Group CMT
Group CMT
• Coarse Aggregates
❖ Coarse aggregates - They are large-sized, ▪ Railroad ballast:
granular materials such as crushed stones and ▪ Building foundations:
gravel that are used in construction projects to ▪ Erosion control:
provide strength and stability to the concrete mix.
IMPORTANCE OF AGGREGATES IN
CONSTRUCTION
COMMON TYPES OF AGGREGATES
Aggregates are a crucial component of construction
materials and play an important role in the construction
• Sand
industry.
❖ Sand is a naturally occurring granular material
composed of finely divided rock and mineral Here are some of the key reasons why aggregates are
particles with a particle size range of 0.063 to 2 essential in construction:
mm.
• Gravel ➢ Strength and durability:
❖ Gravel is a coarse type of aggregate that refers to ➢ Stability:
a loose aggregation of small, rounded stones, ➢ Cost-effectiveness:
usually between 2 and 64 millimeters in diameter. ➢ Sustainability:
• Crushed Stone ➢ Aesthetics:
❖ Crushed stone is made by breaking down large ➢ Flexibility:
rocks and stones into smaller pieces. Types of Aggregates & Classifications:
• Recycled Aggregates 1) Based on Geological Origin: There are different types
❖ Recycled aggregates are made from reclaimed of Aggregates
materials such as crushed
Natural Aggregates:
SOURCES OF AGGREGATES
1. QUARRIES Artificial Aggregates:
• Quarries are large open-pit mines where
2) Based on Size: They can be classified as following
rocks, sand, and gravel are extracted. types of aggregates
• Quarries are often the primary source of
aggregates, particularly for construction Coarse Aggregate:
projects that require large amounts of Fine Aggregate:
material.
2. PITS Graded Aggregate.
• Pits are similar to quarries but are smaller in All-in-Aggregate:
size.
3) Based on Shape: They can be classified as
3. RIVERS AND STREAMS Rounded Aggregates
• Sand and gravel can be extracted from rivers
Irregular Aggregates
and streams by dredging or by using
equipment that scoops up the material from Angular Aggregates: These aggregates are rough, sharp,
the bottom of the waterway. and angular which provides a solid bond. So, these can be
recommended to use in the construction of pavements.
4. RECYCLED MATERIALS Flaky Aggregates: These aggregates are generally rough
• Aggregates can also be produced from and very sharp
recycled materials like crushed concrete or
asphalt.
APPLICATIONS OF AGGREGATES IN
IV. CEMENTS
CONSTRUCTION
INTRODUCTION
▪ Concrete production: Cement plays a key in the field of construction in
▪ Asphalt production: which it is a basic binder material used in
▪ Drainage systems: concrete for all types of construction.
▪ Road base and sub-base:
▪ Landscaping: PORTLAND CEMENT
It was first developed by Joseph Aspdin, an calcareous material used in
enterprising 19th-century British stonemason, manufacturing cement.
who heated a mix of ground limestone and clay in
his kitchen stove, then pulverized the concoction Argillaceous Materials: Argillaceous
into a fine powder. Materials are mainly silica, alumina, and
oxides of iron. Clay and shale are the
Application of Portland Cement common argillaceous material used as
Paste. A mixture of cement and water. It cement ingredient in the process of
is use for surface finishing works manufacturing cement.
(plastering) and grouting or filling cavity
holes. Stage 2: Grinding, Proportioning, and
Blending
Mortar. A mixture of cement, water and Stage 3: Pre-Heating Raw Material
fine aggregate (sand) that must be less
than approximately 5 mm (0.2 inch) in Stage 4: Kiln Phase
size.
Stage 5: Cooling and Final Grinding
Concrete. A mixture of cement, water,
fine aggregate (sand) and coarse Stage 6: Packing and Shipping
aggregate (gravel) that for most purposes
is up to 19 to 25 mm (0.75 to 1 inch) in CLASSIFICATIONS OF CEMENT
size, Cement is mainly classified into two categories
depending on the hardening and setting
COMPOSITIONS OF CEMENT mechanism.
Lime (CaO). Controls strength & soundness. Its
deficiency reduces strength & setting time Non-hydraulic Cement
The non-hydraulic cement does not require water
Silica (SiO2). Gives strength. Excess of it causes to harden. It will not set when wet conditions
slow setting exist. Instead, all it needs are dry conditions and
the presence of carbon dioxide (CO₂) to set and
Alumina (Al2O3). Responsible for quick setting. cure.
if in excess, lowers strength Raw materials:
Lime, Gypsum Plasters, and Oxychlorides.
Iron Oxide (Fe2O3). Gives color & help in
fusion of different ingredients
Uses:
Magnesia (MgO). Imparts color & hardness. If Non-Hydraulic cement is used for making bricks
in excess causes cracks in mortar & concrete & and mortar.
unsoundness
Examples:
Calcium Sulphate. Responsible in increasing the • Slaked Lime
initial setting time of cement. • Non-hydraulic lim putty
Enamel paint - is characterized as durable and 1.Blistering 2. Fungus 3. Bleeding 4. Brush Marks 5.
stain-resistant paint Chalking 6. Cracking 7. Efflorescence 8. Peeling 9.
Sagging
Emulsion Paint - defined as a suspension of one
liquid within another liquid Adhesives - are non-metallic material used to join
surfaces permanently through an adhesive process
Aluminum Paint - is a type of paint coating that
is made by mixing aluminum particles or flakes with Types of Adhesives
oil/spirit varnish
POLYMER ADHESIVES - made from polymers
Synthetic Rubber Paint - These paints are and is considered to be stronger, more flexible, and has
prepared from resins. can be applied to surfaces greater impact resistance
that may not be completely dry
HOT MELT ADHESIVES - sold as solid cylindrical
Cement Paint - powder form which is mixed sticks of various diameters designed to be applied using
with water to achieve paint consistency a hot glue gun
Bituminous Paint - Characterized by a black, ACRYLIC ADHESIVES - high strength bonds that
tar-like appearance work well as an alternative to rivets
Anti-Corrosive Paint - Are ideal for metallic RESIN ADHESIVES - provides superior bonding
surfaces capabilities
Plastic Paint - gives a very plasticity look and ANAEROBIC ADHESIVES - are used for structural
feel bonds, such as metals and glass and to a lesser extent
Cellulose Paint - produced from celluloid sheets EPOXY ADHESIVES - wide variety of materials,
their high strength, their resistance to chemicals and
Characteristics of A Good Paint
environments
• Good hiding Power
• Permanent Color Surface Preparation
• Easy Application
• Drying up Capacity Clean - The adhesive should not stick to a dirty, dusty
• Can Resist Corrosion oily or polluted surface o
Sound and strong - The adhesives should have no loose TYPES OF CONCRETE
or weak particles o
Ready mixed concrete - concrete manufactured
in a factory
Dry - Any moisture in the substrates would not be
acceptable with solvent-based or hot melt adhesives o Self-compacting concrete (SCC) - nnovative
Flat - The two substrates will come in intimate contact concrete that does not require vibration for placing and
together and with the adhesive compaction
FRESH PROPERTIES OF CONCRETE
Absorb the carrier (water or solvent) - To allow the
adhesive to dry Workability - determines the ease and
homogeneity in which it can be mixed, compacted, and
CONCRETE TECHNOLOGY finished
Segregation - separating out of the ingredients
- deals with the study of properties of concrete of concrete mix
and its practical application. Bleeding - is sometimes referred to as water
gain.
Concrete Technology deals with
SLUMP TEST
• Ingredients of concrete and properties of
- is an on-the-spot test to determine the
concrete
consistency as well as workability of fresh
• Admixtures
concrete.
• Mix design
slump test equipment
• Different types of concrete
Mould: Shape of the mould is a frustum of a cone
COMPOSITION OF CONCRETE Base plate: Base plate may be made of Aluminum
Tamping rod - is made of steel
• Cement
Tape measure
• Aggregates
WATER CEMENT RATIO
• Water
• Air directly affects the strength of concrete. If we
• Admixtures use the limited amount of water for concrete then it will
decrease the workability of concrete and so it will cause
Two types of Air
honeycomb in concrete. If we add more water than
Entrained Air - is an admixture of tiny required then it may cause bleeding in concrete which
spherical shaped air bubbles that are approximately one reduces the strength of concrete in a bad manner. We
hundredth to one thousandth of an inch in size
CONCRETE MIX DESIGN
Entrapped Air - There will always be air in - makes concrete construction more economical
concrete. The entrapped air that remains in the mix
creates an air void. Required ratios of each component