Hermann Kaps GUIDELINE FOR PROJECT CARGO OPERATIONS
Hermann Kaps GUIDELINE FOR PROJECT CARGO OPERATIONS
) Bremen
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Prof. Capt. Hermann Kaps (ret.) Bremen
Preamble
The Beluga Standard for Project Cargo Operations is a controlled document of the Beluga
Group and has been developed to serve several purposes as follows:
It shall provide guidance to masters and officers of the Beluga fleet for handling, bedding
and securing of project cargo units and other non-standardised cargo.
It shall serve as background training material for junior officers and designated super-
cargo's within the Beluga Group.
It shall offer customers the opportunity to verify the performance of the Beluga Group
with regard to technical standards and the application of good seamanship in project cargo
operations.
All provisions and instructions contained in this Standard are in conformity with international
regulations and recommendations, in particular with the IMO Code of Safe Practice for Cargo
Stowage and Securing in its current edition. Units and symbols used correspond to the
Système International d'Unités (SI-units).
The Standard further complies with provisions contained in other official documents of the
Beluga Group and Beluga ships, in particular with the approved Safety Management Manual
and the Cargo Securing Manuals of the particular ships.
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Prof. Capt. Hermann Kaps (ret.) Bremen
1. Lifting
1.1.1 Definitions
The following terms and definitions are used in this chapter:
cargo mass P gross mass of cargo unit, during lifting placed virtually in
the level of p metres above base
top-mass of crane(s) Q part mass of crane jib, during lifting placed virtually in the
level of q metres above the sea-going level of the jib-top
mass of suspension gear R mass of suspension gear, during lifting placed virtually in the
level of r metres above weather deck level
GMC during lifting metacentric height with (P+R+Q) in lifting level
maximum heeling moment moment of (P+R+Q) at the maximum outreach from neutral
position of crane jib
counter-ballasting moment moment of transverse ballast transfer
centre of gravity of cargo unit c.o.g., position supplied by shippers in three dimensions
centre of suspension point of connection of suspension arrangement to lifting
tackle
suspension arrangement arrangement of traverses, spreaders, slings and shackles
hanging forces vertical forces in suspension arrangement
effective forces in suspension effective forces in elements of a suspension arrangement
suspension angle angle between hanging force and effective force
stable suspension arrangement with (virtual) c.o.g below centre of suspension
unstable suspension arrangement with (virtual) c.o.g above centre of suspension
WLL working limit load as marked on lifting element
BL breaking load as declared in certificate
SF safety factor (BL/WLL)
slinging height height from bottom of cargo unit to lifting tackle
hoisting distance distance from hatch top to lifting tackle
lifting fittings fittings on cargo unit declared suitable for lifting
slinging area area on cargo unit declared suitable for placing slings
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Prof. Capt. Hermann Kaps (ret.) Bremen
− A scale drawing of the unit showing top view, side view and front view as appropriate.
This drawing should include the position of the centre of gravity relative to the base line
and the front line in side view and relative to the centre line in top view.
− The scale drawing should further contain the position and nature of lifting fittings (e.g.
chain plates, D-rings, trunnions), if supplied, or the position and size of slinging areas.
− A declaration of the WLL and the BL of the lifting fittings and a note on the suitability of
the lifting fittings for securing the cargo unit with particular consideration of possible
limitations to the direction securing forces.
4.50 m 3.40 m
side view
front view
4.29 m
1.98 m c.o.g.
2.34 m
0.31 m
3.78 m 3.00 m
Steam-boiler
gross mass: 78.3 t
1.43 m
Scale 1 : 100
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Prof. Capt. Hermann Kaps (ret.) Bremen
2. Checking the expected metacentric height GMC of the vessel during lifting. This task
shall be accomplished by an appropriate stability calculation and documented in the cargo
operations log. Details are given in Chapter 1.2.1 below.
3. Arranging the required counter-ballasting moment with due regard to the expected maxi-
mum heeling moment. This task shall also be accomplished by an appropriate calculation
and documented in the cargo operations log. Details are given in Chapter 1.2.2 below.
4. Designing an appropriate suspension arrangement with due regard to:
− outfit of the cargo unit in question with lifting fittings or slinging areas,
− available lifting material of sufficient strength and dimensions,
− available hoisting distance to be greater than the slinging height,
− positive stability of the suspension arrangement,
− distribution of forces in suspension elements and control of suspension angles.
Depending on the complexity of the individual case, a scale drawing of the suspension ar-
rangement should be prepared that allows the determination of all data necessary to check
the critical features of the arrangement. Details are given in Chapters 1.3 to 1.5 below.
The results should be documented in the cargo operations log stating as a minimum the
− compliance with strength limits (actual loads less than WLL-figures),
− positive stability of the suspension arrangement,
− sufficient hoisting distance at all times.
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Prof. Capt. Hermann Kaps (ret.) Bremen
q r p
d
e
a
S
Figure 1.2.1: Essential data for controlling ship's stability in lifting operations
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Prof. Capt. Hermann Kaps (ret.) Bremen
of the suspension gear into top-level of the crane boom. This level should be estimated as the
highest position of the boom top during the operation.
In detail: The mass P of the cargo unit must be placed into the lifting level of p metres above
base. The top mass of the crane(s) Q must be shifted by q metres from the sea-going level to
the lifting level. The mass of the suspension gear R (slings, shackles, hooks, traverses) must
be shifted by r metres from the deck level to the lifting level (see Figure 1.2.1).
The result of this calculation is the metacentric height GMc for the lifting condition.
The GMc during lifting shall not be less than 1.00 m.
In case of a smaller figure additional ballast must be taken in and/or advice from the head
office should be obtained.
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Prof. Capt. Hermann Kaps (ret.) Bremen
working length
working length
eye length
sling diameter
1.3.2 Shackles
The details of shackles are addressed to in the particular inventory list on board.
1.3.3 Traverses
The equipment of product carriers in the Beluga fleet with traverses depends largely on the
current engagement with the transport of heavy lifts. The following overview shows the avail-
able items and their properties.
Traverses of SWL = 250 t are available in different lengths.
length 3.0 m 4.0 m 5.0 m 6.0 m 7.0 m 8.0 m 9.0 m
own mass 1.10 t 1.27 t 1.42 t 1.58 t 1.73 t 189 t 2.00 t
Length
Figure 1.3.3: Traverse of SWL = 250 t
For handling heavy units of relatively small size with two cranes a traverse is used, which
accommodates the usual lifting double hooks on both ends and provides trunnions on both
sides for attaching slings or grommets (Figure 1.3.4).
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Prof. Capt. Hermann Kaps (ret.) Bremen
18.000 m
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Prof. Capt. Hermann Kaps (ret.) Bremen
e1 e2
weight P⋅g
Figure 1.4.3: Four slings with obvi- Figure 1.4.4: Even load distribution with one "loop over the
ous imbalance of load distribution hook" sling
Lifting with two "loop under the bottom" slings will usually provide an equal distribution of
the load to all four parts (see Figure 1.4.5). The risk of tilting is minimal due to the friction of
the slings around the bottom of the cargo unit.
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Prof. Capt. Hermann Kaps (ret.) Bremen
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Prof. Capt. Hermann Kaps (ret.) Bremen
Figure 1.4.8: Never use running slings for heavy lift units
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Prof. Capt. Hermann Kaps (ret.) Bremen
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Prof. Capt. Hermann Kaps (ret.) Bremen
D1
D2
f1 f2
L1 e1 e2 L2
centre of centre of
suspension suspension
γ γ
δ δ
h
F1
F2
centre of centre of
gravity gravity
e
P⋅ g
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Prof. Capt. Hermann Kaps (ret.) Bremen
Another disadvantage of tilting may be the difficulty of placing the unit at the intended stow-
age position. This problem can be solved by elongating the sling(s) on the high side, e.g. with
by inserted shackles. However, this does not equalise the different loads in the slings, as dem-
onstrated by Figure 1.4.14.
centre of
suspension
γ1 γ2
F2
F1
centre of
gravity
P⋅ g
Figure 1.4.15: Suspension arrangement with traverses, slings fastened below c.o.g.
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Prof. Capt. Hermann Kaps (ret.) Bremen
An effective "virtual" position of the c.o.g. reduces the distance to the centre of suspension
(Figure 1.4.16). The cargo unit may touch the vertical slings causing damage to a sensitive
surface and produce mechanical strain to the sling (Figure 1.4.17).
centre of suspension
centre of suspension
virtual
position
of unit
excentric excentric
position position
of c.o.g. of c.o.g.
Figure 1.4.16: Virtual position of a cargo unit Figure 1.4.17: Actual suspension with eccen-
suspended under a traverse tric c.o.g
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Prof. Capt. Hermann Kaps (ret.) Bremen
If the c.o.g. is positioned above the c.o.s. the arrangement is unstable and will capsize at the
least disturbing influence (Figure 1.4.19).
c.o.g. c.o.g.
c.o.s.
c.o.s.
absolutely unstable
Figure 1.4.19: Unstable suspension
In suspension arrangements with traverses the virtual position of the c.o.g. is always above the
actual position by the length of the vertical slings (see also Figures 1.4.16 and 1.4.17). Such
arrangements become unstable if the virtual c.o.g. is located above the c.o.s. of the arrange-
ment.
c.o.s.
virtual virtual
c.o.g. c.o.g.
c.o.s. c.o.s.
virtual
c.o.g.
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Prof. Capt. Hermann Kaps (ret.) Bremen
The nominal breaking strength of lifting material is increasingly supplied with kN-marking by
manufacturers and chandlers. BL-figures in tonnes may be obtained by dividing the kN-
figures by the g-factor of 9.81 m/s2.
BL
The relation between BL and WLL reads: WLL = [ t ] or [kN]
SF
Safety factors for suspension elements in heavy lift operations on ships are not governed by
public legislation. Beluga Shipping uses the following safety factors for suspension material:
Material Safety factor
Shackles 6
Wire grommets 5
Wire slings 4
Polyester grommets 7
Steel belts 6.7
The WLL of traverses is directly declared and documented by the manufacturer.
F γ S
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Prof. Capt. Hermann Kaps (ret.) Bremen
s s
Hoisting distance h
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Prof. Capt. Hermann Kaps (ret.) Bremen
The slinging height (Figure 1.5.2) is the total distance from the bottom of the unit up to the
bolt of the crane hook. This distance must not be greater than the available hoisting distance
(Figure 1.5.3), which is usually no problem with modern crane equipment.
The geometrical gross length of a sling is the spatial distance from the distinguished lifting
appliance of the unit to the upper side of the hook or shackle or traverse trunnion.
The effective net length of each sling is obtained by deducting the length of shackles with due
consideration of the radii of shackle bolt and shackle body.
W+T
2⋅cosγ W/2
spreader
support
γ γ wires
T S
W/2 W/2
W W
Figure 1.5.4: Lifting arrangement with traverse (left) and spreader (right)
W/2
W/2 ⋅ sinγ
γ/2 W/2 ⋅ sinγ ⋅ tanγ/2
W/2
Figure 1.5.5: Transverse and vertical forces (red) to the spreader boom
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Prof. Capt. Hermann Kaps (ret.) Bremen
The load LS in the spreader support wires results mainly from the vertical component of the
resultant of the forces in the sling, but must also take account of the weight S of the spreader
itself. For each support wire, with W and S given in t, the load LS is:
W γ S
LS = ⋅ tan γ ⋅ tan + [t]
2 2 2 ⋅ cos γ
The support wires have to carry a lot more than only the weight of the spreader and must be
dimensioned accordingly.
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Prof. Capt. Hermann Kaps (ret.) Bremen
2. Bedding
2.1.1 Definitions
The following terms and definitions are used in this chapter:
beam general term for a lengthy piece of square timber or steel H-
profile that is used for transferring or spreading a load to the
stowage area
girder steel profile in the ship's structure, in this chapter usually
meant as a stiffener under the plating of the stowage area
shear force (SF) internal force in a beam that is subjected to bending; shear
forces are directed perpendicular to the beam
bending moment (BM) internal moment in a beam that is subjected to bending; the
bending moment causes tension and pressure stresses in the
beam
mass (m) invariable property of a defined object or substance; meas-
ured in kilogram [kg] or (metric) tonne [t]
weight (W) force that a mass produces at a suspension or on a bedding
surface caused by the gravity acceleration: W = m ⋅ g [kN]
tensile stress (σ) force /area with the force perpendicular to the area: σ = F / A
[kN/cm2]
shear stress (τ) force /area with the force parallel to the area: τ = F / A
[kN/cm2]
section modulus (SM) property of a beam that characterises its resistance against
bending, measured in [cm3]
uniform deck load (UDL) design parameter for the strength layout of a deck, hatch
cover or tank top; usually given as UDLlim in [t/m2] in ship's
plans or specifications
line load cargo that is distributed evenly over a certain proportion of a
stowage area that acts as a beam within the ship
point load cargo that is placed only on certain small areas of a stowage
area that acts as a beam within the ship
line support a beam used for load distribution that is resting over its full
length on the stowage area
point support a beam used for load distribution that is resting only at its
ends and thus bridging the stowage area
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Prof. Capt. Hermann Kaps (ret.) Bremen
m⋅g/s
s
m⋅g/2 m⋅g/2
r
Figure: 2.2.1: Loaded beam resting on its ends
Shear forces at both ends of the beam: SFmax = m⋅g/2 [kN]
m⋅g
Bending moment at the middle of the beam: BM max = ⋅ (2r − s ) [kN⋅m]
8
It should be noted, that s = r for a homogeneous load and s = 0 for a pin-point load.
Figure 2.2.2 shows a similar beam loaded asymmetrically. This loading the beam off centre
by an offset e reduces the BMmax. Also the shear forces FA and FB are not equal:
m ⋅ g 2e m ⋅ g 2e
SFA = ⋅ 1 + SFB = ⋅ 1 −
2 r 2 r
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Prof. Capt. Hermann Kaps (ret.) Bremen
m⋅g/s
s
FA FB
r
The location of BMmax is no longer at the centre of the beam but at (r/2 – e + e⋅s/r), located
between the centre of the load and the centre of the beam.
A cargo unit that is internally stiff so that it "bridges" the panel or pontoon partially, will also
reduce the bending moment in the pontoon as shown in Figure 2.2.3.
weight = m⋅g
s
m⋅g/2 m⋅g/2
r
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Prof. Capt. Hermann Kaps (ret.) Bremen
b
Figure 2.2.4: Steel beam and timber beam
The section modulus for steel beams must be obtained from manufacturer's tables. The fol-
lowing data for steel beams should be used as a reference only.
Dimensions b x h [cm] 12 x 12 14 x 14 16 x 16 18 x 18 20 x 20 26 x 26 30 x 30
Section modulus [cm3] 144 216 311 426 570 1150 1680
However, if the beam under consideration is a complete tween deck pontoon or a weather
deck hatch cover, the strength limits depend on additional structural features and are not easy
to determine. Usually, these pontoons or covers are designed to withstand a homogeneous
load UDLlim1 that is agreed upon in the building contract and advised in the capacity plan of
the vessel.
The strength limits in these cases may be directly referred to limiting shear forces and limiting
bending moments, which are equal to those of the design condition. These would include dy-
namic effects to the ship in heavy seaway.
UDLlim ⋅ r ⋅ t ⋅ g UDLlim ⋅ r 2 ⋅ t ⋅ g
SFlim = [kN] BM lim = [kN ⋅ m]
2 8
UDL
1
UDLlim = permissible uniform deck load [t/m2]
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Prof. Capt. Hermann Kaps (ret.) Bremen
taken, and narrow stripes of 20 cm width (paint marked) in the way of secondary girders,
where specified line loads can be taken. This is shown in a specific plan on board the vessels.
Tween deck pontoons
The tween deck pontoons have been designed for a permissible UDL in the range of 3.0 t/m2.
Applicable figures are given in the ships' capacity plans. Using their dimensions width by
length the permissible shear forces and bending moments per pontoon may be calculated.
The given figures of SFlim may be exceeded by 20% due to margins kept for local strength.
88 t
148 t 184 t
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Prof. Capt. Hermann Kaps (ret.) Bremen
0.4
3.6
2155.5
BMmax = blue area [kN⋅m]
FA
1429.6
1.5
272.0
703.6
2.6
7.0
159.7
2.1
1964.7
FB
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Prof. Capt. Hermann Kaps (ret.) Bremen
m
s
r
Figure 2.3.5: Beams with line support
The effective length of beams is limited due to their tendency to bending their ends up. The
following list indicates, as a rules of thumb, the maximum effective length r of beams depend-
ing on their loaded length s.
Timber beams 10 x 10 cm: rmax = (1.2 ⋅ s + 0.8) m, but not more than (s + 1.0) m
Timber beams 15 x 15 cm: rmax = (1.2 ⋅ s + 1.5) m, but not more than (s + 2.0) m
Timber beams 20 x 20 cm: rmax = (1.2 ⋅ s + 2.0) m, but not more than (s + 3.0) m
Steel beams 12 x 12 cm: rmax = (1.2 ⋅ s + 3.0) m, but not more than (s + 4.0) m
Steel beams 14 x 14 cm: rmax = (1.2 ⋅ s + 3.2) m, but not more than (s + 4.2) m
Steel beams 16 x 16 cm: rmax = (1.2 ⋅ s + 3.4) m, but not more than (s + 4.4) m
Steel beams 18 x 18 cm: rmax = (1.2 ⋅ s + 3.6) m, but not more than (s + 4.6) m
Steel beams 26 x 26 cm: rmax = (1.2 ⋅ s + 4.0) m, but not more than (s + 5.0) m
Steel beams 30 x 30 cm: rmax = (1.2 ⋅ s + 5.0) m, but not more than (s + 6.0) m
If the cargo unit is loaded on narrow stripes of footprint (Figure 2.3.6), the same formulae are
applicable. However, the small value for s may be replaced by Zero.
m
s
r
Figure 2.3.6: Beams with line support and point load from top
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Prof. Capt. Hermann Kaps (ret.) Bremen
m
s
r
Figure 2.3.7: Beams with even load from top and point support at their ends
If the load m is not placed at the middle of the beam, the "offset" e may be taken into account
accordingly (Figure 2.3.8).
m ⋅ g ⋅ (2 ⋅ r − s) 4e 2
Number of required beams n = ⋅ 1 − 2 for steel beams.
120 ⋅ SM r
m
e
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Prof. Capt. Hermann Kaps (ret.) Bremen
If such point supported beams are loaded by a cargo unit which itself bridges the middle of
the beams while resting on footprints crossing the beams, the required number of beams may
be considerably reduced (Figure 2.3.9).
m ⋅ g ⋅ (2 ⋅ r − 2 ⋅ s)
Number of required beams n = for timber beams.
8 ⋅ SM
m ⋅ g ⋅ (2 ⋅ r − 2 ⋅ s)
Number of required beams n = for steel beams.
120 ⋅ SM
m
s
r
Figure 2.3.9: Beams with straddled load and point support
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Prof. Capt. Hermann Kaps (ret.) Bremen
3. Securing
3.1.1 Definitions
The following terms and definitions are used in this chapter. They are mainly based on the
IMO CSS-Code.
Kilo Newton (kN) suitable unit of force under the SI-System for securing con-
siderations; it replaces the traditional tonne or kilogram,
which should be used for the mass only; the force of 1 kN
corresponds to about 0.1 tonne or 100 kg, taken as weight or
force in the old fashion
securing element single piece of securing equipment like a deck ring, shackle,
turn buckle, chain, wire, wire clip or securing point on the
cargo unit
securing device suitable combination of securing elements forming a lashing,
a shore or a welded stopper
homogeneous securing device consists of elements having the same values of MSL
securing arrangement a suitable composition of securing devices
homogeneous securing ar- consists of securing devices of suitably adapted strength and
rangement geometrical configuration to achieve, that in case of an ex-
treme external load all the devices carry their share and are
not loaded beyond their MSL
breaking load (BL) nominal force at which a securing element will break; in-
or breaking strength formation to be supplied by manufacturer or chandler; for
some securing materials BL is available by rules of thumb
Annex 13 method calculation method for evaluating a securing arrangement
supplied in the Annex 13 to the IMO CSS-Code; latest edi-
tion from 2003, MSC/Circ. 1026
maximum securing load maximum acceptable force in a securing element or securing
(MSL) device; the Annex 13 shows a table with MSL as percentage
of BL for different materials
calculation strength (CS) MSL reduced by a factor of safety; figures of CS for secur-
ing devices are only used in balance calculations according
to the Annex 13
CS = MSL / 1.5 for the standard method
CS = MSL / 1.35 for the alternative method
cross-stowage stowage pattern where the cargo is tightly stuffed between
and supported by the ship's sides or other fixed structures
like longitudinal bulkheads; minimal securing effort neces-
sary in general; securing against longitudinal forces required
in fore or aft holds, because friction may be reduced due to
temporary vertical forces; compacting of surface of cargo
may be required if units may jump out
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Prof. Capt. Hermann Kaps (ret.) Bremen
2
e.g. LashCon by DNV
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Prof. Capt. Hermann Kaps (ret.) Bremen
Although ships tend either to roll heavily or to pitch heavily, there may be simultaneous mo-
tions in both ways. Therefore, peak values of forces in the transverse direction may appear in
combination with up to 60% of peak values in the longitudinal and the vertical direction and
vice versa. However, peak values in the longitudinal direction and in the vertical direction
may appear together with 100% each, because of their common sources from pitching and
heaving motions of the ship.
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Prof. Capt. Hermann Kaps (ret.) Bremen
± 0.8 g
± 0.6 g
± 0.5 g
± 0.3 g
± 0.8 g
± 0.6 g
± 0.4 g
± 0.1 g
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Prof. Capt. Hermann Kaps (ret.) Bremen
Σ MSL =
18% W to aft
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Prof. Capt. Hermann Kaps (ret.) Bremen
port stbd
c.o.g.
h
c.o.g.
aft fwd
l
Figure 3.2.4: Risk of longitudinal tipping with h > 1.2 ⋅ l
Securing against tipping may be effected by the same lashings intended for the prevention of
sliding, provided the lashings act with a suitable lever with regard to the relevant tipping axis.
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Prof. Capt. Hermann Kaps (ret.) Bremen
fwd
levers
c
α
α
β tipping
axis
β
aft
Figure 3.2.5: Ideal securing arrangement against transverse and longitudinal sliding
and transverse tipping
friction loops
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Prof. Capt. Hermann Kaps (ret.) Bremen
friction loops
silly loops
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Prof. Capt. Hermann Kaps (ret.) Bremen
head loops
Figure 3.2.11: Securing a wooden box by half loops and head loops
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Prof. Capt. Hermann Kaps (ret.) Bremen
port stbd
Figure 3.2.12: Heavy unit secured against transverse tipping and longitudinal sliding
by lashings and against transverse sliding by timber shore constructions
port
stbd
Figure 3.2.13: Heavy unit secured against transverse sliding and tipping by lashings
and against longitudinal sliding by welded stoppers
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Prof. Capt. Hermann Kaps (ret.) Bremen
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Prof. Capt. Hermann Kaps (ret.) Bremen
The MSLIMO-figure for the wire rope grommet has been obtained as 30% of BL with factor
1.5 for narrow bend of the double wire. The MSLBeluga-figures are generally obtained by di-
viding the breaking strength by a safety factor of 4.
Standard lashing 8.5 ton MSL
Item dimensions BL MSLBeluga MSLIMO
Wire rope grommet 22 mm ∅, 1, 2.5, 5, 10, 15, 25 m 263 kN 98 kN 118 kN
Shackle green pin 28 mm ∅ 500 kN 125 kN 250 kN
Shackle yellow pin 28 mm ∅ 500 kN 125 kN 250 kN
Turnbuckle eye-eye 32 mm ∅, 457 or 305 mm take up 340 kN 85 kN 170 kN
Link chain 20 mm ∅, 1 - 1.5 m 488 kN 122 kN 244 kN
Lashing plate 200 x 110 x 20 mm, 35 mm ∅ -- kN 98 kN -- kN
Other equipment
Item dimensions BL MSLBeluga MSLIMO
Lashing chain & lever 13 mm ∅, 6 m 200 kN 100 kN 100 kN
Lashing belt & tensioner 50 mm width, 8 m 50 kN 25 kN 25 kN
Turnfoot D-ring LE 3 353 kN 176 kN 176 kN
Galvanised wire rope 16 mm ∅ (on coils of 220 m) 141 kN 80 kN 99 kN
Wire rope clips for 16 mm wire rope --- --- ---
The MSLIMO of the galvanised wire rope is taken as one-way material with 70% BL.
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Prof. Capt. Hermann Kaps (ret.) Bremen
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Prof. Capt. Hermann Kaps (ret.) Bremen
Damage to fixed cargo securing elements must be repaired by an authorised workshop and
reported to the next classification society survey.
Discarded material as well as used one-way material must be disposed at a scrap yard. The
receipt of such disposal must be kept on board. Disposal of such material over board at sea is
not permitted on Beluga ships.
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Prof. Capt. Hermann Kaps (ret.) Bremen
6 x 12 + 7 FC 6 x 19 + 1 FC
2 2
BL = 25 x d BL = 50 x d
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Prof. Capt. Hermann Kaps (ret.) Bremen
25%
25%
2 x 25% 2 x 25%
2 x 25%
2 x 25%
Figure 3.4.4: Doubling the wire at the sharp Figure 3.4.5: Spreading the load to two
corners of a notch notches
Application of wire rope clips
The reliable holding capacity of a wire rope clip depends on the tightness of the nuts. A well
done clip must press a visible dent into the wire with its U-bolt. The U-bolts should, as far as
possible, be placed on the dead end of the wire rope. In order to obtain the proper tightness of
a clip, the nuts or threads must be greased before tightening. A clip attached in this manner
may be attributed a holding capacity of about 10% of the breaking load of the wire rope.
Figure 3.4.6 shows the load transfer from the loaded part to the dead end of the rope under the
above assumption that the load in the bend is reduced by 40% of the force at the beginning of
the bend. The situation is well balanced with a load transfer of 10% BL per clip.
0% BL 10% BL 20% BL 30% BL
20% BL
friction
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Prof. Capt. Hermann Kaps (ret.) Bremen
The correct assembly of a wire rope lashing must take into account:
− Wire rope clip size should fit to the rope diameter,
− U-bolt of clips should be attached to the dead end of the wire,
− Number of clips should be at least as shown in Figures 3.4.7 to 3.4.9,
− Nuts of clips must be greased before tightening,
− Distance between clips should be at least 6-times wire diameter,
− Dead ends must be secured against tangling open.
There are many ways to assemble a wire rope lashing in terms of forming an eye or loop, in-
clude a turnbuckle and connect it to the ship and the cargo. In any case, the clipped connec-
tion should be placed at a bend. Therefore, the following three types of wire lashings have
proved as reliable options.
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Prof. Capt. Hermann Kaps (ret.) Bremen
"La-Paloma" lashing
3
This lashing has been given the name "La-Paloma" lashing in memory of the lucky sailor presented by the
performer and vocalist Hans Albers.
Page 48 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Figure 3.4.12: Wrong clips setting and MSL reduced due to single lay at sharp corners
Page 49 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Page 50 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
The MSLs of stoppers of different design or clips with other dimensions of the clips shall be
determined with approval from the Engineering Department of Beluga Shipping.
Page 51 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
shore
shore
steel view
crossbeam
crossbeam
cramps from
in place the top
shore
shore
overlap of
crossbeams
Page 52 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
The pressure transferred from the cargo unit to the ship's structure must be distributed to
structural girders by means of crossbeams. Shores must be tightly fitted in and positioned on
benches. Crossbeams must overlap the shores on each end.
Timber shores that are intended to transfer securing forces from cargo units to rigid structures
of a vessel are given a nominal MSL of 0.3 kN per cm2. This figure applies to the crossbeams,
where the force acts "normal" or vertical to the timber grain. The shores actually transfer the
force along the grain with a permissible load of about 1 kN per cm2, but the MSL must reflect
the weakest part of the construction, which moreover may also be the cargo unit itself.
Since timber shores are subject to pressure, the risk of buckling behaviour restricts the free
length of a timber. If the external force shall be restricted to the permissible MSL = 0.3 ⋅
cross-section a2 in cm2, then the free length of a shore must be limited to:
lperm = 25 ⋅ a [cm]
This formula is based on the assumption that the shore is not loaded higher than its MSL. If
there is doubt about this limitation, the free length should be made shorter.
diagonal
braces
shore
shore
benches
horizontal
crossbeams uprights
vertical
crossbeams
shore
diagonal
braces
shore
benches
Page 53 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Page 54 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
The total of the MSL values of the securing devices on each side of a unit of cargo (port
as well as starboard) should equal the weight of the unit.
It must be noted that this rule does not take the size or speed of the vessel into account, nei-
ther her stability nor the location of stowage in the ship. It further addresses only the weight
of the unit, but not its dimensions, which may become important for forces by wind and sea-
sloshing. The rule ignores the effect of lashing angles and friction at the stowage place, but an
explanatory text in the IMO Code reminds that lashing angles to the deck should not be
greater than 60° and care should be taken for adequate friction.
On ships of the Beluga fleet the above rule-of-thumb should not be used except for small
items in under deck stowage.
Page 55 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Page 56 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
additional tipping
moment from inertia ordinary tipping
moment = Fy⋅a
transverse
force Fy
z
tipping lever a
tipping axis
centre of ship
rotation acceleration
Page 57 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
w+h
ip = = 0.289 ⋅ (w + h) [m]
12
If the mass of a cylindrical unit is homogeneously distributed within the limits of length and
diameter d, then
d
ip = = 0.354 ⋅ d [m]
8
If the mass of a cylindrical unit is concentrated in the shell of the unit, i.e. the unit is a hollow
cylinder, then
d
i p = = 0.5 ⋅ d [m]
2
h
ip
ip
l l
h
w w
Figure 3.5.2: Polar radius of inertia ip for a full square shaped body (left)
and a hollow square shaped body (right)
Longitudinal tipping
A similar consideration for tipping in the longitudinal direction should consider a pitching
period Tψ = 0.5 ⋅ Lpp seconds and a pitching amplitude ψ of 15°. This includes a moderate
slamming shock. The additional tipping moment in longitudinal direction may become sig-
nificant due to the generally short pitching periods of 5 to 6 seconds.
Page 58 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
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Prof. Capt. Hermann Kaps (ret.) Bremen
Figure 4.1.2: Securing alternative 2 with horizontal half loops to both sides
Page 60 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Compacting: A sufficient number of over-the-top lashings must serve for the necessary com-
pacting.
Longitudinal sliding must be prevented by stoppers welded to the hatch top, lined with tim-
ber chocks for avoiding damage to the pipes in the bottom tier. The upper tiers are fixed to the
lower by friction from rubber lining with µ = 0.6.
Page 61 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
the stack, although having only three lines of contact, are quite well merged to the stack by
the pressure of lashings.
line of contact
root face
inside
bevel protector
Figure 4.1.5: Bevel protector
If pipes are coated on their outside, so-called chicken-ladders must be used at the places
where wire lashing are guided around. These chicken-ladders are made of short soft wood
boards connected to each other by tacked-on fibre ropes or plastic tapes.
If lashings are guided through pipes, as shown in the securing alternative 2, so-called edge
protectors must be used. These are ready-made plate angles of steel or aluminium with bulges
for guiding the wire.
If the pipes are coated inside, e.g. by the special "flow-coat" used for gas-pipes, a direct con-
tact of the wires to the pipes must be avoided by slipped-on pieces of rubber hose.
Most pipes are welded with a longitudinal seam. Shippers usually require the stowage with
the seam in 12 o'clock position in order to avoid chafing damage to other pipes. Sometimes
pipes are shipped with spiral seams. For those only spacers can avoid the chafing contact.
Construction of stanchions
There are certainly a number of alternatives for the construction of stanchions. The consider-
able cost for such stanchions justifies a re-usable concept, if repeated shipments of pipes are
Page 62 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
carried. Three different concepts are presented. They must be designed to purpose and ap-
proved by Beluga Shipping.
Concept 1 is in some way similar to that used also for timber deck cargo. It consists of H-
beams, which are vertically inserted into two steel lugs and chocked with timber. This ar-
rangement requires a strength of the upper lug of the desired MSL multiplied by h/(h-d) and a
section modulus of the H-beam that can resist the bending moment MSL⋅ d with a bending
stress of not more than about 20 kN/cm2.
MSL
d
MSL⋅h/h-d h
MSL⋅d/h-d
Page 63 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
4.2.1 Cross-stowage
Cross-stowage means a stowage pattern where the cargo is tightly stuffed and supported
against transverse forces by the sides of the cargo space or other fixed structures like longitu-
dinal bulkheads, requiring minimal securing effort in general by blocking with timber shores.
Page 64 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Page 65 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
4.2.2 Side-stowage
Side stowage means a stowage pattern where support against transverse forces is given by
fixed ship's structures from one side only. There is a need for transverse securing to the other
side as well as some longitudinal securing in many cases. Securing a side stowage pattern is
mainly achieved by half-loop lashings.
Page 66 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Figure 4.2.9: Timber squares under steel plates for handling the chain slings
Timber dunnage, plywood boards or square timbers must be used between layers of cargo
items, whenever there is a need to equalise an uneven surface and/or to provide a compact
stowage block.
Page 67 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen
Figure 4.2.11: Dunnage flooring for stabilising top stowage of wooden crates
Figure 4.2.12: Timber squares for levelling a stow of steel construction parts
Page 68 of 68