Manual Del Operador
Manual Del Operador
RIKOTUS AXERA
OPERATOR’S
MANUAL
RIKOTUS AXERA
CONTENTS
1 INTRODUCTION TO MACHINE 5
1/1 INTENDED TO USE 5
2 SAFETY INSTRUCTIONS 13
2/1 OPERATOR SAFETY INSTRUCTIONS 13
2/7 MANNERS AND CONDITIONS IN WHICH THE RIG SHOULD NOT BE USED. 19
4 TRAMMING 44
4/1 STARTING THE ENGINE 44
5 DRILLING 49
5/1 SETTING-UP THE MACHINE IN THE DRIFT 49
6 TRANSPORTATION 53
6/1 TRANSPORTATION ON A PLATFORM 53
7 TECHNICAL DATA 56
RIKOTUS AXERA
INTRODUCTION TO MACHINE
1 INTRODUCTION TO MACHINE
This manual provides instructions for the use and safe operation of a RIKOTUS AXERA machine.The
information contained in this manual must be studied and thoroughly assimilated before attempting to
operate this machine.
NOTE: Whenever FRONT, REAR, RIGHT and LEFT are mentioned throughout this
manual, it is assumed that the operator is standing at the rear of the machine (Engine
end) and looking toward the front (Boom end). Right and left DO NOT REFER to the
operator’s seat but refer to the right and left of the machine.
FRONT SECTION
2 1
1. Rock drill
2. Feed
3. Boom
4. Front stabilizers
3
4
1. Rock drill
2
3 4
2. Feed
4 3 2 1
RIKOTUS AXERA
INTRODUCTION TO MACHINE
3. Boom
MIDDLE SECTION
MIDDLE SECTION
2 1 3
1. Tramming compartment
2. Drilling compartment
3. Air circuit components
4. Tramming power train
1. Tramming compartment
5 8
2 3
6
4
RIKOTUS AXERA
INTRODUCTION TO MACHINE
2. Drilling compartment
4 1 4
6 7 2
2 1
3
4 5
4.1 Axles
4.2 Drive lines
4.3 Central gear box
4.4 Tramming hydraulic motor
4.5 Bolster
1 2 3 2 1
REAR SECTION
REAR SECTION
5 6
5 3 1
RIKOTUS AXERA
INTRODUCTION TO MACHINE
4 3
RIKOTUS AXERA
SAFETY INSTRUCTIONS
2 SAFETY INSTRUCTIONS
2.1 Operator safety instructions
WARNING: Operation, maintenance and adjustments are only allowed to persons
with specific training in operation and maintenance of the equipment. Read the
operating and maintenance instructions before using or servicing the equipment.
WARNING
WARNING: Plan your work carefully in advance to avoid possible accidents and
injuries. The operator must be familiar with the functions of the equipment before
taking it into use.
WARNING
WARNING: The operator must always wear required personal protection, such as
safety helmet, protective overall, safety boots, hearing protectors, safety goggles
etc.
WARNING
CAUTION: The drilling equipment must always be kept clean of oil and dirt. Service
operations should be carried out only when the rig is stopped.
Replace or repair faulty tools and equipment. Make sure that there are no unauthorized
CAUTION persons in the working area when you carry out service and repair work.
WARNING: If you have to weld the rig, disconnect the alternator cables or open the
main switch before starting to weld. Consider also the fire and explosion risk caused
- + - +
by welding. Make sure that the rig and its surroundings are clean and fire-safe.
WARNING
WARNING: The lubricator, the compressor air/oil receiver and any air receiver are
pressure vessels and they are no allowed to be repaired without proper
authorization.
WARNING
CAUTION: Always have a fire extinguisher at hand and learn how to use it.
Have the extinguisher inspected and serviced regularly according to the local regulations.
WARNING
WARNING: When operating in confined conditions the exhaust gases and dust must
be directed in such a way that they do not return to the working area and create a
hazard.
WARNING
WARNING: The movements and rotation of components form danger areas (boom,
feed and drilling equipment).
MAKE SURE THAT THERE ARE NO UNAUTHORIZED PERSONS IN THE DANGER
AREAS.
WARNING: Keep an eye on the movement of the drilling equipment if you are
working near the rig.
Especially watch out for the rotating drill rod.
WARNING
WARNING: Danger of high pressure air streams. The air streams can cause serious
personal injuries.
Release the pressure before opening filling caps or pneumatic connections.
RIKOTUS AXERA
SAFETY INSTRUCTIONS
1 2
4
3
! angle is 15°.
RIKOTUS AXERA
SAFETY INSTRUCTIONS
! 5m
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! !
Keep hands, arms, legs and head completely inside
the tramming compartment.
! 5m
NO PERSONNEL ALLOWED
NO PERSONNEL ALLOWED
!
STAND IN THE AREA BETWEEN THE DRILLING COMPARTMENT
AND THE ZONE BEING DRILLED.
RIKOTUS AXERA
SAFETY INSTRUCTIONS
2.7 MANNERS AND CONDITIONS IN WHICH THE RIG SHOULD NOT BE USED.
Risk factors for personnel:
! operation and condition at the beginning of each shift and always after tramming.
• Fire extinguisher(s)
• Emergency stop buttons
• Safety and protection devices
WARNING: Always check the emergency/park brake efficiency prior to move the
machine.
!
• Keep the machine clean at all times, especially from fuel, grease, oil rags and paper.
• Wash the machine regularly.
• Check fire extinguishers and/or fire prevention equipment daily to ensure that they are
in perfect working order.
• Keep electric components and wiring in good condition.
• The filling of tanks must be carried out in a well-ventilated area.
• The control and recharging of batteries must be carried out in a well-ventilated area.
RIKOTUS AXERA
SAFETY INSTRUCTIONS
! WARNING: check the operation of the emergency stops prior to use the machine.
When any of the emergency stop button is depressed, the Diesel engine and all power packs stops at
once.
EMERGENCY STOP
PUSH BUTTON
EMERGENCY STOP
PUSH BUTTON
EMERGENCY/PARKING BRAKES
OFF
Two switches are available to cut off the battery.
CAUTION
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
CENTRAL ARTICULATION
LOCKING BAR Check for:
• Possible transportation damage.
• Tyre pressure and condition.
• All oil and fuel levels.
PINS
1 2
TYPE A:
• Lock plate 2 must be in contact to the
support 1.
• Fastening screws in place and tighten.
1
TYPE B
• Fastening bolt 1 in place and tighten.
TYPE C
• Fastening bolt 1 in place and tighten.
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
ENGINE
AIR FILTERS
• Every day, expel dust from the pre-filter
dust collector (cyclone type).
• Make sure that the clogging caution light
is off while the engine is running (see
page 35).
• If the clogging caution light indicator turns
on, it calls for filter element replacement.
• Check the hose between the filter and the
engine intake manifold for fraying cracks
and damaged clamps.
Drain
WHEELS
2 3 1
HYDRAULIC TANKS
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
2
1
COMPRESSOR
Oil drain
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
1 2
AIR/WATER SEPARATOR
1
• First stop the air compressor.
• Open the bleeding valve of the air water
seoarator (1) to remove the condensed
water.
• Close the bleeding valve before starting
the compressor.
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
WATER SUPPLY
Every day: Three greasing hand pump stroke at each grease nipple on the
general grease feed block situated as shown on the photo.
Greasing:
Connect a grease hand pump at the grease nipple adaptor and inject grease.
CAUTION: It is important to use a clean grease pump filled with a new grease cartridge.
Always clean the grease nipple adaptor before connecting the pump.
Every day:
Three greasing hand pump stroke
at each grease nipple
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
Not used
Not used
Not used
Not used Engine coolant
fluid level
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
TRAMMING CONTROLS
1 3 1 4
Main components:
• 1- Control panels.
2 • 2- steering wheel.
• 3- emergency stop button.
• 4- stabilizers and canopy control valves.
- FOOT PEDALS
• pedal A: Diesel accelerator.
$ • pedal B: Service brake pedal.
1 5 6
7 1) CONTROL PANELS
2 • 1 engine starter.
8 • 2 horn.
3 • 3 alternator caution light.
• 4 forward / reverse tramming lights.
4 9 • 5 Diesel contact switch.
• 6 forward / reverse tramming direction.
• 7 slow/ fast tramming speed selector switch.
• 8 emergency stop button.
• 9 buzzer caution device.
11 10 • 10 main caution light.
• 11 fuel level gauge
12 13 14 15 16
• 12 Activated park brake caution light.
• 13 Brake failure caution light.
• 14 Engine air filter clogging caution light.
• 15 Drilling oil filter clogging caution light.
• 16 Drilling oil temperature caution light.
• 17 Engine tachometer.
• 18 Engine oil pressure gauge.
17 18
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
386+
1 - Boom lift
2 - Boom swing
3 - Boom extention
4 - Feed roll over
5 - Feed swing
6 - Feed tilt
7 - Feed extension
8 - Feed forward/return
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
G L B G
• B: Boom controls.
• D: Drilling controls.
• P: Pressure adjustment knobs.
• G: Pressure gauges.
P
• S: Switches.
W
• L: Air-oil lubrication sight glass.
S
• W: Warning light: indicates a lack of
P
air or water pressure.
• FA: Water flushing flow adjustment
valve.
• ES: Emergency stop.
ES FA D
BOOM CONTROLS
LEVER 1
38//
LEVER 2
38//
LEVER 3
38//
LEVER 4
38//
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
DRILLING CONTROLS
386+
LEVER 1
38// • PUSH the lever: Reverse feed.
2 3
• PULL the lever: Feed forward.
386+ LEVER 2
386+
LEVER 3
38// • PUSH the lever: Reverse rotation.
1 2
• PULL the lever: Drilling rotation.
386+
LEVER 4
386+
LEVER 5
ADJUSTMENT KNOBS
%
• A: Feed pressure control knob.
Turn clockwise to increase pressure,
counter clockwise to decrease
pressure.
$ • B: Rotation speed control knob.
Turn clockwise to increase RPM,
counter clockwise to decrease RPM.
DRILLING SWITCHES
RIKOTUS AXERA
CHECKS AND INSTRUCTIONS
FLUSHING ADJUSTMENT
FA
PRESSURE GAUGES
' $ & %
• A: Feed pressure gauge.
• B: Rotation pressure gauge.
• C: Percussion pressure gauge.
• D: Water pressure gauge.
SIGHT GLASS
The rock drill shank is lubricated with oil
mixed in pressurized air.
Air-oil drill lubrication sight glass
4 TRAMMING
4.1 Starting the engine
WARNING: Always make sure before starting the engine that there is no unauthorized
persons in the danger areas around the machine and that no controls are in operating
position.
WARNING
WARNING: Sound the horn to warn any person of your intention to start and move the
machine.
Make sure that all covers and protective hoods and doors are installed and properly
WARNING closed.
ELECTRIC SWITCHES
WARNING LIGHTS
LC
RIKOTUS AXERA
TRAMMING
WARNING: 86(21/<EDU*$8*(
! ! '8(727+(+,*+35(6685(
RIKOTUS AXERA
TRAMMING
&
In normal tramming conditions to stop the
machine you must:
• Release the accelerator pedal the machine (will
reduce speed).
• Press on brake pedal C to bring the machine to
a full stop.
EMERGENCY STOPPING
RIKOTUS AXERA
DRILLING
5 DRILLING
5.1 Setting-up the machine in the drift
Place the machine lengthways of the drift at an equal distance from the sidewalls.
For optimum stability, and perfectly parallel holes, the chassis must be on line with the gallery being
drilled.
Stop the machine so that the distance between the machine and the face to be drilled = the length of
the drill feed + 300 mm (1 foot).
Place the stabilizers firmly on the ground, do not over lift the chassis for optimum stability.
Optimum stability
386+
• Pull levers 1, 2, 3 fully.
38//
NOTE: All levers will be maintained in full power posi-
tion during all drilling process.
RIKOTUS AXERA
DRILLING
DRILLING ADJUSTMENT
While drilling the operator can adjust the rotation speed
(RPM) as well as the feed pressure.
DRILLING IMPERATIVES
The following rules guarantee optimum drilling perfor-
mance, resulting in high productivity at low operating
costs.
The bit:
CLEARANCE ANGLE A correct clearance angle and proper water pressure,
evacuate the cutting as soon as they have been broken
from the face.
Drilling with a worn bit results in an increase in rotation
torque and loss of penetration rate.
To increase productivity a worn bit should be replaced
with a new or re-sharpened one.
RIKOTUS AXERA
TRANSPORTATION
6 TRANSPORTATION
6.1 Transportation on a platform
WARNING: Before driving the machine onto a transport platform, move the boom
! and the feed to the tramming position. never exceed the maximum side and slope
limitation.
While moving the machine NEVER SWING THE BOOM.
When driving the machine onto a transport platform, use ramps. this should always be
done on level ground.
Always use low speed and observe special caution when coming from the ramps to the
platform.
WARNING: Install the locking bar at the central articulation before moving the
! platform.
Lower all stabilizers against the platform floor.
Move the boom as low as possible and fasten it to platform.
Fasten the machine chassis to the platform using proper straps or chains.
LIFTING FRAME
WARNING
WARNING
WARNING: Always respect the law and all the local safety regulations in lifting work.
Keep in mind the total weight of the rig, given in the technical data pages at the
end of this manual.
Move the boom and the drill feed to the tramming position (See: paragraph 2.5
WARNING page 16).
Install the locking bar at the central articulation. Install 4 hooks and chains or
cables at the front and rear lifting points.
WARNING: Do not stand under the machine during lifting process. Use proper lifting
devices as hooks, cables or chains for a safe work.
Use a lifting frame to maintain all 4 four chains or cables perfectly horizontal and
parallel each other.
The lifting device used must be of the correct type and have sufficient lifting capacity.
The rig or parts of it must not be lifted with any devices that are not specifically designed for lifting
purposes.
You must always know the exact weight of the load, and never exceed the lifting capacity specified by the
manufacturer of the lifting device.
Lifting routes should be planned so that the load is not moved over persons or such places where persons
may be present.
Make sure that the lifting equipment is in proper condition Wire ropes and chains used for lifting must be
checked regularly. Damaged wire ropes must be marked clearly and discarded at once.
Lift the load only a few centimetres at first to make sure that it is properly fastened and in balance. Do not
continue lifting until you are sure of proper fastening and balance.
The lifting wire ropes must be fastened according to the manufacturer’s instructions.
RIKOTUS AXERA
TRANSPORTATION
7 TECHNICAL DATA
RIKOTUS AXERA
TECHNICAL DATA