2151 1 :OVER, governor control
GASKET, governor cover 1
I332 , XREW, head locking
SEAL, pilot tube 1
SEAL, drive shaft 2
SHAFT ASSEMBLY.drive 1
ROLLPIN, drive shaft 1 .1611 1 :AP, torque screw
BUTTON, thrust 1 -3807 1 (UT, torque screw
SPRING. thrust button 1 L2040 1 jEAL, torque screw
WASHER, drive shaft L L4675 1 XREW, torque
NUT, drive shaft 1 1
16395 STOP, high idle screw

SCREW,name plate 2 L4846 1 lOUSING ASSEMBLY

PLATE, name 1
GASKET, timing line cover 2
SCREW, timing line cover 4
COVER, timing line 2 10567 .--+

= =

20337 1 HYD. HEAD & ROTORASSEMBLY*

11046 2 PLUNGER, rotor (basic)
use11047 thru11050 (Standard)
or 11052 thrulL055 (Oversize)
ROLLER, cam 2 as indicated on rotor S.B.60R
SHOE, cam roller 2 1 VALVE, delivery S.B.143R
13825
or 13826 (Oversize) as Req'd.
CAM RING 1 13839 1 SPRING, delivery valve
16440 1 STOP, delivery valve
4 13837 1 SCREW,delivery valve
SEAL, hydraulic head 1 1143; 1 WIRE, vent or 14565
SPRING, leaf 1 11438 2 SCREW,hydraulic head plug
SCREW, leaf spring adj. 1 11439 1 WIRE, vent wire retainer
1221t 1 SCREW,hydraulic head plug
CONNECTOR,fuel line
WASHER,fuel line cam. 8
11208 1 RING, rotor retainer
SCREW, fuel line mm. L
1121i 2 RETAINER, rotor
*INDENTED ITEMS INCLUDED
 Ei mar N
z DLSCRlPrloN
II! - 5

DBGFC427-8kT 15221 1 'LUG AS%., end plate adj.

1705f 1 :LEBVE, end plate

12401 1 IEAL, end plate sleeve

1522 1 ILBMENT, filter

1562 1 XAL, element
ROLLPIN, em3 plate lot. 1 1150 1 IING, sleeve seal
SPRING,. trans. pump blade 1570. 1 ;PRING, regulating
- BLADE, transfer pump (Basic : 11508 1 'ISTON, regulating
Use 20511 or 20512 as req'd 1705 1 mL, regulating piston
LINER. transfer pump 1
1587 'LATE,*end
, SEAL. transfer pump 1 1352 t iASHER, end plate screw
PLATE, thrust 1 1750 ICREW, end plate
PLUG, end plate pipe 1 1158 : .OCKWASHER, end plate Screw
= =

SPRING, governor control 1 1221 1 {ETAINER, spring

1196 1 SPRING, idling
-
Awl, novernor 1 1196 1 XIDE, idling spring
SHAFT, go". arm pivot 1 2213 1 4RMASSY., metering valve
SEAL, pivot shaft 2 1355 1 JASHER, guide stud
NUT, pivot shaft ret. 2 1220 1 XUD, guide
1161 1 IHIM, metering valve
2084 1 IALVE, meteringor 22250 SB336
SLEEVE, governor thrust 1 2035 1 SPRING, metering valve
or
WEIGHT, governor 1966 1 {ETAINER ASSY., gov. weight
6
1952 1 RET. ASSY.. gov. wt. (basic)
WASHER,go". thrust sleeve 1 1952 1 RETAINER, go". weight
RING, gov. cage retaining 1 1898 1 HUB ASSY., gov.. weight
1751 1 RING, flexible ret.
= =

1205 1 SCREW,adj. shut-off pos.

NUT, S.O. arm adj. screw L 129s SCREW, adj. shut-off ret.
SCREW, shut-off arm adjusting I 115E : WASHER,aij. s.". ret. screw
LEVER, throttle shaft L 1204 1 WASHER,adj. s.", pas. screw
SPACER, throttle shaft lever 1 1436 1 ARM ASSEMBLY,adj. shut-off
1442 1 SCREW, stop lever fitting
SEAL, throttle shaft % 1216 1 SCREW, shut-off arm adj.
WASHER,throttle shaft seal % 121i 1 NUT, S.O. arm adj. screw
SHAFT ASSEMBLY,throttle I. 1223 1 SHAFT ASSEMBLY,.shut-off
A
*UT, low i&le adj. screw I
SCREW,lov idle adj. I 1224 1 CAN, shut-off

LEVER ASSEMBLY,throttle 1
SPRING, throttle lever 1 1190 1 HOOKASSEMBLY,gov. linkage
1236 1 SCREW, gov. link. hook. adj
1236 1 WASHER,go". link. hook adj
SCREW, throttle lever spring 1 1190 1 HOOK, governor linkage
RETAINER, throttle lever spr. 1 1235 1 LINK. ASSY., gov. link. adj
1191 1 SPRING, governor linkage
NUT, high idle adj. 1
SCREW,high idle adj. 1
z =

*Assemble with Part No,

2265 1 'LUG, piston hole (power)
towards piston hole plug
SEAL, piston ring 1 15750 1896 1 ?ING, piston
*PISTON, power .L 16241
WASHER,slide I 12622

WASHER,slide Y 12622 1150 2 XAL, head lot. sci-ew

PISTON, spring 1 12753
SPRING, outer advance I. 12686 1854 1 ;cRF,wASSY., head locating
GUIDE, adv. adj. spring 1 14940
SEAL, piston hole plug 12764 1542 1 SCREW, cm advance
;!
SEAL, piston hole plug 2 20113
PLUG, piston hole (spring) 127f 1 SEAL, adv. screw hole plug
1 15453
SCREW,advance adj. 127f 1 PLUG, adv. screw hole
1 14544
NUT, trimmer screw 1 13807 O"
CAP, adv. adj. screw 1 11611 I- @+
SEAL, adv. adj. screw 1 12040~
- -
-
I
FOR SERVICE USE ONLY FOR ENGlNEERING"SE ONLY
APPLICABLESERVICE ASSEMBLIES m kCHG NO. EDITION
GASKETKIT 116369 I 5-5-75 1
PILOT TUBE REPLACEMENT 816320 5-18-76 12521 2
THROTTLESHAFT BUSHINGREPLACEMENT 115093 3-4-77 12659 3
E-31-78 13091
11-19-79 13578