Numerical-Steam Boilers-2019 July
Numerical-Steam Boilers-2019 July
1) Determine the condition and related parameter of the steam in the following
cases: (i) Pressure of 10 bar and temperature of 200ºC and (ii) Pressure of 8 bar
and enthalpy of 2500kJ/kg. (iii) Steam at 20bar and 300ºC is cooled at constant
pressure during which the heat lost is 400kJ/kg. Assume specific heat of
superheated steam as 2.25kJ/Kg K.
Solution:
Sincet the temperature of the steam is greater than the saturation temperature the
steam sample is superheated.
𝐷𝑂𝑆=(𝑇𝑠𝑢𝑝−𝑇𝑠𝑎𝑡)
= 200 – 179.9
= 20.1ºC
Since enthalpy of dry saturated steam (hg = 2767.4 kJ/kg) is greater than the enthalpy
of steam sample (h = 2500 kJ/kg) the given sample of steam is wet Steam.
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Dryness fraction of the steam (X):
h = hf + X hfg
X = 0.8693 or 86.93 %
Sincet the temperature of the steam is greater than the saturation temperature the
steam sample is superheated.
= 2594.3 kJ/kg
Since the enthalpy after heat loss (2594.3 kJ/kg) is less than the enthalpy of dry
saturated steam (hg = 2797.2 kJ/kg), the steam is Wet.
h = hf + X * hfg
X = 0.8926 or 89.26%
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2) 2 Kg of water at 30ºC is heated at a constant pressure of 5 bar. The total
amount of heat added is 500 KJ. Determine the condition and related parameter
of water after heat addition. Assume specific heat of water as 4.187kJ/Kg K.
ℎ=𝑚𝐶𝑝(𝑇−0)
= 1 x 4.187 x (30-0)
= 125.61 kJ/Kg
=500/2
= 250kJ/kg
= 125.61+250
= 375.61 kJ/kg ˂ hf
Since enthalpy after heat addition is less than sensible heat the resulting condition
after heat addition is unsaturated water.
ℎ=𝑚𝐶𝑝(𝑇−0)
375.61= 1 x 4.187 x (T-0)
T= 89.71ºC
OR
ℎ=𝑚𝐶𝑝(𝑇−0)
3
= 2 x 4.187 x (30-0)
= 251.22 kJ/2Kg
= 251.22 + 500
= 751.22 kJ/2kg
= 640.1 x 2 = 1280.2 KJ
Since enthalpy after heat addition is less than sensible heat the resulting condition
after heat addition is unsaturated water.
ℎ=𝑚𝐶𝑝(𝑇−0)
751.22= 2 x 4.187 x (T-0)
T= 89.71ºC
Enthalpy at 250°C
= 2925.3KJ/kg
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Resulting Temperature
ℎ𝑤=𝑚𝐶𝑝(𝑇−0)
T = 40°C
4) Two boilers one with super heater and another without super heater are
delivering equal quantities of steam into a common main. The pressure in the
boiler and in the main is 20 bar. The temperature of the steam from a boiler with
a superheater is 350ºC and the temperature of steam in the main is 250ºC.
Determine the quality of steam supplied by the other boiler. Assume specific
heat of superheated steam as 2.25kJ/Kg K.
P= 20bar.
At 20 bar.
Tsat = 212.4ºC, hf = 908.5 kJ/kg, hfg = 1888.7 kJ/kg & hg = 2797.2 kJ/kg
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Enthalpy of steam generated in the boiler (B1) having super heater
= 3106.8kJ/kg --------(A)
= 2881.8 kJ/kg
Total enthalpy in the main for 2kg of steam
= 2x 2881.8
Enthalpy of steam generated in the boiler (B2) without the super heater
h = hf + X. hfg
= 908.5 + X* 1888.7 kJ/kg -------(C)
For heat balance
(A) + (C) = (B)
3106.8 + 908.5 + X* 1888.7 = 5763.6
X= 0.9257 or 92.57%. Steam generated in the boiler without the super heater is
92.57% dry.
Let
P – Point at which water enters the boiler
Q – Point at which steam leaves the boiler in dry saturated condition.
R – Point at which steam enters the superheater as wet steam
S – Point at which superheated steam leaves the superheater.
At 10 bar,
Tsat = 179.9 °C, hf = 762.6 kJ/kg, hfg = 2013.6 kJ/kg hg = 2776.2 kJ/kg
ℎP=𝑚𝐶𝑝(𝑇−0)
= 1 x 4.187 x (28-0)
= 117.24 kJ/Kg
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Enthalpy at Q = hQ = hg = 2776.2 kJ/kg
= 3046.43 kJ/kg
= hQ – hP
= 2776.2 – 117.24
= 2658.96 kJ/kg
h =hR = hf + X hfg
X = 0.8014 or 80.14%
= hS -hR
= 3046.43 - 2376.2
= 670.23 kJ/kg
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Assume specific heat of water as 4.187kJ/Kg K and that of superheated steam
as 2.25kJ/Kg K
P= 16bar.
ℎ𝑤=𝑚𝐶𝑝(𝑇−0)
= 1 x 4.187 x (40-0)
= 167.48 kJ/Kg
X= (1-0.1) = 0.9)
h = hf + X. hfg
h = 858.5 + 0.9 x 1933.2
h= 2598.38kJ/Kg
h= 2598.38 – 300
h= 2298.38kJ/Kg
Total heat supplied to feed water per hour to produce 10% wet steam in the boiler.
= (2598.38-167.48) x 600
=1458540kJ
= 1458.54 MJ
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Total heat absorbed per hour in the super heater.
=(3182.3-2298.38) x 600
=530352J
= 530.352MJ
7) A chemical company planning to install a coal fired boiler in its plant for
process heating is weighing different technical options due to investment
constraints. The steam generation capacity required is 5000kg per hour at a
pressure of 0.56MPa and at a temperature of 220ºC. The feed water is available
from a nearby reservoir at an average temperature 30ºC. The coal consumption
is 1500 kg/hr, having a calorific value of 24MJ/kg. Assess the improvement in
boiler efficiency if the following accessories are used.
ii) Air Preheater which will reduce the coal consumption by 20%.
iii) Both Economizer and Air Preheater whose combined effect will reduce the
coal consumption by 30%.
T= 30ºC, Tsup = 220ºC, Q= 5000kg/hr, GCV= 24MJ/kg= 24000kJ/kg, mfu = 1500 kg/hr
Tsat = 156.2ºC, hf = 658.8 kJ/kg, hfg = 2093.7 kJ/kg & hg = 2752.5 kJ/kg
ℎ𝑤=𝑚𝐶𝑝(𝑇−0)
= 1 x 4.187 x (30-0)
= 125.61 kJ/kg.
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Enthalpy at a temperature of 220ºC
ℎ𝑠𝑢𝑝=ℎ𝑔+𝐶𝑠𝑢𝑝(𝑇𝑠𝑢𝑝−𝑇𝑠𝑎𝑡)
= 2896.05kJ/Kg
Qhs hw 100
m f u GCV
η = 38.48%
i) Boiler Efficiency if Economizer is used.
ℎ𝑤=𝑚𝐶𝑝(𝑇−0)
= 1 x 4.187 x (88-0)
= 368.46 kJ/kg.
η = 40.52%
Improvement if efficiency= 40.52 – 38.48 = 2.05% in absolute terms.
OR
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2.05
x100 5.32% in percentage terms.
38.48
ii) Boiler Efficiency if Air Preheater is used.
η = 48.09%
Improvement if efficiency= 48.09 – 38.48 = 9.61% in absolute terms.
OR
9.61
x100 24.97% in percentage terms.
38.48
iii) Boiler Efficiency if both Economizer and Air Preheater are used.
ℎ𝑤=𝑚𝐶𝑝(𝑇−0)
= 1 x 4.187 x (88-0)
= 368.46 kJ/kg.
η = 50.15%
Improvement if efficiency= 50.15 – 38.48 = 11.67% in absolute terms.
11.67
OR
x100 30.33% in percentage terms.
38.48
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8) A restaurant, daily uses 600 kg of 95% dry steam produced at a pressure of
3bar. The boiler is fitted with an economizer which increases the feed water
temperature to 94º C and is fired using wood and paddy husk in equal
proportions. The gross calorific values of wood and paddy husk are15500kJ/kg
and 12600 kJ/kg respectively. The boiler has been operating with an average
efficiency of 78%. Calculate the daily consumption of wood and paddy husk?
Tsat = 133.5ºC, hf = 561.5 kJ/kg, hfg = 2163.2 kJ/kg & hg = 2724.7 kJ/kg
ℎ𝑤=𝑚𝐶𝑝(𝑇−0)
= 1 x 4.187 x (94-0)
= 393.58kJ/kg
Enthalpy at X= 0.95
h = hf + X hfg
= 2616.54 kJ/kg
Qhs hw 100
m fu GCV
mfu = 121.71kg/day
= 60.86kg each/day
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