APPENDIX Ⅱ

1
ECS Quick Manual
Doc. No. : TC-SL-001
ECS-Manual / VER. 2.1

Issued Date : August 20, 2010 FORWARD 1 CONTENTS

Forward – 1 CONTENTS
Forward – 2 REVISION STATUS

Chapter 1 Control PC

Chapter 2 Digital Power Meter

Chapter 3 ECS PDE (Rectifier Control Module)

Chapter 4 CLX OnLine Residual Chlorine Monitor

Chapter 5 TRO Sensor Unit (XGT Panel)

Chapter 6 Conductivity Sensor Unit

Chapter 7 Gas Detector Sensro (XCD)

Chapter 8 Fresh water Temperature Sensor

Chapter 9 Flow Meter Unit

Chapter 10 Portable TRO colorimeter

Chapter 11 Air Pump Uint

51-Q-04-00 All rights reserved.






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ARA-15/19TS-MPPC Marine Panel PC

ARA-15/19TS-MPPC is unification Panel PC in Intel Atom Dual core 1.8 GHz CPU with built in Main Board & LCD.
Resolution of LCD Display supported 1024x768 / 1920 x 1200, Can be used simultaneously Touch Screen with PS/2
Mouse.

2. Specifications
2.1 General Specifications
Processor : Intel Atom D525 (1.8 GHz)
Chipset : Intel ICH8M I/O Controller Hub
System Memory : Two 204-pin SO-DIMMs socket
- DDR3 800MHz SDRAM
- Upto 4 Gbytes
BIOS : AMI BIOS
Display : 15” TFT LCD 1024 x 768 dots / 19” TFT LCD 1920 x 1200 dots
Disk Drive : 2.5” SSD
Storage Temperature : -20 ~ 60 C
Operating Temperature : 0 ~ 60 C
Storage Humidity : 5 ~ 90% RH, non-condensing
Operating Humidity : 20 ~ 90% RH, non-condensing
Mount Type : Panel Mount & Wall Mount & Stand Type & VESA Standard ARM Mount
Dimension (W x H x D) : 412 x 345 x 78.7 mm / 483 x 444 x 78.7mm
Weight : Net; 6.6 kg / 9.7kg
Chassis Material : Steel
Input Rating : DC24V

2.3Display Specification
Display Size : 15”/19” TFT Color LCD
Active Area(H x V) : 304.1 x 228.1 mm / 378.1 x 303.1 mm
Supporting Resolutions : Full display by zooming out on VGA/SVGA
Driver Element : a-SI TFT active matrix
Pixel Arrangement : RGB vertical stripe
Display Mode : Normally white
Surface treatment : Anti-glare & Hard –Coating (3H)
Resolution : 1024 x 768 dots / 1920 x 1200 dots
Aspect Ratio : 4:3
Color : 16.7M Colors
Pixel Pitch(H x W) : 0.297 x 0.296 mm / 0.270 mm

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Binconet Marine Solutions Co.,Ltd. Issued Date :

2012-08-08

TO : 3F #154-1 Cheonggang-Ri, Gijang-Eup, Gijang-Gun

Busan, Repubilic of KOREA
Page :
TEL : +82-51-513-6950
11 Pages
FAX : +82-51-980-0428
Ver 1.3 HOME PAGE : http://www.binconet.co.kr/

Panel PC ARA-15/19TS-MPPC USER’S MANUAL

Before use

This product is unification Panel PC of 15”(1024 x 768) / 19”(1920 x 1200) LCD with Main Board .
This product is manufactured RoHs standard.
If RGB Cable connected, may not be display LCD.
.
Fully understand the characteristics and function carefully before using this product, and please read to the end this
manual for entertain use.
Please keep the manual after reading for the state of the product is not good or do not know the point or use in.
Support the appropriate Driver to OS from included CD, Recommended Windows 2000 SP4 or Windows XP SP2
according to discontinued and stop support to Windows 98 of Microsoft.
ARA-15/19TS-MPPC is use to Windows XP Pro OS and can be use OS Recovery function.

This manual is ATA-15/19TS-MPPC model.

End of Product model name is option specification. “T” is model name that apply the touch screen.

The copyright of this manual is BINCONET MARINE SOLUTIONS Co., Ltd.

Reproduction of this manual in whole or in part without prior written consent is strictly prohibited by law.
The standard & appearance of this system is may be change without notice for improve the quality.
Be careful that hold no responsibility for damage of system when you use system other than appointed standardized
products and you don’t keep the this manual & notice.

※ VGA, DPMS, VESA, DVI, PS/2, PC AT, IBM, PIVOT, MS-DOS, WINDOWS, MICROSOFT, PENTIUM 4,
CELERON, INTEL etc.. This name is ownership of registered company or registration agency.

1. Outline

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Luminance : Typ. 400 cd/m

Contrast Ratio : Typ. 600 : 1 / 800:1
LED Back Light Lifetime : Min. 50,000 Hrs
Viewing Angel : Typ. Hor. 70 /70 , Ver. 55 /65
Response Time(ms) : Typ. 2(Rise Time)/6(Delay Time)

2.4 Touch Screen Specification

Touch Screen Type : Analog Resistive 5-Wire Type
Touch Screen Controller Interface : USB
Touch Screen Drivers : Windows 98/ME/NT/2000/XP/2003/WSE 7
Drift compensation for fluctuations in the temperature and humidity
Antiglare scratch resistant finish
Gloved or Ungloved finger or Stylus activation (Can be use Gloved and ungloved finger and stylus activation all)
Chemically strengthened glass backing panel
Optically bonded buffer layer
Transmittance : Typ. > 80 %
Durability : Point Activation Typ. 1,000,000
Gouge Hardness 4H per ASTM D3363-92a

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3. Introduction
3.1 Board Layout

Please refer to Manual of provide CD.

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4. External Components

4.1 Bottom I/O view

(No Dimming)

( Dimming)

(1) Serial port COM1

(2) Serial port COM2
(3) VGA Port : Analog R,G,B Signal
(4) 10/100/1000 LAN 1 port
(5) 10/100/1000 LAN 2 port
(6) USB 2.0 x 2
(7) Serial port COM3
(8) USB 2.0 x 2
(9) Serial port COM4
(10) DC 24V IN

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5. Dimensions
ARA-15TS-MPPC

ARA-19TS-MPPC

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5.1 Panel Mount

- Backup Mount

Panel Size ‘A’ mm ‘B’ mm

15 Inch 357 299

19 Inch 427 395

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- Front Mount

Panel Size ‘A’ mm ‘B’ mm ‘C’ mm ‘D’ mm

15 Inch 357 299 386 222

19 Inch 427 395 465 267

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6. BIOS Setup & Software Driver Setup

Please refer to Manual of provide CD.

7. Packing List

If you get the problem in system & contents or find a missing contents, Please contact to agent near you or head office.

Panel PC
Accessories
Panel PC Manual
Software Drivers Install CD-ROM
OS CD (base on Windows XP Pro English)
Fix Block 8 pcs
Touch Screen Driver Install CD-ROM

8. Troubleshooting

8.1 When the image is not appears on the screen or appear distorted.

If RGB Cable connected, may not be display LCD.

Check for “ON” in Power Button of Computer.
Check for AC power cable connect to power socket & Panel PC.
Screen may not be displayed When Computer into sleep mode, so press any key of the keyboard or mouse & Check the
screen comes or not.
Check for settings relevant facts and compatible relation between LCD screen and VGA. LCD screen is only support
VESA standard modes and SVGA. So If bring up non-standard VESA or SVGA higher than SVGA on the screen, the
screen may not be properly displayed.
If VGA set to Interlaced, may not be display screen on the Monitor. In this case, change the Display Mode to vertical
frequency 60Hz (Fundamental frequency) & non-interlaced.
Check supported display mode of monitor.
Changed 60Hz to vertical frequency to normal work monitor and replacement connect to LCD Monitor for check.

Notice: If use unsupported resolution to LCD Panel, It makes stress on the LCD Panel can cause damage to the LCD
Panel.

Test based on 60Hz non-interlaced because the vertical frequency is support based on 60Hz. Monitor by inch resolution
as a below. Supported resolution and vertical frequency is can be found on the manual spec.

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9. Notice for using product.

Please read & understood below contents of this product before using. Please keep in a safe place this manual for future
reference. If you don’t keep the below notice, you may get dangerous result.

9.1 Installation & Notice for transport.

Choice the clean place where there is dust-free for installation.

Keep the proper temperature (5 ~ 35 ℃) with a fair value of humidity (30-80%) for stable operation.
Don’t install to shaking table or inclined place & severe vibration place.
This product made for use inside so If use outside, may can get problem.
Don’t strongly press or draw to the LCD Panel by nail or other sharp objects.
Be careful personal injury by sharp edges such as steel covers when install the product.
Disconnect the wiring of the high-frequency noise with wiring of this product for prevent inductive noise.
Should be avoided use in the near devices that generate strong high-frequency noise (high-frequency welders, high-
capacity SCR controller, induction machines, etc.) .
Be extremely careful in carrying out product.
When carry products, towards the upper side of the LCD panel, and then lift the body of products with both hands.
Do not lift the product holding the LCD screen.
Fluorescent lamps of the this product liquid crystal (LCD) screen contains mercury. Do not discard or landfill without
leave. Please Disposal according to the relevant laws.

9.2 Notice for using product.

.
Do not block the vents of the product and away from direct sunlight or heating element products. Cause of fire or
electric shock by increase in the internal temperature.
Never open Back Cover without A / S personnel because the risk of high-voltage electric shock.
If you get a trouble or abnormality occurs when you use, after you stop using the unit and remove the power plug and
contact to head office.
Do not disassemble, repair, or modify products for a particular purpose. Cause of fire and trouble.
Do not install on place where splashing water or wet, careful liquid spills to prevent into product. Cause of the fire and
trouble.
Do not touch to power plug with wet hands and Hold the power plug when removing the power plug. Cause fire or
electric shock.
Make sure that plugging the power plug firmly and when socket is come loose, do not use. Cause fire or electric shock.
Please unplug the power plug when move the product, or not used for a long period of time or the absence. The
accumulated dust will cause overheating, electric shock, short circuit and fire.
Do not use one outlet to plug in multiple electrical appliances simultaneously. There is a danger of fire.

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Power cord surely connected to ground terminal socket.

Do not insert metal or flammable substances in products. There is a risk of fire and electric shock.
The power outlet should be near the equipment and operation easy to install and easy to access in one place.

9.3 Clean product and notice for care

Do not disassemble the monitor, because the internal side flows partly a high-voltage.
Disconnect the power plug before cleaning.
Do not use alcohol and insoluble chemicals or benzene, thinner, cleaners, etc. when cleaning.
Strong wipe the surface with a cloth or sponge, plastic products coating is may peel off.
If the exterior of the product becomes dirty, weakly mixed neutral detergent with water and using a soft cloth, wipe
gently after squeeze out the water.
If you need to clean the inside of the product, please contact us.

Modification
29th, Nov 2012

Apply to Main board (PEB-2771)

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CHAPTER 1
WIRING
 2

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 1 WIRNING

Danger

Do not eliminate terminal sleeve frame because wiring may be damaged, short-circuit-
Þ

ed or be subject to earth-fault.

Danger

Þ Check whether unit is grounded

It may cause electric shock or a fire.

Þ Wiring should be conducted by the qualified electrician.

It may cause electric shock or a fire.

Þ Please conduct wiring after checking power-off

It may cause electric shock or a fire.

Danger

ÞCheck whether the rated voltage and ACV of the product are coincided.
It may cause accidents or a fire.

ÞPlease install circuit breaker at input terminal.

It may cause a fire.

ÞPlease use power cable, circuit breaker and electronic contact, all of which are rated.
It may cause a fire

All rights reserved.

 3

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 1 WIRNING

1.1 External Terminal

(1) Power Terminal

4 3

2 1

(2) External LAMP Terminal

8 7 6 5

4 3 2 1

All rights reserved.

 4

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 1 WIRNING

(3) External S/W Terminal

10 9 8 7 6

5 4 3 2 1

(3) External S/W Terminal

4 3

2 1

All rights reserved.

 5

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 1 WIRNING

2.2 Outline of ECS

(1) Description of Power Terminal

Terminal No. Name Description

Main power input terminal
1 Connect input power(DC 24V, + port).
+ (P)
2 - No connection
3 RCM GND terminal (FG) RCM case GND terminal. Please earth ground. Type C(400V)
Main power input terminal
4 Connect input power(DC 24V, –port).
– (N)

(2) Description of External LAMP Terminal

Terminal No. Name Description

1 P Connect to Anode terminal of START LAMP.
2 START LAMP Connect to Cathod terminal of START LAMP.
3 P Connect to Anode terminal of STOP LAMP.
4 STOP LAMP Connect to Cathod terminal of STOP LAMP.
5 P Connect to Anode terminal of ALARM LAMP.
6 ALARM LAMP Connect to Cathod terminal of ALARM LAMP.
7 P Connect to Anode terminal of RSVD LAMP.
8 RSVD LAMP Connect to Cathod terminal of RSVD LAMP.

(3) Description of External S/W Terminal

Terminal No. Name Description

1 RUN
Conducting RUN if terminal No.1 and 2 is ‘CLOSE’.
2 N
3 STOP
Conducting STOP if terminal No. 3 and 4 is ‘CLOSE’.
4 N
5 REMOTE
Conducting REMOTE if terminal No.5 and 6 is ‘CLOSE’.
6 N
7 ESTOP
Conducting STOP if terminal No.3 and 4 is ‘CLOSE’.
8 N
9 RSVD
Conducting RSVD if terminal No.9 and 10 is ‘CLOSE’.
10 N

All rights reserved.

 6

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 1 WIRNING

(4) Description of CAN Terminal

Terminal No. Name Description

1 - No connection

2 CAN COM H input terminal CAN COM + input terminal with rectifier controller.
3 CAN COM L input terminal CAN COM – input terminal with rectifier controller.

4 - No connection

(2) Description of External LAMP Terminal

Terminal No. Name Description

1 -
2 -
3 -
4 -
Not used.
5 -
6 -
7 -
8 -

RS485 connector is not embodied

All rights reserved.

 CHAPTER 2
FUNCTIONS
 8

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 2 FUNCTION

2.2 ECS components _ PCU

Rectifier control and monitoring are controlled by means of the monitoring panel specified on 2.1.1

2.1.1 Names & Description of Parts


1) Names of Parts

RCM control and monitoring functionally consist of 4 digits 7-segment LEDs and operation switch, with which a user can
easily operate a rectifier. The names and description of each RCM part are as follows.

VOLTAGE indicator
MODE KEY

UP KEY
CURRENT indicator
DOWN KEY

SET KEY

[Names of RCM components]

Name Display Description

Segment VOLTAGE indicator 7-Segment Indicating output voltage(Stop) or operation voltage(Run)
Indicator CURRENT indicator 7-Segment Indicating output current(Stop) or operation current(Run)
Changing MODE or cancelling modification if pressing it
MODE KEY MODE
while modifying operation.
Moving up in each mode.
UP KEY UP
Keys It is used to change values when modifying operation
Moving down in each mode.
DOWN KEY DOWN
It is used to change values when modifying operation
SET KEY SET It is used to change values when modifying operation.

All rights reserved.

 9

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 2 FUNCTION

2) Operation Method

7-Segment monitor consists of operation setting mode, operation monitor mode and alarm/fault monitor. In operation
setting mode, a user can set kinds of parameters(i.e. voltage, current and polarity conversion time) while in monitor
mode, a user can set operation state. In alarm/fault monitor mode, a user can check the state of alarm/fault.

̞ MODE KEY
If ON, it means ‘operation monitor mode’ while if OFF, it means ‘operation setting mode

7-Segment blinks in operation setting mode.

̟ SET KEY
In operation setting mode, a user can modify parameters by pressing SET key. If pressing it short, it moves among
digits. If pressing it long, changed parameter is applied. If pressing MODE key during modification, modifying
parameter is cancelled.

All rights reserved.

 10

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 2 FUNCTION

̠ UP/DOWN KEY(ä/æ)
UP/DOWN key is used to move among items or to modify parameters in operation setting mode, operating setting
mode or alarm/fault monitor mode. If a value to set in operation setting mode is higher than max. value or lower
than min. value, the value is limited to the min./max. value.

All rights reserved.

 11

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 2 FUNCTION

2.2 Table of Codes

2.1.1 Setting Mode



Code Description Scope Default value

Output voltage 0.0~15.0[V] 0.0

Output current 0~6000[A] 0

Polarity conversion time 0~9999[sec] 30

Constant voltage/current operation mode CV or CC mode CV

Polarity conversion auto/manual mode Manual or Auto Auto

Polarity conversion NEG or POS POS

Rectifier _ 1

3.2.2 Status Monitor



Code Description Monitoring scope

Output voltage 0.0~999.9[V]

Output current 0~9999[A]

Input voltage 0.0~999.9[V]

Input current 0~9999[A]

Rectifier input voltage(R phase) 0.0~999.9[V]

Rectifier input voltage(S phase) 0.0~999.9[V]

Rectifier input voltage(T phase) 0.0~999.9[V]

Rectifier temperature 0.0~100.0[Ë]

Rectifier humidity 0.0~100.0[%]

Remote/Local operation Remote Mode or Local Mode

Remaining time of polarity conversion 0~9999[sec]

Program version information of rectifier
0.00~9.99
control program

All rights reserved.

 12

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 2 FUNCTION

2.2.3 Alm/Fault Monitor

Alm/Fault code Description of warning/fault Default value

1 Input over-voltage protection
2 IGBT protection
3 Input over-current protection
5 Output over-voltage protection
6 FET protection
7 Output over-current protection
12 Pressure protection
13 Program error
14 E2PROM error
15 Input over-current(SW) protection
16 Output over-current(SW) protection
17 Input over-voltage(SW) protection
18 Output over-voltage(SW) protection
19 Input low-voltage(SW) protection
20 Output over-temperature protection
21 TR over-temperature protection
22 Input over-temperature protection
23 COM error protection
24 Emergency stop protection
25 Temp./water leakage protection
26 Abnormal current protection

All rights reserved.

 CHAPTER 3
MONITOR MODE
 14

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 3 MONITOR MODE

3.1 State Monitor

3.1.1 FET Voltage/Current Monitor


Þ Indicating output voltage/output current

- The unit of output voltage is [V] and indicated within

the following range.
000.0~999.9 : indicating at the unit of 0.1V.
- The unit of output current is [A] and indicated within the following range.
0000~9999 : indicating at the unit of 1A.

3.1.2 FET Voltage Monitor

Þ Indicating FET voltage

- The unit is [V] and indicated within the following range.

000.0~999.9 : indicating at the unit of 0.1V.

3.1.3 FET Current Monitor

Þ Indicating FET current

- The unit is [A] and indicated within the following range.

0000~9999 : indicating at the unit of 1A.

3.1.4 IGBT Voltage Monitor

Þ Indicating IGBT voltage

- The unit is [V] and indicated within the following range.

000.0~999.9 : indicating at the unit of 0.1V.

All rights reserved.

 15

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 3 MONITOR MODE

3.1.5 IGBT Current Monitor


Þ Indicating IGBT current

- The unit is [A] and indicated within the following range.

0000~9999 : indicating at the unit of 1A.

3.1.6 Rectifier Input Voltage Monitor (R phase)

Þ Indicating true RMS voltage of rectifier AC input R phase.

- The unit is [V] and indicated within the following range.

000.0~999.9 : indicating at the unit of 0.1V.

3.1.7 Rectifier Input Voltage Monitor (S phase)

Þ Indicating true RMS voltage of rectifier AC input S phaset

- The unit is [V] and indicated within the following range.

000.0~999.9 : indicating at the unit of 0.1V.

3.1.8 Rectifier Input Voltage Monitor (T phase)

Þ Indicating true RMS voltage of rectifier AC input T phase

- The unit is [V] and indicated within the following range.

000.0~999.9 : indicating at the unit of 0.1V.

3.1.9 Polarity Conversion Remaining Time Monitor

Þ Indicating the waiting time of polarity(+/-) conversion of rectifier.

- The unit is [Sec] and indicated within the following range.

0000~9999 : indicating at the unit of 1 sec.

All rights reserved.

 16

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 3 MONITOR MODE

3.1.10 Rectifier Temperature Monitor


Þ Indicating the ambient temperature of rectifier.

- The unit is [Ë] and indicated within the following range.

0.0~100.0 : indicating at the unit of 0.1 deg.

3.1.11 Rectifier Humidity Monitor

Þ Indicating the humidity of rectifier.

- The unit is [%] and indicated within the following range.

0.0~100.0 : indicating at the unit of 0.1%.

3.1.12 Version information monitor of rectifier control program

Þ Indicating the version information of rectifier control program.

- With no unit, it is indicated with the following range.

0.00~9.99

All rights reserved.

 17

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 3 MONITOR MODE

3.2 Alm/Fault Monitor

3.2.1 Alm/Fault Monitor


Þ Indicating fault state in Alm/Fault Monitor mode

Þ 7-segment 2nd line shows the following fault state, depending on fault.

No Fault No Fault No Fault

Abnormal IGBT cool-
0 No fault 11 Reserved 22
ing

1 Input over voltage 12 Coolant pressure 23 Abnormal CAN COM

Rectifier control pro- External EMERGENCY

2 IGBT 13 24
gram stop
Rectifier operation Abnormal tempera-
3 Input over current 14 25
parameter ture/water leakage
Input over current dur-
4 Reserved 15 26 External current sensor
ing operation
Output over current
5 Output over voltage 16 27 Reserved
during operation
Input over voltage
6 Abnormal FET DRIVER 17 28 Reserved
during operation
Output over voltage
7 Output over-current 18 29 Reserved
during operation

8 Reserved 19 Low voltage 30 Reserved

9 Reserved 20 Abnormal FET cooling 31 Reserved

Abnormal transformer
10 Reserved 21 32 Reserved
cooling

All rights reserved.

CHAPTER 4
SETTING
 19

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 4 SETTING

4.1 Output Voltage(V) Setting

Þ It sets output voltage.

Þ Pressing MODE key moves to operation setting mode(refer to 2.1.1)
Þ Press UP/DOWN key so that 7-Segment 1st line shows the following mode.
“OUTV”
Þ Press SET key to modify output voltage.
Þ Press SET key to move cursor on a digit to change.
Þ Press UP or DOWN key to set a voltage.
Þ Upon output voltage setting, press SET key long(1 sec and longer) to exit. To cancel setting,
press MODE key.

Function Default Unit Setting range Description

Output voltage setting 000.0 V 000.0~999.9 Set it at the unit of 0.1V

4.2 Output Current(A) Setting

Þ Set the current to output

Þ Pressing MODE key moves to operation setting mode(refer to 2.1.1)
Þ Press UP/DOWN key so that 7-Segment 1st line shows the following mode.
“OUTV”
Þ Press SET key to modify output voltage.
Þ Press SET key to move cursor on a digit to change.
Þ Press UP or DOWN key to set a current
Þ Upon output current setting, press SET key long(1 sec and longer) to exit. To cancel setting,
press MODE key.

Function Default Unit Setting range Description

Output current setting 000.0 A 0000~9999 Set it at the unit of 1A

All rights reserved.

 20

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 4 SETTING

4.3 Polarity Conversion Time(Sec) Setting

Þ It sets polarity conversion time.

Þ Pressing MODE key moves to operation setting mode(refer to 2.1.1)
Þ Press UP/DOWN key so that 7-Segment 1st line shows the following mode.
“TIME”
Þ Press SET key to modify polarity conversion time.
Þ Press SET key to move cursor on a digit to change.
Þ Press UP or DOWN key to set a polarity conversion time.
Þ Upon polarity conversion time setting, press SET key long(1 sec and longer) to exit. To cancel
setting, press MODE key.

Function Default Unit Setting range Description

Polarity conversion time
30 Sec 0000~9999 Set it at the unit of 1 Sec
setting

4.4 Constant Voltage/Current(CV/CC) Operation Mode Setting

Þ It sets constant voltage/current operation mode.

Þ Pressing MODE key moves to operation setting mode(refer to 2.1.1)
Þ Press UP/DOWN key so that 7-Segment 1st line shows the following mode.
“CCTV”
Þ Press SET key to modify constant voltage/current operation mode
Þ Press UP or DOWN key to set a desirable constant voltage/current.
Þ Upon constant voltage/current operation mode, press SET key long(1 sec and longer) to exit.
To cancel setting, press MODE key.

Function Default Unit Setting range Description

Select either CV operation

Operation mode setting CV - CV/CC
mode or CC operation mode

All rights reserved.

 21

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 4 SETTING

4.5 Polarity Conversion Auto/Manual Mode Setting

Þ It sets polarity conversion auto/manual mode.

Þ Pressing MODE key moves to operation setting mode(refer to 2.1.1)
Þ Press UP/DOWN key so that 7-Segment 1st line shows the following mode.
“MNAU”
Þ Press SET key to modify polarity conversion auto/manual mode.
Þ Press UP or DOWN key to set a desirable polarity conversion auto/manual mode.
Þ Upon polarity conversion auto/manual mode, press SET key long(1 sec and longer) to exit.
To cancel setting, press MODE key.

Function Default Unit Setting range Description

If polarity conversion is set
to Auto mode, the polarity
Polarity conversion auto/ of rectifier is automati-
AUTO - MANUAL/AUTO cally converted in the set
manual mode setting conversion time; in manual
mode, polarity is convert-
ed by a user’s setting.

4.6 Polarity(POS/NEG) Conversion Setting

Þ It sets polarity conversion. If the polarity conversion auto/manual mode is set to Auto, the
setting is not available.
Þ Pressing MODE key moves to operation setting mode(refer to 2.1.1)
Þ Press UP/DOWN key so that 7-Segment 1st line shows the following mode.
“NEPO”
Þ Press SET key to modify polarity conversion.
Þ Press UP or DOWN key to set a desirable polarity conversion setting.
Þ Upon polarity conversion setting, press SET key long(1 sec and longer) to exit. To cancel
setting, press MODE key.

Function Default Unit Setting range Description

Rectifier polarity is changed
from/to + or – depending
Polarity conversion setting POS - POS/NEG on POS/NEG setting after
manual mode is set.

All rights reserved.

 22

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 4 SETTING

4.7 Rectifier Setting

Þ It sets a rectifier to control. If there is no rectifier with the number or COM fault occurs,
it shows fault(CAN Fail)
Þ Pressing MODE key moves to operation setting mode(refer to 2.1.1)
Þ Press UP/DOWN key so that 7-Segment 1st line shows the following mode.
“IDNO”
Þ Press SET key to modify rectifier number.
Þ Press UP or DOWN key to set a desirable rectifier number.
Þ Upon the selection of rectifier number, press SET key long(1 sec and longer) to exit.
To cancel setting, press MODE key.

Function Default Unit Setting range Description

Selecting a rectifier
Rectifier setting 1 - 1~4
number to control

All rights reserved.

 CHAPTER 5
PROTECTION
 24

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 5 PROTECTION

5.1 Protection Functions

Þ If abnormal phenomena occur during operation, it stops rectifier operation and indicates
errors on RCM.
Þ It displays error in any state not meeting the conditions rectifier operates.

Name Description RCM Indication

Stop operation at a voltage higher than

Input over voltage protection
specified to protect rectifier(Fatal)

IGBT protection Abnormal IGBT Driver(Fatal)

Stop operation at a current higher than

Input over current protection
specified to protect rectifier(Fatal)

Output over voltage protec- Stop operation if output voltage rises

tion excessively(Fatal)

FET protection FET Driver error(Fatal)

Output over current protec- Stop operation if output voltage rises

tion excessively(Fatal)

Stop operations if cooling water pressure is

Pressure protection lower than specified in order to protect the
system(Fatal)

Program error Rectifier control program error

E2PROM error Rectifier operation parameter saving error

All rights reserved.

 25

Issued Date : April 30, 2010 (VER. 2.0) CHAPTER 5 PROTECTION

Detecting input current higher than speci-

Input over current (SW) pro-
fied during control program operation and
tection
protecting

Detecting output current higher than speci-

Output over current (SW)
fied during control program operation and
protection
protecting

Detecting input voltage higher than speci-

Input over voltage(SW) pro-
fied during control program operation and
tection
protecting

Detecting output voltage higher than

Output over voltage(SW)
specified during control program operation
protection
and protecting

Detecting input voltage lower than speci-

Input low voltage(SW) protec-
fied during control program operation and
tion
protecting

Output over temperature

FET cooler error
protection

TR over temperature protec-

Insulated transformer cooler error
tion

Input over temperature pro-

IGBT cooler error
tection

COM error protection Rectifier-CAN COM error

Emergency stop protection External Emergency stop input

Temp./water leakage sensor Receiving abnormal signal from tempera-

error protection ture and water leakage sensor

Current sensor error protec- Receiving abnormal signal from external

tion current sensor

If error occurs, please check the problem and try it again.

Caution
All rights reserved.
CLX Online Residual
Chlorine Monitor
 OWNER’S MANUAL
TCL 4 ECS
On-Line Residual Chlorine Monitor
0-15 PPM
Catalog No. 20040T
Techcross
25-1 Kwanam-ri, Inju-myun, Asan,
Chung Nam 336-833,
South Korea
Phone: 82-41-420-9000
Fax: 82-41-420-9090
EMail:[email protected]
Website: www.techcross.net

Manual Cat #24420T (6/15)

REV 1.7
 DECLARATION OF CONFORMITY
Application of Council Directive
Standards to Which Conformity is Declared:

Product Safety – Tested and passed:

ETL (Part 1: General Requirements UL61010-1 Issued May 11 2012 Ed 3 and CAN/CSA
C22.2 #61010-1 issued May 11 2012)

Emissions & Immunity – Tested and passed:

EN61326-1: 2006

Compliance Testing
 Vibration to EN 60945 - Section 8.7
 Dry Heat to EN 60945 – Section 8.2
 Damp Heat to Lloyds register Test Spec. No. 1 Section 14
 Low Temperature to EN 60945 – Section 8.4.2
 22 Degree Tilt operation

Manufacturer’s Name: HF scientific, inc.

Manufacturer’s Address: 3170 Old Metro Parkway, Fort Myers, Florida 33916-7597

Importer’s Name:

Importer’s Address:

Type of Equipment: Chlorine Process Analyzer

Catalog No.: 20040T

Model No: TCL 4 ECS

I, the undersigned, hereby declare that the equipment specified above conforms to the
above Directives and Standards.

Place: Fort Myers, Florida USA

(Signature)
Date: 9 January, 2014 Mike Trammell,
Vice President of Product Development,
Watts Water Quality

TCL 4 ECS 0-15 PPM (6/15)

REV 1.7
 Table of Contents
Section Page

Specifications ....................................................................................................1

1.0 Overview ...........................................................................................................2

1.1 Unpacking and Inspection of the Instrument and Accessories .............2
1.2 The Display ...........................................................................................3
1.3 The Touch Pad ......................................................................................3

2.0 Safety .................................................................................................................4

2.1 Symbols Used In TCL 4 ECS ................................................................4

3.0 Theory of Operation ........................................................................................5

4.0 Installation and Commissioning ....................................................................6

4.1 Mounting & Site Selection.....................................................................6
4.2 Plumbing ..............................................................................................7
4.3 Electrical Connections ..........................................................................8
4.3.1 Power ........................................................................................9
4.3.2 RS-485 .....................................................................................9
4.3.3 Relays .......................................................................................10
4.3.4 4-20 mA ..................................................................................10
4.3.5 RS-485/4-20 mA cable Ferrite .................................................10
4.3.6 DI/DO Connections .................................................................10
4.4 Installing Reagents ..............................................................................11

5.0 Operation .......................................................................................................12

5.1 Routine Measurement .........................................................................12
5.2 Security Access Feature .......................................................................13
5.3 The White LED ....................................................................................13

6.0 Instrument Calibration ................................................................................14

6.1 Slope (gain) Calibration Procedure .....................................................14
6.2 Zero (offset) Calibration Procedure ....................................................15
6.3 Restore Factory Settings ......................................................................15

7.0 Instrument Configuration (CONFIG mode) ...............................................16

7.1 Setting the 4-20 mA .............................................................................16
7.2 Configuring the Error Level.................................................................17
7.3 Configuring the RS-485 Port ..............................................................17
7.4 Configuring the Alarm .........................................................................18
7.4.1 Alarm ......................................................................................18
7.5 Enabling the Security Access...............................................................19
 Table of Contents (continued)

Section Page

7.6 Extended Settings.................................................................................19

7.7 Units of Measurement ..........................................................................20
7.8 Averaging and Filtering .......................................................................20
7.9 LCD Backlight Brightness ...................................................................21
7.10 RS- 485 Parameters..............................................................................21
7.11 Cycle Time ..........................................................................................22
7.12 Water Conservation ............................................................................22
7.13 4 mA Adjustment .................................................................................23
7.14 20 mA Adjustment ...............................................................................24

8.0 Additional Features and Options ................................................................24

8.1 Backlit LCD .........................................................................................24
8.2 RS-485 Output .....................................................................................24
8.2.1 Simple Communication ...........................................................24
8.2.2 Modbus Communication..........................................................24
8.3 Remote Panel Meter .............................................................................25
8.4 Desiccant Cartridge ..............................................................................25

9.0 Troubleshooting .............................................................................................26

9.1 TCL 4 ECS Fault Detection .................................................................26
9.2 Setting Flow Rate .................................................................................27
9.3 Clearing Faults .....................................................................................27
9.4 Reagent Clogs .....................................................................................27
9.5 Diagnostic Chart .................................................................................28
9.6 Technical and Customer Assistance ...................................................28

10.0 Routine Maintenance .....................................................................................29

10.1 Maintenance Schedule ........................................................................29
10.2 Replacing or Installing the Reagents ...................................................31
10.3 Check Valve Flushing Kit ...................................................................32
10.4 Cuvette Change ...................................................................................33
10.5 Instrument Storage ..............................................................................33
10.6 Cleaning the TCL 4 ECS ....................................................................33

11.0 Accessories and Replacement Parts List .....................................................34

Specifications
Measurement Range 0 – 15.00 mg/L (PPM)
Accuracy ±10% of reading or ±0.03 mg/L (PPM) whichever is greater for range of
0-15.0 mg/L(PPM)
Resolution 0.01 mg/L (PPM)
Cycle Time Adjustable; 110 seconds to 10 minutes (600 seconds)
Note: the system defaults to 2.5 minutes
Display Multi-Line Liquid Crystal Backlit Display
Alarm One Programmable, 120-240VAC 2A Relay
Analog Output Powered 4-20 mA, 600  drive, isolated
Communications Port Bi-directional RS-485 with Modbus
Water Pressure Integral pressure regulator 0.34 bar(5.0 PSI) to 10.3 bar (150 PSI.)
Flow Rate to Waste 200 – 400 ml/min.
Operating Temperature 5°C – 40°C (41°F – 104°F)
®
Wetted Materials PVC, Borosilicate Glass, Reslyn (FFKM), Viton (FKM),
®
Polypropylene, Stainless Steel, Acetal, Noryl , Silicone
Sample Temperature Range 5°C – 40°C (41°F – 104°F)
Power Supply 100 – 240 VAC, 47 – 63 Hz, 150VA
Insulation Rating Double Insulated, Pollution Degree 2, Overvoltage Category II
Environmental Conditions Not recommended for outdoor use.
Altitude up to 2000 meters
Up to 95 % RH (non-condensing)
Enclosure Rating Designed to meet IP 66 /NEMA 4X
Regulatory Compliance CE Approved, ETL listed to UL 61010-1 3rd: 2012
And Certifications ETL Certified to CSA 22.2 No. 61010-1-12: 2012
Shipping Weight 3.9 kg (8.6 lbs.) Reagents Shipped Separately
Shipping Dimensions 406 mm X 406 mm X 229 mm (16”X 16” X 9 ½”)

TCL 4 ECS 0-15 PPM (6/15) Page 1

REV 1.7
1.0 Overview
The TCL 4 ECS Online Chlorine Analyzer allows for the reading of chlorine levels of
process water on-line. The TCL 4 ECS has been designed to meet the design criteria
specified by Standard Methods for the Examination of Water and Wastewater (21th
Edition) Method 4500-Cl G. DPD Colorimetric Method. The TCL 4 ECS uses a 515nm
LED as the measurement light source.
Every effort has been made to ensure the accuracy of this manual. Due to the continuous
development and improvement of all instrumentation, there may be slight differences
between this manual and the instrument received. Therefore, no legal claims can be made
against any discrepancies herein.

1.1 Unpacking and Inspection of the Instrument and Accessories

The table below indicates the items in the shipment.

Item Quantity
TCL 4 ECS Analyzer 1

Instruction Manual 1

Mounting Kit 1

Tubing/Cuvette Kit: 8 black “B” tubes, 2 Cap Assemblies, 1 replacement cuvette 1

In-Line Strainer Kit 1

Check Valve Flushing Kit 1

Remove the instrument from the packing carton. Carefully inspect all items to ensure that
no visible damage has occurred during shipment. If the items received do not match the
order, please immediately contact the local distributor or the Techcross Customer Service
Department.

TCL 4 ECS 0-15 PPM (6/15) Page 2

REV 1.7
 1.2 The Display
Figure 1 illustrates all the items that can appear on the display. The upper row of the
display (1) is used for reporting the chlorine levels and to provide user guidance in the
customer setting routine. The lower row of the display (2) is used to communicate error
messages (message queue) and provide user guidance. The display has two icons (3) that
are used to indicate the use of access code and offset mode. In addition, mode arrows (4)
are used to indicate the current instrument operating mode; AUTO (normal operation),
CAL (calibration) and CONFIG (configuration).

Figure 1: Display used in the instrument.

1.3 The Touch Pad

Figure 2 illustrates the touch pad. The touch pad has six buttons: PRIME, SERVICE,
MODE/EXIT,  ,  and 
The MODE/EXIT button is used to cycle between the three operational modes of the
instrument: CAL, CONFIG, and AUTO (Measurement) mode. The  button enters the
option or mode that is highlighted or chosen. The  and  buttons are used to change
settings.
The PRIME and SERVICE buttons are dedicated controls. The PRIME will start 75
reagent pump pulses to prime the tubing after a change or addition of reagent bottles. The
SERVICE button will drain the instrument and hold all operations until either the
SERVICE button is pushed again or the power is reset. This button should be used while
changing the tubing, the measurement cuvette or reagent bottles.

Figure 2: The TCL 4 ECS touch pad.

TCL 4 ECS 0-15 PPM (6/15) Page 3

REV 1.7
2.0 Safety
This manual contains basic instructions that must be followed during the commissioning,
operation, care and maintenance of the instrument. The safety protection provided by this
equipment may be impaired if it is commissioned and/or used in a manner not described in
this manual. Consequently, all responsible personnel must read this manual prior to
working with this instrument.
In certain instances “Notes”, or helpful hints, have been highlighted to give further
clarification to the instructions. Refer to the Table of Contents to easily find specific
topics and to learn about unfamiliar terms.

2.1 Symbols Used In TCL 4 ECS

Standard IEC symbols are used on the high voltage cover.

ISO 3864, No. B.3.6 Caution, risk of electric shock.

This symbol indicates that hazardous voltages may be present under this
cover

ISO 3864, No.B3.1 Caution refer to accompanying documents.

This symbol is reminding you to read the sections in the manual referring
to the electrical connections, and potential hazards.

TCL 4 ECS 0-15 PPM (6/15) Page 4

REV 1.7
3.0 Theory of Operation
The TCL 4 ECS has two solenoid valves, one for sample water (FLOW) and one for
draining of the cuvette (PURGE). A third solenoid, along with four check valves forms a
reagent pump. Sample water flow is controlled by the FLOW solenoid valve. The PURGE
solenoid valve is used to empty the cuvette in the measurement chamber.

The measurement chamber consists of a sample inlet, a purge drain, and an overflow. The
reagent is added from the check valves integrated into the lower portion. A green LED
provides the 515 nm source lamp, a red LED is used for sample level and flow
measurement. A single detector is located 180 º from the green LED. A replaceable glass
cuvette separates the LEDs from the detector and maintains the measurement path length.
Sample water flows in the inlet at the bottom, through the measurement cuvette and out
through an overflow drain. This flow is used to both fill the cuvette and flush the system.
The reagents are dispensed from two replaceable bottles. One bottle has a buffer to control
the pH; the second has an indicator that contains the DPD, which produces color when
chlorine is present in the sample. The degree of color is dependant on the amount of
chlorine in the sample water.
The measurement chamber is open to view operations. A white LED backlights the
chamber for a clearer view. The white LED will flash to attract attention in the case of a
warning or failure. Most warnings and failures are also displayed on the screen. To
prevent interference, the white LED is turned off during measurements.
During normal operation the TCL 4 ECS will run through a single cycle initiated from the
DI control line. A simplified cycle will consist of the following sequences:
 Flushing – continuous sample flow
 Purging – PURGE valve opens
 Zeroing – no flow with cuvette full
 Adding Reagents – one pulse of the reagent pump
 Mixing with sample – sample flow pulses in
 Reading resulting sample – no flow with cuvette full
 Purging – PURGE valve opens to remove reacted sample
The cycle above is simplified and does not describe all the actions and testing that occurs.
The CPU continuously diagnoses the entire system for correct operation and sample water
flow. If an error occurs, a message is posted to the message queue on the LCD screen.
The reagent is added by a single pulse of the reagent solenoid. When the reagents require
replacement, the PRIME button is pushed to bring new reagents into the system. During
PRIME the reagent solenoid is pulsed several times to draw fluid from the two reagent
bottles and fill the tubes with new reagent. A complete PRIME takes less than a minute.

The SERVICE button empties the cuvette, stops the flow of sample water, and clears any
errors. This provides a convenient way to replace reagents and the measurement cuvette. If
more extensive servicing is performed, all power to the TCL 4 ECS should be removed. If
the TCL 4 ECS is to be turned off, it is recommended that the instrument be placed in
SERVICE mode before removing power. This ensures that the cuvette is emptied and the
flow is off.
TCL 4 ECS 0-15 PPM (6/15) Page 5
REV 1.7
4.0 Installation and Commissioning
Prior to use for the first time, one of the reagents (the indicator) will have to be mixed.
Refer to section 10.2 Replacing or Installing the Reagents.

4.1 Mounting & Site Selection

The instrument is designed for wall mounting. If wall mounting is not practical, the
instrument can be mounted on any suitable level surface Choose a location that is easily
accessible for operation and service and ensure that the front display rests at eye level.
Consideration must be made the plumbing connections. The overall mounting dimensions
of the instrument are shown in Figure 3.

Figure 3: Overall Mounting Dimensions of the Instrument

It is critical that the instrument be mounted as close as possible to the sampling point to
ensure a quick response time (within 2-3 meters (6-10 ft) of the sampling point).
The provided mounting feet will need to be installed with the provided screws. These can
be rotated as shown above. Suggested mounting screws are up to M6 (¼”).

TCL 4 ECS 0-15 PPM (6/15) Page 6

REV 1.7
 4.2 Plumbing
The recommended plumbing for the instrument is shown in Figure 4. The instrument is
designed to require very little head pressure to operate, but will need around 0.34 bar (5
PSI). The maximum pressure for proper operation should not exceed 10.3 bar (150 PSI).
The maximum allowable fluid temperature is 40°C (104°F).

Figure 4: Recommended Plumbing

The supplied T-strainer should always be used to prevent clogging of the instrument.
6mm quick connect fittings are supplied on the T strainer. If a pipe fitting change is
required, this adaptation should be made at the T-strainer, not the instrument. Opaque
tubing is recommended be used if the tubing will be exposed to sunlight, to prevent algae
growth. Please note that the supplied connectors are compatible with 6mm O.D. semi-rigid
or rigid tubing however it is not recommended that stainless steel tubing is used.
The instrument is equipped with an internal cabinet drain (vent) to prevent damage in the
event of a tubing failure.
The drain tubing should be 10mm OD semi-rigid or rigid tubing but is not suitable for use
with stainless steel tubing. It is recommended that opaque tubing be used to prevent algae
growth. Keep this tubing as short as possible. This drain must be kept open to the
atmosphere.
TCL 4 ECS 0-15 PPM (6/15) Page 7
REV 1.7
 The fluid waste from drain connection of this instrument contains reagents
diluted with large quantities of sample water. Techcross recommends that
operators check with local authorities concerning proper disposal of waste
fluids. This waste fluid must NEVER be reintroduced into the incoming water
stream. HF recommends that waste fluids be returned to the ballast tanks.

4.3 Electrical Connections

All of the electrical connections to the instrument are made at the termination area which
is located on the left side of the instrument. Remove the high voltage cover by loosening
the captive screw. Refer to figure 5. The connections are labeled and are self-descriptive
(see Figure 5). Please follow all local and government recommendations for installation
of electrical connections to and between the instrument and other peripheral devices.

Figure 5: Electrical Connections for the Instrument

TCL 4 ECS 0-15 PPM (6/15) Page 8

REV 1.7
 Plugs are inserted into the RS-485 and 4-20mA cable bulkheads when shipped, to ensure a
watertight seal. These plugs should be removed and discarded when cabling to either of
these connections.
The power cable bulkhead will accept cable diameters from 5.8mm (.230 in.) up to 10 mm
(.395 in.). All terminals are designed to accept wires in the range of 14-28 AWG. All
wires should be stripped to a length of 6 mm (¼”). A strain relief strap is provided to
reduce tension on the power terminals.
It is the user’s responsibility to assure that a watertight seal is maintained after the TCL 4
ECS has been wired for operation. If any of the bulkheads are not tightened properly
around a cable or plug, the ratings of the instrument will be jeopardized and there is a
possibility of creating a shock hazard.
Only qualified electricians should be allowed to perform the installation of the
instrument as it involves a line voltage that could endanger life.

4.3.1 Power
The instrument is equipped with 100-240 VAC, 47-63 Hz power supplies requiring
150VA; please verify that the line voltage falls within these specifications. It is
recommended that a circuit breaker be placed prior to the power connection to
allow for service. For safety it is recommended that the connection be less than 2
meters (six feet) from the instrument. While making connections, refer to Figure 5.
The TCL 4 ECS is intended for cord connection with a three wire non-locking
grounded power cord, however ridged or flexible conduit connections can be used.
A power cord can be purchased separately from the factory (Catalog No. 20779S).
The TCL 4 ECS is not supplied with a power cord. If the TCL 4 ECS is to be
used in the U.S. or Canada the power cord must be UL Listed & CSA Certified.
Please consult all local electrical codes for proper connection.
The connection block is marked N for Neutral and L for line the third symbol
indicates a secure earth ground. The green removable terminal block is suitable for
wire gauges 18 to 12 AWG.

4.3.2 RS-485
The RS-485 half-duplex (2-wire) digital interface operates with differential levels
that are not susceptible to electrical interferences. This is why cable lengths up to
3000 ft can be implemented. The last device on each bus may require terminating
with a 120 ohm resistor to eliminate signal reflection on the line. Do not run RS-
485 cables in the same conduit as power. Set-up of the RS-485 is covered in 7.3
Configuring the RS–485 Port
To prevent damage to the instrument, ensure that power is disconnected prior to
making connections. For ease of connecting, remove the plug-in terminal block.
Connections are labeled beside this termination on the PC board.
The recommended cable is 22 AWG shielded twisted pair. The grey terminal block
is removable to assist in making connections.

TCL 4 ECS 0-15 PPM (6/15) Page 9

REV 1.7
 4.3.3 Relay
The Alarm is a mechanical relay rated at 240 VAC 2A. Please note that the relay
connections are labeled NO (Normally Open) and C (Common). As this alarm is
configured fail-safe, the normal condition is with power applied to the TCL 4 ECS
and in a non-alarm condition. Operation of this alarm is covered in section 7.4
Configuring the Alarm.
The lever operated terminal blocks are rated for wire gauges 28-14.

4.3.4 4-20 mA
The 4-20 mA output is driven by a 15 VDC power source and can drive recorder
loads up to 600 ohms. Transformer isolation is provided on the TCL 4 ECS. Do
not run 4-20 mA cables in the same conduit as power. Operation of this output is
covered in section 7.1 Setting the 4-20 mA.
To prevent damage to the instrument, and for general safety ensure that power is
disconnected to the TCL 4 ECS prior to making any connections. Polarities of the
connections are labeled beside this termination on the PC board.
The recommended cable is 22 AWG shielded twisted pair. To prevent ground
loops, connect the shield at either the TCL 4 ECS or at its destination, but not
both. The grey terminal block is removable to assist in making connections.
The 4-20mA is factory calibrated. An adjustment is available on the 4-20mA in
sections 7.13 and 7.14. In addition to making adjustments, these menus output
continuous 4 mA or 20 mA and can be used as a signal test. Remember that the
configuration mode will timeout after 15 minutes.

4.3.5 RS-485/4-20 mA cable Ferrite

To meet IEC requirements for RF radiated immunity a clamp-on type ferrite is
supplied in the accessory kit. It should be placed on the RS-485 or 4-20 mA cable
outside, as close as possible to the TCL 4 ECS. If both outputs will be used, an
additional ferrite will be needed and can be ordered from Techcross Catalog
number 24560T.

4.3.6 DI/DO Connections

This instrument operates on special user control software, where an external
control initiates each cycle. This control line is called DI or Device Input.

The CLX-XT will indicate the current status on another line called DO or Device
Output. These are a relay contact that is closed when busy (operating) and open
when in standby mode.

The connections are labeled DI and DO. The DI has + and – polarity connection
associated with it and expect a 24VDC control signal.

The DO is simply a relay contact and is not polarized.

TCL 4 ECS 0-15 PPM (6/15) Page 10
REV 1.7
 4.4 Installing Reagents
The TCL 4 ECS will require that two reagents be installed prior to operation. These are
called a buffer and an indicator. Be sure the correct, prepared reagents are on hand as
different reagents are required to read Free than Total chlorine residual. For reagent
preparation refer to section 10.2 Replacing and Installing the Reagents.

TCL 4 ECS 0-15 PPM (6/15) Page 11

REV 1.7
5.0 Operation
The TCL 4 ECS Online Chlorine Analyzer allows for the measurement of the chlorine of
process water on-line. The chlorine value of the process water is usually reported in
milligrams per Liter (mg/L), these units are equivalent to Parts Per Million (PPM).
Readings above 15.00 mg/L are outside the range of this instrument. Although the TCL 4
ECS may display above 15.0 mg/L, these readings will not be within the stated accuracy.
As the reagents degrade due to aging, readings above 15.0 mg/L may decrease in value.
5.1 Routine Measurement
First, ensure that all plumbing and electrical connections are complete before continuing
and that the sample water is running to the instrument.
The following steps describe how to measure the value of chlorine of a sample using this
instrument:
1. Apply power to the instrument. The instrument will perform a water calibration
(WCAL). During this time the DO contact will be closed, indication the system is
busy. This automatic calibration is necessary and will only be performed once on
power up.
2. When the system has completed the WCAL, the DO contacts will open indicating that
it is in standby mode and is ready to take a measurement.
3. Application of 24VDC to the DI+ will initiate a read cycle. The DO contacts will close
to indicate the system is busy.
4. At the completion of the cycle the DO contacts will open & the measured chlorine
level of the sample will be displayed on the LCD screen. In addition, the equivalent
signal is provided on the analog (4-20 mA) output, or the digital (RS-485) output,
depending on the options selected.
5. The system is ready to take another measurement.
During normal operation, the instrument will have the arrow beside AUTO highlighted
with the current scale displayed on the lower row of the display and the measured reading
on the upper row of the display (see illustration below).

The screen depicted next indicates that the system has just been started or just entered
AUTO mode from Service mode and no readings have been taken yet.

Please note that calibrations will not be allowed until a reading is posted.

TCL 4 ECS 0-15 PPM (6/15) Page 12

REV 1.7
 5.2 Security Access Feature
The instrument is equipped with a security access code feature that can be activated in the
configuration mode. If the security feature is enabled, the screen shown in the illustration
below will appear when the MODE/EXIT button is pressed.

The security code (333) must be entered to gain access to CAL or CONFIG menus.
Notice that the first number in the code is flashing. The flashing indicates that this is the
number to be changed. Use the  or  arrows to select the first of the three numbers in
the code and then press the  button to accept the first number of the code. Now enter the
second number in the code. Proceed as with the first number followed by  . Then repeat
the process for the third number in the access code, and finish with the  button.
If the valid access code has been selected, the instrument will be directed to the calibration
mode. If the wrong access code is selected, the instrument will return to the AUTO mode.
Refer to section 7.5 Enabling the Security Access for more information.

5.3 The White LED

A white LED is used to illuminate the measurement cuvette for easy viewing of the
instrument operations. During the Zeroing portion of the cycle and the Measurement
portion of the cycle, when the green LED is active, the white LED is turned off to lower
interference. This normal operation for the instrument and does not represent an error or
problem.

The white LED is also used to draw attention to a problem as described in section 9.0
TCL 4 ECS Fault Detection. In these instances the white LED blinks at a constant rate
dependant on the severity of the problem, but is still turned off as described above. Please
note that any fault is always posted to message queue on the lower portion of the LCD.

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REV 1.7
6.0 Instrument Calibration
The instrument was tested prior to leaving the factory. Since it operates from a pre-
determined calibration curve, no calibration is required.
Calibration can easily be performed if required. The method is by comparison against
another instrument, such as a laboratory or hand held photometer (such as HF scientific’s
Chlorine Pocket Photometer).
There are two points of calibration. The slope or gain and the zero (offset). To perform the
zero the instrument must be plumbed to a sample of known chlorine free water such as de-
ionized water for a zero adjustment.
6.1 Slope (gain) Calibration Procedure
It is important that the chlorine level be quite stable to use this method. The comparison
will be made against a trusted measurement such as a chlorine photometer,
spectrophotometer, or an amperometric titration.
1. Obtain a grab sample of the flow.
2. Measure the value of the sample with one of the methods shown above.
3. On the TCL 4 ECS, press the MODE/EXIT button once. The screen is shown
below.

4. Press  to enter the calibration adjustment.

5. The screen will show the current reading on the TCL 4 ECS. Using the  & 
buttons adjust the reading to agree with the laboratory method or portable
photometer.
6. Press  to accept the calibration adjustment and return to AUTO measurement
mode.
There is a limit to the size of the change that can be made to a current
reading. The upper limit is the current reading times 1.5. The lower limit is
the current reading divided by 1.5.
Ensure a reading is posted to the display before calibrating to avoid a nOnE
error.
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 6.2 Zero (offset) Calibration Procedure
Generally this calibration is only required if readings are expected to be below 1 mg/L or
if it is required by a regulatory authority. To perform this calibration, the water supply to
the TCL 4 ECS must be changed to chlorine free water such as de-ionized water. This
chlorine free water must be run through the instrument for at least 5 minutes prior to using
the following procedure.

1. On the TCL 4 ECS, press the MODE/EXIT button once. The screen is shown
below.

2. Press either the  or buttons to get the following screen.

3. Press  to enter the zero calibration screen.

4. The screen will show the current reading on the TCL 4 ECS. Since there is no
chlorine, the only reading may be a slight offset due to the absorbance of the
reagents. There should be no pink color developed.
5. Press  to perform a Zero calibration. When the calibration has completed the
instrument will return to AUTO measurement mode automatically.
There is a limit of ±0.20 mg/L total adjustment available. A ZERO Cal.
greater than this will cause a CAL warning and no calibration will have
occurred. Enter SERVICE mode to clear this error.
6.3 Restore Factory Settings
If the TCL 4 ECS displays a CAL error or the calibration was incorrectly performed, it may be
desired to restore the factory calibration. All factory defaults including factory configurations can
be reset by holding down the  button and then pressing and releasing the  button then releasing
the  button.
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7.0 Instrument Configuration (CONFIG mode)
The instrument has been designed to provide the ability to customize the instrument
according to needs at any time during normal operation. This mode has been split into
sub-menus to facilitate instrument configuration. This section describes how to use each
of the sub-menus to configure the instrument. While in the configuration mode, the
instrument has a time-out feature that automatically returns the system operation to the
AUTO mode after a fifteen (15) minute period of no button pushes.
Enter the CONFIG mode of the instrument by pressing the MODE/EXIT button until the
arrow beside CONFIG is illuminated, then press the  button to scroll through the sub-
menus.
To exit the CONFIG mode, press the MODE/EXIT button any changes that
were made will be saved.

7.1 Setting the 4-20 mA Output

The first configuration selection is 4-20 for the 4-20 mA output. Select the either On or
OFF using the  and  buttons. Once the desired output has been set, press the 
button to accept it. The next prompts will depend on the output selected. Also see sections
7.13 & 7.14.

If the 4-20 mA output was turned On, prompts to set the 4mA (4MA) and 20mA (20MA)
chlorine limits will be displayed. There will also be a menu to adjust the error level
(ERLV). The first prompt will be the chlorine limit assigned to the 4 mA output level:
Select the chlorine level to assign to the 4MA using the  and  buttons.

Once the desired level has been set, press the  button to accept it.
The 4MA can be set higher than 20MA level to invert the output current if
required. This may be required to control a dosing pump.
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 The next prompt will be the chlorine level assigned to the 20MA. Select the chlorine level
using the  and  buttons. Once the desired level has been set, press the  button to
accept it.

7.2 Configuring the Error Level

In case of an error in the TCL 4 ECS, the 4-20 mA reading can be used to indicate a
problem by sending the current to either 4.00 mA, 2.00 mA or 0 mA. The factory default
setting is OFF. Select the desired ERLV by using the  and  buttons then press the 
button to accept the desired error response.

7.3 Configuring the RS–485 Port

The instrument is equipped with an RS 485 port which operates in Simple bus or Modbus.
Prompts will appear for setting the baud rate, the address and the Modbus transmission
mode (RTU or ASCII).

Select the correct baud rate (1200, 2400, 4800, 9600, or 19200) for operation of the I/O
port by pressing the  or  buttons to change the displayed baud rate.

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 Press the  button to continue on and select the desired instrument address using the  or
 buttons. Once the selection is satisfactory, press the  button.

To use the Modbus mode, select ASCII or RTU.

7.4 Configuring the Alarm

A relay is provided that are designed to operate as a programmable alarm or as a system
problem alarm. Please note that changes to alarm will not be recognized until the start of
the next cycle. Two settings must be selected to fully program the alarm:
1. The alarm function (HI, LO, OFF or Error)
2. The alarm set point (level at which the alarm activates)

These items are described below:

Alarm Function: The alarm can either be turned OFF or selected to operate in one of
three different manners:
1. HI alarm: the relay changes state when the measured chlorine level is higher than the
programmed alarm level (set point).
2. LO alarm: the relay changes state when the measured chlorine level is lower than the
programmed alarm level (set point).
3. Error alarm: If there is a system fault or problem the alarm will change states.
Alarm Set Point: The level at which an alarm activates is called the alarm set point. On
the instrument, the alarm set point is designated as “S/P”. The set point is adjustable to
any valid chlorine level over the range of the instrument in steps of 0.01 mg/L. This
setting is not available if the Error function is chosen

7.4.1 Alarm
Alarm Function: The ALM is displayed and the display indicates the current
function of alarm 1 (HI, LO, OFF, or Error). Use the  or  buttons to cycle
through and select the desired function. Press the  button to accept the selection.
Alarm Set Point: This prompt is used to select the set point for this alarm; this is
indicated by “S/P” shown on the lower row of the display. Select the desired alarm
level by using the  and  buttons. Once the desired set point has been set, press
the  button to accept it.
Due to the cyclic nature of the TCL 4 ECS, relay chatter is not an issue. There
is no need for alarm delays or hysteresis.
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 7.5 Enabling the Security Access
The instrument is equipped with a security access. If this option is turned on, the user is
required to input the access code into the instrument to get to any mode other than AUTO.
The only code is 333. This code may not be changed. See section 5.2 for more
information on this security feature. The security key icon will be visible and flashing on
the display whenever the access option is selected using the  or  buttons. (On or
OFF).

7.6 Extended Settings

The last settings are grouped together to prevent them from being adjusted by accident. To
gain access to the extended settings, select On using the  or  buttons and press the 
button.

If extended settings are set to OFF, pressing the  button will save all settings and the
TCL 4 ECS will automatically return to the normal AUTO mode of the instrument.

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 7.7 Units of Measurement
The unit of measure can be set to either mg/L (milligrams per liter) or PPM (parts per
million). The factory setting is mg/L. Select the desired UNIT using the  and  buttons
and press the  button to accept it.

mg/L screen PPM screen

7.8 Averaging and Filtering

The TCL 4 ECS can display and output averaged readings to help smooth out the response
and eliminate large reading variation in rapidly changing processes. There are 5 settings
for the averaging feature:

1 = No averaging, each reading is in “real time”.

2 = The current reading and previous reading are averaged.
3 = The current reading and previous 2 readings are averaged.
4 = The current reading and previous 3 readings are averaged.
5 = The current reading and previous 4 readings are averaged.

The factory setting is averaging of 1. Select the desired AVG using the  and  buttons
and press the  button to accept it.

In addition to averaging, the TCL 4 ECS has a software filter that limits the change
between consecutive readings to 20%. For example, the reading following a reading of
1.00 ppm could not be displayed as higher than 1.20 ppm or lower than 0.80 ppm. This
filter also helps smooth out large changes and eliminate reading spikes. After 3
consecutive readings, it is assumed that the large change in the readings is "real", and the
filter will be disabled. For example, the change between reading 1 & 2, and readings 2 &
3 will be limited to 20%, but the change between readings 3 & 4 will not be limited.
Note: This software filter is completely disabled when the averaging (AVG) is set to 1
which is the factory setting.
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 7.9 LCD Backlight Brightness
The LCD backlight brightness may need to be adjusted. This is of particular interest if
multiple instruments are located in the same area and it is desired for the entire group to
have the same appearance. Ten levels are available. The factory setting brightness is 8.

Change the brightness by pressing the  or  button. When the desired brightness has
been selected, press the  button.

7.10 RS-485 Parameters

These menus will only appear if the RS-485 is enabled (see 7.3). The factory setting is 8
Bit, no (nOnE) Parity, 1 Stop Bit.

Make selections using the  and  buttons then press the  button to move to the next
menu.

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 7.11 Cycle Time
The cycle time can be changed using this menu. Please note that changing this menu
will directly affect the volume of reagent that will be consumed.
The TCL 4 ECS has some special software that allows for the factory setting of 60. In this
mode the fastest possible cycle time, typically 60-65 seconds is implemented.
Make selections using the  and  buttons then press the  button. Allowable settings
60 to 600 seconds (10 minutes).
Reagents have a 30 day life after being mixed regardless of the cycle time
setting.

7.12 Water Conservation

Note: This setting is not recommended for ballast operations and should be set to OFF.
To conserve water, the flush time can be adjusted use as little water as possible.
Based on a cycle time of 110 seconds, when the WCON is turned On, at the factory cycle
time the instrument sits idle for about 40 seconds. This results in about a 25% water
savings. The actual amount of water conservation is dependent on the incoming water
pressure and the cycle time setting.
The use of this option may result in some slight loss of accuracy. The factory setting for
this option is OFF.
Make selections using the  and  buttons then press the  button to exit to AUTO
mode and save all configuration settings. If the 4-20 mA in section 7.1 is turned ON, there
are two additional menus that will appear before returning to AUTO mode.

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 7.13 4mA Adjustment
If the 4-20 mA setting is turned ON (7.1 Setting the 4-20 mA Output), the following two
menus will appear. The first menu outputs a constant 4 mA while allowing for a small
amount of adjustment. The adjustment can be made using the  and  buttons. This
adjustment will allow the operator to make the TCL 4 ECS agree with a PLC or SCADA
system. The adjustment limits are ± 200 counts or about ± 0.2 mA.

This setting will be slightly different on each instrument as each TCL 4 ECS will be
factory set to 4.00mA. Press the  button when adjustments are complete to save this
setting and move on to the 20mA adjustment.

7.14 20mA Adjustment

This menu operates similar to the previous menu. This menu outputs a constant 20 mA
while allowing for a small amount of adjustment. The adjustment can be made using the
 and  buttons. The adjustment limits are ± 1000 counts or about ± 1 mA.

This setting will be slightly different on each instrument as each TCL 4 ECS will be
factory set to 20.00mA.

When complete with the 20mA adjustment, press the  button to exit to AUTO mode and
save all configuration settings.

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 8.0 Additional Features and Options
8.1 Backlit LCD
The backlit LCD allows for easier readability of the LCD display in low light or no light
conditions. The backlight is intended for continuous operation. The brightness is
adjustable from a menu in the CONFIG mode.

8.2 RS-485 Outputs

The TCL 4 ECS has the capability to operate in three different RS-485 modes. Included
are a simple communication mode and Modbus communications. Both modes will
automatically configure and do not require any changes or selections

8.2.1 Simple Communication

The TCL 4 ECS can provide basic communications over simple programs such as
the Hilgraeve HyperTerminal that is included with most Microsoft Windows
packages. The user could also use Visual Basic or other programs. The factory
setting communication parameters are 8 bits, no parity and 1 stop bit. These can be
changed in the Extended CONFIG menus 7.10 RS-485 Parameters.
The master computer will send out:
 Byte #1 the attention character “:” in ASCII or 3A Hex
 Byte #2 the address of the TCL 4 ECS being queried
 Byte #3 & 4 CR LF or 0D 0A in hex
The TCL 4 ECS will respond with:
 The same attention character “:” in ASCII or 3A Hex
 The address of the TCL 4 ECS
 The Reading
 The Unit (mg/L)
A sample communication would look like this:
(Master computer requesting a report from address #1) :1 CRLF
(TCL 4 ECS set to address #1 Response) :001 0.0249mg/L

8.2.2 Modbus Communication

Modbus protocol communication is included. The Modbus address list is available
from Techcross.

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 8.3 Remote Panel Meter (Catalog # 19609)
The remote panel meter allows for remote indication of the mg/L reading using the 4-20
mA loop of the TCL 4 ECS. No external power is required, as the meter is run off of the
4-20 mA source of the TCL 4 ECS.

8.4 Desiccant Cartridge Option (Catalog #09944)

An optional desiccant cartridge kit can be purchased for use in applications where
condensation on the glass cuvette may compromise accuracy. The desiccant changes color
from blue to pink when expended. Instructions for replacement are included with the kit.

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 9.0 Troubleshooting
9.1 TCL 4 ECS Fault Detection
The TCL 4 ECS performs continuous diagnostic monitoring. In the TCL 4 ECS, there are
4 severity levels of fault detection. Level 4, 3 & 2 will allow normal operation, but warn
of the problem. Level 1 is an instrument failure and the instrument will not operate. Any
faults are displayed in a queue form in the bottom row of the LCD.

A level 4 fault is simply a screen indication that one of the alarm levels has been
activated. This fault level will not affect the 4-20 mA and will only affect the alarm
activated. The sample back light blinks at a rate of once every 4 seconds.

A level 3 fault indicates a failure or a problem that usually can be corrected by the
operator. Refer to the chart below. If any of these errors occur, the instrument will still
display readings and probably will operate correctly. These faults will self-clear when the
problem is corrected. If any of these faults occur, they may affect the 4-20mA and any
alarm dependent on fault detection setting (Error). See sections 7.2 & 7.4.1 for error
settings. The sample back light blinks at a rate of once every 2.5 seconds to indicate a
level 3 fault.
Level 3 (Self-Clearing) fault conditions
Message Description of Fault Corrective Action
MA 4-20 mA enabled & loop open Check 4-20 mA wiring or turn off 4-
20mA if not used
CAL Calibration invalid –not accepted Recalibrate if needed
WATR No water flowing Check water flow
FAST Intake water flow too fast Set flow rate (see section 9.2)
SLOW Sample cuvette filling too slowly Set flow rate (see section 9.2)
PURG Sample cuvette has slow purge Check drain lines
NPRG Sample cuvette not purging Check drain lines
ISOL Problem with intake solenoid Check wiring, check for clogged solenoid
PSOL Problem with purge solenoid Check wiring, check for clogged solenoid
GLAS Dirty cuvette Replace or clean cuvette
WCAL Water Level Calibration Invalid Clear fault (see section 9.3)

A level 2 fault indicates a severe problem that will usually require technical assistance
from Techcross customer service (see section 9.6). The queued display will show POST.
If this fault occurs it will affect the 4-20mA and any alarm set for fault detection (Error).
The sample back light blinks at rate of once every 1 second.

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REV 1.7
 A level 1 fault is a system fault. This is NOT a problem that the operator can correct, and
the unit must be returned to the factory for service (see section 9.5). These failures consist
of failures in the CPU, A/D, EEPROM or other devices internal to the instrument. The
queued display will show FAIL, the upper display is a five digit code. If this fault occurs,
it will affect the 4-20mA and any alarm set for fault detection (Error). The instrument will
not operate with this fault. The sample back light blinks at rate of once every 0.4 seconds.
If any fault condition occurs, the message indicating the fault will be shown on the lower
row of the display.

9.2 Setting Flow Rate

The flow rate on the TCL 4 ECS was factory adjusted and usually should not need
adjustment. Installation variances may affect the flow. The optimal flow rate through the
TCL 4 ECS may be adjusted if needed. The flow is adjusted by removing regulator vinyl
cap and turning the adjustment screw on the pressure regulator. Refer to figure 4. To assist
in this adjustment follow the procedure shown below:
1. Press the SERVICE button.
2. Wait for the display to read HOLd, then press Mode/ Exit.
3. Display will show FLOW with the number 0. Press either the  or  button.
4. TCL 4 ECS will drain, and then pulse in water while a count is displayed on the screen.
5. The display will show one of three messages HI, LO or Good.
The flow test determines if the flow rate is suitable for proper operation. Loosen the
locking nut then adjust the pressure regulator using a coin or a large flat blade
screwdriver. Press either the  or  button while in the FLOW routine to display a new
flow rate. Please note that only ¼ turn incremental adjustments should be made to the
regulator on each attempt.
If the message is LO, turn the regulator control clockwise. If the message is HI, turn the
regulator counterclockwise. If the message is Good, no adjustment is required. Tighten the
locking nut after adjustment and replace the regulator vinyl cap. To return to normal
operation, press the  button.

9.3 Clearing Faults

Every time SERVICE mode is exited, all faults are cleared. If the original fault or a new
fault occurs, it will be posted.

9.4 Reagent Clogs

If reagents fail to flow or Prime it may be due to a clog in either the tubing or at a check
valve. To alleviate this you may have to flush the system with Chlorine Free water,
preferably Deionized water. See section10.3 Check Valve Flushing Kit.

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 9.5 Diagnostic Chart
Symptom Cause Cure
Lower display shows MA 4-20 mA loop open Check wiring. See sections
4.3.4 and 7.2
Lower display shows FAIL Major system fault Refer to section 9.1
Readings are erratic (1) Bubbles in solution (1) See above
(2) Debris in flow (2) Install T strainer at inlet
Readings are lower than expected (1) Condensate or leaky (1) Install desiccant cartridge
measurement cuvette kit
(2) Measurement cuvette (2) Replace or clean cuvette
dirty
(3) Reagents bad or expired (3) Replace reagents
(4) Buffer reagent not being
dispensed (4) Check buffer lines and
check valves.
Upper display flashes Sample Over-Range Check sample. Sample may be
too high to read.
Upper display shows nOnE while No current reading displayed Wait for TCL 4 ECS to post a
attempting to calibrate reading

9.6 Technical and Customer Assistance

If for any reason assistance is needed regarding this instrument please do not hesitate to
contact either the Techcross Technical Service Department or the Techcross Customer
Service Department:

Techcross
25-1 Kwanam-ri, Inju-myun, Asan,
Chung Nam 336-833,
South Korea
Phone: 82-41-420-9000
Fax: 82-41-420-9090
EMail:[email protected]
Website: www.techcross.net

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10.0 Routine Maintenance
10.1 Maintenance Schedule
The recommended schedule is shown below. It is important to replace the reagents on a
monthly basis to get reliable accurate readings from the TCL 4 ECS.

The TCL 4 ECS is shipped with one TCL 4 ECS Tubing/Cuvette kit, Techcross part #
09950T. The kit consists of the following:
Qty Part
2 “A” Cap Assemblies
8 “B” Pump Tubes
1 Cuvette
Check Valve
Cap Assembly "A"

Flow

Tube"B"

Figure 6: Reagent Tubing Set

The drawing above shows one complete reagent tubing set (check valves not included in
kit). Two complete sets are used in the TCL 4 ECS; one for the buffer and one for the
indicator.

The supplied kit is intended to last for one year. Additional kits can be ordered from your
local HF scientific distributor or representative. It is recommended to keep one kit on hand
at all times.

Generally, all “B” tubes should be replaced on a three month basis. The “A” Cap
assemblies and the cuvette should be replaced annually.

Every Month
1. The reagent required for operating this instrument must be changed on a monthly
basis (with a 2.5 minute cycle time).
2. The external strainer should be checked and cleaned if necessary
3. The glass cuvette should be inspected. Check for excessive debris on the inside
surface of the glass. It is suggested to keep a spare cuvette to replace when required.
The old cuvette may be cleaned, if possible, for future replacement.

Flushing the System

It is recommended that the tubings replacements be timed with reagent replacement. Press
the SERVICE button to stop the water flow. Remove old reagents and discard. Place the
inlet tubings in a small container of clean water. Press SERVICE to return to operation
mode, press PRIME and then  to flush the system with water. Remove the inlet tubings
from the water Press PRIME and then  to remove most of the water.
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 After a PRIME the TCL 4 ECS will perform a water calibration (WCAL). It will
take a few minutes to complete this procedure.

3 Month Tubing Replacement

The “B” tubings need replacement more often due to the fact that they are subject to wear
from the reagent “Pump”. The check valves should not need to be replaced and should be
saved. Please note that the check valves are directional and that the “IN” side is smaller in
diameter (see drawing).
Steps:
1 Flush the system as described above to reduce personal contact with the reagents.
2 Press SERVICE to stop the flow of sample water and drain the cuvette.
3 Remove and retain the thumb screw on top of the pump; pull the pump hammer and
spring up and out of the way. There is no need to completely remove the hammer and
spring.
4 Working on one reagent side at a time. Replace the “B” (black) tubing between optics
inlet and the check valve OUTLET. Discard the old “B” tubing.
5 Ensure the check valve is placed into its seat.
6 Repeat steps 4 & 5 for the other reagent.
7 Replace the hammer and spring back into place and secure with the thumb screw.
8 Check the drawing on the following page to ensure correct installation.
9 Return to operation as described.

Annual Tubing Replacement

The "A" Cap Assembly needs to be changed on an annual schedule. Check the condition
of cuvette and change if it appears badly soiled or discolored. Follow the steps below:
1. Replace the two “A” Cap Assemblies.
2. Turn the knurled top on the optics system counterclockwise (as viewed for the top)
until the cuvette just “pops” out, but do not remove the top.
3. When the cuvette “pops” out, move the retaining o-ring & remove the cuvette. You
may need a stiff wire such as a bent paper clip to grasp the cuvette. Retain this cuvette
for future use if it can be cleaned.
4. Install the new cuvette by pushing it firmly in place and turning the knurled top
clockwise until the cuvette is held securely.
5. Check the drawing on the following page to ensure correct installation.
6. Return to operation as described.

Return to Normal Operation

Press the SERVICE button to return sample flow to the system. Check for leaks. If a leak
occurs press SERVICE again, repair leak and try again. Once the system is operating
correctly, return or replace reagents and press PRIME and then  one time to restart
reagent flow. The system will automatically return to normal operation.

Tubes may darken due to contact with the reagent. This condition does not
affect the performance of these parts.

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REV 1.7
 CAP ASSEMBLY "A" KNURLED TOP

OPTICS SYSTEM

THUMB CAP ASSEMBLY "A"

SCREW
PUMP
HAMMER
CUVETTE
AND SPRING
RETAINING
O-RING

REAGENT FLOW
PUMP
ASSY INLET OUTLET
INLET
CHECK CHECK VALVE DETAIL
VALVES

Figure 7: Reagent Tubing Installation

10.2 Replacing or Installing the Reagents

Reagent kits are available from Techcross for Free Chlorine and for Total Chlorine Refer
to section 11.0 Replacement Parts and Accessories for the appropriate Catalog numbers.
There are two reagents required, and supplied in each kit; the buffer and the indicator.
The buffer and indicator reagents are provided as dry reagents and require the addition of
deionized water. You will need to have at least 1 liter of deionized water on hand prior to
preparing the solutions. Allow about ½ hour time to prepare the reagents.
Use caution while preparing. These reagents are caustic and can burn skin
and stain clothing. The use of protective gloves, clothing and eye protection is
highly recommended.
When commissioning the TCL 4 ECS it is recommended to follow the
procedure in section 10.3. This procedure only needs to be done once when
first put into service.

Buffer Reagent Preparation

Add about 400 ml of deionized water into the buffer bottle. Cap tightly and shake
vigorously until the powder is fully dissolved. When fully dissolved add enough deionized
water to bring the volume in the bottle up to the fill line.

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 Indicator Reagent Preparation
Add about 400 ml of deionized water into the indicator bottle. Cap tightly and shake
vigorously until the powder is dissolved. Remove the cap and add the contents of the DPD
powder bottle (small brown bottle). Cap and shake to fully dissolve the powder. When
fully dissolved add enough deionized water to bring the volume in the bottle up to the fill
line.
Once mixed the reagents have a expected life of 30 days. Write the mixing
date on the reagent bottle labels in the area provided. Dispose of expired
reagents correctly.
To replace the reagents, press the SERVICE button; this will empty the cuvette and stop
any flow of water. Remove the cap on both bottles replace with the blue cap supplied with
the TCL 4 ECS. Be sure to replace the reagents in the correct location as labeled on the
inside of the TCL 4 ECS. The buffer is installed on the left and the indicator is installed on
the right side. The suction tube for both reagents will reach the bottom of the bottles. Be
certain to install the insulating sleeve on the indicator bottle if using the cooling coil.
To complete the replacement procedure, press the PRIME button and then the  button.
This will draw enough of each reagent to completely prime the tubes and replace any old
solution. The system will automatically return to normal operation after it has primed.
Use caution when changing the reagents as they are caustic. These reagents
will stain clothing and anything they contact. After changing the reagents,
operators should wash their hands.

10.3 Check Valve Flushing Kit

Sometimes upon initial commissioning, the check valves stick and require manual
priming. This should not be needed after commissioning. Be careful when using this kit to
use only chlorine free water. Complete instructions are included in the kit.

Leur-Lok Barbed Adapter

10cc Syringe

Figure 8: Check Valve Flushing Kit

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 10.4 Cuvette Change
The cuvette should be inspected at monthly intervals and replaced when needed. If the
cuvette becomes badly soiled or discolored it should be replaced.

To replace the cuvette, press the SERVICE key. When HOLD shows on the
screen, the system is ready.

The cuvette is spring loaded to allow for removal. Leave the cuvette retainer
(O-ring) in place while loosening top.

Loosen the knurled top until the cuvette pops out. You may need a stiff wire such as a
bent paper clip to grasp the cuvette. Pull the cuvette retainer down to allow for cuvette
removal. Remove and replace or clean cuvette. Reverse the procedure to replace. To avoid
damage do not over tighten the knurled top. Press the SERVICE key to return the system
to normal sample flow and check for leaks.

The replaced cuvette may be retained and reused if the stains and/or debris can be
cleaned.

10.5 Instrument Storage

If the TCL 4 ECS is relocated or will be inactive for more than 48 hours, remove the
reagents. Flush the reagent system as describe in 10.1 Maintenance Schedule. Place the
instrument in Service mode to drain the system then remove power by disconnecting the
mains power plug. It is usually a good idea to disconnect or shut off the source water.

10.6 Cleaning the TCL 4 ECS

Flush the system as mentioned in section 10.1 Maintenance Schedule. When the flushing
is finished, press the SEVICE button wait until the display reads HOLd.

As a mater of safety, always disconnect any power source to the TCL 4 ECS prior to
attempting any cleaning. It is recommended that the source water is also shut off.

Isopropyl alcohol (rubbing alcohol) on a soft cotton cloth works very well in removing
reagent stains from plastic parts, the key pad and the display. Use care when cleaning
around electrical components. Do not use any harsh cleaning agents as these may cause
damage to the instrument components.

Ensure that the system is dry prior to applying power.

TCL 4 ECS 0-15 PPM (6/15) Page 33

REV 1.7
11.0 Accessories and Replacement Parts List
The items shown below are recommended accessories and replacement parts.

Accessory Catalog Number

J.A.W. Reagent Kit – Free Chlorine 30 day supply 09951T
J.A.W. Reagent Kit – Total Chlorine 30 day supply 09952T
J.A.W. Reagent Kit – Free Chlorine 60 day supply 09953T
J.A.W. Reagent Kit – Total Chlorine 60 day supply 09954T
J.A.W. Reagent Kit – Free Chlorine 12 month supply 09955T
J.A.W. Reagent Kit – Total Chlorine 12 month supply 09956T
Operating Manual TCL 4 ECS 24420T
Tubing/Cuvette Kit 09950T
Replacement Cuvette 25018T
Check Valve Set 25017T
Ferrite for 4-20mA or RS-485 24560T
Check Valve Flushing Kit 25096T
Replacement T-Strainer Screen 28625S

To order any accessory or replacement part, please contact the Techcross Customer Service
Department. If for any reason technical assistance is needed regarding this instrument,
please do not hesitate to contact the Techcross Technical Services Department.

Techcross
25-1 Kwanam-ri, Inju-myun, Asan,
Chung Nam 336-833,
South Korea
Phone: 82-41-420-9000
Fax: 82-41-420-9090
EMail:[email protected]
Website: www.techcross.net

TCL 4 ECS 0-15 PPM (6/15) Page 34

REV 1.7
TRO Sensor Unit
(XGT Panel)
Conductivity Sensor Unit
Technical Information /
Operating Instructions SmarTec M
TI 281C/07/en/08.02
No. 51506567 CLD 133
Conductivity Measurement
Compact conductivity transmitter
with inductive sensor
and integrated temperature compensation

The compact transmitter

SmarTec M CLD 133 is used for
inductive conductivity measurement in
liquids of medium to high conductivity
such as e.g. for process monitoring
and control of CIP cleanings.
The transmitter can be used in
temperature ranges of up to 100 °C.

Applications
• Food industries
− Product monitoring
− Concentration control of acids and
lyes
− CIP monitoring
• Cleaning plants
− Vehicle systems
− Rinsing processes
• Alkali monitoring
− Tanning
− Mordant preparation

Features and benefits

• Large measuring range between
0.2 ... 1000 mS/cm
• 9 selectable current output
ranges
• Easy installation due to small size
• Temperature compensation through
integrated temperature sensor Pt 100
• Sensor resistant to polarisation and
soiling
• Dairy fitting DN 50 (acc. to DIN
11851)

Quality made by
Endress+Hauser

Endress Hauser
The Power of Know How
ISO 9001
Safety instructions
Warning!
This symbol alerts you to hazards which could cause serious injuries as well
as damage to the instrument if ignored.

Caution:
This symbol alerts you to possible faults which could arise from incorrect
operation. They could cause damage to the instrument if ignored.

Note:
This symbol indicates important items of information.

The transmitter coil of the sensor creates an alternating magnetic field

Functions and which induces an electrical current in the medium. The ions present in the
medium form a current flow which creates a magnetic field in the receiver
system design coil. The inductive current in the receiver coil is a measure of the medium’s
conductivity.

1 2

5
3 7

8 10
4
1 Oscillator 6 9
2 Receiver and
signal
processing
3 Cable
4 Primary coil
5 Secondary
coil
6 Borehole
7 Sensor housing
8 Measuring
medium
9 Induced
current LD633-06.CDR

2
Dimensions

186
∅ 66
∅ 90

86
28 27,5

Dimensions
CLD 133

113
Pg 13.5
left:
with coupling nut

right:
94
without coupling
nut LD133-03.CDR

The compact device SmarTec M CLD 133 can be installed very easily:
Installation • Place the device with the sensor in the opening of the piping carrying the
medium or in the tank. Place the sensor opening in the middle of the pipe
diametre in flowing media.
• Observe the minimum distance of 10 mm from the pipe wall.
• Orientate the instrument in a way that the double arrow marks the flow
direction. Then the sensor opening is aligned in flow direction.
• Tighten the coupling nut.

Warning!
• Make sure your installation is straight. Avoid cross-threading to ensure the
stability of the measuring point in pressurised processes.
min. 10 mm

Pipe installation
CLD 133 LD133-02.CDR

3
 Proceed as follows to make the electrical connection of the device:
Electrical connection
• Insert the mains supply cable through the left-hand cable gland.
• Apply the 24 V supply voltage to terminals 24 V and GND.
• Insert the current output cable through the right-hand cable gland.
• Apply the conductivity current output to terminal mS.
• Apply the temperature current output to terminal °C.
• Apply both current outputs with earth to the terminal GND.

Caution!
• For wiring, use only screened cables.

Display / Selection of
protective plate measuring
range and
amplification

17.40 mS
cm

24V GND mS °C 0 ... 3% 2 5 10 x1 x10 x100

1 2 3
WC

LORTCEPS
mS/cm factor

Terminal Adjustor for

block temperature
compensation

Electrical Mains Current output

connection
CLD 133 LD633-04.CDR

4
 Adjusting the current output for conductivity:
Start-up For improved measuring range resolution, the current output range
4 ... 20 mA for conductivity can be adjusted with 2 jumpers on the
right-hand side of the operating panel.

Select the measuring ranges as follows:

Measuring
range 0... 2 0...5 0...10 Factor 1 Factor 10 Factor 100
[mS/cm]
Contact pair 2 5 10 x1 x 10 x 100

Example:
The measuring range 0 ... 200 mS/cm is set by placing the jumper on
contacts 2 and x100.
The temperature current output is preset to the range 0 ... 150 °C.

Adjusting the temperature compensation:

Increasing the process temperature increases the conductivity of the
measuring medium. Conversely, conductivity falls as the process
temperature falls. This effect can be compensated with the medium
temperature measured by the installed sensor.

To adjust the compensation, proceed as follows:

• Immerse the sensor in the measuring medium.
• Turn the temperature compensation adjustor all the way to 0% (left
position). This switches off the compensation.
• The medium temperature must have reached the desired reference
temperature (e.g. 25 °C).
• Note the conductivity value on the display.
• Bring the sample of the measuring medium to a medium process
temperature.
• Turn the compensation adjustor slowly to set the display to the noted
value.

5
 Optionally, devices such as version MV5PK0 which do not have a display
Display installation can be subsequently retrofitted with a display unit. For this, you can order a
display kit (see Accessories). To install the display, proceed as follows:

• Unscrew the screw cap of the housing.

• Use a screwdriver to carefully break open the protective plate (see Figure
Electrical connection, page 4).
• Plug in the display plug connector and screw the display into the holder.
The ribbon cable connected must be pointing to the mS/cm symbol.
• Screw the enclosed sight glass cover on.

Plug contact Ribbon cable

Display

Display mounting
CLD 133 LD633-02.TIF

Note:
The moving bar shows the continuous measurement. It provides a
continuous function control at a glance even with little changes in process
conditions.

The compact device SmarTec M CLD 133 requires very little maintenance
Maintenance due to its practical flow design. To maintain reliable measurement, please
remove coatings on the sensor in coating media at regular intervals.

Note:
Coatings can usually be prevented by installing the sensor in flowing media.

6
Technical data
General data Manufacturer Endress+Hauser
Product designation SmarTec M CLD 133

Mechanical construction Dimensions (L x B) 186 x 113 mm

Cable gland 2 x Pg 13.5
Weight approx. 0.7 kg
Measured value display LC display, one line

Materials Housing PBT

Sensor PP-GF 30

Input parameters Measuring range 0.2 ... 1000 mS/cm (compensated)

(uncompensated max. 1250 mS/cm)
Display measuring error ≤ 5% of measured value
Display resolution at least ± 40 µS/cm
Repeatability ≤ 0.5% of measured value
Cell constant 8.5 cm-1
Temperature sensor Pt 100
Temperature response time t90 approx. 5 min
Temperature compensation 0 ... 100 °C

Output parameters Current range conductivity 4 ... 20 mA, 9 selectable steps

Current range temperature 4 ... 20 mA, 0 ... 150 °C
Load max. 500 Ω
Resolution 0.1% of measuring range
Measuring error ≤2% of current output range

Electrical connection data Power supply 24 VDC

Power consumption 5W

Process conditions Operating temperature range 0 ... 100 °C

Operating pressure range 10 bar / 60 °C, 6 bar / 100 °C

Ambient conditions Storage temperature –10 ... +50 °C

Ingress protection IP 65
Electromagnetic compatibility Interference emission and immunity
acc. to EN 61326:1997 / A1:1998

Subject to modification.

Pressure-temperature
chart
10

8
Pressure [bar]

0
0 10 20 30 40 50 60 70 80 90 100
Pressure/
temperature Temperature [°C]
LD133-05.CDR
chart

7
 • Display kit
Accessories consisting of display and sight glass cover
Order No.: 51506593

Product structure Conductivity transmitter SmarTec M CLD 133

Process connection
MV5 Dairy fitting DN 50, DIN 11851

Sensor material
PK Sensor coat made of PP-GF30, high temperature proof

Display
0 without display
1 with display

CLD 133- Complete order code

Use the product structure to identify your device on the nameplate.

ENDRESS+HAUSER Made in Germany

SMARTEC M conductivity ind./ Leitfähigkeit ind.

order code / Best.Nr.: CLD 133-MV5PK0

serial no. / Ser.-Nr.: 36002C05G06

133745-1415-4A
measuring range / Messbereich: 0.2 ... 1000 mS/cm
temperature / Temperatur: 0 … +100 °C
output 1 / Ausgang 1: 4 ... 20 mA
output 2 / Ausgang 2: 4 ... 20 mA
mains / Netz : 24 V DC 5W
prot. class / Schutzart: IP65
ambient temp. / Umgebungstemperatur: –10 ... +50 °C

Endress+Hauser GmbH+Co.
- Instruments International -
P.O. Box 22 22
D-79574 Weil am Rhein
Tel. (0 76 21) 9 75-02
Fax (0 76 21) 9 75-3 45
E-Mail: [email protected]

Endress Hauser
The Power of Know How

TI 281C/07/en/08.02
Printed in Germany / DT / CV5 (51506567)
Technical
Information Precision Calibration Solution
TI 162C/07/en
for Conductivity
CLY 11

For qualified calibration For calibration in the field

• For calibration of reference equipment • Practical quantity: 500 ml, enough for
or process measurements relevant for rinsing and calibration
quality • Calibration instructions and
• For test equipment monitoring temperature table are printed on each
according to ISO 9001 bottle
• Extremely high precision: ±0.5 % • Seal in screw top is broken when
• Traceable to international standards: bottle is opened
SRM by NIST • Long storage life due to stabilisation
• With quality certificate • Air-saturated solutions, therefore
• Consistently high quality is minimal CO2 influence
guaranteed by gravimetric
manufacturing process

Endress Hauser
Nothing beats know-how
 Electrical currents are transported in
Conductivity liquids by positively und negatively Salts Acids Bases
measuring principle charged particles (ions). Therefore the
conductivity measurement basically
measures all particles in a liquid that are
available for charge transport.
A number of substances dissolved in
water, e.g. KCl or CO2, contribute to
charge transport. Due to these
relationships, conductivity calibration
solutions have no buffer effect. Every
ion that enters the liquid by dissolution Water
or by introduction of air influences the
conductivity.
For these reasons, conductivity
calibration must be performed very
carefully.

As with all electrolytes, the conductivity temperature between 15 and 35 °C can

Temperature of the calibration solution is be determined with the aid of the
compensation temperature-dependent. Therefore following approximation formulas.
thermostatting of the calibration to the The approximation formulas render
reference temperature T0 = 25.0 °C is results with an accuracy greater than
recommended. 0.5 %. Precisely determined values for
If thermostatting is not feasible or different temperatures are listed in table
practical, then the raw conductivity κ or 1 under »Technical data«.
the temperature coefficient α for any

Calibration solution Raw conductivity κ

CLY 11-A κ [µS/cm] = 74.028 + 1.4504 (T – T0) + 0.0030 (T – T0)2

CLY 11-B κ [µS/cm] = 149.75 + 2.9240 (T – T0) + 0.00616(T – T0)2

CLY 11-C κ [mS/cm] = 1.4072 + 0.0271 (T – T0) + 0.00005(T – T0)2

CLY 11-D κ [mS/cm] = 12.654 + 0.24034(T – T0) + 0.00049(T – T0)2

CLY 11-E κ [mS/cm] = 107.08 + 1.8862 (T – T0) + 0.00222(T – T0)2

Calibration solution Temperature coefficient α

CLY 11-A α [%/K] = 1.96 + 0.004 (T – T0)

CLY 11-B α [%/K] = 1.95 + 0.004 (T – T0)

CLY 11-C α [%/K] = 1.93 + 0.004 (T – T0)

CLY 11-D α [%/K] = 1.90 + 0.004 (T – T0)

CLY 11-E α [%/K] = 1.76 + 0.002 (T – T0)

Example
What are the raw conductivity and
temperature coefficient of calibration
solution CLY 11-C at T = 18.3 °C?

κT = [1.4072 + 0.0271 (18.3 – 25.0) + 0.00005 (18.3 – 25.0)2] mS/cm

= 1.23 mS/cm

αT = [1.93 + 0.004 (18.3 – 25.0)] %/K

= 1.90 %/K
 Preparation of cell for calibration When thermostatted to T0 = 25.0 °C, the
Correct calibration • Clean the cell temperature coefficient is meaningless
• Rinse with calibration solution when the measuring instrument works
• Immerse in calibration solution with the reference temperature T0. It is
the raw conductivity of the calibration
Calibration solution at T0 that is used for calibration.
The following table describes the
calibration sequence without and with Note:
temperature compensation if The calibration instructions and
thermostatting is not possible. temperature table are printed on every
bottle.

Calibration sequence Without temperature compensation With temperature compensation

Determine temperature precisely Determine temperature precisely

Correct temperature by entering the

offset in the instrument if necessary

Determine the exact conductivity (raw Determine the exact conductivity (raw
conductivity) of the calibration solution conductivity) of the calibration solution
using the temperature formula/table using the temperature formula/table

Enter the temperature coefficient of the

solution in the instrument

Calibrate with the raw conductivity of Calibrate with the nominal conductivity
the solution (conductivity at 25 °C) of the solution

The calibration and adjustment procedure may be

different for different instruments. Observe the
operating instructions supplied with the instrument!

Enter the temperature coefficient of the

medium in the instrument

Technical data Quantity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 500 ml

Permissible error at 25 °C . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.5 % of nominal value
Raw conductivity κ . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . see table below
Temperature coefficient α at 25 °C. . . . . . . . . . . . . . . . . . . . . . . . . see table below
Storage life
CLY 11-A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 year
CLY 11-B, C, D, E . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 years
Storage temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . –10…+50 °C
Usability after bottle is opened . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 weeks

Calibrati- α at κ at
on soluti- 25 °C
on [%/K] 5 °C 10 °C 15 °C 20 °C 25 °C 30 °C 35 °C 40 °C 50 °C

CLY 11-A 1.96 46.4 52.9 59.7 66.7 74.0 112.2 µS

81.4 88.8 96.5
cm
CLY 11-B 1.95 93.9 107.1 120.8 135.2 149.6 164.5 179.7 195.1 226.8

CLY 11-C 1.93 0.8 1.010 1.136 1.270 1.406 1.542 1.683 1.824 2.114
Table 1: mS
Measured raw CLY 11-D 1.90 8.07 9.16 10.29 11.45 12.64 13.86 15.11 16.37 18.97 cm
conductivity for
different
temperatures CLY 11-E 1.76 70.58 79.34 88.20 97.56 107.00 116.52 126.10 135.98 155.82

Subject to modifications.
How to order Calibration solution Conductivity at 25 °C Order number

CLY 11-A 74.0 µS/cm 500 81902

CLY 11-B 149.6 µS/cm 500 81903

CLY 11-C 1.406 mS/cm 500 81904

CLY 11-D 12.64 mS/cm 500 81905

CLY 11-E 107.00 mS/cm 500 81906

The analysis certificates for the particular calibration solutions are made out and
Certificate provided by a special laboratory.
These certificates inform about measuring method and intended purpose of the
solutions. Additionally the batch number, the decay date, the electrolytical
conductivity and the reference for quality control are included

Accessories Calibration solutions Pure water calibration system ConCal

Precision calibration solutions for Calibration solutions are not stable at
conductivity, accuracy 0.5% at 25°C, low conditions. For this reason, DIN/IEC
referred to NIST SRM. only permits solutions > 74 µS/cm. The
Bottle with 500 ml. alternative is to use factory-calibrated
ConCal comparison system. Its factory
calibration is tracable to SRM by NIST.
Conductivity Order
Type 1)
at 25° number

CLY 11-A 74,0 µS/cm 50081902

CLY 11-B 149,6 µS/cm 50081903

CLY 11-C 1,406 mS/cm 50081904

CLY 11-D 12,64 mS/cm 50081905

CLY 11-E 107,00 mS/cm 50081906

1)
Values may deviate due to
manufacturing tolerances. The
accuracy refers to the value specified
on the bottle.

Endress+Hauser GmbH+Co.
- Instruments International -
P.O. Box 22 22
D-79574 Weil am Rhein
Tel. (0 76 21) 9 75 - 02
Fax (0 76 21) 97 53 45

Endress Hauser
Nothing beats know-how

TI 162C/07/en/02.98
Printed in Germany / DT (50086574)
Gas Detector Sensor (XCD)
Technical Manual

Sensepoint XCD
Gas Detector
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

1 Safety
Ensure that this Operating Manual is read and understood BEFORE installing / operating /
maintaining the equipment. Pay particular attention to Warnings and Cautions. All document
Warnings are listed here and repeated where appropriate at the start of the relevant chapter(s) of
this Operating Manual. Cautions appear in the sections/sub-sections of the document where they
apply.

WARNINGS

Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in
many countries including Europe and for Class 1 Division 1 or 2 area applications in North
America.
Installation must be in accordance with the recognized standards of the appropriate
authority in the country concerned.

Access to the interior of the detector, when carrying out any work, must only be conducted
by trained personnel.

Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the detector.

For installations where conduit is used, and the sensor is mounted directly to the
Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries
within 18 inches of the Sensepoint XCD. The total distance of the location of these Seal
Fittings is 18 inches. (e.g. If all 3 gland entries are to be used, 3 Seal Fittings should be
located, each within 6 inches of the wiring entrance).

If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly

To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the detector enclosure. Keep
assembly tightly closed during operation.

Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially

hazardous atmospheres while power is still applied to the transmitter.

The detector must be earthed/grounded for electrical safety and to limit the effects of radio
frequency interference. Earth/ground points are provided inside and outside the unit. The
internal grounding shall be used as the primary equipment ground. The external terminal is
only a supplemental bonding connection where local authorities permit or require such a
connection.

Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single

point (either at the controller or detector - BUT NOT BOTH) to prevent false readings or
alarms that may occur due to potential earth/ground loops.

Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.

At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.

Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.

2
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

2 Information

This manual is for use with the Sensepoint XCD range transmitters only.

The Start-up/Surge/In rush current is dependant on the type of power supply used. The
typical start-up current for Sensepoint XCD is less than 800mA. Measure the start-up
current using the specific power supply before installation to ensure suitability for your
application.

Honeywell Analytics can take no responsibility for installation and/or use of its equipment if
not done so in accordance with the appropriate issue and/or amendment of the Operating
Manual.

The reader of this Operating Manual should ensure that it is appropriate in all details
for the exact equipment to be installed and/or operated. If in doubt, contact Honeywell
Analytics for advice.

The following types of notices are used throughout this Operating Manual:

WARNING
Identifies a hazardous or unsafe practice which could result in severe injury or
death to personnel.

Caution: Identifies a hazardous or unsafe practice which could result in minor injury
to personnel, or product or property damage.

Note: Identifies useful/additional information.

Every effort has been made to ensure the accuracy of this document, however, Honeywell
Analytics can assume no responsibility for any errors or omissions in this document or
their consequences.

Honeywell Analytics would greatly appreciate being informed of any errors or omissions
that may be found in the content of this document.

For information not covered in this document, or if there is a requirement to send

comments/corrections about this document, please contact Honeywell Analytics using the
contact details given on the back page.

Honeywell Analytics reserve the right to change or revise the information supplied
in this document without notice and without obligation to notify any person or
organization of such revision or change. If information is required that does not
appear in this document, contact the local distributor/agent or Honeywell Analytics.

3
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

3 Table of contents
1 Safety 2
2 Information 3
3 Table of contents 4
4 Introduction 6
4.1 Transmitter 7
4.2 Flammable, Toxic Oxygen Gas sensors 7
4.3 Accessories 8
5 Installation 10
5.1 Mounting and location 11
5.2 Mounting the transmitter 11
5.3 Installing the sensor 13
6 Electrical connections 14
6.1 Transmitter Wiring 15
6.2 Terminal connections 16
6.3 Power 17
6.4 Cabling 18
6.5 Cable and Earth/Ground regimes 18
6.6 Ground Terminal Wiring 19
7 Default configuration 20
8 Normal Operation 21
8.1 Display Screen 21
8.2 System Status 22
8.3 Magnetic Wand Activation 23
8.4 Operation Mode Structure 23
9 First time switch on (Commissioning) 24
10 Response Check and Calibration 26
10.1 Zeroing and span calibration 26
10.2 Zeroing and span calibration of Hydrogen Sulfide sensors 29
11 General Maintenance 30
11.1 Operational Life 30
12 Servicing 31
12.1 Sensor replacement 31
12.2 Replacing Modules within the Transmitter 33
12.3 Faults and Warnings 34
13 Menu’s and Advanced Configuration 35
13.1 Abort Function 35
13.2 Configuration Mode 35
13.2.1 Configuration mode operation table 38
13.3 Review Mode 40
14 General specification 43
15 Ordering information 44
16 Warranty statement 46

4
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

17 Installation Drawing 47
17.1 Mechanical Installation Drawing 47
17.2 Electronic Connection Drawing 48
17.3 Duct Mounting Drawing 49
17.4 Collecting Cone Drawing 50
17.5 Mounting Bolt Assy Drawing 51
17.6 Mounting Bracket Drawing 52
18 Certification 53
18.1 China GB Ex and PA 53
18.2 Korea KTL 56
18.3 European ATEX 57
18.4 International IEC 58
18.5 Certification label 59
19 Cross Interference Table 60

5
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

4 Introduction
The Sensepoint XCD (“Exceed”) comprises a gas detector transmitter and a choice
of sensors for detecting flammable gas, toxic gas and oxygen. The construction of
Sensepoint XCD allows it to be used in hazardous area locations; it may also be used in
other areas not classified as hazardous.

As well as a comprehensive range of Sensepoint XCD sensors, a wide range of existing

Honeywell Analytics sensors may be used with the Sensepoint XCD transmitter to detect a
broader range of target gases (please contact Honeywell Analytics for further details).

The transmitter features a display and three programmable relays for controlling external
equipment e.g. alarms, sirens, valves or switches. The transmitter provides an industry
standard 3-wire, 4-20mA source or sink output for connection to a dedicated gas detection
control system or PLC.

Calibration and maintenance is carried out using a Magnetic Wand, this allows a single
user to undertake routine maintenance without needing to access internal components.
Sensepoint XCD is suitable for use in Zone 1 or 2 hazardous areas (International) or Class
1 Division 1 or 2 area applications (North America).

Sensepoint XCD comprises of the main parts as shown below.

Field Cable Entries

EExd Plug (x2) Certification Label
Display Module Integral
mounting plate
Cover

Internal Earth
Point

External Earth
Terminal Module Point (x2)
Locking Seal
Grub
screw Sensor Socket
Enclosure

Plug-In Sensor Cartridge

Sensor Retainer

Locking Grub screw

Diagram 1. – Exploded View

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

4.1 Transmitter
The transmitter enclosure has three threaded entries. The two cable entries either side
of the upper part of the transmitter housing are for connecting the power source, signal
output and relay contacts to associated signalling equipment. The bottom entry allows
direct connection of the sensor socket. There is a mounting plate incorporated into the
transmitter housing allowing for various mounting configuration options.

A local LCD provides gas type, concentration, alarm and operating status. The display
provides numerical, bar graph and icon information.

Diagnostic information may also be displayed when the transmitter is interrogated using
a magnet. The transmitter cover has a glass window which allows use of the Magnetic
Wand to activate the three user interface magnetic switches that are located on the front
of the display module. The magnet also enables a non intrusive, one-man calibration and
configuration facility for the Sensepoint XCD.

Magnetic Magnetic Wand

MENU/ENTER activation Icon
Switch Calibration Icon

Full Scale Test Pass Icon

Warning/
Bar Graph
Fault Icon
Gas Type
Inhibit Icon

Gas Reading Alarm Icon

Measuring
Units

Magnetic
DOWN Magnetic
Switch UP Switch

Diagram 2: Sensepoint XCD Display and Magnetic Switches

4.2 Flammable, Toxic Oxygen Gas sensors

The Sensepoint XCD transmitter is designed to work with a variety of gas sensors for
detecting flammable gases. Sensepoint XCD sensors use NDIR infrared and electro-
catalytic technologies.
In addition, the Sensepoint XCD transmitter is designed to work with a wide range of
toxic gas sensors. Sensepoint XCD sensors for monitoring toxic gas oxygen use electro-
chemical cell (ECC) technology.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Diagram 3: Sensepoint XCD Flammable, Toxic and Oxygen Sensor Cartridge

4.3 Accessories

A range of accessories are available to allow use of Sensepoint XCD in a wide variety of
applications. These including mounting brackets, maintenance tools, weather housings,
flow housing, collecting cone, duct mounting kit and sensor junction boxes.

Standard Weather Protection Magnetic wand

The Standard Weather Protection (P/N: The magnetic wand (P/N: S3KMAG) is used as
SPXCDWP) is designed to protect the sensor a tool to allow the user to communicate with the
from changes in environmental conditions. This is Sensepoint XCD transmitter for the purpose of
recommended to be fitted to a Sensepoint XCD configuration, calibration and interrogating system
sensor for outdoor exposed applications, status, (supplied with XCD kit).
(supplied with XCD kit).

Pipe mounting bracket Gassing Cap

The Pipe Mounting Bracket (P/N: SPXCDMTMB) The Gassing Cap (P/N: SPXCDDCAL) is an
is an optional accessory and may be used to optional accessory that may be temporarily
allow the Sensepoint XCD to be installed onto a fitted to the sensor in place of the Weather
dedicated mounting post or existing structure at Protection for Gas Response checking during
the desired location. commissioning and routine maintenance.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Collecting cone Duct mounting kit

The Collecting Cone (P/N: SPXCDCC) is an The Duct Mounting Kit (P/N: SPXCDDMK)
optional accessory that may be fitted to the is an optional accessory that is designed for
Weather Protection. The collecting cone is applications to allow the monitoring for the
designed for use with lighter than air. presence of gas inside a Heating, Ventilation or
Air Conditioning (HVAC) duct is required.

Sunshade Deluge Cover Typical Mounting Arrangement

The XCD Sunshade Deluge Cover (P/N:

SPXCDSDP) is an optional accessory that may
be fitted to the integral mounting plate. This
accessory is designed to protect XCD from
overheating in exposed hot and arid climates,
particularly offering additional protection from
thermal shock in Tropical Environments

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

5 Installation

WARNINGS
Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in
many countries including Europe and for Class 1 Division 1 or 2 area applications in North
America.
Installation must be in accordance with the recognized standards of the appropriate
authority in the country concerned.

Access to the interior of the detector, when carrying out any work, must only be conducted
by trained personnel.

Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the detector.

Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor to
the Sensor Socket so that damage to the connection pins can be avoided.

For installations where conduit is used, and the sensor is mounted directly to the
Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries
within 18 inches of the Sensepoint XCD. For installations where the sensor will be mounted
remotely from Sensepoint XCD, an additional “Seal Fittings” will be required: One at each of
the conduit entries for the power/signal/relay contact outputs and one at the sensor wiring
entrance. The total distance of the location of these Seal Fittings is 18 inches. (e.g. If all 3
gland entries are to be used, 3 Seal Fittings should be located, each within 6 inches of the
wiring entrance).

If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly

To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the detector enclosure. Keep
assembly tightly closed during operation.

Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially

hazardous atmospheres while power is still applied to the transmitter.

The detector must be earthed/grounded for electrical safety and to limit the effects of
radio frequency interference. Earth/ground points are provided inside and outside the unit.
Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single
point (either at the controller or detector - BUT NOT BOTH) to prevent false alarms due to
earth/ground loops.

Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.

At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.

Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

5.1 Mounting and location

Caution: The location of gas detectors should be made in accordance with any relevant
local and national legislation, standards or codes of practice. Always replace sensors
with a sensor of the same type.

Gas detectors should be mounted where a potential hazard of gas is most likely to be
present. The following points should be noted when locating gas sensors.

• When locating detectors consider the possible damage caused by natural events e.g.
rain or flooding.
• Consider ease of access to the gas detector for functional testing and servicing.
• Consider how escaping gas may behave due to natural or forced air currents.

Note: The placement of gas detectors should be determined following the advice of
experts having specialist knowledge of gas dispersion, experts having knowledge of the
process plant system and equipment involved, safety and engineering personnel. The
agreement reached on the location of detectors should be recorded.

5.2 Mounting the transmitter

The Sensepoint XCD transmitter has an integral mounting plate consisting of four
mounting holes on the transmitter body. The transmitter may be fixed directly to a surface
mounting, or to a horizontal or vertical pipe/structure, 40.0-80.0mm (1.6 to 3.1 inches) in
diameter/cross section. The Pipe Mounting Bracket accessory (optional accessory) may
be used for this purpose.

All dimensions
are shown in
mm.

Diagram 4: Outline and mounting dimensions

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Diagram 5: Mounting arrangements

To mount the Sensepoint XCD transmitter to a Vertical or Horizontal pipe/structure, use

the optional XCD Mounting Kit and following procedure:

1. Fit the four spring washers, then the plain washers to the M8 x 80mm SS316 bolts.
2. Pass the four bolts through the four mounting holes of the transmitter housing.
3. Note: If the XCD sunshade is to be used then fit the sunshade and the two locking
bolts and washers to the M8 x 80 bolts.
4. Place the transmitter housing against the mounting position and fit the two “U”
channel mounting bars the other side of the Pipe/Structure.
5. Secure bolts to the threaded holes of the “U” channel mounting bars.
6. Tighten the four bolts securely, (but do not over-tighten) until the transmitter housing
cannot be moved by hand on its mounting position.

Note: For further details of installation please see section 17.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

5.3 Installing the sensor

The XCD gas sensor cartridge plugs into the XCD Sensor Socket.

Sensor Socket

Weather Protection

Plug-In Sensor Cartridge

Sensor Retainer
Locking Grub Screw

Diagram 6: Installing the Sensor

WARNINGS
Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor to
the Sensor Socket so that damage to the connection pins can be avoided.

If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly

Take care when handling old sensors as they may contain corrosive solutions.

Take care when removing or replacing the Sensor Retainer as there may be sharp edges
present on the adjoining threads.

To install the XCD Sensor Cartridge to the XCD Sensor Socket:

1. Remove the weather protection (if fitted) from the sensor.

2. Use a 1.5mm Allen key (hexagonal wrench-included) to loosen the Locking Grub
Screw on the Sensor Retainer.

3. Unscrew and remove the Sensor Retainer.

4. Remove the XCD Sensor Cartridge from its packaging and plug it into the XCD
Sensor Socket, taking care to align the sensor pins with the connector.

5. Refit the Sensor Retainer and tighten the Locking Grub Screw.

6. Refit the weather protection (as required) to the XCD sensor.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

6 Electrical connections

WARNINGS

Sensepoint XCD is designed for installation and use in Zone 1 or 2 hazardous areas in many
countries including Europe and Class 1 Division 1 or 2 area applications in North America.
Installation must be in accordance with the recognized standards of the appropriate
authority in the country concerned.

Access to the interior of the detector, when carrying out any work, must only be conducted
by trained personnel.

Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the detector.

Care should be taken when removing and refitting the Sensepoint XCD Sensor Cartridge to
the Sensor Socket so that damage to the connection pins can be avoided.

For installations where conduit is used, and the sensor is mounted directly to the
Sensepoint XCD, there must be a “Seal Fitting” installed for each of the cable gland entries
within 18 inches of the Sensepoint XCD. The total distance of the location of these Seal
Fittings is 18 inches. (e.g. If all 3 gland entries are to be used, 3 Seal Fittings should be
located, each within 6 inches of the wiring entrance).

If using an anti-seize compound, the threads should be thinly coated with an approved
silicone free compound e.g. petroleum jelly

To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the detector enclosure. Keep
assembly tightly closed during operation.

Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially

hazardous atmospheres while power is still applied to the transmitter.

The detector must be earthed/grounded for electrical safety and to limit the effects of
radio frequency interference. Earth/ground points are provided inside and outside the unit.
Ensure that all screens/instrument earth/clean earth wiring is earthed/grounded at a single
point (either at the controller or detector - BUT NOT BOTH) to prevent false alarms due to
earth/ground loops.

Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.

At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.

Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

6.1 Transmitter Wiring

Caution: All electrical connections should be made in accordance with any relevant
local or national legislation, standards or codes of practice.

The Sensepoint XCD transmitter may be wired in either Current SOURCE or Current
SINK configuration. These two options are offered to allow greater flexibility in the type of
control system that it can be used with. SOURCE/SINK is selectable via the switch located
on the back side of the display module; accessible by removing the display module during
installation / commissioning (see section 9).

Note: 250ohm load resistor (RL) is installed in the factory, In case of connection with
controller, this resistor should be removed because controller has load resistor internally.

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Sensepoint XCD
Sensepoint Technical
XCD Manual
Technical Manual SPXCDHMANEN
SPXCDHMANEN Issue
Issue 1 2

6.2 Terminal connections

6.2 Terminal connections
Note: Ensure that none of the wires in the terminal area cause an obstruction when
refitting
Note: the Display
Ensure that Module. Ensure
none of the that
wires socket on
in the terminal the cause
area Display
anModule is fully
obstruction engaged
when
in refitting
the Display Module Module.
the Display Connector on the
Ensure Terminal
that Module.
the socket on the Display Module is fully
engaged in the Display Module Connector on the Terminal Module.
Ground/Earth
Point
Ground/Earth
Point
Terminal Block
Terminal Block
Power & Signal
Terminal Block 7 for Relays
1 Terminal Block
Power & Signal
2 8 for Relays
3 9
A 10
4
B 11 Display Module
5A Alignment Pin
Display Module 6 12
B
13 Locator
Display Module
Connector Alignment Pin
Display Module 14 Locator
Connector 15 Note: Terminal
Sensor Blocks are
Connector plug/socket
Note: Terminaltype
Sensor
and may
Blocks arebe
Connector
removed to type
plug/socket ease
wiring.
and may be
removed to ease
wiring.
Diagram 7: Terminal module

Diagram 7: Terminal module

Terminal Block Marking Connection Description

24V Power (16~32VDC)
Controller
0V Ground
Connections
4~20mA Current Output Signal
A
COM Comm. Ground
MODBUS
TxD Data +
(pending)
RxD Data -
RLY1/NC Normally Closed Programmable
RLY1/COM Common Relay 1
RLY1/NO Normally Open (Default A1)
RLY2/NC Normally Closed Programmable
B RLY2/COM Common Relay 2
RLY2/NO Normally Open (Default A2)
RLY3/NC Normally Closed Programmable
RLY3/COM Common Relay 3
RLY3/NO Normally Open (Default Fault)

Table 1: Transmitter terminal connections

16
15

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

6.3 Power
The Sensepoint XCD transmitter requires a power supply from the controller of between
16Vdc and 32Vdc. Ensure that a minimum supply of 16Vdc is measured at the sensor,
taking into account the voltage drop due to cable resistance.

The maximum loop resistance in the field cable is calculated as follows:

R loop = (V controller – V detector min) / I detector

Example;

The controller is supplying a nominal 24Vdc (V controller), the detector minimum allowable
voltage is 16Vdc (V detector min), therefore the maximum allowable voltage drop between the
controller and detector is 8Vdc; this means a voltage drop of 4V in each core (+ve core
and -ve core).

+20V
(wrt Controller 0V) +24V

4-20mA Signal
16V (min) XCD Controller

Field Cable (L)

+4V 0V
(wrt Controller 0V) Diagram 8: Power Connection

Power consumption of the detector is 5.0W. The current required to drive the detector at
the minimum voltage is (I = P / V), 5.0 / 16 = 312.5mA (I detector).

So, the maximum field cable loop resistance (R loop) = 8 / 0.31 = 26 Ohms, or 13 Ohms
per core, (allowing for component variations, losses, etc.).

The following tables show the maximum cable distances between the controller and
transmitter assuming a voltage drop of 4V in each core and for different cable parameters.
The tables are examples only and actual cable parameters and source power supply
voltage for the application should be used to calculate the maximum cable distance
allowed at the installation site.

Typical cable data Maximum Cable length (L)

Cable size Cable resistance Meters Feet
(cross sectional area) Ω/km (Ω/mi)
0.5mm2 (20AWG*) 36.8 (59.2) 353 1158
1.0mm2 (17AWG*) 19.5 (31.4) 666 2185
1.5mm2 (16AWG*) 12.7 (20.4) 1023 3356
2.0mm2 (14AWG*) 10.1 (16.3) 1287 4222
2.5mm2 (13AWG*) 8.0 (12.9) 1621 5318
*nearest equivalent

Table 2: Maximum cable distances

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

6.4 Cabling
The use of industrial grade, suitably armoured field cable is recommended.

For example, screened 3 cores (plus screen 90% coverage), suitably mechanically
protected copper cable with a suitable M20 explosion-proof gland, or ¾” NPT steel
conduit, with 0.5 to 2.5 mm2 (20 to 13 AWG) conductors. Ensure the cable gland is
installed correctly and fully tightened.

6.5 Cable and Earth/Ground regimes

Effective Earth/Ground bonding is important to ensure good EMC and RFI immunity.

The following diagrams show examples of how to earth/ground bond the cable at
enclosures. The same principles apply to conduit installations. These bonding techniques
provide good RFI/EMC performance. Earth/ground loops must be avoided to prevent the
risk of false signal variation.

Controller
Clean / Instrument
Earth Screen

Cable to Transmitter

Cable outer sheath Cable inner sheath

Diagram 9: Controller Grounding

Transmitter Controller
Power & Signal

Earth Screen

Diagram 10: System grounding

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

The Earth Screen of the field cable should be “tied to Earth” or connected to Ground at
one point only. It is common practise to adopt a STAR EARTH connection regime where
all instrumentation Screens are connected at one common point.
The Screen at the other end of the cable should be “parked” or terminated into a blank
terminal.

The following diagrams show how to install the wire into the ground screw of the
enclosure.

Loosen the bolt Insert cable Fasten the bolt

6.6 Ground Terminal Wiring

Internal Ground connection: Utilize the shield of the wiring cable recommended in the
wiring instructions. For connection to this terminal. Twist the shield wire to avoid stray
shield wires, Loosen the screw sufficiently and wrap the wire around the screw in a “U”
shape. Raise the clamp and place the wire between the clamp and ground base, lower the
clamp and tighten the screw to 6.9lb-in torque.

External Ground Connection: If required by local authority, Utilize a No 14 AWG copper,

(Stranded or Solid), wire. Loosen the screw sufficiently to enable ‘wrapping the wire
around the screw in a “U” shape. Raise the clamp and place the wire between the clamp
and ground base, lower the clamp and tighten the screw to10.4lb-in torque.

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7 Default configuration
The Sensepoint XCD transmitter is supplied with the following default configuration.

Function Value/Setting Meaning

Automatic according to Sensor type XCD recognizes the XCD sensor cartridge according
Sensor Type
connected to the gas type
≥0.0<1.0 mA Fault (refer to table 5 section 12.3 for details)
Inhibit (during configuration/user settings)
2.0 mA or 4.0 mA (17.4mA)
Signal output For Oxygen, 2.0 mA or 17.4 mA
4.0 mA to 20.0 mA Normal gas measurement
22.0 mA Maximum over range
Value is sensor dependant Lower alarm level
Alarm Relay 1* De-energized Energizes on alarm
Contact Normally Open (NO) Closes on alarm
Value is sensor dependant Higher alarm level
Alarm Relay 2* De-energized Energizes on alarm
Contact Normally Open (NO) Closes on alarm
<1mA Detector Fault
Fault Relay Energized De-energizes on alarm
Contact Normally Open (NO) Closes on alarm
2.0 mA (default) or 4.0 mA for Toxic
Signal output inhibited during menu use.
and Flammable
Inhibit If any relay is set to inhibit relay, then inhibit relay will
2.0 mA (default) or 17.4 mA
be activated.
For Oxygen
No inhibit timeout. The detector waits for a button
press before returning to the previous state/setting.
Timeout Disabled
Timeout period can be set in ‘Configure Inhibit’ menu
in Configuration Mode.
0000 (Password disabled). If changed then password
Password 0000 (Disabled)
is activated.
Location Optional feature to identify the location or User’s “Tag”
0000
(Tag Number) number of the XCD
o
Temperature C Option to have oC or oF
* Alarm relays automatically reset when reading falls within alarm thresholds. If relay configured to LATCH, then relays must be reset using
the Magnetic Wand.

Table 3: Default configuration

Gas Name Default Range Lower Alarm Lower Alarm Higher Alarm Higher Alarm
Type Type
Oxygen 25.0%VOL 19.5%Vol Falling 23.5%Vol Rising
Hydrogen Sulfide 50ppm 10ppm Rising 20ppm Rising
Carbon Monoxide 500ppm 100ppm Rising 200ppm Rising
Hydrogen 1,000ppm 200ppm Rising 400ppm Rising
Flammable IR 100.0%LEL 20%LEL Rising 40%LEL Rising
Flammable CAT 100.0%LEL 20%LEL Rising 40%LEL Rising
Carbon Dioxide IR 2%Vol 0.4%Vol Rising 0.8%Vol Rising

For details of how to change the configuration of the Sensepoint XCD please refer
to section 13.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

8 Normal Operation
Sensepoint XCD is supplied configured and ready for use according to the “Default
Settings” table shown above. However these setting may be tailored to a specific
application requirement using the Sensepoint XCD configuration menu system.

Access to the Sensepoint XCD transmitter’s configuration menus system is via the
Magnetic Activation Tool.

8.1 Display Screen

The Sensepoint XCD display features an LCD with Numeric and bar-graph gas
concentration data, alpha-numeric warning and status indication, a target for magnetic
switch activation and the UP/DOWN/ESC/ENTER zones for remote configuration. The
LCD is also backlit with hi-intensity multi-colour LED indicator to show NORMAL, ALARM
and FAULT status.

During normal operation the instrument display shows a steady GREEN backlight.

During Low and High Gas Alarm it displays a flashing RED backlight

During Fault condition the instrument display shows a flashing YELLOW backlight.

The screen is visible through the window of the transmitter’s cover. The display shows the
gas concentration (both graphically and numerically), range, units, alarm/
fault status, etc.

Note: The detector display may become sluggish in sub-zero temperatures and possibly
unclear at temperatures below -40 °C, but the detector continues its gas monitoring
function. The display is not damaged and recovers when the temperature increases.

Full Scale

Bar Graph
(Proportional Test Pass Icon
to gas reading)
Gas Type

Measuring
Unit
Gas Reading

Diagram 11: Example of a O2 Transmitter Display screen – Normal Operation

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

8.2 System Status

Display indications, current output and relay states for various operational conditions
are shown in the following table. For further details of error messages and trouble shooting
see section 12.3.

System Status
Relay Back
Status Display Current Output
A1 A2 Fault Light
F-XX
Fault:
fault number
Circuit or sensor 0-1.0 mA  Yellow,
with fault icon
error flashing
blinking
System Fault N/A 0-0.15mA
Note: In the event of processor failure the watchdog will automatically reset the system for
recovery.
W-XX
Green
warning number Dependent on
Warning Steady
with fault icon system status
blinking
0.0
Green
Normal Gas 4-20 mA
Steady
concentration
Gas
concentration. Red,
Alarm 1 4-20 mA 
1st alarm icon flashing
blinking
Gas
concentration. 1 Red,
Alarm 2 4-20 mA  
2nd alarm icon flashing
blinking
Full scale icon
2 Red,
Over-range and reading 22mA  
flashing
blinking
Inhibit icon
dependent 2 or 4mA
on Menu depending on
command. If configuration. Green
Inhibit
any relay is set Note: Steady
to inhibit relay, 2 or 17.4mA for
then inhibit relay Oxygen version
will be activated.
Table 4: System status

Note:
1. For Oxygen, A1 relay will not be activated because AL1 is configured to activate above
23.5 %Vol (in Rising Alarm configuration).

2. For Oxygen, A2 relay will not be activated because AL2 is configured to activate below
19.5 %Vol (in Falling Alarm configuration).

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

8.3 Magnetic Wand Activation

The magnetic wand is used as a tool to allow the user

to communicate with the Sensepoint XCD transmitter.
Communication with the XCD is achieved by positioning
the Magnetic Wand at one of three different positions on
the front glass window of the Sensepoint XCD transmitter.
Activation of the switches is verified by observing
the Magnetic Wand Activation Icon on the LCD display

Hold the Magnetic Wand in position for up to 2 seconds =

Hold the Magnetic Wand in position for 3 seconds or more =

8.4 Mode Structure

Sensepoint XCD has 3 operating modes.

1. Monitoring mode, is the normal operating status while XCD measures and displays
gas concentration. The fault/warning status is periodically checked, relay contacts
are activated according to the configuration.

2. Configuration mode, this mode allows parameters relating to the configuration of

the Transmitter functions to be changed according to specific needs. This mode can
be protected by a password mechanism to prevent unauthorised changes being
made.

3. Review mode, allows the user to view the current configuration settings.

Start - Up

Configuration Monitoring Review

Mode Mode Mode

Diagram 12: Mode Structure

Further details of the information available and configuration options for the Sensepoint
XCD can be found in Section 13. of this manual.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

9 First time switch on (Commissioning)

WARNING
The following procedure requires the Transmitter Cover to be removed while carrying out
supply voltage checks. Therefore the appropriate permits to work should be sought in
preparation.

Prior to carrying out any HOT WORK ensure local and site procedures are followed.
Ensure that the associated control panel output actuation is inhibited so as to prevent false
alarms.

Caution: The following procedure should be followed carefully and only performed by
suitably trained personnel

1. Remove the transmitter housing cover and detach the display unit by lifting the semi-
circular handle and pulling the assembly directly away from the termination module
(without twisting it)
2. Configure the detector's analogue output signal configuration for Current SINK or
Current SOURCE operation using the selector switch located on the back of the
display module. The default setting is Current SOURCE.
3. Check that all electrical connections are terminated correctly as per section 6.
4. Switch On the external power supply to the transmitter at the safe area gas detection
controller (or PLC).
5. Using a Digital Multi Meter (DMM), check the Supply Voltage at the terminals 1 (24V)
and 2 (0V), this should be a minimum supply voltage of 16Vdc (Maximum supply
voltage is 32V DC)
6. Switch Off the external power to the detector.
7. Refit the Display Module and Cover.

Note: Ensure that none of the wires in the terminal area cause an obstruction when
refitting the Display Module. Ensure that the socket on the Display Module is fully engaged
in the Display Module Connector on the Terminal Module.

8. Switch On external power to the detector.

9. All the display icons/text/numbers are displayed for 3 seconds.

10. A start up sequence will then be displayed, similar to the one shown in Diagram 15.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Note:
For a full description of each screen shown in Diagram 15., please refer to Section 13.3
“Review Mode” of this Manual.

Diagram 15: Normal Start up procedure (For the CO sensor version)

11.The warm up countdown of 60 seconds (depending on the gas type) is then

displayed.

12. Normal Monitoring Mode is then resumed.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

10 Response Check and Calibration

It is recommended to periodically carry out a gas response check on the Sensepoint XCD
to ensure correct operation. This may be done in two ways;

1. A simple Response Check often referred to as a “BUMP TEST” is a test using calibration
gas applied to the sensor via the nozzle of the Weather Protection or using the Sensepoint
XCD Gassing Cap.
If a BUMP TEST is done via the Weather Protection nozzle it may be necessary in windy
conditions to increase the flow rate of the test gas by a further 1 LPM, OR, to shelter the
weather protection from the wind.

2. A full gas calibration of the sensor as described in the following section, using ONLY the
Sensepoint XCD Gassing Cap (Part No.: S3KCAL).

10.1 Zeroing and span calibration

Caution: Before initial calibration allow the detector to stabilize for 30 minutes after applying
power.
When in zeroing and span calibration mode the current output from the detector is inhibited
(default 2mA) to avoid false alarms.
For Flammable gas calibration use a calibration gas concentration of between 25%LEL and
75%LEL to ensure that the required accuracy can be attained.
For Hydrogen Sulfide type sensors refer to section 10.1.2 before conducting zero and span
calibration.

To calibrate the detector, use an appropriate span gas cylinder, constant flow regulator
AND the Sensepoint XCD Gassing Cap (see section 4.7). The flow rates used for
calibration gas are as follows:
Gas Type Flow rate (L / Min)
Air or N2 for Zero 0.5 to 1.0
Flammable CAT 1 to 1.5
O2 0.5 to 1.0
H2S 0.5 to 1.0
CO 0.5 to 1.0
H2 0.5 to 1.0
Flammable IR 0.4 to 0.6
CO2 IR 0.4 to 0.6

A compressed air cylinder (20.9%Vol oxygen) should be used to perform the zero
calibration if the area where the detector is located contains any residual amount of the
target gas. If no residual gas is present then the background air can be used to perform
the zero calibration. Contact your Honeywell Analytics representative for details of suitable
calibration kits.

To calibrate the detector follow the procedure below.

Note: the Oxygen sensor does not require a zeroing procedure. Background air (20.9%Vol
oxygen) can be used to span the oxygen sensor in place of a compressed air cylinder
(20.9%Vol oxygen). For oxygen sensors only do parts 1-4, 12, 13 (if compressed air
cylinder is used), 14-17 and 22 of the procedure below.
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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

(ZERO CALIBRATION)
1. If the ambient air is NOT considered reliable to use to set the ZERO, then remove
the weather protection and fit the Gassing Cap accessory (see Section 4.3) onto the
sensor and apply a clean source of zero gas or compressed air.

2. To access the calibration menu, hold the end of the magnet over the switch located
at the top center of the detector display () for at least 3 seconds and then remove.

3. The display will indicate the first configuration mode menu ‘SEt CAL’.

4. Put the magnet over the ‘’ switch again and move to enter the Calibration menu.

5. The display will show the current gas reading, and the ‘ ’ icon flashes.

6. When the zero gas reading is stable use ‘’ to confirm zero calibration.

7. If successful the display shows ‘ZEro PASS’ (if not successful, the display shows ‘ZEro
FAIL’ and returns to configuration mode).

8. If using zero-air, turn it off. Zeroing is complete and saved.

9. The display shows ‘SPAn’ with ‘YES’ flashing.

10. If span calibration is required use ‘’ proceed to the next step. If span calibration
is not required, use ‘’ to select ‘No’ and ‘’ to return to configuration mode.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

(SPAN CALIBRATION)
11. The display shows the current calibration span gas concentration while flashing the
‘ ’ icon. Use ‘’ to change the calibration span gas concentration, and ‘’ when
required span calibration level is set.

12. The display will show the current gas reading, and the ‘ ’ icon flashes.

13. Connect the regulator to the span gas cylinder.

14. Apply the span gas to the sensor using the Sensepoint XCD Gassing Cap (see
section 4.7 for description). The live gas reading is displayed. When the reading is
stable, use ‘’ to confirm span calibration.

15. If the sensor has been replaced the following display may be shown.

16. Use ‘’ to select ‘YES’ if the sensor has been replaced or ‘No’ if it has not been
replaced.

17. If the span calibration is successful the instrument will briefly display ‘SPAn PASS’ (if
fails ‘SPAN FAIL’ displayed and returns to configuration mode).

Note: the calibration due warning counter is reset after a successful calibration. See
section 12.3 for further details of setting a calibration due warning.

18. The display alternates between “Purg gAS” and the gas reading to indicate that the
unit is expecting the span gas to be removed from the sensor.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

19. Promptly switch off the calibration span gas and remove the Sensepoint XCD
Gassing Cap from the sensor to allow the gas to disperse.

20. When the reading falls below 50% of the calibration gas level the display indicates a
countdown (up to 180 seconds dependant on gas type).

21. When the countdown is finished, the calibration procedure is complete.

22. The instrument returns to the ‘Set CAL’ menu. Activate the ‘’ or ‘’ switch to select
another menu or select ‘QuIT’ to return to normal monitoring mode.

Note: Remember to always replace the Weather Protection and other accessories.

10.2 Zeroing and span calibration of Hydrogen Sulfide sensors

Hydrogen Sulphide sensors can be affected by extreme humidity changes. A sudden

increase in ambient humidity can result in a short-term positive drift in the instrument’s
reading. A sudden decrease in ambient humidity can result in a short-term negative drift in
the instrument’s reading. These are most likely to be noticed during calibration with dry or
cylinder gas.

When calibrating Hydrogen Sulphide cartridges the following should be taken into account
while following the procedure in 10.1:

1. To zero the sensor, use a compressed air cylinder of 20.9%Vol oxygen (not Nitrogen).
Do not use background air.

2. Apply the gas to the sensor for three minutes before using ‘’ to confirm the zero
calibration.

3. If a span calibration is to be performed, the span calibration gas should be applied to

the sensor immediately after the zeroing procedure. Do not allow the sensor to return
to ambient air conditions between steps 2 and 3.

4. Apply the span gas for two minutes before using ‘’ to confirm the span calibration.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

11 General Maintenance
WARNINGS
Access to the interior of the transmitter, when carrying out any work, must only be
conducted by trained personnel.

Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor
Cartridge to the Sensor Socket so that damage to the connection pins can be avoided.

Before carrying out any work ensure local regulations and site procedures are followed.
Appropriate standards must be followed to maintain the overall certification of the sensor
and transmitter.

To reduce the risk of ignition of hazardous atmosphere, de-classify the area or disconnect
the equipment from the supply circuit before opening the transmitter enclosure. Keep
assembly tightly closed during operation.

Never attempt to open a junction box/enclosure or replace/refit the sensor in potentially

hazardous atmospheres.

Take care when handling sensors as they may contain corrosive solutions.
Do not tamper with or in any way disassemble the sensor.
Do not expose to temperatures outside the recommended ranges.
Do not expose sensors under storage conditions to organic solvents or flammable liquids.

At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.

Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.

Honeywell Analytics recommends that gas detectors are tested and re-calibrated on a six-
monthly basis, or according to site practice. For remote Flammable or Toxic sensors are
used with the XCD Transmitter, please refer to the individual sensor manuals for specific
recommended calibration periods.

11.1 Operational Life

The pellistors used in the Catalytic flammable gas sensor can suffer from a loss of
sensitivity when in the presence of poisons or inhibitors, e.g. silicones, sulphides, chlorine,
lead or halogenated hydrocarbons. The pellistors are poison resistant to maximize the
operational life of the Catalytic flammable sensor. A typical operating life, subject to the
presence of poisons/inhibitors is 36 months.

The NDIR (infrared) flammable gas sensor is not affected by the above-mentioned poisons
and therefore has a longer life span.

Typical life of a toxic gas sensor is dependant on the application, frequency and amount of
gas exposure. Under normal conditions (3 monthly visual inspection and 6 monthly test/re-
calibration), the XCD Oxygen and other toxic sensors have an expected life equal to or
greater than 24 months.

Refer to section 12 for sensor replacement procedures.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Caution: Oxygen deficient atmospheres (less than 6%V/V) may result in inaccuracy of
reading and performance.

12 Servicing

WARNINGS
Take care when handling sensors as they may contain corrosive solutions. Do not tamper
or in any way dis-assemble the sensor. Do not expose to temperatures outside the
recommended range. Do not expose sensor to organic solvents or flammable liquids.

Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor
Cartridge to the Sensor Socket so that damage to the connection pins can be avoided.

At the end of their working life, replacement electrochemical sensors for oxygen and toxic
gas must be disposed of in an environmentally safe manner. Disposal should be according
to local waste management requirements and environmental legislation.
Alternatively, old replaceable sensors may be securely packaged and returned to Honeywell
Analytics clearly marked for environmental disposal.

Electrochemical sensors should NOT be incinerated as this action may cause the cell to
emit toxic fumes.

Caution: The following procedure should be followed carefully and only performed by
suitably trained personnel.
A fault condition will be signalled by the detector if the sensor is removed with the unit
under power.

12.1 Sensor replacement

The Flammable Catalytic and Toxic ECC cells that are used with the Sensepoint XCD
Sensor Socket have no serviceable parts. When they have reached the end of their
operational life, simply replace the cells.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Sensor Socket
Sensor Cartridge

Weather Protection

Sensor Retainer

Locking Grub Screw

Diagram 16: Sensor Replacement

To replace the plug-in sensor of a Sensepoint XCD Sensor Socket use the following
procedure:

1. Important: Remove the Power from the Sensepoint XCD Transmitter

2. Remove the Weather Protection or other accessories from the sensor socket
thread.

3. Loosen the Locking Grub Screw and unscrew the Sensor Retainer

4. Carefully pull the old Sensor from the sensor socket without twisting.

5. Fit the new Sensor in its place

WARNING
Ensure that the same Gas Type and Range of Sensor is fitted in place of the old Sensor.

Care should be taken when removing and refitting the Sensepoint XCD plug-in Sensor
Cartridge to the Sensor Socket so that damage to the connection pins can be avoided.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

12.2 Replacing Modules within the Transmitter

Two replaceable module assemblies are located within the transmitter housing. The
Display Module and the Terminal Module.

The Display Module is simply removed by unplugging it from the Terminal Module (this
procedure is done during normal installation).

To replace the Terminal Module, use the following procedure:

1. Unscrew and remove the Transmitter Cover

2. Lift the handle and un-plug and remove the Display

Module.

3. Unplug the connection terminals and lift them clear of the

Terminal Module.

4. Unplug the connector for the XCD sensor.

5. Loosen and remove the three “cross-headed” screws that

secure the Terminal Module to the Transmitter housing.

6. Carefully lift the Terminal Module from the transmitter

housing.

7. Fit the new Terminal Module using the above procedure in

reverse order.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

12.3 Faults and Warnings

The table below provides details of possible error.
Message Description Action
Re-calibrate detector
W-01 Calibration overdue
Disable warning
Transmitter Temperature
W-02 Use ‘’ to clear when within limits
limits exceeded
Re-configure alarm settings such that
Alarm setting needs to be
W-03 upper alarm should not exceed user
configured
configured scale.
W-04* Over-range warning Use ‘’ to clear when within limits
The sensor is switched off Make sure that there is no flammable
W-05* to prevent it from being gas in the air and use ‘’ to clear when
deteriorated within limits
Cycle power to detector. Replace
F-01 Internal I2C failure
detector
For Toxic, replace sensor
F-02 Cell failure For Flammable/IR, cycle power to
detector. Replace sensor
F-03 Significant zero drift Re zero/calibrate

F-04 Unexpected sensor fitted Replace sensor

F-05 EEPROM is corrupted Replace sensor

F-06 Low supply voltage Replace sensor

F-07 SRS processor failure Replace sensor

F-08 RAM read/write fault Replace sensor

F-09 Info. memory corrupted Replace sensor

F-10 Code Memory corrupted Replace sensor

F-11 DAC output mismatch Replace sensor

F-12 Heater failure Replace sensor

F-13 Supplied voltage failure Check supply voltage. Replace detector

*Note : W-04 and W-05 are only for flammable catalytic bead sensors. For other gases, gas reading will blink on the LCD
instead of the over-range warning.

Table 5: Fault and Warning List

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

13 Menu’s and Advanced Configuration

13.1 Abort Function

In Review Mode or Configuration Mode the user can escape one step back from the
current position using the Abort Function. To do this the user must activate the Enter
switch for more than 3 seconds with the Magnetic Wand. Switching between each pair of
modes or between menus and sub menus are shown in the following table.

From To Example

Activate Enter switch for more than 3 seconds

Review Mode Monitoring Mode
while in Review Mode

Activate Enter switch for more than 3 seconds

Configuration Mode Monitoring Mode while navigating menus in the Configuration
Mode

Configuration Mode Configuration Activate Enter switch for more than 3 seconds
sub menu Mode main menu while in a sub menu

Table 6: Transmitter menu switching

13.2 Configuration Mode

The table below shows the functions available via the configuration menu that can be
displayed on the transmitter and accessed using the Magnetic Wand.

The instrument will show the main Menu when the “Enter” switch is activated with the
Magnetic Wand and held for at least 3 seconds.

The Menu is password protected to prevent any unauthorized changes. The password is
initially disabled and the default password is ‘0000’. If the default password is changed
to other than ‘0000’, then the password is enabled automatically and requested when
entering Configuration Mode.

With the Menu showing, the following functions can be performed: calibration, bump test,
sensor selection and configuration of parameters such as measuring range, calibration
gas level, calibration interval, inhibit current, inhibit timeout, alarm setting, relay setting,
password change, location setting, temperature unit reading, force analogue output and
alarm function checks.

While in Configuration mode, the output current of the transmitter is inhibited to prevent
false alarms.

Names, displays and descriptions for each menu item in Configuration Mode are shown in
the following table.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Menu Display Description

Execute zero/span calibration
Set calibration gas level
Set Calibration After zero, the option exists to proceed with
span calibration, or return to the Menu.

Set Range Set measuring range

Select inhibit current

Configure Inhibit
Set timeout option (5 minute increments)

Enable/disable password
Set Password Set password
Default – no password (Select ‘0000’)

Set calibration interval, 30 to 365 days

Set Calibration Interval
User configurable option to display warning

Execute a ‘bump’ test to check gas

Bump Test response of the sensor.

Force analogue output to test functionality

Force Current of GD control system during system
commissioning.

Set alarm 1, alarm 2 levels, functionality

Set Alarms and operation (none/falling/rising)

Set relay 1,2,3 type (alarm 1, alarm 2,

Set Relays fault and inhibit) and action (energized/de-
energized)

Configure relay on delay time, relay off

Relay Operation delay time and latch/non-latch

Set Location Set location (or TAG number)

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Set Temperature Unit Change temperature display unit.

°C (Celcius) or °F (Fahrenheit)

Simulate alarm situation to check the alarm

Check Alarm functions system without gas present at the sensor

Quit Return to Monitoring mode

Table 5: Transmitter menu descriptions

Monitoring
Mode

Menu Switch
( > 3 Seconds)
Quit/ESC command
Auto quit after no activity of timeout
No
Access permitted? Abort

Release mA O/P
Inhibit mA O/P Yes

Set Calibration Set Alarms

Set Range Set Relays

Configure
Relay Operation
Inhibit
Configuration Mode
Set Password (Inhibited) Set Location
Select Menu
Set Temperature
Set Cal. Interval
Unit

Bump Test Test Alarms

Force Current

Diagram 13: Configuration Mode

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 13.2.1 Configuration mode operation table
Configuration mode allows the user to perform calibration and configure parameters such as full scale range, calibration gas level,
calibration interval, inhibit current & timeout, alarm settings, relay settings, set a password, etc. To activate Configuration mode hold
the magnet over the ENTER switch for at least 3 seconds and then remove. Configuration mode can be password protected to prevent
unauthorized personnel from changing parameters. Initially the password is set to ‘0000’ meaning it is disabled. While in Configuration
mode, the output current of the detector is inhibited to prevent false alarms.
Use the table below to help navigate the menus and make configuration changes. The menus are shown in the left hand column. Use
 to select the required menu and ‘’ to enter. Follow the information and instructions in the table from left to right from the required
menu.

OK OK OK OK
GAS NAME, CURRENT CONCENTRATION AND
Sensepoint XCD Technical Manual

‘SPAN’ DISPLAYED AND ‘YES’ FLASHING ‘ ’ ICON DISPLAYED. APPLY SPAN GAS
GAS NAME, ZERO CONCENTRATION AND ‘GAS’ TARGET CONCENTRATION
FLASHING TO ASK IF YOU NOW AND USE ‘ ’ WHEN READING STABLE. IF OK ‘PASS’
FLASHING ‘ ’ ICON DISPLAYED. APPLY FLASHING AND ‘ ’ ICON DISPLAYED.
SEt WANT TO PERFORM SPAN & ‘PurG’ DISPLAYED (IF FAIL ‘SPAN FAIL’ DISPLAYED
ZERO GAS AND USE ‘ ’ WHEN READING IS USE TO CHANGE GAS
CALIBRATION. USE ‘ ’ TO PROCEED AND RETURNS TO MENU). REMOVE SPAN GAS.
CAL1 STABLE. ‘ZEro PASS’ DISPLAYED IF OK, CONCENTRATION AND ‘ ’ TO START
OR USE TO SELECT ‘No’ AND WHEN READING <50% OF SPAN POINT,
‘ZEro FAIL’ IF NOT. SPAN CALIBRATION.
RETURN TO MENU MODE. COUNTDOWN BEGINS & UNIT RETURNS TO MENU
MODE.

38
IF RANGE IS CHANGED, ‘CAL’ IF RANGE IS CHANGED, ‘ALrm’
BAR GRAPH INDICATING CURRENT RANGE, DISPLAYED AND ‘YES’ FLASHING TO DISPLAYED AND ‘YES’ FLASHING TO
SEt ‘rAn9’ DISPLAYED & CURRENT RANGE ASK IF YOU NOW WANT TO ASK IF YOU NOW WANT TO MODIFY
UNIT RETURNS TO MENU MODE
rAn9 FLASHES. USE TO SELECT DIFFERENT PERFORM CALIBRATION. USE ‘ ’ TO ALARM SETTINGS. USE ‘ ’ TO
RANGE PROCEED OR USE TO SELECT PROCEED OR USE TO SELECT
‘No’. ‘No’ AND RETURN TO MENU MODE.

‘tImE’ DISPLAYED WITH ‘ ’ ICON.

‘Inhb’ DISPLAYED WITH ‘ ’ ICON
FLASHING CURRENT INHIBIT
FLASHING. CURRENT INHIBIT mA VALUE
ConF TIMEOUT PERIOD (MINUTES)
FLASHES. USE TO SELECT NEW UNIT RETURNS TO MENU MODE
FLASHES. USE TO SET NEW
Inhb VALUE (2 OR 4mA TOXICS, OR 2 OR 17.4mA
TIMEOUT. (IF SET TO 0 OUTPUT IS
OXYGEN VERSION).
PERMANENTLY INHIBITED)
‘PASS’ DISPLAYED WITH FIRST DIGIT
SEt PLACE ICON OF THE PASSCODE FLASHING.
USE TO SELECT 1ST DIGIT OF CURRENT UNIT RETURNS TO MENU MODE
PASS PASSWORD. USE TO MOVE TO NEXT
DIGIT AND SET REST OF PASSCODE.
‘duE’ DISPLAYED AND ‘No’, ‘LCd’ OR
‘Int’ DISPLAYED WITH CURRENT
CAL ‘ALL’ FLASHING. USE TO
CALIBRATION INTERVAL FLASHING. USE UNIT RETURNS TO MENU MODE
SELECT REQUIRED CAL DUE
Int32 TO CHANGE INTERVAL.
WARNING OUTPUT.

PEAK READING DISPLAYED WITH OUTPUT

CURRENT GAS CONCENTRATION
bumP INHIBITED ‘ ’ ICON AND PEAK STRING
DISPLAYED WITH OUTPUT UNIT RETURNS TO MENU MODE
tESt FLASHING. APPLY BUMP TEST GAS AND
INHIBITED ‘ ’ ICON FLASHING.
CHECK PEAK READING ON DISPLAY.
SPXCDHMANEN Issue 2
 Forc ‘Forc’ DISPLAYED WITH ‘ ’ ICON. DEFAULT UNIT TRANSMITS THE CURRENT
FORCE CURRENT ‘4.00’ FLASHES. USE IF YOU WANT TO EXIT FROM THIS
Curr TO CHANGE TO REQUIRED mA LEVEL. MENU, USE ABORT FUNCTION

‘AL2’, ICON DISPLAYED AND

‘AL1’, ICON DISPLAYED AND CURRENT
‘AL1’ DISPLAYED WITH ‘NonE’, ‘rISE’ CURRENT ALARM LEVEL 2 ‘AL2’ DISPLAYED WITH ‘NonE’, ‘rISE’ OR ‘FALL’
SEt ALARM LEVEL 1 CONCENTRATION
OR ‘FALL’ FLASHING. USE TO CONCENTRATION FLASHES. USE FLASHING. USE TO SELECT REQUIRED ALARM
FLASHES. USE TO CHANGE TO
ALrm SELECT REQUIRED ALARM ACTION. TO CHANGE TO REQUIRED ACTION AND USE ‘ ’ TO RETURN TO MENU MODE.
REQUIRED CONCENTRATION LEVEL.
CONCENTRATION LEVEL.
‘Rl2’ DISPLAYED AND ‘AL1’, ‘AL2’, ‘Inht’
‘rL1’ DISPLAYED AND ‘AL1’, ‘AL2’, ‘Inht’ or ‘rL1’ DISPLAYED AND ‘dEEn’ or ‘Enr9’
Set or ‘FLt’ FLASHES. USE TO ‘rL2’ DISPLAYED AND ‘dEEn’ or ‘Enr9’ FLASHES. USE
‘FLt’ FLASHES. USE TO CHANGE TO FLASHES. USE TO CHANGE TO
CHANGE TO REQUIRED RELAY TO CHANGE TO REQUIRED RELAY ACTION.
rLY REQUIRED RELAY TARGET. REQUIRED RELAY ACTION.
TARGET.

‘rL3’ DISPLAYED AND ‘AL1’, ‘AL2’, ‘Inht’ or ‘rL3’ DISPLAYED AND ‘dEEn’ or ‘Enr9’
‘FLt’ FLASHES. USE TO CHANGE TO FLASHES. USE TO CHANGE TO UNIT RETURNS TO MENU MODE
REQUIRED RELAY TARGET. REQUIRED RELAY ACTION.
‘rLY’, ‘OFF’ DISPLAYED AND
‘rLY’, ‘ON’ DISPLAYED AND CURRENT ‘Ltch’ DISPLAYED AND ‘YES’ or ‘No’
rlY CURRENT RELAY-OFF TIME
RELAY-ON TIME FLASHES. USE TO FLASHES. USE TO CHANGE TO UNIT RETURNS TO MENU MODE
Sensepoint XCD Technical Manual

FLASHES. USE TO CHANGE TO

OPr CHANGE TO REQUIRED RELAY-ON DELAY. REQUIRED LATCH OPTION.
REQUIRED RELAY-OFF DELAY.

‘Loc’ DISPLAYED WITH FIRST 4

‘Loc’ DISPLAYED NEW LOCATION
CHARACTERS OF THE LOCATION STRING.
STRING. THE STRING MOVES
USE TO CHANGE THE 1ST CHARACTER
Set RIGHT-TO-LEFT TO SHOW WHOLE
OF CURRENT LOCATION STRING. USE
CHARACTERS TWICE. THEN UNIT
Loc TO MOVE TO NEXT CHARACTER AND SET
AUTOMATICALLY RETURNS TO

39
REST OF STRING. MAXIMUM 12
MENU MODE.
CHARACTERS CAN BE SET.

tEmP ‘tEmP’ DISPLAYED WITH ‘ C’ OR ‘ F’

FLASHING. USE TO CHANGE TO UNIT RETURNS TO MENU MODE
UnIt REQUIRED TEMPERATURE UNIT.

tESt ‘Forc’ DISPLAYED and ’AL1’ FLASHING TO GAS NAME, CURRENT GAS
SELECT TEST-REQURED ALARM. USE ‘ ’ CONCENTRATION DISPLAYED AND UNIT RETURNS TO MENU MODE
ALrm TO FORCE ALARM1. ‘ ’ ICON AND AL ICON FLASHE.

QUITS MENU MODE AND RETURNS TO

9uIt MONITORING MODE

OK OK OK OK

1
Refer to section 10.1 for detailed zero and span calibration procedures. A detector fitted with an oxygen sensor will skip the zeroing
procedure. Re-calibrate the detector if left un-powered for periods in excess of 24 hours.
2
The calibration due warning counter is automatically reset after a successful calibration.
SPXCDHMANEN Issue 2
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

13.3 Review Mode

The instrument will enter Review mode when the “Enter” switch is activated with the
Magnetic Wand and held for around one second.

Names, displays and descriptions for each review item in Review Mode are shown in the
following table.

Item name Display Description

Software version S/W version of transmitter

SRS version S/W version of SRS (watch dog)

EEP version EEPROM parameter version

Gas Gas type

Measuring range A user selected measuring range

Calibration level Calibration gas level

Calibration due Estimated time to next calibration

Alarm 1 Alarm settings for Alarm 1

Alarm 2 Alarm settings for Alarm 2

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Location Location in which the transmitter is installed

Power Power voltage*

Temperature Internal Transmitter temperature*

Peak conc. Maximum concentration detected up to now

Test Result There is no fault detected.

Table 9: Transmitter menu descriptions

Note:
*Power voltage and internal transmitter temperature may be different from actual value
due to measuring accuracy and internal heating components.

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

Menu Switch
(1s to 3s)
Review Monitoring
Mode Abort Mode

Auto end to cycle

S/W Version
Test Result
2 second delay
2 second delay
SRS Version
Peak Reading
2 second delay
2 second delay
EEPROM Version
Temperature
2 second delay
2 second delay
Gas Type Supplied input voltage
2 second delay
2 second delay
Measuring Range Location
2 second delay 2 second delay
Calibration Gas Level Alarm Setting
2 second delay
2 second delay
Calibration Due

Diagram 14: Review Mode

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Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

14 General specification
Sensepoint XCD Transmitter
Use 3-wire, 4-20mA, gas detector transmitter for use with directly installed flammable and toxic gas
sensors. For the protection of personnel and plant from flammable and toxic gas hazards.
Electrical
Input Voltage Range: 16 to 32Vdc (24Vdc nominal)
Max Power Consumption: Max 5 Watts. at 24Vdc (see section 2 regarding maximum in
rush current)
Current output 4-20mA (Source or Sink)
≥0.0<1.0 mA Fault (refer to table 5 section 12.3 for further details).
4.0 mA to 20.0 mA Normal gas measurement
2.0 mA or 4.0 mA (17.4 mA) Inhibit (during configuration/user settings)
22.0 mA Maximum over range
Terminals 18 x screw terminals suitable for wire diameter 0.5mm 2 to
2
2.5mm (20AWG to 13AWG).
Relays 3 x 5A@250VAC. Selectable normally open or normally closed
(switch) and energized/de-energized (programmable).
Communication RS485, Modbus RTU (Pending)
Construction
Material Epoxy painted aluminium alloy
Weight Aluminium Alloy :1.7kg
Mounting Pole or wall mounting
Entries 2 x M20 (or 2 x ¾ NPT) field cable entries, 1 M25 sensor entry
Detectable Gases & Performance (See notes below)

Acceptable Accuracy Operating

Selectable Span Default T90*
Gas Name Step Calibration (ppm or % of Temperature
Gas Range(s): Range (sec)
Gas Range: applied gas) (℃/℉)
20.9%/Vol
Oxygen 25.0%/Vol only n/a 25.0%VOL 30 ±0.5% O2
(Fixed) -20/-4 ~ 55/131*
Hydrogen Sulfide 10.0 to 100.0ppm 1ppm 50ppm 50 ±0.3 or ±20%
(-40/-40 ~ 65/149)**
Carbon Monoxide 100 to 1000ppm 100ppm 500ppm 30 to 70% of 30 ±2 or ±20%
selected
Hydrogen 1,000ppm only n/a 1,000ppm 65 ±10 or ±25% -20/-4 ~ 55/131*
full scale range
Methane CAT 20,0 to 100.0%LEL 10%LEL 100.0%LEL (Typically 50%) 25 ±5% FS or ±15% -20/-4 ~ 55/131*
Methane IR 20,0 to 100.0%LEL 10%LEL 100.0%LEL 60 ±5% FS or ±15% (-20/-4 ~ 50/122)**

Carbon Dioxide IR 2.00%Vol only n/a 2.00%Vol 0.8 to 1.2%Vol 60 ±5% FS or ±15% (-20/-4 ~ 50/122)**

NOTES
Performance figures are taken at 20~25℃;
1. measured using a sample humidity of 50%RH, applicable between 10 and 90% of full scale,
2. measured using test units calibrated at 50% of full scale,
3. measured at 1000cc/min for Methane CAT, 500cc/min for O2, Toxic and Methane/Carbon Dioxide IR with calibration cup (S3KCAL).
Response time (T90) may increase when operating in lower temperature conditions or when gas is introduced with the Weather
Protection accessory (SPXCDWP) fitted.
Data represents typical values, and system conditioning may be required to achieve stated result. Contact HA for details.
* Normal operating temperature range.
** Extended temperature range. Accuracy tolerance is extended to +/-30% of applied gas at extended temperature range. Long-term
operation at this range may cause decline of cell performance.
Certification
China GB Ex d IIC T4 GB3836.1&2 -2000, PA, (CCCF – Pending)
Korea KTL Ex d IIC T6 (-40ºC to +65ºC)
US UL - Class I, Division 1, Groups B, C and D, Class I, Division 2, Groups B, C & D, Class II,
Division, Groups E, F & G, Class II, Division 2, Groups F & G. -40ºC to+65ºC
European ATEX Ex II 2 GD Ex d IIC Gb T6(Ta -40ºC to +65ºC) Ex tb IIIC T85ºC Db IP66
International IEC Ex II 2 GD Ex d IIC Gb T6(Ta -40ºC to +65ºC) Ex tb IIIC T85ºC Db IP66
EMC: EN 50270 : 2006
Environmental
IP Rating IP66 in accordance with EN60529:1992
Operating -40ºC to +65ºC/ -40ºF to +149ºF, (IR: -20ºC to +50ºC/ -4ºF to +122ºF).
Note: The detector display may become illegible at temperatures below -40°C, but the detector continues its gas monitoring
Temperature function. The display is not damaged and recovers when the temperature rises back above -20 °C.
Operating
Continuous 20-90%RH (non condensing), Intermittent 10-99%RH (non condensing)
Humidity
Operating
90-110kPa
Pressure
Storage
-25°C to +65°C (-13°F to +149°F)
Conditions

43
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

15 Ordering information

Part Number Description

Sensepoint XCD transmitter and sensor KIT (ADC12 & M20 Entry)

SPXCDAAMFX Methane CAT 0-100%LEL (20,0 to 100.0%LEL, 10%LEL) with ADC12, M20 Entry

SPXCDAAMRX Methane IR 0-100%LEL (20,0 to 100.0%LEL, 10%LEL) with ADC12, M20 Entry

SPXCDAAMO1 Oxygen 25.0%/Vol with ADC12, M20 Entry

SPXCDAAMHX Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with ADC12, M20 Entry

SPXCDAAMCX Carbon Monoxide 0-500ppm (100 to 1000ppm, 100ppm) with ADC12, M20 Entry

SPXCDAAMG1 Hydrogen 0-1000ppm with ADC12, M20 Entry

SPXCDAAMB1 Carbon Dioxide IR 0-2%VOL with ADC12, M20 Entry

Sensepoint XCD transmitter and sensor KIT (LM25 & M20 Entry)

SPXCDALMFX Methane CAT 0-100%LEL (20,0 to 100.0%LEL, 10%LEL) with LM25, M20 Entry

SPXCDALMRX Methane IR 0-100%LEL (20,0 to 100.0%LEL, 10%LEL) with LM25, M20 Entry

SPXCDALMO1 Oxygen 25.0%/Vol with LM25, M20 Entry

SPXCDALMHX Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with LM25, M20 Entry

SPXCDALMCX Carbon Monoxide 0-500ppm (100 to 1000ppm, 100ppm) with LM25, M20 Entry

SPXCDALMG1 Hydrogen 0-1000ppm with LM25, M20 Entry

SPXCDALMB1 Carbon Dioxide IR 0-2%VOL with LM25, M20 Entry

Sensepoint XCD transmitter and sensor KIT (ADC12 & 3/4”NPT Entry)

SPXCDUANFX Methane CAT 0-100%LEL (20,0 to 100.0%LEL, 10%LEL) with ADC12, 3/4"NPT Entry

SPXCDUANRX Methane IR 0-100%LEL (20,0 to 100.0%LEL, 10%LEL) with ADC12, 3/4"NPT Entry

SPXCDUANO1 Oxygen 25.0%/Vol with ADC12, 3/4"NPT Entry

SPXCDUANHX Hydrogen Sulfide 0-50ppm (10.0 to 100.0ppm, 1ppm) with ADC12, 3/4"NPT Entry

SPXCDUANCX Carbon Monoxide 0-500ppm (100 to 1000ppm, 100ppm) with ADC12, 3/4"NPT Entry

SPXCDUANG1 Hydrogen 0-1000ppm with ADC12, 3/4"NPT Entry

SPXCDUANB1 Carbon Dioxide IR 0-2%VOL with ADC12, 3/4"NPT Entry

Replacement sensor cartridge

SPXCDXSFXSS Methane CAT 0-100%LEL (20,0 to 100.0%LEL, 10%LEL)

SPXCDXSRXSS Methane IR 0-100%LEL (20,0 to 100.0%LEL, 10%LEL)

SPXCDXSO1SS Oxygen 25.0%/Vol only

SPXCDXSHXSS Hydrogen Sulphide 0-50ppm (10.0 to 100.0ppm, 1ppm)

SPXCDXSCXSS Carbon Monoxide 0-500ppm (100 to 1000ppm, 100ppm)

SPXCDXSG1SS Hydrogen 0-1000ppm only

SPXCDXSB1SS Carbon Dioxide IR 0-2%VOL only

Accessories

S3KCAL Calibration cap

SPXCDCC Collecting cone for use with lighter than air gases

44
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

SPXCDDMK Duct mounting kit

SPXCDHMANEN Hard Copy Manual in English

SPXCDMTBR Pipe Mounting bracket (inc. fixings and hex wrench set)

SPXCDSDP Sunshade / Deluge Protection

Spares

SPXCDDMT Replacement display module (O2 & Toxic)

SPXCDDMF Replacement display module (FL & IR)

SPXCDTMO Replacement terminal module (O2)

SPXCDTMT Replacement terminal module (Toxic)

SPXCDTMF Replacement terminal module (FL & IR)

SPXCDNPTP 3/4”NPT Plug

SPXCDM20P M20 Plug

SPXCDMANCD Instruction manual CD

SPXCDNADP 3/4”NPT to M20 Adaptor

SPXCDWP Weather Protection

SPXCDMAG Magnet

SPXCDSRLS Sensor Retainer with locking screw

SPXCDAKS Allen key for stopper

SPXCDHWES Hex wrench for earth screw

SPXCDEBS Earth Bracket and Screws

45
Sensepoint XCD Technical Manual SPXCDHMANEN Issue 2

16 Warranty statement
All products are designed and manufactured to the latest internationally recognized
standards by Honeywell Analytics under a Quality Management system that is certified to
ISO 9001. As such Honeywell Analytics warrants its products against defective parts and
workmanship and will repair or (at its option) replace any instruments which are or may
become defective under proper use within 12 months from date of commissioning by an
approved Honeywell Analytics representative
or 18 months from date of shipment from Honeywell Analytics, whichever is the sooner.
This warranty does not cover disposable batteries or damage caused by accident, abuse,
abnormal operating conditions or poisoning of sensor.

Defective goods must be returned to Honeywell Analytics premises accompanied by a

detailed description of any issue. Where return of goods is not practicable Honeywell
Analytics reserves the right to charge for any site attendance where any fault is not found
with he the equipment. Honeywell Analytics shall not be liable for any loss or damage
whatsoever or howsoever occasioned which may be a direct or indirect result of the use or
operation of the Contract Goods by the Buyer or any Party.

This warranty covers instrument and parts sold to the Buyer only by authorized distributors,
dealers and representatives as appointed by Honeywell Analytics. The warranties set out
in this clause are not pro rata, i.e. the initial warranty period is not extended by virtue of
any works carried out there under.

In no event will Honeywell Analytics be liable for any incidental damages, consequential
damages, special damages, punitive damages, statutory damages, indirect damages,
loss of profits, loss of revenues, or loss of use, even if informed of the possibility of such
damages. Honeywell Analytic's liability for any claims arising out of or related to this
product will in no case exceed the order value. To the extent permitted by applicable
law, these limitations and exclusions will apply regardless of whether liability arises from
breach of contract, warranty, tort (including but not limited to negligence), by operation of
law, or otherwise.

46
 
   

I.SPECIFICATION
1. SIZE: 164X201X99 Vertical Pipe Horizontal Pipe Mounted
17 [0.669] Ø38~95
2. WEIGHT: 2Kg Mounted 4
[Ø1.5~3 "]
A. TRANSMITTER: 1.8kg, 164 [6.457]
B. MOUNTING BRACKET: 0.2kg
3. MATERIAL
A. TRANSMITTER: ADC12 / LM25 / 316SS
B. SENSOR CARTRIDGE: 316SS
130 [5.118]

C. MOUNTING BRACKET: 316SS

II. HAZARDOUS CERTIFICATION 2

225 [8.858]
1. UL/CSA
2. ATEX 10 [0.402]

106 [4.173]
II 2 GD 13 [0.492]
Ex d IIC Gb T6(Ta -40 °C to +65 °C)
17 Installation Drawing

Ex tb IIIC T85 °C Db IP66 164 [6.457] 99 [3.898]

Baseefa08ATEX0222
Sensepoint XCD Technical Manual

IECEx BAS 08.0072

3. KTL
Ex d IIC T6, 16~32Volts DC, Pmax=5W 80 [3.150]
Tamb. -40°C To +65°C Wall Mounted
17.1 Mechanical Installation Drawing

4. GB, PA, CCCF

III. ITEM LIST

47
1. XCD TRANSMITTER
A. O2 / TOXIC / FL TRANSMITTER
B. TWO M20 or 3/4" NPT CABLE ENTRY
2. XCD SENSOR CARTRIDGE
106 [4.173]

A. 316 STAINLESS STEEL SENSOR

B. O2 / TOXIC / FLAMMABLE
C. PART NUMBER DEPENDS ON GAS TYPE
5
3. WEATHER PROOF HOUSING 4-M8 Bolt

120 [4.724]
4. M20 or 3/4" NPT PLUG 80 [3.150] 4-8.50 HOLE
72 [2.835]
5. PIPE MOUNTING BRACKET
80 [3.150]
 
Ø38~70                       
[Ø1.5 ~2 "]                            

      BEN 6/25/2008

   
   NTS


   F E D C B A 
  
            
      
   
        
       

  
               


SPXCDHMANEN Issue 2
 
   

3 Wire 4~20mA (Source) with Relays 3 Wire 4~20mA (Sink) with Relays

1 7
2 8
    3 9
4 10
5 11
    12
6
13
14
    15

 

 

 
TRANSMITTER CONNECTIONS
Sensepoint XCD Technical Manual

  Terminal No. Function

  +24V DC
Power 1 (16~32VDC)
 
Power 2 0V
17.2 Electronic Connection Drawing

 
4~20 mA
 
Power 3 (signal)

48
  Digital comm 4 TBD
Digital comm 5 TBD
NOTES: Digital comm 6 TBD
Relay 7 RLY1 NC
1. REFER TO INSTRUCTION MANUAL FOR TECHNICAL DETAILS.
Relay 8 RLY1 COM
2. XCD OPERATING VOLTAGE 16~32Volts DC, 5W(Max)
Relay 9 RLY1 NO
3. 4~20 mA LOOP RESISTANCE TO BE <300 ohms Relay 10 RLY2 NC
4. POWER SUPPLY LOOP RESISTANCE TO BE <12 ohm Relay 11 RLY2 COM
5. NO TWO 'EARTH POINTS' SHOULD BE CONNECTED VIA SCREEN Relay 12 RLY2 NO
AND/OR CONDUIT SO AS TO AVOID 'GROUND LOOPS'. Relay 13 RLY3 NC
6. MULTIPLE 'EARTH POINTS' ARE NOT ALLOWED. Relay 14 RLY3 COM
7. 'G POINTS' (CONTINUITY OF SCREEN) MAY BE ACHIEVED USING Relay 15 RLY3 NO
APPROPRIATE GLANDS/CABLE OR CONDUIT; INTERNAL AND EXTERNAL
'EARTH POINTS' IN THE TRANSMITTER ARE PROVIDED.  
                      
8. XCD TRANSMITTER CERTIFICATION
                           
KTL : Ex d IIC T6 (Tamb. -40°C to 65°C)
      BEN 6/25/2008
   
   NTS


   F E D C B A 
  
            
      
   
        
       

  
               
SPXCDHMANEN Issue 2


 
   

I. ITEM LIST
1. DUCT MOUNTING PLATE Duct Mounting Hole

150 [5.906]
17.3 Duct Mounting Drawing
Sensepoint XCD Technical Manual

164 [6.457]

100 [3.937]

49
120 [4.724]

159 [6.279]
4-10 [0.394]

12 [0.453]
Mounting Hole

37 [1.472]
 
                      
                           

      BEN 6/25/2008

   
   NTS


   F E D C B A 
  
            
      
   
        
       

  
               
SPXCDHMANEN Issue 2


 
   

26.65°
 


1.00
14.00


1.6
0 6.30
Sensepoint XCD Technical Manual

17.4 Collecting Cone Drawing

4

Ø61.1
8.0
0
NOTES
1. General draft angle 1° unless otherwise stated
75.0
2. Internal Radii: 0.2 Max unless otherwise stated
3. Component Volume: 4.68 cm^3

50
.8
38 4. The position of feed points, split lines and
1 ejectors to be agreed by HAAP before tool
2.3 production commences (Max permissable flash
10.0 0.02)
5. PTFE, SILICONE or STEARAE RELEASE
0

2.3 AGENTS must not be used during manufacture.

2.3

6. The CAD DATA to be used as the master

22.2 information for producing this component.
5.00 Dimensions on this drawing are for reference only.
88.00 7. All surfaces to be free from sink marks,
machining marks, scratches and other blemishes.
 
  


      BEN 05/Nov/08


PPS R-4 230BL
  
   1/1


   1 A 
 
            
    
 
          
      
  
               
SPXCDHMANEN Issue 2

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 
   

M8x1.25 - 6g M8x1.25 - 6H
Sensepoint XCD Technical Manual

13
17.5 Mounting Bolt Assy Drawing

Ø8.0

5.30
13 120 8

51
14.96
8.36

1.98

3 1 2




      BEN 25/Oct/07


316SS
  
   2/1


   1 D C B A 
 
            
    
     
      
         
  
               
SPXCDHMANEN Issue 2

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