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Hermann Kaps GUIDELINE FOR PROJECT CARGO OPERATIONS

Standard for Project Cargo Operations

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100% found this document useful (1 vote)
116 views

Hermann Kaps GUIDELINE FOR PROJECT CARGO OPERATIONS

Standard for Project Cargo Operations

Uploaded by

jasucre
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 68

Prof. Capt. Hermann Kaps (ret.

) Bremen

Beluga-Standard for Project Cargo Operations


Contents
Preamble ................................................................................................................................................................. 2
1. Lifting ............................................................................................................................................................. 3
1.1 General requirements .............................................................................................................................. 3
1.1.1 Definitions....................................................................................................................................... 3
1.1.2 Information from the shipper .......................................................................................................... 3
1.1.3 Planning essentials and documentation ........................................................................................... 4
1.2 Ship's stability ......................................................................................................................................... 5
1.2.1 Minimum initial stability................................................................................................................. 5
1.2.2 Preparation of heeling tanks ............................................................................................................ 7
1.3 Lifting Material ....................................................................................................................................... 7
1.3.1 Wire slings and grommets............................................................................................................... 7
1.3.2 Shackles........................................................................................................................................... 8
1.3.3 Traverses ......................................................................................................................................... 8
1.3.4 Inspection and maintenance ............................................................................................................ 9
1.4 Lifting Arrangements .............................................................................................................................. 9
1.4.1 Determinacy of suspension arrangements ....................................................................................... 9
1.4.2 Single gear arrangements .............................................................................................................. 11
1.4.3 Double gear arrangements............................................................................................................. 12
1.4.4 Tilting due to offset of centre of gravity ....................................................................................... 14
1.4.5 Stability of suspension arrangements ............................................................................................ 16
1.5 Lifting Calculations............................................................................................................................... 17
1.5.1 Safety factors................................................................................................................................. 17
1.5.2 Determination of required WLL-figures ....................................................................................... 18
1.5.3 Determination of sling lengths ...................................................................................................... 19
1.5.4 Forces in spreader support wires ................................................................................................... 20
2. Bedding ......................................................................................................................................................... 22
2.1 General requirements ............................................................................................................................ 22
2.1.1 Definitions..................................................................................................................................... 22
2.1.2 Information from the shipper ........................................................................................................ 22
2.1.3 Planning essentials and documentation ......................................................................................... 23
2.2 Beam theory .......................................................................................................................................... 23
2.2.1 Shear forces and bending moments............................................................................................... 23
2.2.2 General strength limits .................................................................................................................. 24
2.3 Loading on hatch covers and tween deck pontoons .............................................................................. 25
2.3.1 Strength limits ............................................................................................................................... 25
2.3.2 Line load........................................................................................................................................ 26
2.3.3 Straddled point load ...................................................................................................................... 26
2.3.4 Mixed loads................................................................................................................................... 26
2.4 Beams for load spreading ...................................................................................................................... 27
2.4.1 Line support .................................................................................................................................. 28
2.4.2 Point support ................................................................................................................................. 29
3. Securing ........................................................................................................................................................ 31
3.1 Securing principles................................................................................................................................ 31
3.1.1 Definitions..................................................................................................................................... 31
3.1.2 Information from the shipper ........................................................................................................ 32
3.1.3 Planning essentials and documentation ......................................................................................... 32
3.1.4 External forces .............................................................................................................................. 32
3.1.5 Basic securing principles............................................................................................................... 34
3.2 Arrangements for direct securing .......................................................................................................... 35
3.2.1 Securing against sliding ................................................................................................................ 35
3.2.2 Securing against tipping ................................................................................................................ 35
3.2.3 Direct securing by lashings only ................................................................................................... 36
3.2.4 Direct securing without securing points on the cargo ................................................................... 37
3.2.5 Direct securing by lashings and stoppers ...................................................................................... 39
3.2.6 Homogeneity of mixed securing arrangements ............................................................................. 40
3.2.7 Desirable pre-tension in lashings .................................................................................................. 41
3.3 Securing material .................................................................................................................................. 41
3.3.1 Material approved by Beluga-Shipping......................................................................................... 41

Page 1 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

3.3.2 Assessment of other material ........................................................................................................ 42


3.3.3 Inspection and maintenance .......................................................................................................... 43
3.3.4 Welding standards ......................................................................................................................... 44
3.4 Determination of MSL of securing devices........................................................................................... 44
3.4.1 Beluga standard lashings ............................................................................................................... 44
3.4.2 Securing points on cargo units ...................................................................................................... 44
3.4.3 Conventional wire rope lashings ................................................................................................... 45
3.4.4 Chain-lashings and fibre belts ....................................................................................................... 49
3.4.5 Welded stoppers ............................................................................................................................ 50
3.4.6 Timber shoring arrangements........................................................................................................ 52
3.5 Securing calculation .............................................................................................................................. 54
3.5.1 Annex 13 Rule-of-thumb .............................................................................................................. 54
3.5.2 Annex 13 Advanced Calculation Method ..................................................................................... 55
3.5.3 Annex 13 Alternative Calculation Method.................................................................................... 55
3.5.4 Computer based calculation .......................................................................................................... 56
3.5.5 Additional tipping moment for very large cargo units .................................................................. 56
4. Stowage and securing of break bulk ............................................................................................................. 59
4.1 Pipes stowed on deck ............................................................................................................................ 59
4.1.1 Stowage and securing principles ................................................................................................... 59
4.1.2 Securing alternative 1.................................................................................................................... 59
4.1.3 Securing alternative 2.................................................................................................................... 60
4.1.4 Securing alternative 3.................................................................................................................... 60
4.1.5 Longitudinal securing.................................................................................................................... 61
4.1.6 Technical details............................................................................................................................ 61
4.2 Mixed cargo .......................................................................................................................................... 64
4.2.1 Cross-stowage ............................................................................................................................... 64
4.2.2 Side-stowage ................................................................................................................................. 66
4.2.3 Longitudinal securing.................................................................................................................... 66
4.2.4 Use of timber dunnage .................................................................................................................. 66

Preamble
The Beluga Standard for Project Cargo Operations is a controlled document of the Beluga
Group and has been developed to serve several purposes as follows:
 It shall provide guidance to masters and officers of the Beluga fleet for handling, bedding
and securing of project cargo units and other non-standardised cargo.
 It shall serve as background training material for junior officers and designated super-
cargo's within the Beluga Group.
 It shall offer customers the opportunity to verify the performance of the Beluga Group
with regard to technical standards and the application of good seamanship in project cargo
operations.
All provisions and instructions contained in this Standard are in conformity with international
regulations and recommendations, in particular with the IMO Code of Safe Practice for Cargo
Stowage and Securing in its current edition. Units and symbols used correspond to the
Système International d'Unités (SI-units).
The Standard further complies with provisions contained in other official documents of the
Beluga Group and Beluga ships, in particular with the approved Safety Management Manual
and the Cargo Securing Manuals of the particular ships.

Page 2 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

1. Lifting

1.1 General requirements

1.1.1 Definitions
The following terms and definitions are used in this chapter:
cargo mass P gross mass of cargo unit, during lifting placed virtually in
the level of p metres above base
top-mass of crane(s) Q part mass of crane jib, during lifting placed virtually in the
level of q metres above the sea-going level of the jib-top
mass of suspension gear R mass of suspension gear, during lifting placed virtually in the
level of r metres above weather deck level
GMC during lifting metacentric height with (P+R+Q) in lifting level
maximum heeling moment moment of (P+R+Q) at the maximum outreach from neutral
position of crane jib
counter-ballasting moment moment of transverse ballast transfer
centre of gravity of cargo unit c.o.g., position supplied by shippers in three dimensions
centre of suspension point of connection of suspension arrangement to lifting
tackle
suspension arrangement arrangement of traverses, spreaders, slings and shackles
hanging forces vertical forces in suspension arrangement
effective forces in suspension effective forces in elements of a suspension arrangement
suspension angle angle between hanging force and effective force
stable suspension arrangement with (virtual) c.o.g below centre of suspension
unstable suspension arrangement with (virtual) c.o.g above centre of suspension
WLL working limit load as marked on lifting element
BL breaking load as declared in certificate
SF safety factor (BL/WLL)
slinging height height from bottom of cargo unit to lifting tackle
hoisting distance distance from hatch top to lifting tackle
lifting fittings fittings on cargo unit declared suitable for lifting
slinging area area on cargo unit declared suitable for placing slings

1.1.2 Information from the shipper


For safe lifting and placing a heavy cargo unit on board the following information is required
from shippers:
− The mass of the unit in metric tonnes and its main dimensions including all attachments
and protrusions.

Page 3 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

− A scale drawing of the unit showing top view, side view and front view as appropriate.
This drawing should include the position of the centre of gravity relative to the base line
and the front line in side view and relative to the centre line in top view.
− The scale drawing should further contain the position and nature of lifting fittings (e.g.
chain plates, D-rings, trunnions), if supplied, or the position and size of slinging areas.
− A declaration of the WLL and the BL of the lifting fittings and a note on the suitability of
the lifting fittings for securing the cargo unit with particular consideration of possible
limitations to the direction securing forces.
4.50 m 3.40 m

side view

front view
4.29 m

1.98 m c.o.g.
2.34 m

0.31 m
3.78 m 3.00 m

Steam-boiler
gross mass: 78.3 t
1.43 m

overall dimensions: 4.50 x 3.50 x 4.29 m


c.o.g. position: see drawing
c.o.g. 4 lifting lugs welded onto bedding beams
SWL of lifting lugs: 35 t each
top view
8 securing points welded to securing belt

foot print MSL of securing points: 175 kN each

Scale 1 : 100

Figure 1.1.1: Sample scale drawing

1.1.3 Planning essentials and documentation


The planning of a lift-on or lift-off procedure shall include the following aspects:
1. Selection of stowage place with regard to the crane's SWL-ranges. This task is usually
integrated into the general stowage planning and should be documented accordingly.

Page 4 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

2. Checking the expected metacentric height GMC of the vessel during lifting. This task
shall be accomplished by an appropriate stability calculation and documented in the cargo
operations log. Details are given in Chapter 1.2.1 below.
3. Arranging the required counter-ballasting moment with due regard to the expected maxi-
mum heeling moment. This task shall also be accomplished by an appropriate calculation
and documented in the cargo operations log. Details are given in Chapter 1.2.2 below.
4. Designing an appropriate suspension arrangement with due regard to:
− outfit of the cargo unit in question with lifting fittings or slinging areas,
− available lifting material of sufficient strength and dimensions,
− available hoisting distance to be greater than the slinging height,
− positive stability of the suspension arrangement,
− distribution of forces in suspension elements and control of suspension angles.
Depending on the complexity of the individual case, a scale drawing of the suspension ar-
rangement should be prepared that allows the determination of all data necessary to check
the critical features of the arrangement. Details are given in Chapters 1.3 to 1.5 below.
The results should be documented in the cargo operations log stating as a minimum the
− compliance with strength limits (actual loads less than WLL-figures),
− positive stability of the suspension arrangement,
− sufficient hoisting distance at all times.

1.2 Ship's stability


Loading or unloading of heavy cargo units with ship's own gear has two serious effects on the
ship's stability:
- Reduction of GM due to the lifted mass being placed virtually at the crane boom top.
- Generation of large heeling moments, which may cause the vessel to list.
With the modern heavy lift cranes used in the Beluga fleet the maximum permissible list is
restricted to 2°. Therefore it is advisable, to keep the list close to zero at all times, in order to
save an adequate margin for the operation of the ballast pumps, which are used to compensate
the heeling moments.
It is the duty of the ship's Chief Officer to check by calculation that during the lifting process
- the GMC of the vessel (corrected for free liquid surfaces in tanks) is at least 1.00 m, and
- the amount of transferable ballast is sufficient for counter-acting the heeling moment.
This is explained in more detail in the following sub-chapters.

1.2.1 Minimum initial stability


Beluga ships are operated under IMO stability criteria. The IMO Code on Intact Stability does
not contain a specific rule addressing the residual stability during heavy lift operations. This
does, however, not dispense the ship's staff from evaluating this problem in a careful manner.
In the course of pre-planning a heavy lift operation, a stability calculation must be carried out
by means of the ship's approved stability computer, which reflects the actual condition of the
ship at the time of the intended operation with regard to cargo, bunkers and ballast on board
and free surfaces in slack tanks.
The result of this calculation must be expanded to express the conditions of the lifting situa-
tion by placing the specific mass of the unit to be loaded or unloaded, together with the mass

Page 5 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

q r p

d
e

a
S

Figure 1.2.1: Essential data for controlling ship's stability in lifting operations

Page 6 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

of the suspension gear into top-level of the crane boom. This level should be estimated as the
highest position of the boom top during the operation.
In detail: The mass P of the cargo unit must be placed into the lifting level of p metres above
base. The top mass of the crane(s) Q must be shifted by q metres from the sea-going level to
the lifting level. The mass of the suspension gear R (slings, shackles, hooks, traverses) must
be shifted by r metres from the deck level to the lifting level (see Figure 1.2.1).
The result of this calculation is the metacentric height GMc for the lifting condition.
The GMc during lifting shall not be less than 1.00 m.
In case of a smaller figure additional ballast must be taken in and/or advice from the head
office should be obtained.

1.2.2 Preparation of heeling tanks


In order to keep the ship upright during all phases of the lifting operation the ship's heeling
pumps must be used. To this purpose a sufficient transfer capacity of ballast water in terms of
heeling moment must be prepared before the lifting operation can be started. The required
amount of ballast for compensating the heel is calculated as follows:
The ship is assumed upright before commencement of lifting with the crane tops in fore and
aft position at the resting distance d from the port rail. The expected outreach from the ship's
side is the distance a. Thus the total heeling lever for lifting from outboard is (d + a). The
heeling lever to the opposite side for landing the cargo unit inboard is e, which depends on the
intended stowage position (see Figure 1.2.1).
The maximum heeling moment is (d + a) ⋅ (P + Q + R) or e ⋅ (P + Q + R), whichever is
greater. A sufficient capacity of ballast water S with a transverse lever s is required to obtain
an equal counter-ballasting moment. This lever should be taken as an average value for suit-
able side tanks of the particular ship. The necessary amount of water is:
(d + a ) ⋅ ( P + R + Q) e ⋅ ( P + R + Q)
S= [t] or S= [t]
s s
This amount of water, plus a margin of 10 %, should be available for pumping into either di-
rection.

1.3 Lifting Material


Project carriers in the Beluga fleet are equipped with a standard set of wire rope slings and
grommets, shackles and traverses for lifting heavy cargo units.

1.3.1 Wire slings and grommets


The details of wire rope slings and grommets are addressed to in the particular inventory list
on board.

Page 7 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

working length

red coloured splice


grommet diameter

working length
eye length
sling diameter

Figure 1.3.1: Wire rope lifting grommet and sling

1.3.2 Shackles
The details of shackles are addressed to in the particular inventory list on board.

Figure 1.3.2: Lifting shackle

1.3.3 Traverses
The equipment of product carriers in the Beluga fleet with traverses depends largely on the
current engagement with the transport of heavy lifts. The following overview shows the avail-
able items and their properties.
Traverses of SWL = 250 t are available in different lengths.
length 3.0 m 4.0 m 5.0 m 6.0 m 7.0 m 8.0 m 9.0 m
own mass 1.10 t 1.27 t 1.42 t 1.58 t 1.73 t 189 t 2.00 t

Length
Figure 1.3.3: Traverse of SWL = 250 t
For handling heavy units of relatively small size with two cranes a traverse is used, which
accommodates the usual lifting double hooks on both ends and provides trunnions on both
sides for attaching slings or grommets (Figure 1.3.4).

Page 8 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

250 t SWL = 460 t 250 t


1.5 m 3.0 m 1.5 m

18.000 m

Figure 1.3.4: Traverse of SWL = 460 t

1.3.4 Inspection and maintenance


All lifting equipment must be carefully inspected before and after each use. Wire slings and
wire grommets shall be preserved with wire rope grease and threads of shackle bolts shall be
greased at suitable intervals to avoid corrosion.
Wire ropes must be discarded if at a length of 8 times the wire diameter more than 10 % of
the single wires are visibly broken. Shackles must be discarded if the diameter of jokes or
bolts is locally reduced by 10 % from abrasion or if visibly deformed. Rejected lifting mate-
rial must be disposed for transport to a scrap yard. The receipt of such disposal must be kept
on board and the company informed accordingly. Disposal of such material over board at sea
is not permitted by Beluga Shipping.
Any employment of lifting equipment for loading or unloading heavy cargo must be entered
into the specific journal, as well as any activity regarding maintenance or discarding of
equipment.

1.4 Lifting Arrangements

1.4.1 Determinacy of suspension arrangements


Arrangements with two lifting points are quite often used for longish units (Figure 1.4.1).

Figure 1.4.1: Suspension arrangement with two lifting points


The distribution of the load between the two lifting points depends on their position in relation
to the c.o.g., following the general rule that the hanging forces are inversely proportional to
their distances to the c.o.g. (Figure 1.4.2). The forces are calculated as follows:
P⋅g P⋅g
F1 = e 2 ⋅ and F2 = e 1 ⋅
e1 + e 2 e1 + e 2

Page 9 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

hanging force F1 hanging force F2

e1 e2

weight P⋅g

Figure 1.4.2: Hanging forces in an asymmetric two point suspension


Arrangements with three lifting points are scarcely used. The precise determination of the
hanging forces may require a lengthy calculation.
Suspension arrangements with more than three lifting points are statically indeterminate. The
hanging forces cannot be precisely determined but only estimated with reasonable accuracy
(see chapter 1.5). It is of utmost importance that the length of slings complies with the geome-
try of the suspension arrangement.
Figure 1.4.3 shows a suspension arrangement with four slings shackled onto four adequate
eye plates on the unit. Two of the slings appear to be a bit too long resulting in overloading
the two other slings.
This deficiency may be avoided by an arrangement shown in Figure 1.4.4, where two of the
slings have been replaced by one sling of double the length, run as a "loop over the hook". In
this way the statically indeterminate four-point suspension has been converted into a statically
determinable three-point suspension.
Such "loop over the hook" slings should not be used on both ends of the cargo unit in order to
avoid the risk of tilting.

Figure 1.4.3: Four slings with obvi- Figure 1.4.4: Even load distribution with one "loop over the
ous imbalance of load distribution hook" sling
Lifting with two "loop under the bottom" slings will usually provide an equal distribution of
the load to all four parts (see Figure 1.4.5). The risk of tilting is minimal due to the friction of
the slings around the bottom of the cargo unit.

Page 10 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 1.4.5: Lifting with two loops under the bottom

1.4.2 Single gear arrangements


Single gear arrangements use only one crane for lifting. The c.o.g. of the unit will be verti-
cally under the lifting tackle.

Figure 1.4.6: Single gear arrangement with transverse traverses


The slings in Figure 1.4.6 are connected to solid trunnions fitted to the base frame of the unit.
Also this suspension arrangement is statically indeterminate and therefore needs four slings
having the same length.
If the slings run as loops under the bottom of the unit it is important to avoid slipping of the
slings to the centre of the unit. The favourite option is to use a longitudinal traverse that keeps
the slings vertical (Figure 1.4.7).

Page 11 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 1.4.7: Single gear arrangement with longitudinal traverse


Another option, frequently used with light cargo units, are running straps or slings. But it is
dangerous to use running slings for heavy lift units. The wire will be cut in the eye during
tightening. Therefore running slings are not permitted for heavy lifts in Beluga Shipping.

Figure 1.4.8: Never use running slings for heavy lift units

1.4.3 Double gear arrangements


Double gear arrangements are used when two cranes are needed for lifting the cargo unit
safely. The principles of determinacy of hanging forces are the same as with single gear ar-
rangements. A traverse for connecting both lifting tackles is generally not necessary if the
cargo unit is long (Figure 1.4.9).
If the cargo unit is small a traverse should be used (Figure 1.4.10). This avoids any contact
between the crane tops and may be moreover necessary to reduce the outreach of the crane
booms to utilise their full lifting capacity.

Page 12 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 1.4.9: Double gear arrangement without longitudinal traverse

Figure 1.4.10: Double gear arrangement with longitudinal traverse


In case of an asymmetric double gear suspension arrangement the hanging forces in slings and
in lifting tackles must be calculated using the principle of "inverse proportionality". The load
in the slings depends on their distances to the centre of gravity of the unit e1 and e2 (see Figure
1.4.11).
e2 e1
L1 = ⋅P⋅g and L2 = ⋅P⋅g
e1 + e 2 e1 + e 2
The load in the lifting tackles must also take the mass of the traverse into account.
f2 T⋅g f1 T⋅g
D1 = ⋅P⋅g + and D2 = ⋅P⋅g +
f1 + f 2 2 f1 + f 2 2

Page 13 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

D1
D2

f1 f2

L1 e1 e2 L2

Figure 1.4.11: Asymmetric double gear suspension arrangement

1.4.4 Tilting due to offset of centre of gravity


The layout of a lifting arrangement should be generally designed under the assumption of a
centre of gravity of the particular cargo unit that is in or very close to its geometrical centre
unless informed otherwise by the shipper. Any unexpected eccentric position of the centre of
gravity or transverse deviation from the advised position will tilt the suspended cargo unit and
distribute the loads in the suspension gear unevenly.

centre of centre of
suspension suspension

γ γ

δ δ
h

F1
F2

centre of centre of
gravity gravity
e

P⋅ g

Figure 1.4.12: Tilting of a suspended cargo


Figure 1.4.13: Uneven distribution of forces
unit due to eccentricity of c.o.g.
in slings
The magnitude of a tilt angle δ depends on the eccentricity e of the c.o.g. and on the vertical
distance h of the c.o.g. from the suspension centre (Figure 1.4.12). The hanging forces are
greater on the low side of the tilted unit (Figure 1.4.13).

Page 14 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Another disadvantage of tilting may be the difficulty of placing the unit at the intended stow-
age position. This problem can be solved by elongating the sling(s) on the high side, e.g. with
by inserted shackles. However, this does not equalise the different loads in the slings, as dem-
onstrated by Figure 1.4.14.

centre of
suspension

γ1 γ2

F2
F1

centre of
gravity

P⋅ g

Figure 1.4.14: Suspension rectified by adapting the length of slings.


A suspension arrangement is more liable to tilting, even with a small eccentricity of the c.o.g.,
if the slings are fastened to traverses above as shown in Figure 1.4.15.

Figure 1.4.15: Suspension arrangement with traverses, slings fastened below c.o.g.

Page 15 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

An effective "virtual" position of the c.o.g. reduces the distance to the centre of suspension
(Figure 1.4.16). The cargo unit may touch the vertical slings causing damage to a sensitive
surface and produce mechanical strain to the sling (Figure 1.4.17).
centre of suspension
centre of suspension

virtual
position
of unit

excentric excentric
position position
of c.o.g. of c.o.g.

Figure 1.4.16: Virtual position of a cargo unit Figure 1.4.17: Actual suspension with eccen-
suspended under a traverse tric c.o.g

1.4.5 Stability of suspension arrangements


If the centre of gravity of the cargo unit c.o.g. is positioned below the centre of suspension
c.o.s. the arrangement is stable, unless a tilting angle due to temporary external influences like
wind or swell is less than the suspension angle of slings. Figure 1.4.18 shows three stable ar-
rangements.

c.o.s. c.o.s. c.o.s.

c.o.g. c.o.g. c.o.g.

absolutely stable sufficiently stable poorly stable


Figure 1.4.18: Stable suspension arrangements

Page 16 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

If the c.o.g. is positioned above the c.o.s. the arrangement is unstable and will capsize at the
least disturbing influence (Figure 1.4.19).

c.o.g. c.o.g.
c.o.s.
c.o.s.

absolutely unstable
Figure 1.4.19: Unstable suspension
In suspension arrangements with traverses the virtual position of the c.o.g. is always above the
actual position by the length of the vertical slings (see also Figures 1.4.16 and 1.4.17). Such
arrangements become unstable if the virtual c.o.g. is located above the c.o.s. of the arrange-
ment.

c.o.s.
virtual virtual
c.o.g. c.o.g.
c.o.s. c.o.s.

virtual
c.o.g.

c.o.g. c.o.g. c.o.g.

absolutely stable absolutely unstable poorly stable


Figure 1.4.20: Stable and unstable arrangements with traverse

1.5 Lifting Calculations


In the course of planning the suspension gear for lifting of heavy cargo units, the required
WLL-figures of slings, shackles and traverses must be determined by calculation with due
regard to safety factors adopted by Beluga Shipping.
In cases with asymmetric suspension it may additionally become necessary to precisely de-
termine the required length of slings.

1.5.1 Safety factors


The Working Limit Load (WLL) of a suspension element is a figure that indicates the permis-
sible load (mass) given in metric tons to be lifted vertically by this particular element. The
specification of WLL generally incorporates a safety factor (SF) against the nominal breaking
load (BL) of that element.

Page 17 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

The nominal breaking strength of lifting material is increasingly supplied with kN-marking by
manufacturers and chandlers. BL-figures in tonnes may be obtained by dividing the kN-
figures by the g-factor of 9.81 m/s2.
BL
The relation between BL and WLL reads: WLL = [ t ] or [kN]
SF
Safety factors for suspension elements in heavy lift operations on ships are not governed by
public legislation. Beluga Shipping uses the following safety factors for suspension material:
Material Safety factor
Shackles 6
Wire grommets 5
Wire slings 4
Polyester grommets 7
Steel belts 6.7
The WLL of traverses is directly declared and documented by the manufacturer.

1.5.2 Determination of required WLL-figures


The required WLL-values in a suspension arrangement shall be determined in three steps:
- Evaluation of hanging forces
- Calculation of effective forces in shackles and slings
- Selection of required WLL
In case of a symmetrical suspension arrangement the hanging forces may simply be obtained
by dividing the weight of the unit by the number of slings. In asymmetrical arrangements the
hanging forces must be calculated as shown in chapter 1.4.1, using the principle of inverse
proportionality.
The effective forces in shackles and slings depend on the suspension angle following the
equation:
F
S= [kN]
cos γ

F γ S

Figure 1.5.1: Suspension angle γ

Page 18 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

1.5.3 Determination of sling lengths


A precise determination of sling length is necessary if a unit shall be lifted with an asymme-
trical suspension arrangement. This task requires a fairly exact drawing of the unit with top
view and side views containing all necessary details of lifting appliances, like trunnions or eye
plates, and the position of the centre of gravity of the unit.
The length of slings in a suspension arrangement should be determined in three steps:
• Decision on "slinging height"
• Determination of the geometrical gross length of slings
• Calculation of the effective net length of sling by considering shackles, bends etc.

s s

Figure 1.5.2: Slinging height s

Hoisting distance h

Hatch coaming or hatch top

Figure 1.5.3: Hoisting distance h

Page 19 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

The slinging height (Figure 1.5.2) is the total distance from the bottom of the unit up to the
bolt of the crane hook. This distance must not be greater than the available hoisting distance
(Figure 1.5.3), which is usually no problem with modern crane equipment.
The geometrical gross length of a sling is the spatial distance from the distinguished lifting
appliance of the unit to the upper side of the hook or shackle or traverse trunnion.
The effective net length of each sling is obtained by deducting the length of shackles with due
consideration of the radii of shackle bolt and shackle body.

1.5.4 Forces in spreader support wires


Occasionally cargo units are lifted with spreaders instead of traverses. These spreaders have
the beneficial effect that the load in the slings is not increased by the slinging angle γ. How-
ever, the spreaders themselves must be supported by extra slings which have to take the addi-
tional load created by the suspension angle γ. Figure 1.5.4 shows the different loads in the
arrangements with traverse and spreader.

W+T
2⋅cosγ W/2
spreader
support
γ γ wires

T S

W/2 W/2
W W

Figure 1.5.4: Lifting arrangement with traverse (left) and spreader (right)

W/2

W/2 ⋅ sinγ
γ/2 W/2 ⋅ sinγ ⋅ tanγ/2

W/2

Figure 1.5.5: Transverse and vertical forces (red) to the spreader boom

Page 20 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

The load LS in the spreader support wires results mainly from the vertical component of the
resultant of the forces in the sling, but must also take account of the weight S of the spreader
itself. For each support wire, with W and S given in t, the load LS is:
W γ S
LS = ⋅ tan γ ⋅ tan + [t]
2 2 2 ⋅ cos γ
The support wires have to carry a lot more than only the weight of the spreader and must be
dimensioned accordingly.

Page 21 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

2. Bedding

2.1 General requirements

2.1.1 Definitions
The following terms and definitions are used in this chapter:
beam general term for a lengthy piece of square timber or steel H-
profile that is used for transferring or spreading a load to the
stowage area
girder steel profile in the ship's structure, in this chapter usually
meant as a stiffener under the plating of the stowage area
shear force (SF) internal force in a beam that is subjected to bending; shear
forces are directed perpendicular to the beam
bending moment (BM) internal moment in a beam that is subjected to bending; the
bending moment causes tension and pressure stresses in the
beam
mass (m) invariable property of a defined object or substance; meas-
ured in kilogram [kg] or (metric) tonne [t]
weight (W) force that a mass produces at a suspension or on a bedding
surface caused by the gravity acceleration: W = m ⋅ g [kN]
tensile stress (σ) force /area with the force perpendicular to the area: σ = F / A
[kN/cm2]
shear stress (τ) force /area with the force parallel to the area: τ = F / A
[kN/cm2]
section modulus (SM) property of a beam that characterises its resistance against
bending, measured in [cm3]
uniform deck load (UDL) design parameter for the strength layout of a deck, hatch
cover or tank top; usually given as UDLlim in [t/m2] in ship's
plans or specifications
line load cargo that is distributed evenly over a certain proportion of a
stowage area that acts as a beam within the ship
point load cargo that is placed only on certain small areas of a stowage
area that acts as a beam within the ship
line support a beam used for load distribution that is resting over its full
length on the stowage area
point support a beam used for load distribution that is resting only at its
ends and thus bridging the stowage area

2.1.2 Information from the shipper


For safe bedding a heavy cargo unit on board and carrying it without damage to itself and to
the ship's structure, also in heavy weather, the following information in addition to those
listed under chapter 1.1.2 is required from shippers:

Page 22 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

− The position and dimensions of the footprint areas of the unit.


− Information on adequate bedding areas if the unit has no specific footprint areas.

2.1.3 Planning essentials and documentation


The bedding of heavy cargo units in ships requires proper pre-planning and the consideration
of the structural strength of the stowage area. A bedding plan shall be prepared showing the
necessary beams for load distribution. Appropriate calculations shall be made to assure that
− the ship's structure is not overloaded with due regard to the applicable uniform deck load
UDLlim and additional strength information contained in the ship's capacity plan,
− any beams used for load distribution or load transfer to ship's structures are sufficient in
number and strength with regard to their section modulus.
The bedding plan and the appropriate calculation results shall be filed in the cargo operations
log on board the ship.

2.2 Beam theory


A precise determination and evaluation of measures to avoid over-stressing of particular ship's
structures is advisable in general. However, a more easy approach on the basis of the simple
beam theory will also present suitable results in most cases.
The beam theory would apply to the loading of weather deck hatch covers and tween deck
pontoons as well as to the evaluation of timber or steel beams used for spreading concentrated
loads. Therefore the beam theory, based on a loaded beam resting on its ends, is presented.

2.2.1 Shear forces and bending moments


Figure 2.2.1 shows a beam of the length r, which rests on its ends. It is loaded by a mass m
with a length s, placed symmetrically on the beam. The weight of the mass is W = m ⋅ g. The
supporting forces FA and FB at both ends of the beam are m⋅g/2. The own weight of the beam
is ignored in this advisement.

m⋅g/s

s
m⋅g/2 m⋅g/2
r
Figure: 2.2.1: Loaded beam resting on its ends
Shear forces at both ends of the beam: SFmax = m⋅g/2 [kN]
m⋅g
Bending moment at the middle of the beam: BM max = ⋅ (2r − s ) [kN⋅m]
8
It should be noted, that s = r for a homogeneous load and s = 0 for a pin-point load.
Figure 2.2.2 shows a similar beam loaded asymmetrically. This loading the beam off centre
by an offset e reduces the BMmax. Also the shear forces FA and FB are not equal:
m ⋅ g  2e  m ⋅ g  2e 
SFA = ⋅ 1 +  SFB = ⋅ 1 − 
2  r  2  r 

Page 23 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

m⋅g/s

s
FA FB
r

Figure 2.2.2: Beam loaded off centre


m⋅g  4e 2 
BM max = ⋅ (2r − s) ⋅ 1 − 2  [kN⋅m]
8  r 

The location of BMmax is no longer at the centre of the beam but at (r/2 – e + e⋅s/r), located
between the centre of the load and the centre of the beam.
A cargo unit that is internally stiff so that it "bridges" the panel or pontoon partially, will also
reduce the bending moment in the pontoon as shown in Figure 2.2.3.

weight = m⋅g

s
m⋅g/2 m⋅g/2
r

Figure 2.2.3: Straddled load on a beam


m⋅g
BM max = ⋅ (2r − 2s ) [kN⋅m]
8

2.2.2 General strength limits


Shear forces (SF) and bending moments (BM) induce internal stresses in the beam, which
should not exceed certain limits. These are defined with reasonable safety margins.
The shear stress τ in a beam is calculated in simplified manner by:
SF  kN 
τ=  cm 2  with A = cross-sectional area at the stress location
A
The permissible shear stress τ for mild steel is in the range of 10 kN/cm2.
The bending stress σ in a beam is calculated by:
BM  kN 
σ=  cm 2  with SM = section modulus at the stress location
SM
The permissible bending stress σ for mild steel is in the range of 15 kN/cm2. For conifer tim-
ber it is about 1 kN/cm2.
The section modulus is a term for denoting the bending resistance of a beam. For simple
square timber beams the section modulus is calculated by:
b ⋅ h2
SM =
6
[cm ] 3

Page 24 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

b
Figure 2.2.4: Steel beam and timber beam
The section modulus for steel beams must be obtained from manufacturer's tables. The fol-
lowing data for steel beams should be used as a reference only.
Dimensions b x h [cm] 12 x 12 14 x 14 16 x 16 18 x 18 20 x 20 26 x 26 30 x 30
Section modulus [cm3] 144 216 311 426 570 1150 1680
However, if the beam under consideration is a complete tween deck pontoon or a weather
deck hatch cover, the strength limits depend on additional structural features and are not easy
to determine. Usually, these pontoons or covers are designed to withstand a homogeneous
load UDLlim1 that is agreed upon in the building contract and advised in the capacity plan of
the vessel.
The strength limits in these cases may be directly referred to limiting shear forces and limiting
bending moments, which are equal to those of the design condition. These would include dy-
namic effects to the ship in heavy seaway.
UDLlim ⋅ r ⋅ t ⋅ g UDLlim ⋅ r 2 ⋅ t ⋅ g
SFlim = [kN] BM lim = [kN ⋅ m]
2 8

UDL

Figure 2.2.5: Homogeneously loaded tween deck pontoon


Generally, the limiting criterion for the design of a tween deck pontoon is the bending mo-
ment and the actual SFlim may be greater than given by the above formula. This should be
ascertained for the individual case by asking the designer or builder.

2.3 Loading on hatch covers and tween deck pontoons

2.3.1 Strength limits


Weather deck hatch covers
The weather deck hatch covers have been designed for a permissible UDL in the range of 3 to
4 t/m2. Applicable figures are given in the ships' capacity plans. Using their dimensions width
by length the permissible shear forces and bending moments per panel may be calculated.
Higher loads, equal to the sum of partial stack loads across the hatch cover, can be taken in
the way of the container sockets. In addition, there may be certain areas (paint marked) at the
hatch coamings or at the seams between hatch covers, where specified point loads can be

1
UDLlim = permissible uniform deck load [t/m2]

Page 25 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

taken, and narrow stripes of 20 cm width (paint marked) in the way of secondary girders,
where specified line loads can be taken. This is shown in a specific plan on board the vessels.
Tween deck pontoons
The tween deck pontoons have been designed for a permissible UDL in the range of 3.0 t/m2.
Applicable figures are given in the ships' capacity plans. Using their dimensions width by
length the permissible shear forces and bending moments per pontoon may be calculated.
The given figures of SFlim may be exceeded by 20% due to margins kept for local strength.

2.3.2 Line load


A cargo unit with a flexibility that is equal to or greater than the flexibility of the hatch cover
or pontoon must be supported at short distances and shall hence be considered as a "line load"
on that hatch cover or pontoon. The maximum bending moment exerted to the panel or pon-
toon must be calculated as shown in the previous sub-chapter by:
m⋅g
BM max = ⋅ (2r − s ) [kN⋅m]
8
If the limiting BM-figure is exceeded, the loaded length of that hatch cover or pontoon must
be extended by the use of load spreading beams. Any unused space in the loaded length must
not be allocated for other cargo.

2.3.3 Straddled point load


A cargo unit with a sufficient internal stiffness, in most cases recognisable by the position of
its footprints, may be loaded in a way that it bridges or straddles partially the centre of the
panel or pontoon and thereby reduces the bending moment. The maximum bending moment
exerted to the panel or pontoon may be calculated as shown in the previous sub-chapter by:
m⋅g
BM max = ⋅ (2r − 2s ) [kN⋅m]
8

2.3.4 Mixed loads


If more than one cargo unit shall be loaded onto a distinguished section of weather deck hatch
covers or tween deck pontoons, the maximum bending moment cannot be calculated by one
of the simple formulae above, but must be obtained by computing the area under the shear
force curve from the left side to the intersection with the zero-line. This is demonstrated in the
following situation.

88 t
148 t 184 t

3.6 1.5 2.6 2.1 7.0 3.5 m


0.4 10.4 m
15.0 m
17.2 m
Figure 2.3.1: Example with mixed loads on a weather deck panel

Page 26 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

0.4

3.6

2155.5
BMmax = blue area [kN⋅m]
FA

1429.6
1.5

272.0
703.6
2.6

7.0

159.7
2.1

1964.7
FB

Figure 2.3.2: Shear force curve for mixed loads

2.4 Beams for load spreading


Whenever the enveloping area of the footprint of a heavy cargo unit is smaller than the ratio
mass / UDLlim, beams may be required in order to spread the load onto a greater number of
structural girders of the stowage place. Two situations may be distinguished:
− Beams are placed flat onto the stowage place and thus supported along their entire length.
This is referred to as line support of the beams.
− Beams are placed with their ends onto strong regions of the stowage place and thus bridge
a weaker region. This is a point support of the beams.

Figure 2.3.3: Longitudinal timber beams for load spreading

Figure 2.3.4: Longitudinal steel beams for load spreading

Page 27 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

2.4.1 Line support


The number of beams and their strength must be sufficient and should be checked by calcula-
tion. The strength of the beam is characterised by the section modulus (see Chapter 2.2.2).
With m = mass of unit in tonnes; g = gravity acceleration 9.81 m/s2; SM = section modulus of
beams; r = length of beams in cm; s = loaded length of beams in cm, the required number of
beams may be obtained by the following formulae:
m ⋅ g ⋅ ( r − s)
Number of required beams n = for timber beams.
8 ⋅ SM
m ⋅ g ⋅ ( r − s)
Number of required beams n = for steel beams.
120 ⋅ SM

m
s

r
Figure 2.3.5: Beams with line support
The effective length of beams is limited due to their tendency to bending their ends up. The
following list indicates, as a rules of thumb, the maximum effective length r of beams depend-
ing on their loaded length s.
Timber beams 10 x 10 cm: rmax = (1.2 ⋅ s + 0.8) m, but not more than (s + 1.0) m
Timber beams 15 x 15 cm: rmax = (1.2 ⋅ s + 1.5) m, but not more than (s + 2.0) m
Timber beams 20 x 20 cm: rmax = (1.2 ⋅ s + 2.0) m, but not more than (s + 3.0) m
Steel beams 12 x 12 cm: rmax = (1.2 ⋅ s + 3.0) m, but not more than (s + 4.0) m
Steel beams 14 x 14 cm: rmax = (1.2 ⋅ s + 3.2) m, but not more than (s + 4.2) m
Steel beams 16 x 16 cm: rmax = (1.2 ⋅ s + 3.4) m, but not more than (s + 4.4) m
Steel beams 18 x 18 cm: rmax = (1.2 ⋅ s + 3.6) m, but not more than (s + 4.6) m
Steel beams 26 x 26 cm: rmax = (1.2 ⋅ s + 4.0) m, but not more than (s + 5.0) m
Steel beams 30 x 30 cm: rmax = (1.2 ⋅ s + 5.0) m, but not more than (s + 6.0) m
If the cargo unit is loaded on narrow stripes of footprint (Figure 2.3.6), the same formulae are
applicable. However, the small value for s may be replaced by Zero.

m
s

r
Figure 2.3.6: Beams with line support and point load from top

Page 28 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Hence the formulae will read:


m⋅g⋅r
Number of required beams n = for timber beams.
8 ⋅ SM
m⋅g⋅r
Number of required beams n = for steel beams.
120 ⋅ SM
It should be noted in this case that the number of beams is as in the situation of Figure 2.3.5
but the beams have only half the length or less. That is of considerable commercial advantage.

2.4.2 Point support


Again, the number of beams and their strength must be sufficient and should be checked by
calculation. The applicable formulae show the relation to those used for hatch covers and pon-
toons. With m = mass of unit in tonnes; g = gravity acceleration 9.81 m/s2; SM = section
modulus of beams; r = length of beams in cm; s = loaded length of beams in cm, the required
number of beams may be obtained by the following formulae:
m ⋅ g ⋅ (2 ⋅ r − s)
Number of required beams n = for timber beams.
8 ⋅ SM
m ⋅ g ⋅ (2 ⋅ r − s)
Number of required beams n = for steel beams.
120 ⋅ SM
This situation is typical for bridging the weak area between container sockets with steel
beams on weather deck hatch covers. Timber beams are generally not suitable for this pur-
pose.

m
s

r
Figure 2.3.7: Beams with even load from top and point support at their ends
If the load m is not placed at the middle of the beam, the "offset" e may be taken into account
accordingly (Figure 2.3.8).
m ⋅ g ⋅ (2 ⋅ r − s)  4e 2 
Number of required beams n = ⋅ 1 − 2  for steel beams.
120 ⋅ SM  r 

m
e

Figure 2.3.8: Beams loaded with offset e

Page 29 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

If such point supported beams are loaded by a cargo unit which itself bridges the middle of
the beams while resting on footprints crossing the beams, the required number of beams may
be considerably reduced (Figure 2.3.9).
m ⋅ g ⋅ (2 ⋅ r − 2 ⋅ s)
Number of required beams n = for timber beams.
8 ⋅ SM
m ⋅ g ⋅ (2 ⋅ r − 2 ⋅ s)
Number of required beams n = for steel beams.
120 ⋅ SM

m
s

r
Figure 2.3.9: Beams with straddled load and point support

Page 30 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

3. Securing

3.1 Securing principles

3.1.1 Definitions
The following terms and definitions are used in this chapter. They are mainly based on the
IMO CSS-Code.
Kilo Newton (kN) suitable unit of force under the SI-System for securing con-
siderations; it replaces the traditional tonne or kilogram,
which should be used for the mass only; the force of 1 kN
corresponds to about 0.1 tonne or 100 kg, taken as weight or
force in the old fashion
securing element single piece of securing equipment like a deck ring, shackle,
turn buckle, chain, wire, wire clip or securing point on the
cargo unit
securing device suitable combination of securing elements forming a lashing,
a shore or a welded stopper
homogeneous securing device consists of elements having the same values of MSL
securing arrangement a suitable composition of securing devices
homogeneous securing ar- consists of securing devices of suitably adapted strength and
rangement geometrical configuration to achieve, that in case of an ex-
treme external load all the devices carry their share and are
not loaded beyond their MSL
breaking load (BL) nominal force at which a securing element will break; in-
or breaking strength formation to be supplied by manufacturer or chandler; for
some securing materials BL is available by rules of thumb
Annex 13 method calculation method for evaluating a securing arrangement
supplied in the Annex 13 to the IMO CSS-Code; latest edi-
tion from 2003, MSC/Circ. 1026
maximum securing load maximum acceptable force in a securing element or securing
(MSL) device; the Annex 13 shows a table with MSL as percentage
of BL for different materials
calculation strength (CS) MSL reduced by a factor of safety; figures of CS for secur-
ing devices are only used in balance calculations according
to the Annex 13
CS = MSL / 1.5 for the standard method
CS = MSL / 1.35 for the alternative method
cross-stowage stowage pattern where the cargo is tightly stuffed between
and supported by the ship's sides or other fixed structures
like longitudinal bulkheads; minimal securing effort neces-
sary in general; securing against longitudinal forces required
in fore or aft holds, because friction may be reduced due to
temporary vertical forces; compacting of surface of cargo
may be required if units may jump out

Page 31 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

side-stowage support against transverse forces is given by fixed ship's


structure from one side only; there is a need for transverse
securing to the other side and also longitudinal securing
single stowage stowage pattern applicable to single cargo units stowed on
deck or in the hold; unit needs securing from all sides

3.1.2 Information from the shipper


For securing a heavy cargo unit on board against movement and breaking loose in heavy
weather, the following information in addition to those listed under chapters 1.1.2 and 2.1.2 is
required from shippers:
− The position and MSL of securing points on the unit.
− Limitations of the direction of forces to securing points on the unit.
− Alternatively, information on securing areas where loop lashings may be attached.
− Sensitivity of the unit against racking deformation.

3.1.3 Planning essentials and documentation


The securing of heavy cargo units in ships requires proper pre-planning for the prevention of
sliding and tipping in transverse and longitudinal direction. With units of weak construction
also racking should be prevented. A securing plan shall be prepared indicating the lashings,
shores and welded stoppers as appropriate. The plan shall be supplemented by a list contain-
ing the MSL figures for each securing device, the lashing angles and additional information
necessary in order to assess the securing arrangement by means of the Annex 13 method.
An appropriate calculation shall be made using the Annex 13 method, either by manual calcu-
lation or using a recognised computer program2, in order to verify sufficient protection against
− transverse and longitudinal sliding,
− transverse tipping and also longitudinal tipping if applicable.
The securing plan and the calculation sheets shall be filed in the cargo operations log on board
the ship.

3.1.4 External forces


Forces acting on cargo units on sea-going vessels are resulting from three main sources:
− Gravity forces with their components in the transverse and longitudinal direction of the
ship's co-ordinate system due to rolling or pitching.
− Inertia forces on cargo units due to accelerations of the ship, which is the physical refer-
ence system for the cargo.
− Impact forces resulting from the impact of wind or heavy water spray on cargo units
stowed on deck.
Forces from the above sources act as a combined vector within a three dimensional co-
ordinate system of the ship. This vector varies permanently. For ease of comprehension and
valuation, the three components of this vector are considered separately. The three compo-
nents are:
Fx = longitudinal force,
Fy = transverse force,
Fz = vertical force.

2
e.g. LashCon by DNV

Page 32 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Although ships tend either to roll heavily or to pitch heavily, there may be simultaneous mo-
tions in both ways. Therefore, peak values of forces in the transverse direction may appear in
combination with up to 60% of peak values in the longitudinal and the vertical direction and
vice versa. However, peak values in the longitudinal direction and in the vertical direction
may appear together with 100% each, because of their common sources from pitching and
heaving motions of the ship.

Figure 3.1.1: Rolling and pitching motions of ships


The magnitude of forces to be expected during a voyage depends on a number of circum-
stances and parameters. These are explained as follows:
Weather, wind and sea conditions cannot easily be predicted over a period of more than a
couple of days although some certainty may be given through the knowledge of typical condi-
tions in distinguished areas and during certain seasons of the year.
Duration of the voyage has a general influence on the probability of meeting unfavourable
weather and sea conditions. In a short voyage this risk is smaller and can be better controlled
by observing the weather forecast.
Behaviour of the ship can be classified by size of the ship, her stability and her speed.
− Large ships do not find a sea condition producing violent motions as often as do small
ships. In large ships there is a reduced risk of severe forces to the cargo.
− Ships with high initial stability and shorter periods of roll meet "resonant" wave encoun-
ters and large roll amplitudes with greater probability than do ships with a low initial sta-
bility. In addition, "stiff" vessels produce higher transverse forces through their shorter
periods of roll and higher angular accelerations.
− Ships running at high speed will more easily take heavy shocks from waves than will do
slow ships. Thus, forces increase with speed in general.
Location of stowage of a particular cargo unit has a significant influence on the magnitude of
forces expected during the voyage.
− Longitudinal forces increase from lower hold to stowage high on deck.
− Transverse forces increase from lower hold to stowage high on deck and from a position
at about 45% of the length towards the forward and aft end of the ship.
− Vertical forces (in addition to the omnipresent gravity component) increase from a posi-
tion at about 45% of the length towards the forward and aft end of the ship.
− Stowage positions on the weather deck or hatch top are subject to impact forces by wind
and sea sloshing.
Mass of the cargo unit gives a proportional effect to gravity forces and to inertial forces,
following Newton’s Law.
Dimensions of the cargo unit have an influence to impact forces which are proportional to
the affected area of the unit. This will of course only apply to deck cargo.

Page 33 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

± 0.8 g

± 0.6 g

± 0.5 g

± 0.3 g

± 0.8 g
± 0.6 g

± 0.4 g
± 0.1 g

Figure 3.1.2: Approximate accelerations to the ship

3.1.5 Basic securing principles


Practical securing of cargo may be categorised as follows:
Direct securing means to apply lashings, shores or locks in order to transfer external forces
directly from the cargo to the ship's structure. This is achieved most efficiently if the direction
of the lashing, shore or lock is as close as possible to the direction of the force which is to be
counter-acted. That means, a lashing intended to prevent transverse sliding should run in the
transverse direction at a low angle or parallel to the deck.
Friction securing means to apply and pre-tension lashings in a way to increase the vertical
force to the stowage area. The appropriate lashing will therefore be set in a close to vertical
direction. This principle is less effective than direct securing by two reasons. The first reason
is that the helpful additional friction force is equal to the pre-tension in the lashing multiplied
by the friction coefficient of 0.3 with timber. Thus only 30% of the lashing force is used. The
second reason is that the force in the lashing will only depend on its pre-tension effected by a
tightening device. This pre-tension will not last very long due to settling effects.
But there is also one advantage. Friction securing, if effective, acts into any direction, i.e. to
fore and aft, to port and to starboard. The main reason for applying friction securing may be
limited space on board or lack of suitable securing points. A typical example for nearly pure
friction securing is found with timber deck cargo stowed from side to side. Also cargo on road
vehicles and roll trailers is quite often secured in this way, but this is usually insufficient for
sea-transport.
Compacting means to apply securing material in order to compact a bulk of cargo units.
There is no direct or indirect transfer of forces to the ship's structure. Thus compacting must
necessarily always be combined with a reliable stowage pattern like cross-stowage. A typical
example for compacting is the securing of steel coils in lower holds.
Heavy project cargo units and similar sensitive cargo must be secured by direct securing only.
If a direct securing arrangement also implies friction increasing and compacting, this is a wel-
come side effect.

Page 34 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

3.2 Arrangements for direct securing

3.2.1 Securing against sliding


Cargo units must be secured against transverse and longitudinal sliding in the first place.
Good friction between the foot print of a cargo unit and the stowage area is the most eco-
nomic way of providing a primary resistance against sliding in all directions. Friction must be
improved by placing timber or rubber mats under the cargo unit. If steel beams are used for
bedding, timber boards or rubber mats must be placed both between cargo unit and steel
beams as well as between steel beams and the stowage area, unless the beams are effectively
secured to the stowage area by welding or shoring.
As a general first estimation, the overall securing effort for a particular cargo unit should be
distributed into 40% both to port and to starboard, and 10% both to fore and aft. Taking the
rule of thumb in the Annex 13 to the CSS-Code into account and the usual size of vessels op-
erated by Beluga Shipping, the above estimation may be expressed in terms of MSL as fol-
lows:
Σ MSL to starboard = 70% of the weight of the unit,
Σ MSL to port side = 70% of the weight of the unit,
Σ MSL to forward = 18% of the weight of the unit,
Σ MSL to aft = 18% of the weight of the unit.
Σ MSL =
18% W to fore

Σ MSL = weight W Σ MSL =


70% W to port 70% W to stbd

Σ MSL =
18% W to aft

Fig. 3.2.1: Distribution of lashing strength


Transverse securing must be up-graded against the above estimation, if the ship is considered
as "stiff" with a rolling period of less than 13 seconds. Longitudinal securing must be up-
graded against the above estimation for stowage locations on deck forward of 0.7 Lpp. Longi-
tudinal sliding in the lower hold and tween deck between 0.3 Lpp and 0.7 Lpp will generally
be prevented by the friction of steel on timber alone. In any case of doubt, the securing ar-
rangement must be assessed by the advanced calculation method and upgraded accordingly.

3.2.2 Securing against tipping


Securing against transverse tipping must be considered in general, if the height of the centre
of gravity of a unit above the deck is greater than 60% of the width of the transverse base of
the unit.

Page 35 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

port stbd
c.o.g.
h

Figure 3.2.2: Risk of transverse tipping with h > 0.6 ⋅ w


In the case of an asymmetrical arrangements of the centre of gravity and/or the tipping axis a
thorough analysis of the necessary tipping resistance of the securing arrangement must be
carried out in accordance with the advanced calculation method.

port c.o.g. stbd


a tipping
b axis

Figure 3.2.3: Analysis of tipping with asymmetrical conditions


Securing against longitudinal tipping will be limited to rare situations where the height of the
centre of gravity of a unit above the deck is greater than 120% of the length of the longitudi-
nal base of the unit.

c.o.g.
aft fwd

l
Figure 3.2.4: Risk of longitudinal tipping with h > 1.2 ⋅ l
Securing against tipping may be effected by the same lashings intended for the prevention of
sliding, provided the lashings act with a suitable lever with regard to the relevant tipping axis.

3.2.3 Direct securing by lashings only


Vertical lashing angles α should not exceed 60° for the prevention of sliding. Horizontal lash-
ing angles β, i.e. deviation of transverse lashings from the transverse direction or the deviation
of longitudinal lashings from the longitudinal direction, should not exceed 30°.
In an ideal case the cargo unit is equipped with a sufficient number of securing points at about
half the height of the unit and of sufficient strength. If all lashings have permissible deviations
from the transverse direction, equally to fore and aft, no extra lashings against longitudinal
securing are required. If all lashings have sufficient levers c to the appropriate tipping axis, no
extra lashings are required against transverse tipping.

Page 36 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

fwd

levers
c
α
α

β tipping
axis
β
aft

Figure 3.2.5: Ideal securing arrangement against transverse and longitudinal sliding
and transverse tipping

3.2.4 Direct securing without securing points on the cargo


Quite often heavy cargo units are delivered for shipment without having dedicated securing
points. In those cases loops of lashings have to be put around the whole body of the unit in a
suitable way on order to prevent sliding and tipping. Pure vertical loops, although preferably
used in road transport, are insufficient for sliding prevention of heavy units on ships.

friction loops

Figure 3.2.6: Heavy unit secured to a flatrack by friction loops


Additional lashings must be applied in the form of half loops for the prevention of sliding.

Page 37 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

friction loops

horizontal half loops

Figure 3.2.7: Transverse sliding prevention by additional half loops


Cylindrically shaped units without securing points tempt the lasher to place lashings around
the body of the unit and fasten the ends to both sides. These so-called "silly loops" are not
able to secure a cargo unit against sliding, because the turn around the body does not provide
sufficient friction to counteract a load of the magnitude of MSL of the lashing.

silly loops

Figure 3.2.8: Inadequate transverse securing by silly loops


The adequate solution of securing such a unit is to use vertical half loops from both sides.
Each half loop is counted as two lashings.

vertical half loops

Figure 3.2.9: Proper transverse securing by vertical half loops


Another option for fastening direct lashings to a cargo unit without dedicated securing points
is the fitting of head loops. This may be used for longitudinal securing of a cylindrical unit,
where longitudinal half loops are not feasible.

Page 38 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

head loops

Figure 3.2.10: Longitudinal securing by direct lashings fastened to head loops


For securing a heavy wooden box against sliding, horizontal half loops should be kept low to
the rigid part of the box. If there is a risk of tipping, head loops should be used to fasten lash-
ings to the top of the box.
head loops

horizontal half loops

Figure 3.2.11: Securing a wooden box by half loops and head loops

3.2.5 Direct securing by lashings and stoppers


Occasionally, lifting fittings on heavy cargo units may also be used for securing. However,
there are often restrictions with regard to the permissible securing direction or available space
or amount of securing points on the ship, so that a combination of lashings and stoppers or
lashings and timber shores must be used.
Figure 3.2.12 shows a compact unit with lifting trunnions, bedded on double steel beams with
rubber mats underneath. The shown longitudinal stowage does not allow securing to the trun-
nions against transverse sliding, which is prevented by robust timber shore constructions. The
lashings attached to the trunnions prevent transverse tipping and longitudinal sliding.
Figure 3.2.13 shows the same unit in transverse stowage. The lashings attached to the trun-
nions prevent transverse sliding. Transverse tipping appears not to be critical at all. Longitu-
dinal sliding is prevented by stoppers welded to the steel beams, which are placed on rubber
mats.

Page 39 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

port stbd

Figure 3.2.12: Heavy unit secured against transverse tipping and longitudinal sliding
by lashings and against transverse sliding by timber shore constructions

port
stbd

Figure 3.2.13: Heavy unit secured against transverse sliding and tipping by lashings
and against longitudinal sliding by welded stoppers

3.2.6 Homogeneity of mixed securing arrangements


The elasticity of different securing devices plays an important role in the performance of a
complex securing arrangement. The Annex 13 to the CSS-Code includes a safety factor of 1.5
as a divisor to the MSL for arriving at the smaller figure of CS. This safety factor is mainly
intended for compensating different elasticity's of the various securing devices. But it shall
also cover small deviations from the ideal securing direction and other variations.
This safety factor is certainly serving the purpose as long as no extreme differences of elastic-
ity exist, but may be insufficient for situations where, e.g., a large unit or a huge pile of pipes
is partly fixed by welded stoppers or stanchions and partly secured by long wire rope lashings.
If the discrepancy of elasticity's is extreme, then the only reasonable solution is to dimension
the stiff securing devices so that they can avoid sliding alone, while the more flexible securing
devices may be left for the protection against tipping or for compacting purposes.

Page 40 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 3.2.14: Unsuitable combination of different elasticity's


In such a situation it is useless to try to solve the problem by a high pre-tension of the flexible
securing device, e.g. wire rope lashings. As the high pre-tension must be applied to both sides,
the pre-tension forces compensate each other. Any additional external force must be counter-
acted by the stiff devices, e.g. stoppers, alone, because they restrict the movement of the unit
and prohibit any additional loading of the lashing. If the unit is liable to racking deformation,
the lashing will certainly prevent undue racking.

3.2.7 Desirable pre-tension in lashings


The obtainable pre-tension in a lashing depends on the technical means and on the engage-
ment and physical strength of the lashing workers. For usual turnbuckles in wire rope lashings
a pre-tension of 30 kN (3 t in the old phrasing) is the reasonable maximum. For chains with
lever tensioners plus extension the same figure may be obtained.
The pre-tension shall be kept as high as possible but must never exceed 50% of the MSL. In
practice, a pre-tension of 50% MSL is scarcely achievable. So there is hardly a risk to overdo
with pre-tensioning.
It is reasonable to apply pre-tensions in lashings of different elasticity's deliberately in a way
so that devices with a high elasticity get a high pre-tension and vice-versa, in order to obtain a
more homogeneous load distribution in an extreme load condition.
There is always a slackening of lashings observed when the ship is at sea. After some hours at
sea re-tightening is indispensable, with due re-tightening wire clips first.

3.3 Securing material

3.3.1 Material approved by Beluga-Shipping


Beluga ships are generally equipped with a standard outfit of securing material, which is listed
in the Lift/Lash Material Inventory. The MSL-figures declared by Beluga Shipping are partly
smaller than those allowed by IMO in the CSS-Code, Annex 13 due to higher safety factors
used by Beluga Shipping.
Standard lashing 10 ton MSL
Item dimensions BL MSLBeluga MSLIMO
Wire rope grommet 22 mm ∅, 1, 2.5, 5, 10, 15, 25 m 263 kN 98 kN 118 kN
Shackle green pin 28 mm ∅ 500 kN 125 kN 250 kN
Shackle yellow pin 28 mm ∅ 500 kN 125 kN 250 kN
Turnbuckle eye-eye 44 mm ∅, 457 mm take up 623 kN 156 kN 311 kN
Link chain 20 mm ∅, 1.5 m 488 kN 122 kN 244 kN
Lashing plate 200 x 110 x 20 mm, 35 mm ∅ -- kN 98 kN -- kN

Page 41 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

The MSLIMO-figure for the wire rope grommet has been obtained as 30% of BL with factor
1.5 for narrow bend of the double wire. The MSLBeluga-figures are generally obtained by di-
viding the breaking strength by a safety factor of 4.
Standard lashing 8.5 ton MSL
Item dimensions BL MSLBeluga MSLIMO
Wire rope grommet 22 mm ∅, 1, 2.5, 5, 10, 15, 25 m 263 kN 98 kN 118 kN
Shackle green pin 28 mm ∅ 500 kN 125 kN 250 kN
Shackle yellow pin 28 mm ∅ 500 kN 125 kN 250 kN
Turnbuckle eye-eye 32 mm ∅, 457 or 305 mm take up 340 kN 85 kN 170 kN
Link chain 20 mm ∅, 1 - 1.5 m 488 kN 122 kN 244 kN
Lashing plate 200 x 110 x 20 mm, 35 mm ∅ -- kN 98 kN -- kN

Other equipment
Item dimensions BL MSLBeluga MSLIMO
Lashing chain & lever 13 mm ∅, 6 m 200 kN 100 kN 100 kN
Lashing belt & tensioner 50 mm width, 8 m 50 kN 25 kN 25 kN
Turnfoot D-ring LE 3 353 kN 176 kN 176 kN
Galvanised wire rope 16 mm ∅ (on coils of 220 m) 141 kN 80 kN 99 kN
Wire rope clips for 16 mm wire rope --- --- ---
The MSLIMO of the galvanised wire rope is taken as one-way material with 70% BL.

3.3.2 Assessment of other material


If for any reasons additional securing material must be purchased abroad, it is important to
obtain a document from the chandler or manufacturer stating the dimensions and the nominal
breaking load. It is, however, prudent to check the information given for plausibility.
The overview below shows securing material that is commonly used for securing break bulk
and project cargo, based on information supplied by the Annex 13 of the IMO CSS-Code. It
should be noted that these figures are not applicable for containers in standardised stowage,
where classification societies may use other safety factors, adapted to their system.
Material MSL
shackles, rings, deck eyes, turnbuckles of mild steel 50% of breaking strength
fibre ropes 33% of breaking strength
web lashings 50% of breaking strength
wire rope (single use) 80% of breaking strength
wire rope (re-useable) 30% of breaking strength
steel band (single use) 70% of breaking strength
chains of high tensile steel 50% of breaking strength
timber 0.3 kN per cm2 normal to the grain
For checking the information of the breaking load, as supplied by the manufacturer or chan-
dler, a set of rules of thumb are given in the following table, together with some supporting
remarks. The rule of thumb figures should be used for securing calculations only in those
cases where the supplied information appears uncertain or no information is available.
For high tensile steel material and for synthetic fibre material rules of thumb are not available.
Note: The diameter d in these rules of thumb must be entered in cm.

Page 42 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Material / Elements BL [kN] MSL [kN] Remarks


Polypropylene rope 12 ⋅ d2 33% of BL turn sticks for tightening must be
Polyester rope 15 ⋅ d2 33% of BL secured against re-winding
Fibre belts document 50% of BL knotting of belts is prohibited
Wire rope of 6 x 19 + 1 FC or 50 ⋅ d2 70% of BL one-way use (IMO permits 80%)
6 x 37 + 1 FC 30% of BL re-usable material
2
Wire rope of 6 x 12 + 7 FC or 25 ⋅ d 70% of BL one way use (IMO permits 80%)
similar 30% of BL re-usable material
2
Shackles of mild steel 20 ⋅ d 50% of BL measure bolt diameter
2
Turnbuckles of mild steel 20 ⋅ d 50% of BL measure thread diameter
2
Deck rings of mild steel 20 ⋅ d 50% of BL measure steel diameter of ring
Elements of high tensile steel document 50% of BL shackles, turnbuckles , D-rings
Chains of high tensile steel document 50% of BL long link & short link chains
Conifer timber shores - 1 kN/cm2 in line (parallel) to the grain
Conifer timber shores - 0.3 kN/cm2 normal (vertical) to the grain
Welded seams - 8 kN/cm2 for shearing load
Welded seams - 11 kN/cm2 for tension load
Steel band document 70% of BL not to be used for project cargo
A single weld leg should have a thickness a = 5 to 6 mm. Thus the MSLshear = 4 kN per cm
welded seam and MSLtension = 6 kN per cm welded seam.

3.3.3 Inspection and maintenance


Inspection and maintenance of both fixed and portable securing gear should be carried out
under the responsibility of the master. Reference is made to Chapter 2 of the approved Cargo
Securing Manual.
Visual inspection of all components being utilised should be completed at intervals not ex-
ceeding six months, aside from the usual inspection during loading/unloading. Defective
components must be immediately and effectively taken out of service, i.e. placed into a scrap
bin.
Components not being used after completion of work must be collected into a dedicated stor-
age place and protected from corrosion by salt water.
Actions of inspection and maintenance of the ship's cargo securing equipment must be docu-
mented in the appropriate Annex to the Cargo Securing Manual.
Threads of turnbuckles, shackle and bearings of twistlocks shall be regularly greased. Wire
rope grommets of the re-usable type shall be given conservation with wire rope grease.
Parts showing significant abrasion, corrosion or signs of cracks, or parts which are bent must
be discarded. If repair appears feasible the parts should be transferred to an authorised work-
shop or otherwise put into the scrap bin.
Discarded or missing parts must be replaced by equivalent parts. Appropriate manufacturer's
declaration documents must be received from the chandler and kept with the Cargo Securing
Manual.
Great care has to be taken, that securing elements, which have bee taken ashore inadvertently
during unloading, are returned immediately and be not replaced by other non-identical ele-
ments.

Page 43 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Damage to fixed cargo securing elements must be repaired by an authorised workshop and
reported to the next classification society survey.
Discarded material as well as used one-way material must be disposed at a scrap yard. The
receipt of such disposal must be kept on board. Disposal of such material over board at sea is
not permitted on Beluga ships.

3.3.4 Welding standards


If deemed necessary for the safe securing of cargo, additional securing points or stoppers or
buttresses may be welded in appropriate positions under the strict observation of hot-work
procedures with the master's permission. Such welding shall be carried out by skilled persons
only. Reference is made to Chapter 2 of the approved Cargo Securing Manual.
Any welded attachments to the ship's deck, hatch cover, cargo hold plating, tank top or tween
deck pontoons must be aligned to stiffeners below the welding surface using an appropriate
weld area for absorbing the intended load.
Eye plates or lugs shall be aligned to the direction of the intended load.
D-rings of high tensile steel shall be welded to the deck or vertical structures in the ship by a
full penetration weld of several weld legs on both sides of the saddle in order to obtain the
nominal securing capacity. Preferably low hydrogen electrodes (lime basic electrodes) should
be used.
Stoppers must be welded to the deck or hatch cover in a way that welded seams are not sub-
jected to excessive torque.
Welding at or in close vicinity of fuel tanks is prohibited.

3.4 Determination of MSL of securing devices


Any calculated assessment of a securing arrangement, either by a simple rule of thumb or by
an advanced calculation method must be based on a sound input from the strength capacity of
the securing devices. It is therefore indispensable to obtain a clear picture of the available
MSL figures of the individual lashings, shores or stoppers.

3.4.1 Beluga standard lashings


The 10 ton standard lashing has an MSL = 98 kN, while the 8.5 ton version provides an MSL
= 83 kN. However, it is important also to assess the securing points at the cargo unit in order
obtain the final MSL of a particular Beluga standard lashing.

3.4.2 Securing points on cargo units


If the shipper has given the breaking strength BL of securing points on cargo units, the MSL
may be taken as 50% of this BL. If the shipper has given strength information in figures of
SWL for securing, then these should be directly taken as MSL-figures.
If lifting fittings in form of trunnions, plates or rings shall be used for securing and their
strength is supplied in figures of SWL for lifting, the MSL for securing may be taken as twice
the lifting SWL.
If no information is given, the rules of thumb under chapter 3.3.2 should be used.

Page 44 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

3.4.3 Conventional wire rope lashings


Types of wire ropes for lashing purposes
Mainly two types of wire rope should be used with regard to cost and ease of handling. These
are the flexible constructions of six strands with one or seven fibre cores. If not otherwise
specified by the manufacturer or chandler, the rules of thumb for the breaking load in chapter
3.3.2 above should be used.
The left type in Figure 3.4.1 with seven fibre cores is quite flexible and easy to use, but has
only about half the strength of the more common type with one fibre core.
d d

6 x 12 + 7 FC 6 x 19 + 1 FC
2 2
BL = 25 x d BL = 50 x d

Figure 3.4.1: Suitable wire ropes for lashing purposes


Narrow bends and sharp corners
If a wire rope is guided around narrow bends or, moreover, around sharp corners, its strength
will be considerably reduced. The table below shows the residual strength as percentage of the
strength of the straight rope. It is important to note, that the strength reduction is more severe
if the rope is slipping in the bend.
ratio b/d 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0
rope steady in the bend 50% 65% 72% 77% 81% 85% 89% 93% 96% 99%
rope slipping in the bend 25% 50% 60% 65% 70% 75% 79% 83% 87% 90%
Example: b/d = 2.0

b Total MSL of the double wire is 2 x


0.77 = 1.54 x MSL of the single
wire steady in the bend
d
Figure 3.4.2: Residual strength in a narrow bend
Sharp corners are much more aggressive to a wire rope. As a rule of thumb, the residual
strength after a 180° turn with sharp corners is 25% of the single straight wire rope, if steady
in the turn. If slipping at sharp corners, the strength is nominally reduced to zero.
In certain cases there is no other choice than using bolt holes or frame notches for fastening
lashings to a cargo unit, with the permission of the shipper. The MSL should then be carefully
established using the mentioned rule of thumb.

Page 45 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

25%
25%

MSL = 50% MSL of single wire

Figure 3.4.3: Residual strength in a bolt hole with sharp corners


Doubling the wire rope at the sharp corners will be beneficial to the residual strength, as
shown in the figures below.

2 x 25% 2 x 25%
2 x 25%

2 x 25%

MSL = MSL of single wire MSL = MSL of single wire

Figure 3.4.4: Doubling the wire at the sharp Figure 3.4.5: Spreading the load to two
corners of a notch notches
Application of wire rope clips
The reliable holding capacity of a wire rope clip depends on the tightness of the nuts. A well
done clip must press a visible dent into the wire with its U-bolt. The U-bolts should, as far as
possible, be placed on the dead end of the wire rope. In order to obtain the proper tightness of
a clip, the nuts or threads must be greased before tightening. A clip attached in this manner
may be attributed a holding capacity of about 10% of the breaking load of the wire rope.
Figure 3.4.6 shows the load transfer from the loaded part to the dead end of the rope under the
above assumption that the load in the bend is reduced by 40% of the force at the beginning of
the bend. The situation is well balanced with a load transfer of 10% BL per clip.
0% BL 10% BL 20% BL 30% BL

20% BL
friction

80% BL 70% BL 60% BL 50% BL

Figure 3.4.6: Transfer of loads with 10% BL per clip

Page 46 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

The correct assembly of a wire rope lashing must take into account:
− Wire rope clip size should fit to the rope diameter,
− U-bolt of clips should be attached to the dead end of the wire,
− Number of clips should be at least as shown in Figures 3.4.7 to 3.4.9,
− Nuts of clips must be greased before tightening,
− Distance between clips should be at least 6-times wire diameter,
− Dead ends must be secured against tangling open.
There are many ways to assemble a wire rope lashing in terms of forming an eye or loop, in-
clude a turnbuckle and connect it to the ship and the cargo. In any case, the clipped connec-
tion should be placed at a bend. Therefore, the following three types of wire lashings have
proved as reliable options.

double wire in bend

large bend diameter

Figure 3.4.7: Type A wire rope lashing


Type A is the favourite lashing type. It can be assembled and tightened in a convenient work-
ing position. The strength of shackle and turnbuckle should be consistent with the strength of
the double wire. If the upper bend has a diameter of less than 5 ⋅ d, a reduction of strength of
the double wire must be considered. This also applies for the Type B wire lashing.

double wire in bend

large bend diameter

Figure 3.4.8: Type B wire rope lashing


Type B wire lashing should be used, if only turnbuckles of less strength are available. A good
pre-tightening before setting the wire clips is necessary because the turnbuckle has to pick up
the slack of both parts of the wire. It should be noted that in this option no shackle is neces-
sary and only 5 clips must be set in total.

Page 47 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

double wire in bend

Figure 3.4.9: Type C wire lashing


Type C wire lashing must be used with a stronger wire than in type A. It is the preferable type
for long lashings and for half loop lashings, which run over a unit and come back to the same
side.
A widespread mistake is to attach the wire clips in the open length of the wire lashing without
using a bend in between3.

"La-Paloma" lashing

Figure 3.4.10: Lashing with indeterminable MSL


The overall MSL of a wire rope lashing is the least MSL of the elements: wire rope, shackle,
turnbuckle, deck ring and the fitting on the cargo unit.

Figure 3.4.11: Correct assembly of Type A wire rope lashings

3
This lashing has been given the name "La-Paloma" lashing in memory of the lucky sailor presented by the
performer and vocalist Hans Albers.

Page 48 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 3.4.12: Wrong clips setting and MSL reduced due to single lay at sharp corners

Figure 3.4.13: "La Paloma"-lashing with indeterminable MSL

Figure 3.4.14: Too large angle of wires and "La Paloma"-connection

3.4.4 Chain-lashings and fibre belts


Chain-lashings with lever tensioners and fibre belts with ratchet tensioners are ready-made
lashings with an approved breaking strength and a documented MSL. But as with the Beluga
standard lashing it is important also to assess the securing points at the cargo unit and also on
the ship in order obtain the final MSL of the chain- or fibre lashing.
While chains are pretty stiff and fibre belts are highly flexible, an in-series combination of
both may be a suitable way to create a lashing with acceptable flexibility and persisting pre-
tension.

Page 49 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 3.4.15: Chain lashings

Figure 3.4.16: Web lashings

3.4.5 Welded stoppers


Beluga Shipping uses standardised stoppers, which are in majority simple stopper plates act-
ing against sliding of a cargo unit. In certain cases such stopper plates are modified to also
fulfil a clip function, i.e. secure the foot plate of a cargo unit against lifting and in this way to
prevent tipping of the unit.
When using stoppers a face plate shall be inserted between cargo and stopper. The face plate
shall be tag welded to the stopper.

Figure 3.4.17: Stoppers with and without face plate

Page 50 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 3.4.18: Stopper with clip function


The applicable MSL-figures for Beluga standardised stoppers have been determined by means
of advanced calculation programmes. The results are given in the tables below. Material used
shall have a minimum strength according to S355 or GL 360, with minimum yield strength of
355 N/mm2 (equal to 35.5 kN/cm2 or about 35.5 kg/mm2). Thickness of welding seam is 8
mm. The MSL will be reduced if the thickness of welding seams is smaller.
L L
MSLtransvers
MSL
h h
L1 h1

simple stopper plate stopper plate with MSLvertical


clip function

Figure 3.4.19: Standardised stoppers in the Beluga fleet


Ordinary stopper plate
L h t MSL
20 cm 15 cm 2 cm 150 kN
30 cm 15 cm 2 cm 200 kN
Stopper plate with clip function
L L1 h h1 t MSLtransvers MSLvertical
20 cm 15 cm 15 cm 5 cm 2 cm 100 kN 50 kN
30 cm 20 cm 15 cm 5 cm 2 cm 150 kN 80 kN

The MSLs of stoppers of different design or clips with other dimensions of the clips shall be
determined with approval from the Engineering Department of Beluga Shipping.

Figure 3.4.20: Corner stoppers made of angle profile sections

Page 51 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 3.4.21: Beam stopper vertically mounted

Figure 3.4.22: Beam stoppers strengthened by stiffeners

3.4.6 Timber shoring arrangements


Timber shoring arrangements for securing heavy cargo units must be solid constructions,
which do not disassemble in a slack condition. All elements must be well connected to each
other by strong nails or cramps. Additionally, timber shores must be stabilised by nailing dun-
nage planks cross-wise onto the shores.
overlap of
crossbeams

shore

shore
steel view
crossbeam

crossbeam

cramps from
in place the top

shore

shore
overlap of
crossbeams

Figure 3.4.23: Principle of timber shore construction

Page 52 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

The pressure transferred from the cargo unit to the ship's structure must be distributed to
structural girders by means of crossbeams. Shores must be tightly fitted in and positioned on
benches. Crossbeams must overlap the shores on each end.
Timber shores that are intended to transfer securing forces from cargo units to rigid structures
of a vessel are given a nominal MSL of 0.3 kN per cm2. This figure applies to the crossbeams,
where the force acts "normal" or vertical to the timber grain. The shores actually transfer the
force along the grain with a permissible load of about 1 kN per cm2, but the MSL must reflect
the weakest part of the construction, which moreover may also be the cargo unit itself.
Since timber shores are subject to pressure, the risk of buckling behaviour restricts the free
length of a timber. If the external force shall be restricted to the permissible MSL = 0.3 ⋅
cross-section a2 in cm2, then the free length of a shore must be limited to:
lperm = 25 ⋅ a [cm]
This formula is based on the assumption that the shore is not loaded higher than its MSL. If
there is doubt about this limitation, the free length should be made shorter.

diagonal
braces

shore

shore

benches
horizontal
crossbeams uprights

Figure 3.4.24: Shoring arrangement with horizontal crossbeams

vertical
crossbeams

shore
diagonal
braces

shore

benches

Figure 3.4.25: Shoring arrangement with vertical crossbeams

Figure 3.4.26: Timber shoring construction with intermediate stabilising members

Page 53 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 3.4.27: Transverse and longitudinal shoring of concrete pipes

Figure 3.4.28: Shores between bedding cradles

Figure 3.4.29: Shores on benches between cargo units

3.5 Securing calculation


The 1994 amendment of the IMO CSS-Code has presented a new Annex 13 with the title
"Methods to assess the efficiency of securing arrangements for non-standardised cargo". This
Annex 13 enables the maritime community to use an internationally agreed approach for non-
standardised cargo securing calculations, which meanwhile has been accepted worldwide by
ship operators as well as in legal disputes.

3.5.1 Annex 13 Rule-of-thumb


Rules-of-thumb, as given in chapter 3.2.1 of this document, may be used for a raw estimation
of the lashing effort. Another rule-of-thumb is provided by the Annex 13 that reads:

Page 54 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

The total of the MSL values of the securing devices on each side of a unit of cargo (port
as well as starboard) should equal the weight of the unit.
It must be noted that this rule does not take the size or speed of the vessel into account, nei-
ther her stability nor the location of stowage in the ship. It further addresses only the weight
of the unit, but not its dimensions, which may become important for forces by wind and sea-
sloshing. The rule ignores the effect of lashing angles and friction at the stowage place, but an
explanatory text in the IMO Code reminds that lashing angles to the deck should not be
greater than 60° and care should be taken for adequate friction.
On ships of the Beluga fleet the above rule-of-thumb should not be used except for small
items in under deck stowage.

3.5.2 Annex 13 Advanced Calculation Method


The advanced calculation method, presented in the Annex 13 to the CSS-Code, is still a sim-
plified model of the reality, but it has certain advantages against the various even more simple
rules-of-thumb. In order to obtain reliable results from the advanced calculation method cer-
tain typical misuse practices must be avoided:
- Use of invalid MSL-figures in the balances of forces and moments,
- Ignorance of limiting conditions, as lined out in the Annex 13,
- Mixing with elements of other calculation methods,
- Converting the balance formulas into target oriented equations,
- Non-observance of SI-units.

3.5.3 Annex 13 Alternative Calculation Method


The alternative calculation method has been developed in IMO, on the initiative of the late
marine surveyor Capt. Edward Boyle, NCB New York, and adopted in 2002. It contains only
minor changes to the basic advanced calculation method and does not replace the latter. The
changes are:
- Horizontal lashing angles are taken into account.
This is the key issue of the improvement and solves the frequent question on how to treat a
lashing at, e.g 45° to the transverse direction. However, the amount of entry data to the calcu-
lation is considerably increased and it is advisable to use an approved computer program for
avoiding calculation errors within the processing of the lashing data.
- Calculation strength CS = MSL/1.35.
This is a consequence to the more precise consideration of horizontal lashing angles, which
allows to reduce the safety factor.
- Small changes in the balance calculation.
The changes are insignificant, in particular if a computer program is used. The amended ver-
sion of the Annex 13 contains a calculated example, which demonstrates that each lashing
must be treated separately, duly distinguishing its direction of action (fore, aft, port, stbd). For
each lashing two f-values must be taken from an appropriate table with the entries of the ver-
tical and the horizontal lashing angle, and utilised within the applicable balance.

Page 55 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

3.5.4 Computer based calculation


There are numerous versions of suitable computer programs for the application of the ad-
vanced and the alternative calculation method presented by the Annex 13. One of the most
commonly used is the LashConTM by Olav Lyngstad, available from Det Norske Veritas. This
program has been introduced in the Beluga fleet.
The program offers to chose between the basic advanced calculation method and the alterna-
tive method with recommendation of the latter. It provides a storage stack where a number of
calculated cases can be stored. It also offers print-outs of each page. The calculated accelera-
tions can be replaced by figures adapted to conditions in sheltered waters.
However, there are several minor drawbacks, which must be known and overcome on occa-
sion by manual calculation or by using LashCon in a dual approach.
- The program does not offer intermediate entries for the stowage levels. This may be-
come particularly important for interpolation between the stowage levels "on deck low"
and "on deck high".
- The program does not allow to exclude steep transverse lashings from the transverse
sliding balance while using the same lashings for the transverse tipping balance.
- The program does not use tipping prevention levers "c", as proposed by the Annex 13.
These levers are expressed by c = d ⋅ sinα, where d is the horizontal distance from the
tipping axis to the securing point on the deck. This approach appears easier to handle but
fails if the securing point is not on deck but higher, e.g. on the ship's side in the tween
deck or lower hold.
- In the basic advanced method the program requires to enter a lashing a second time for
checking the effect from it longitudinal component,
- The number of securing devices is limited to 10. Grouping of devices is therefore indis-
pensable in larger securing arrangements. This may become difficult with the alternative
method.

3.5.5 Additional tipping moment for very large cargo units


The tipping moment acting on a cargo unit in heavy weather, as stipulated by the Annex 13 to
the CSS-Code, is simply derived from the nominal transverse or longitudinal force Fy or Fx,
multiplied with the vertical distance of the force vector from the tipping axis.
However, there is an additional tipping moment resulting from rotational inertia of a cargo
unit when subjected to the rotational acceleration of a rolling or pitching vessel. This moment
is independent from the location of stowage in the ship.
The Annex 13 to the CSS-Code does not take this additional moment into account, because it
is of negligible magnitude for usual cargo units and also heavy lift units of moderate size.
Only for very large units, like offshore modules, huge cranes, huge straddle carriers, this addi-
tional tipping moment should be accounted for, in particular, if tipping becomes a critical cri-
terion.
Transverse tipping
The following formula determines this additional tipping moment in a rolling motion:
Madd = φ''max ⋅ m ⋅ ip2 [kN⋅m]
with Madd = additional tipping moment [kN⋅m]
φ''max = maximum angular acceleration of the vessel [s-2]

Page 56 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

m = mass of the cargo unit [t]


ip = polar radius of inertia of the cargo unit [m]

additional tipping
moment from inertia ordinary tipping
moment = Fy⋅a

transverse
force Fy
z
tipping lever a
tipping axis

centre of ship
rotation acceleration

Figure 3.5.1: Additional tipping moment of large cargo units


The additional tipping moment cannot be determined by means of data provided in the Annex
13 to the CSS-Code. The following tools for obtaining figures for φ''max and ip are given:
The angular acceleration φ''max is calculated on the basis of a harmonic roll with the amplitude
φ and a rolling period Tφ, which must be estimated from the metacentric height GMC by the
well known formula:
0.78 ⋅ B
Tφ = [s] (B = breadth of ship [m])
GM C
The roll amplitude φ should be taken as 30°. Then φ''max is obtained by formula:
2
)  2⋅π 
′ = φ⋅
φ′max  [s-2]
 T 
 φ 
For ease of reference the following table is offered for φ = 30° roll amplitude:
Tφ [s] 8 9 10 11 12 13 14 15 16 17 128 19 20
φ''max [s-2] 0.32 0.26 0.21 0.17 0.14 0.12 0.11 0.09 0.08 0.07 0.06 0.06 0.05
The polar radius of inertia of the cargo unit ip depends on the cross-section of the cargo unit in
the plane of tipping. There are several formulae available for estimating ip.
If the mass of a square shaped unit is homogeneously distributed within the limits of length,
width and height, then
1 w2 + h2
ip = ⋅ = 0.289 ⋅ w 2 + h 2 [m]
2 3
If the mass of a square shaped unit is concentrated in the shell of the unit, i.e. the unit is a hol-
low body, then

Page 57 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

w+h
ip = = 0.289 ⋅ (w + h) [m]
12
If the mass of a cylindrical unit is homogeneously distributed within the limits of length and
diameter d, then
d
ip = = 0.354 ⋅ d [m]
8
If the mass of a cylindrical unit is concentrated in the shell of the unit, i.e. the unit is a hollow
cylinder, then
d
i p = = 0.5 ⋅ d [m]
2

h
ip
ip
l l
h

w w
Figure 3.5.2: Polar radius of inertia ip for a full square shaped body (left)
and a hollow square shaped body (right)
Longitudinal tipping
A similar consideration for tipping in the longitudinal direction should consider a pitching
period Tψ = 0.5 ⋅ Lpp seconds and a pitching amplitude ψ of 15°. This includes a moderate
slamming shock. The additional tipping moment in longitudinal direction may become sig-
nificant due to the generally short pitching periods of 5 to 6 seconds.

Figure: 3.5.3: Cargo units with large polar radius of inertia

Page 58 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

4. Stowage and securing of break bulk

4.1 Pipes stowed on deck

4.1.1 Stowage and securing principles


A deck cargo of pipes must be secured according to the principles of the CSS-Code, and the
securing arrangement should be assessed by the Annex 13 method. This assessment method is
applicable for direct securing only and not for friction securing (over-the-top lashings).
The concept of "direct securing" should be governed by the following conditions:
- The pipes must be stowed longitudinally on the ship.
- The pipes may be looked at as a single block of cargo only under the pre-condition that
they are placed tightly by each other in the lower tier, preferably with rubber mat lining
between each other, the second and further tiers stowed into the grooves of the bottom
tier and lined with friction increasing material, preferably rubber mats.
- Over-the-top lashings must be set for compacting the stow.
- The lower tier must be placed on boards of soft timber for providing friction to the hatch
cover and wedges must be used to prevent rolling of the pipes while the loading process
is going on. The wedges should be fixed by nails to the bottom timbers.
- Transverse sliding must be prevented by direct securing means, preferably solid stan-
chions.
- Longitudinal sliding must be prevented by welded stoppers to the lower tier of pipes and
by friction between layers.
- Tipping is not considered to present a problem in this case.
The height h of such a stack of n tiers of pipes with diameter d in metres is:
 (n − 1) 
h = d ⋅ 1 + 3  [m]
 2 

4.1.2 Securing alternative 1


Transverse sliding is prevented by a sufficient number of vertical "half loop" lashings made
of wire rope and tightened by turnbuckles (see Figure 4.1.1).
Compacting: The lashings applied for the prevention of transverse sliding do also serve for
the necessary compacting.
Longitudinal sliding is prevented by stoppers welded to the hatch top, lined with timber
chocks for avoiding damage to the pipes in the bottom tier. The upper tiers are fixed to the
lower by friction from rubber lining with µ = 0.6.
Caution:
It should be noted that with this alternative the block of pipes would shift considerably during
heavy rolling between extreme port and starboard roll due to the elasticity of the long lashing
wires. Therefore this alternative is not recommended for a block of pipes covering the full
width of the deck space of the vessel.

Page 59 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 4.1.1: Transverse securing with vertical half loops

4.1.3 Securing alternative 2


Transverse sliding is prevented by a sufficient number of horizontal "half loop" lashings
made of wire rope and tightened by turnbuckles (see Figure 4.1.2). These lashing are some-
times also called "spring lashings" and are guided longitudinally through the pipes with both
ends fastened to D-rings on the hatch top.
Compacting: A sufficient number of over-the-top lashings must serve for the necessary com-
pacting.
Longitudinal sliding is prevented by stoppers welded to the hatch top, lined with timber
chocks for avoiding damage to the pipes in the bottom tier. The upper tiers are fixed to the
lower by friction from rubber lining with µ = 0.6.
Comment:
Although the elasticity of this alternative is less due to the shorter lashing wires, a serious
problem with may arise by the sensitive corners of the pipes, which of course must be
shielded by edge protectors. But these may be wasted by the permanent sawing effect of the
stretching and contracting wires, if the ship starts to roll.

Figure 4.1.2: Securing alternative 2 with horizontal half loops to both sides

4.1.4 Securing alternative 3


Transverse sliding is prevented by a sufficient number of stanchions with buttresses to the
deck (see Figure 4.1.3) or an equivalent construction.

Page 60 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Compacting: A sufficient number of over-the-top lashings must serve for the necessary com-
pacting.
Longitudinal sliding must be prevented by stoppers welded to the hatch top, lined with tim-
ber chocks for avoiding damage to the pipes in the bottom tier. The upper tiers are fixed to the
lower by friction from rubber lining with µ = 0.6.

Figure 4.1.3: Securing alternative 3 with solid stanchions on both sides


Comments:
In this alternative the transverse motion of the block of pipes in rolling motions of the ship is
close to zero. Additional horizontal or vertical "half loop" lashings would therefore be useless.
Hence, it is of utmost importance that the stanchions alone are strong enough to keep the
block in place, together with the share contributed by friction to the timber battens on the
hatch top. It would be a substantial shortcoming if the securing effort would be partitioned
between "half loops" of considerable length and relatively stiff stanchions.
The "friction loops" cannot be reflected in the balance of forces above although they certainly
contribute by increasing the friction, as long as the pre-tension remains in the wires. Anyway,
their share is comparatively small, but necessary to keep the top layers of pipes in place.

4.1.5 Longitudinal securing


The three alternatives above are distinguished by the method of transverse securing, where
sliding prevention may be obtained by sufficient strength of lashings or stanchions. However,
securing against longitudinal sliding may become difficult, particularly in the forward part of
the ship, because the friction between the upper layers of pipes dictates the limits.
If the sliding balance shows negative results for the upper tiers, and there is no simple means
to secure these tiers longitudinally, the master should be instructed to reduce the speed in case
of threat of slamming.
Even pipes stowed under deck need protection against longitudinal sliding. This may be ef-
fected by blocking the pipe ends in the upper tier with timber to transverse bulkheads or solid
tiers of other cargo or by jamming the top layer of pipes against the underside of decks or
hatch covers by means of air bags. Rubber mats between the layers of pipes are always help-
ful in this respect.

4.1.6 Technical details


Ensuring a compact block
The assumption that the stacked pipes may be treated as one compact block of cargo is only
justified if all the pipes have good contact among each other. Pipes within the stack should
have six lines of contact to adjacent pipes. Pipes in the bottom will have only five, and pipes
at the top and the sides only four such lines of contact. Pipes at the upper and lower corners of

Page 61 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

the stack, although having only three lines of contact, are quite well merged to the stack by
the pressure of lashings.

line of contact

Figure 4.1.4: Ideal lines of contact


However, there may be several handicaps that may prevent a good contact between the pipes.
− Pipes are not always 100% straight but may show a slight curve. Thus contact at the ends
may give space in the middle or vice versa.
− Pipes may be shipped with so-called "spacers" made of polyethylene rope wrapped
around the pipe at a few metres distance. The spacers are compressed during rolling and
produce slack in the stack of pipes.
− Wedges may be pre-fitted on the bottom dunnage by means of templates. This may lead
to inaccuracies in the stowage of pipes.
− Rubber mats should be used between the pipes at all lines of contact. If poly-rope spacers
are attached to the pipes, the rubber mats may be ineffective if they are thinner than the
ropes.
Protection of pipes
Pipes are often shipped with bevel protectors. These are made of steel or aluminium or plastic
material and must not be damaged or removed.
outside bevel

root face
inside
bevel protector
Figure 4.1.5: Bevel protector
If pipes are coated on their outside, so-called chicken-ladders must be used at the places
where wire lashing are guided around. These chicken-ladders are made of short soft wood
boards connected to each other by tacked-on fibre ropes or plastic tapes.
If lashings are guided through pipes, as shown in the securing alternative 2, so-called edge
protectors must be used. These are ready-made plate angles of steel or aluminium with bulges
for guiding the wire.
If the pipes are coated inside, e.g. by the special "flow-coat" used for gas-pipes, a direct con-
tact of the wires to the pipes must be avoided by slipped-on pieces of rubber hose.
Most pipes are welded with a longitudinal seam. Shippers usually require the stowage with
the seam in 12 o'clock position in order to avoid chafing damage to other pipes. Sometimes
pipes are shipped with spiral seams. For those only spacers can avoid the chafing contact.
Construction of stanchions
There are certainly a number of alternatives for the construction of stanchions. The consider-
able cost for such stanchions justifies a re-usable concept, if repeated shipments of pipes are

Page 62 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

carried. Three different concepts are presented. They must be designed to purpose and ap-
proved by Beluga Shipping.
Concept 1 is in some way similar to that used also for timber deck cargo. It consists of H-
beams, which are vertically inserted into two steel lugs and chocked with timber. This ar-
rangement requires a strength of the upper lug of the desired MSL multiplied by h/(h-d) and a
section modulus of the H-beam that can resist the bending moment MSL⋅ d with a bending
stress of not more than about 20 kN/cm2.
MSL

d
MSL⋅h/h-d h

MSL⋅d/h-d

Figure 4.1.6: Stanchion by concept 1


Concept 2 may be applied if the hatch coaming does not permit the welding of lugs. It con-
sists of H-beams of less sectional dimensions than concept 1, but needs fittings for bolting it
to the deck and connecting it to a buttress with similar fittings for taking the transverse load.
The dimensions of the stanchion and the buttress as well as the pedestals on deck must be able
to withstand the tension and pressure forces shown in Figure 4.1.7. There is no significant
bending moment in this concept, but the buttress must resist buckling.
MSL
MSL

Figure 4.1.7: Stanchion by concept 2


Concept 3 consists of H-beam stanchions welded to the hatch cover. This option may be ap-
plied if the hatch cover is strong enough for taking the required MSL. Generally, the stan-
chions must be short in order not to place undue stress to the plating of the hatch cover. The
H-beams may be doubled or otherwise strengthened for obtaining the necessary section
modulus.
MSL

Figure 4.1.8: Stanchion by concept 3

Page 63 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

4.2 Mixed cargo


This chapter addresses the stowage and securing of various cargo items, which are relatively
light and small, so that individual securing of each item may be not feasible. Therefore care
must be taken to provide a tight stow of the block and apply securing measures for groups of
items, where necessary.

4.2.1 Cross-stowage
Cross-stowage means a stowage pattern where the cargo is tightly stuffed and supported
against transverse forces by the sides of the cargo space or other fixed structures like longitu-
dinal bulkheads, requiring minimal securing effort in general by blocking with timber shores.

Figure 4.2.1: Cross-stowage of cable reels, compacted by wire lashings

Figure 4.2.2: Cross-stowage of concrete pipes, secured by timber shoring

Page 64 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 4.2.3: Cross-stowage of wooden boxes, secured by timber shoring

Figure 4.2.4: Cross-stowage of steel constructions, secured by timber shoring

Figure 4.2.5: Cross-stowage of steel drums on pallets, secured by timber shoring

Page 65 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

4.2.2 Side-stowage
Side stowage means a stowage pattern where support against transverse forces is given by
fixed ship's structures from one side only. There is a need for transverse securing to the other
side as well as some longitudinal securing in many cases. Securing a side stowage pattern is
mainly achieved by half-loop lashings.

Figure 4.2.6: Side-stowage of wooden boxes, provisionally secured by web lashings

4.2.3 Longitudinal securing


Securing against longitudinal forces is required in particular in cargo spaces forward in the
ship, where friction may be reduced due to temporary vertical forces from pitching motions of
the vessel.

Figure 4.2.7: Longitudinal securing of a cross-stowage pattern

4.2.4 Use of timber dunnage


Timber dunnage in the form of wooden planks or plywood-boards must be used under cargo
items whenever there is a need to provide good friction, in particular under cargo items with a
metallic or otherwise smooth bottom.

Page 66 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 4.2.8: Timber dunnage flooring for creating friction


Timber must also be used under cargo for handling slings during loading and unloading.

Figure 4.2.9: Timber squares under steel plates for handling the chain slings
Timber dunnage, plywood boards or square timbers must be used between layers of cargo
items, whenever there is a need to equalise an uneven surface and/or to provide a compact
stowage block.

Figure 4.2.10: Plywood boards for stabilising an IBC-stow

Page 67 of 68
Prof. Capt. Hermann Kaps (ret.) Bremen

Figure 4.2.11: Dunnage flooring for stabilising top stowage of wooden crates

Figure 4.2.12: Timber squares for levelling a stow of steel construction parts

Page 68 of 68

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