Manual
Manual
průmyslová elektronika
Read carefully the instructions published in this manual before the first use of the level meter. Keep the manual
at a safe place. The manufacturer reserves the right to implement changes without prior notice.
CONTENT
To ensure maximum safety of control processes, we have defined the following safety instructions
and information. Each instruction is labelled with the appropriate pictogram.
Information
This symbol indicates particularly important characteristics of the device.
Note
This symbol indicates helpful additional information.
Safety
All operations described in this instruction manual have to be carried out by trained personnel
or by an accredited person only. Warranty and post warranty service must be exclusively
carried out by the manufacturer.
Improper use, installation or set-up of the sensor can lead to crashes in the application.
The manufacturer is not responsible for improper use, loss of work caused by either direct
or indirect damage, and for expenses incurred at the time of installation or during the period
of use of the level sensors.
1 . Basic description
Capacitive level sensors (switches) CLS–23 are designed for limit level detection of electrically
conductive and non-conductive fluids in vessels, reservoirs, sumps, pipes, tanks, etc. The
sensitivity of the sensor can be easily set by placing magnetic pen on sensitive spot.
The process coupling at the housing can be with metric thread (M18x1.5 ; M20x1.5), pipe thread
(G3/8” ; G1/2”) or sealing thread (NPT 1/2–14). Output performances – transistor output with
open collector (PNP), two wire electronic switch (S) and NAMUR output for intrinsically safe
connection.
There are next performances available: N – Normal for non-explosive areas, E – Extended
temperature range for non-explosives areas, Xi – Explosion proof (intrinsically safe for explosive
areas), NT – High temperature variant for non-explosives areas and XiT – High temperature
variant for explosive areas.
CLS-23 capacitive level sensors meet the safety integrity level requirements according to
standard EN 61508 at level SIL 1.
• CLS–23_–10 Uncoated short bar electrode, for sensing the level of electrically non-con-
ductive liquids (oil, crude oil products). Assembly into a side wall of vessel or
into a pipe. Electrode length 30 mm.
• CLS–23_–11 Fully coated short bar electrode, for sensing the level of non-aggressive
electrically conductive liquids (water, water solutions). Electrode insulation
from PP material, assembly into a side wall of vessel or into a pipe. Electrode
length 30 mm.
• CLS–23_–12 Fully coated short bar electrode, for sensing the level of electrically conductive
liquids (various chemicals, moderately aggressive water solutions). Higher
temperature resistance compared to variant "11". Electrode insulation from FEP
material. Assembly into a side wall of vessel or into a pipe. Electrode length
30 mm.
• CLS–23_–20 Partially coated rod electrode, for sensing the level of electrically conductive
and non-conductive liquids, partially resistant against fume condensation in
the sensed area. Electrode insulation from FEP material. Installation from
above, on shorter electrodes (max. 200 mm) also from the side. Electrode
length from 50 mm to 1 m.
• CLS–23_–21 Fully coated rod electrode, universal use, for sensing the level of electrically
conductive liquids. Resistant against fume condensation and partially resistant
against spraying media. Electrode insulation from FEP material. Installation
from above, on shorter electrodes (max. 200 mm) also from the side. Electrode
length from 50 mm to 1 m.
• CLS–23_–30 Dismountable uncoated rod electrode for sensing the level of conductive
or non-conductive liquids. Installation from above, on shorter electrodes (max.
200 mm) also from the side. Electrode length from 50 mm to 1 m.
3 . Dimensional drawing
CLS – 23_ – 10 CLS – 23_– 11(12) CLS – 23_ –20 CLS – 23_ –21
LED *
Thread
PP (var.:11)
FEP (var.:12)
Types of threads:
G 3/8''
M18x1,5
M20x1,5
1/2–14 NPT
Variant „A“
with cable outlet
Electrode type
according to Magnetic pen MP–8
specific variants
5 . Mechanical mounting
• DLS® level sensors can be fixed in a vertical, horizontal or slanted position into the wall of
a vessel, storage tank or on a fixation console in a sump by screwing into the welding flange,
using a fixing nut.
• Basic application recommendations are mentioned below.
During assembly into the metal tank or the storage tank, it is not necessary to separately ground
the base of the level sensor. In case of installation in concrete sumps or silos, it is appropriate to
install the level sensor onto a metallic auxiliary construction (console, lid, etc.), and then connect to
a metallic, constantly submerged object, or with steel with steel reinforcements in concrete (armouring).
In the case of the reading of an aggressive medium, we recommend that the producer be consulted
If the sensors are fitted with protective caps at the ends of the electrodes, remove the caps
before commissioning.
E
b
E E E
min. c = ≥ 10 + d = ≥ 40 + k = ≥ 20 +
50 40 20
d k
E – Electrode
E length in mm E E
b = ≥ 40 + c = ≥ 10 + d = ≥ 40 +
c
20 50 40
E
ameter. b
max.
E min.
c = ≥ 10 + E
50 max. a ≈ 30 +
E
d k
30
>5
>5
min.
E
E
E b
c
b = ≥ 40 +
20 min.
d k
EEp
– Electrode
>E length in mm
c
E
a ≈ 30 + Fig. 2: Bypass measuring tube
a
30
E
Ep
E
b
medium, it is necessary to perform new min.
limit settings.
E – Electrode length in mm
Fig. 4: Two state regulation by hysteresis setting
The installation of the sensor near the inlet, in the narrow neck or using an unsuitable welding
E
E
>5
flange may cause min.
the incorrect sensor function.
b
d k
Suitable welding flanges can be found in the Dinel assortment, types ON, NN – see Accessories.
d k
>5
>5
WRONG
>5 CORRECT
E
E
d d k k
>5
>5
a
E
E
Ep
Ep
20
E
k = ≥ 20 +
probe (e.g. conductive probe) when installing from above on non-conductive containers 20 for the
maximum detection reliability. The auxiliary electrode is connected electrically with= ≥the housing
E of
d 40 +
the sensor. The recommended length of the auxiliary electrode and the distance dfrom the 40
= ≥ 40 +
Esensors
are shown in the picture. 40
E
c = ≥ 10 +
Suitable types of auxiliary electrodes are for example: Dinel CNP–18F–30 probes with50 Ean M18
c = ≥ 10 +
thread or a PDE–18 plate electrode (see Accessories). 50
E
b = ≥ 40 +
Auxiliary electrode PDE–18 20
E
b = ≥ 40 +
20
Electrical connection to the Ep > E
sensor housing Ep > E
Conductive probe a ≈ 30 +
E
CNP–18F–30 30
E
a ≈ 30 +
30
E – Electrode length in mm
a
Non-conductive tank
a
E
Ep
6 . Electrical connection
For “A” variant with the fixed cable, the individual color cores of the connecting cable are connected
to the respective terminals of the related equipment (supply unit).
For “C” variant with the connector, the cable can be supplied with the sensor (length 2 or 5 m),
fitted with the pressed connector socket or dismountable connector socket without the cable (see
accessories), the connector is not part of the sensor. In this case the cable is connected to the
inside pins of the socket according to Fig. 10.
The sensor with related equipment is interconnected by a suitable three-core (P variation) or two-
core (S and R variations) cable. The length of the cable for the Xi and XiT variations must be
selected with respect to the maximum permitted parameters (usually inductance and capacity) of
the outside intrinsically safe circuit of supply units (NSSU, NDSU, NLCU). If using a dismountable
connector socket, the outside diameter of the cable is a maximum of 6 mm
Type CLS–23_–_–_–S–_
BN (1)
+U The positive power terminal +U is con-
nected via a load (e.g. a relay) to the
brown wire, or connector pin no.1, the
WH, BU (3)
0V
negative terminal to the white wire (con-
figuration "N" and "NT") or to the blue
Fig. 7: “S“ type sensors connection wire (configuration "E") or to connector
(2 - wire electronic switch) pin No.3.
BN (1)
9 +U CLS–23 © Dinel, s.r.o.
BK (4)
BU (3)
WH, BU (3)
0V
Type CLS–23_–_–_–P–_
BN (1)
+U Positive pole (+ U) of power supply is
BK (4) connected to brown wire or pin connec-
tor No. 1, negative pole is connected to
BU (3)
0V blue wire or pin connector No. 3. Load
(relay) is connected to black wire or pin
connector No. 4.
Fig. 8: “P“ (PNP) type sensors connection
Type CLS–23_–_–_–R–_
Brown wire or pin connector No. 1 is
connected to positive pole (+U) of Intrin-
sically safe supply unit. Blue wire or pin.
connector No. 3 is connected to nega-
Fig. 9: “R“ (NAMUR) type sensors connection tive pole of Intrinsically safe supply unit.
output (BK)
Legend:
+U (BN) 0V (BU) (1...4) – terminals number for
variants with connector
BN – brown
WH – white
BK – black
Fig. 10: Inside of the connector socket BU – blue
On installations from above, it is necessary during detection of non-conductive liquids using sen-
sors CLS–23_–20; –30 and during detection of conductive and non-conductive liquids using
sensor CLS–23_–21 to set the limits for closing and opening with the electrode submerged in the
medium.
The closing and opening limits are shifted closer to the state with a submerged electrode.
The CLS–23E range of sensors is made without a signal LED indicator. To check the correctness of
settings, it is necessary to connect a connected device or a load and to use it to receive information
about the opened / closed status of the sensor.
In the following table are the types of inputs and the respective statuses (ON/ OFF) in the case of a
maximum and minimum level sensing. The signalling of the status of the sensor is indicated by the
orange LED located on the upper area of the sensor beside the connector (cable).
Indicator Function
Continuous light – Sensor is closed (switched ON)
Orange Dark – Sensor is open (switched OFF)
LED Rapid flashing (period 0.2 s) – error setting *
Slow flashing (period 0.8 s) – short circuit at sensor output
* L imit setting for closing (opening) on the same level or impossibility of differentiate between closing level and open-
ing level (low permittivity of the medium).
Sensor with type output „S“ and „R“ for each flash of the LED switches its output on for approx. 3
ms. This period is sufficiently short to avoid unwanted switching of relay contacts. For binary inputs,
we recommend to set the filter so as not to respond to pulses shorter than 3 ms.
Units Dinel NSSU, NDSU a NLCU with transistor switch („T“) detects and transmitts these pulses
to the output.
O
CLS–23Xi–_ _– _ –R–_ HIGHER
CLS–23XiT–_ _– _ –R–_ CURRENT (Shine)
CLS–23_–_ _– _ –P–_
OPEN
CLS–23_–_ _– _ –S–_
O
CLS–23Xi–_ _– _ –R–_ LOWER
CLS–23XiT–_ _– _ –R–_ CURRENT (Dark)
CLS–23_–_ _– _ –P–_
CLOSED
CLS–23_–_ _– _ –S–_
Maximum level sensing
C
CLS–23Xi–_ _– _ –R–_ HIGHER
CLS–23XiT–_ _– _ –R–_ CURRENT (Shine)
CLS–23_–_ _– _ –P–_
OPEN
CLS–23_–_ _– _ –S–_
C
CLS–23Xi–_ _– _ –R–_ LOWER
CLS–23XiT–_ _– _ –R–_ CURRENT (Dark)
For security reasons, we recommend to set the mode O (normally open, sensor closes when
immersed) for minimum level detection. Any failure of the sensor or wiring is equally apparent as
the emergency level state. Analogously – for the maximum level detection is recommended to set
the mode C (normally closed, sensor opens when immersed).
The level sensor is equipped with protection against electric shock on the electrode, reverse polarity,
output current overload, short circuit and against current overload on output.
Protection against dangerous contact is provided by low safety voltage according to 33 2000-4-41.
Electromagnetic compatibility is provided by conformity with standards EN 55011 / B, EN 61326-1,
EN 61000-4-2 (8 kV), -4-3 (10 V/m), -4-4 (2 kV), -4-5 (1 kV) and -4-6 (10 V).
Explosion proof CLS–23Xi and XiT is provided by conformity with standards
EN 60079- 0:2013+A11:2014, EN 60079-0:2012.
Explosion proof CLS–23Xi and XiT is verified FTZÚ – AO 210 Ostrava – Radvanice: FTZÚ 12 ATEX
0106X.
A declaration of conformity was issued for this device in the wording of Act No. 90/2016 Coll., as
amended. Supplied electrical equipment matches the requirements of valid European directives for
safety and electromagnetic compatibility.
Special conditions for safe use of variant CLS–23Xi (XiT)
If the apparatus is used as device of Group II and with using of an approved power supply device,
which output parameters comply with required input parameters, it is necessary to have an galvanic
separation or in case of apparatus without galvanic separation (Zener barriers) it is necessary to
provide equipotential equalizing between sensor and barrier earthing point.
Design CLS–23Xi-11 (12, 20, 21) can be used in zone 0. Other design DLS–23Xi can be used in
zone 0 only electrode part and head with electronics can be used only in zone 1.
Ambient temperature: Tamb = - 20°C ... +75°C
Temperature of measured medium according to design variant:
Xi type 10, 12: (- 25°C to + 105°C)
Xi type 11: (- 10°C to + 105°C)
Xi type 20, 21, 30, XiT: (- 30°C to + 150°C)
Maximum temperature of electrodes is equal to temperature of measured medium.
The CLS-23 capacitive level sensors meet the safety integrity level requirements according to stan-
dard EN 61508. The sensors are intended for level height detection applications of liquids with
increased safety demands in modes:
• Overfill protection
• Dry run protection
In both modes, the sensors meet the requirements for functional safety at level SIL 1.
The sensor electronics have 1oo1 architecture (single-channel without diagnostics).
It is recommended to perform a function test of the sensor's safety function 1 per year.
The level meter does not require any personnel for its operation. Maintenance of this equipment
consists in verification of integrity of the level meter and of the supply cable.
It is forbidden to make any changes or interventions to the CLS-23 sensor without the consent of the
manufacturer. Any repairs must only be carried out by the manufacturer or by a service organiza-
tions authorised by the manufacturer.
Assembly, installation, commissioning, service and maintenance of the CLS-23 level sensor must
be carried out in accordance with the manual and the provisions of valid standards for the installa-
tion of electrical equipment must be complied with.
Activity during the operation:
• If the sensor is connected to the automatic control system or to emergency signalling, it must
not be infringed in its setting during the operation.
• If a change of the sensor settings is necessary, the whole system must be temporarily switched
off and the process held in a safe condition using other means and measures.
• Signalling of failure conditions is described in chapter 8. Status and failure signalization
Activity in case of a failure:
• In the event of detected faults or fault signals, the whole system must be shut down and the
process held in a safe condition using other means and measures.
• If the replacement of the sensor is needed due to the fault, it is necessary to notify the manu-
facturer (including a description of the fault).
Repairs of the sensors:
If you need to send the sensor for repair, proceed as follows:
• Remove and clean the sensor or perform its decontamination and wrap it well.
• Write a description of the fault as detailed as possible, attach also a detailed description of the
application and of the installation location and everything together with the sensor send please
to the address of Dinel s.r.o. company.
• Please provide maximum synergy in finding the root cause of the fault. Your satisfaction is our
top priority!
15 CLS–23 © Dinel, s.r.o.
15. Putting out of operation or disposal
Disassembly:
Before commencing disassembly, consider possible risks, such as for example pressure in the tank,
high temperatures, corrosive properties or toxicity of products, etc.
Carefully read the product manual chapter "Installation instructions" and "Electrical connection" and
perform the described steps in reverse sequence.
Disposal:
Capacitative limit sensors CLS-23 are made from materials that can be recycled by specialised
companies. Mark the device as waste and dispose of it according to the respective government
directive for handling electronic waste. Materials: see "Technical specifications".
Dinel, s.r.o. guarantees for the period of three (3) years that the product has the characteristics as
mentioned in the technical specification.
Dinel, s.r.o. is liable for defects ascertained within the warranty period and were claimed in writing.
This guarantee does not cover the damages resulting from misuse, improper installation or incorrect
maintenance.
This guarantee ceases when the user or the other person makes any changes on the product or the
product is mechanically or chemically damaged, or the serial number is not readable.
The warranty certificate must be presented to exercise a claim.
In the case of a rightful complaint, we will replace the product or its defective part. In both cases, the
warranty period is extended by the period of repair.
CLS-23Xi-__-_-R-____ E____
FTZÚ 12 ATEX 0106X L i = 10uH
No.:______
t a = -20 ... +75 °C 1026
Štítekaddress:
Internet pro IICLS-23XiT-10(30)-
1/2G Ex ia IIC T6 Ga/Gb
www.dinel.cz
Ui = 12V
P i = 45mW
Ii = 15mA
Ci = 15nF IP68
1026
CLS-23XiT-__-_-R-____ E____
FTZÚ 12 ATEX 0106X L i = 10uH
No.:______
t a = -20 ... +75 °C
Level sensor type andExelectrode length: CLS–23Xi(XiT)–_ _–_–R–_ _ Exxxx
1026
1/2G U = 12V
i I = 15mA
i
CLS-23Xi-__-_-R-____ E____
i No.:______ IP68
P = 45mW C = 15nF i
i i
P = 45mW C = 15nF IP68
CLS-23XiT-__-_-R-____ E____
i i
CLS-23Xi-__-_-R-____ E____
Štítek pro IICLS-23XiT-11(12, 20, 21)-
No.:______
1026
1G Ex ia IIB T6 Ga IP68
Ui = 12V Ii = 15mA
P i = 45mW Ci = 15nF
FTZÚ 12 ATEX 0106X L i = 10uH t a = -20 ... +75 °C
II 1/2G
Mark of non-explosive Ex ia IIB T6 Ga/Gb U = 12V
device: , Performance
i
i
I = 15mA
P = 45mW C = 15nFII 1G IP68
i
i Ex ia IIB T6 Ga or II 1/2G Ex ia IIB T6 Ga/Gb
FTZÚ 12 ATEX 0106X L = 10uH t = -20 ... +75 °C
i
Limit parameters: Ui = 12 V =, Ii = 15 mA; Pi = 45 mW; Ci = 15 nF; Li = 10 μH
a
Size of labels 81 x 9 mm, the size shown does not correspond to reality.
Technical specifications
Supply voltage 6 ... 30 V DC
– output type P max. 0,6 / 7 mA (OFF / ON state)
Supply current
– output type S max. 0,6 mA (OFF state)
– output type P max. 100 mA
Switched current
– output type S 3,3 mA / 40 mA (min. / max.)
– output type P 1,8 V
Remanent voltage - ON state
– output type S 6,0 V
Output time delay 0,1 s
Protection class IP68 (0,1 MPa)
Safety integrity level SIL 1
Cable CLS–23N, NT, Xi, XiT PVC 2x 0,34 mm2 (3x 0,34 mm2 – output P)
(for cable outlet performance) CLS–23E silicone 2x 0,5 mm2
Weight CLS–23N, E, Xi cca. 45 g
(with 2 m cable and 30 mm electrode) CLS–23NT, XiT cca. 190 g
ta – Ambient temperature
range (on housing)
tp – Temp. in process
connection place
tm – Medium
operating temp)
Variants: Variants:
N; E; Xi; NT; XiT;
Equipment CLS–23 is packed in a polyethylene bag and the whole consignment is placed in a cardboard
box. The cardboard box is suitably filled to prevent mechanical damage during transport. Let the device
packed up till the use to prevent possible damage.
Transport to the customer is realized by forwarding company. Upon receipt, please check whether the
shipment is complete and corresponds to the extent of the order, or whether during the transport did
not occurred the damage of the packaging or the equipment. The device apparently damaged during
transport do not use and contact the manufacturer to resolve the situation.
If the device is transported further, then only wrapped in the original packaging and protected against
shocks and weather. Store the device in its original packaging in a dry place, sheltered from the weather,
with humidity up to 85% without the effects of chemically active substances. Storage temperature range
is from -10 °C to +50 °C.
Sensor variants CLS–23_–20, 21 and 30 with the electrodes longer than 100 mm are fitted
with protective caps at the ends of the electrodes to prevent damage of the electrodes,
box rupture or injury of handling persons. Before commissioning, remove the caps.
Dinel, s.r.o.
U Tescomy 249
760 01 Zlín
Czech Republic
www.dinel.cz