Safe Work Method Statement - CATL Modified
Safe Work Method Statement - CATL Modified
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
2. Provided by CATL:
Coolant container, Coolant injection machine, Stocking Machine (04/24 ready), Welding machine, Portable insolation tester, and other minor tooling, spare parts (door/locker), spraying
equipment (leakage test);
Are tools and equipment in good condition and fit for purpose? Yes No
What qualifications / competencies / licences are required to perform task? (e.g. high risk work licences)
Licences is need for Welding operation;
Working at Height;
NB: if a lift plan is required, DM ID: 23286089 (routine) or DM ID: 23284646 (non-routine) MUST be completed.
Authoriser: NB: If this SWMS has been changed, the correct authority must re-authorise.
The hazards identified within this SWMS are as complete as can be reasonably foreseen, the risks associated with these hazards have been fully identified, and the control measures to mitigate the
risks are the most appropriate for the described task.
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 1 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
ASBESTOS / CERAMIC / MINERAL FIBRES (INSULATION) FIT FOR WORK PRESSURE TEMPERATURE / WEATHER CONDITIONS
Consider if personnel may be exposed to asbestos / fibres Consider if all team members are fit for allocated tasks. AOD – Consider if the equipment to be worked is at pressure. Consider if Consider hot or cold surfaces in the work area. Consider the
during this task? If unsure, check the site hazard register to Under the influence of alcohol and other drugs; physical, mental and depressurising or equipment isolation is required. ambient weather conditions. Will the work performed generate heat?
confirm. emotional state. Is adequate drinking water available? Is foul weather gear required?
BARRIERS / GRID MESH REMOVAL HEAVY, AWKWARD OR DIFFICULT LIFTS – CRANE RADIOACTIVE SOURCE ON SITE FATIGUE
Consider if barriers need to be erected to exclude personnel or Consider if work task involves crane lifts? Has lifting over live Have all staff on site been informed of the proposed radioactive Hours worked (days/weeks/months), physical, mental and emotional
vehicles from the work area. equipment been considered? Has a crane lift study been completed work? Has a request form been completed? state; AOD – Under the influence of alcohol and other drugs;
for this task? travelling hours (to and from work, etc.).
EXCAVATIONS LEAD SLIP & TRIP & PINCH POINTS HAZARDS WASTE DISPOSAL
Has an excavation approval form been completed? Are Are any surfaces being disturbed which contain leaded paint? Has Consider if any slip trip or pinch point hazards are present at the Consider if work task creates any wastes.
underground service drawings available for the area? Has a tankage/equipment contained leaded product? worksite. Will equipment to be used form a trip or pinch hazard? Any prescribed wastes which require special disposal?
permit request been submitted for the task?
FIRE / IGNITION SOURCES / HOT WORK MANUAL HANDLING SPILLS / ENVIRONMENTAL HARM WATER HAZARDS
Consider if hot work is being conducted in the work areas. Consider if the work tasks contain any manual handling risks? (E.g. Consider if any potential spill sources exist at the work area. Consider if work is at or near water or water mist.
Consider containment/ testing requirements / is there a repetitive or sustained use of force, awkward posture, vibration, Consider the need for drip trays, spill blankets, absorption etc. Is there a width of 2m of unguarded water hazard?
possibility of flammable gas being present while work is in unstable/unbalanced loads) Consider potential for odours or discharges to the sewers?
progress? Are spark-less tools required? Is a gas test required Is specialised PPE required and can the employee swim (extra
for LEL? Has a permit request been submitted for this task? precaution)
Has a hot work risk assessment been carried out for this task? SIMULTANEOUS OPERATIONS
Consider if this task will create a SIMOPS hazard.
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 2 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
Step Key Job Steps Hazard Identified Inherent Existing or Additional Control Person Residual
No. (Break job down into 6 – 8 key steps) (See page 1) Risk Measures Responsible Risk
1 Discharge coolant from Battery pack BIOLOGICAL HAZARDS: (Discharged coolant contaminates L3 Elimination – Specific container for CATL L1
environment)
discharged coolant Authorised
Substitution – NA Service team
Engineering Controls – NA and Site
Administrative controls: supervision supervisor
by supervisor
MSDS submission
PPE – Eye glasses, Gloves, Reflective
cloth, Helmet, Steel cap shoes
2 Disconnect coolant pipes and wires SPILLS / ENVIRONMENTAL HARM: (Coolant spilling out, L2 Elimination – Specific container for CATL L1
contaminates environment)
discharged coolant Authorised
Substitution – NA Service team
Engineering Controls – Wipe cloth and Site
ready for spill supervisor
Administrative controls: supervision
by supervisor
MSDS submission
PPE – Eye glasses, Gloves, Reflective
cloth, Helmet, Steel cap shoes
3 Take out the battery packs in impact area (as show in red) FALL FROM HEIGHT (implement the hook of stacking tooling to L3 Elimination – NA CATL L1
battery on the top)
; Substitution – Scissor lift/working Authorised
platform instead of ladders. Service team
Engineering Controls – Safety strip and Site
with hooking at the railing on the working supervisor
platform
Administrative controls:
Extra worker holding ladders/working
platform
Supervision by site supervisor
Barricading the working area
PPE – Eye glasses, Gloves, Welding
eye protector, Reflective cloth, Helmet,
Steel cap shoes
CONTACT WITH MOVING EQUIPMENT (Forklift in use with L2 Elimination – NA CATL L1
Stacking Tooling)
Authorised
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 3 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 4 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
4 Re-fill the thermal isolation material; FALL FROM HEIGHT L2 Elimination – NA CATL L1
Substitution – NA Authorised
Engineering Controls - Safety strip Service team
with hooking at the railing on the working and Site
platform supervisor
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 5 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
5 Welding the impact area from inner and outer side of FIRE / IGNITION SOURCES / HOT WORK L3 Elimination – NA CATL L2
container; Sparks which generated by welding process may lead fires Authorised
Substitution – NA
Engineering Controls – Additional Service team
protective cover for batteries and and Site
surroundings supervisor
Fire extinguisher standby
Administrative controls: supervision
by site supervisor
Welding machine maintenance record
Barricading at working area
PPE – Welding Face shield, Eye
glasses, Gloves, Reflective cloth,
Helmet, Steel cap shoes
FALL FROM HEIGHT L2 Elimination – NA CATL L2
Substitution – Scissor lift/working Authorised
platform instead of ladders. Service team
Engineering Controls – Safety strip and Site
with hooking at the railing on the working supervisor
platform
Administrative controls:
Extra worker holding ladders/working
platform
Supervision by site supervisor
Barricading the working area
PPE – Eye glasses, Gloves, Reflective
cloth, Helmet, Steel cap shoes
FIT FOR WORK L1 Elimination – NA CATL L1
Substitution – NA Authorised
Engineering Controls – NA Service team
and Site
Administrative controls: supervisor
Physically body warm up
Health check for the workers
PPE – Eye glasses, Gloves, Reflective
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 6 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 7 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 8 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
8 Re-connect coolant pipes and wires SPILLS / ENVIRONMENTAL HARM: (Coolant spilling out, L2 Elimination – Specific container for CATL L1
contaminates environment)
discharged coolant Authorised
Substitution – NA Service team
Engineering Controls – Wipe cloth and Site
ready for spill supervisor
Administrative controls: supervision
by site supervisor
MSDS submission
PPE – Eye glasses, Gloves, Reflective
cloth, Helmet, Steel cap shoes
9 Re-inject coolant ACCIDENTAL CONTACT WITH LOW VOLTAGE (Turn on the L2 Elimination – NA CATL L1
Chiller power for pump running)
Substitution – NA Authorised
Service team
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 9 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
10 Replace the damaged door and lock MECHANICAL FAILURE (Forklift in use) L3 CATL L1
Authorised
Service team
and Site
supervisor
OBJECTS FALLING FROM HEIGHT / NEARBY WORK (Door and L3 Elimination – NA CATL L2
its parts falling down)
Substitution – N/A Authorised
Engineering Controls – Forklift in Service team
break position and stability check after in and Site
position supervisor
Administrative controls:
Supervision by site supervisor
Barricading at the working area
PPE – Eye glasses, Gloves, Reflective
cloth, Helmet, Steel cap shoes
HEAVY, AWKWARD OR DIFFICULT LIFTS (Forklift in use) L3 Elimination – NA CATL L2
Substitution – N/A Authorised
Engineering Controls: Service team
and Site
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 10 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
11 Tests and Checks: Appearance check, Chilling Pipe ACCIDENTAL CONTACT WITH HIGH / LOW VOLTAGE L3 Elimination – NA CATL L2
ELECTRICITY:
Inspection & Insulation check; Substitution – NA Authorised
1. Using Megger measuring battery
2. Using laptop to connect to BMS Engineering Controls: Service team
3. Using chiller controller to operate the chiller and Site
Isolation the battery main switch and
LOTO supervisor
Test before taking action
Administrative controls: supervision
by team supervisor
Licensed Electrician to check the battery
using megger
PPE – Eye glasses, Insulated Gloves,
Reflective cloth, Helmet, Steel cap shoes
TEMPERATURE / WEATHER CONDITIONS (working directly L1 Elimination – NA CATL L1
under sun/heavy rain)
Substitution – NA Authorised
Engineering Controls – Sun shed Service team
deployment and Site
Administrative controls: Cooling supervisor
method (Ice, drinking)
PPE – NA
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 11 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
WORK GROUP SIGNATURE: By signing on to this SWMS I acknowledge that I understand and agree to comply with the work method and agreed controls. In the event
that significant changes to the work method are required, or further risks rated higher than “low” are identified, I will escalate to my Supervisor before proceeding with the work.
Name: Signature Position Employer Date
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 12 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 13 of 14
Safe Work Method Statement
This document is to be used to assess the risks and identify required controls where the inherent risk level is greater than an L1 – L5
Title CATL Battery Container damage Site KBESS 2 Plant Item Battery container Work Order #
Repair
Task Description: repairing the damaged container top panel, replacing the damaged container door & locker-pole on container CICU 322940 3 25S3
5. Control Effecticeness
DM# 4767635 Revision 4 Uncontrolled Document when printed. Printed copy expires ONE week from 31/10/2017 5/11/24 Page 14 of 14