@AIRBUS

AIRBUS S.A.S.
Customer Services
Technical Data Support and Services
31707 Blagnac Cedex
FRANCE

COMPONENT MAINTENANCE MANUAL

WITH
ILLUSTRATED PART LIST

HOLLOW SHAFT

PN : A5383345120001
A5383345120401
A5383445120001

Issue: Mar 30/84 32-11-03 Rev: Jul 01/09

 @AIRBUS
COMPONENT MAINTENANCE MANUAL
A5383345120001

HIGHLIGHTS

Revision No. 2 - Jul 01/09

LOCATIONS CHG DESCRIPTIONS OF CHANGE

CODE
REPAIR
TASK 32-11-03-300-801-A01 R CONSUMABLE MATERIAL DATA
UPDATED

HIGHLIGHTS
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COMPONENT MAINTENANCE MANUAL
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LIST OF EFFECTIVE CONTENT

Revision No. 2 - Jul 01/09

CONTENT CHG LAST REVISION

CODE DATE
INTRODUCTION
TASK 32-11-03-871-801-A01 Mar 01/09

DESCRIPTION AND OPERATION

TASK 32-11-03-870-802-A01 Mar 01/09
FIGURE 32-11-03-991-001-A01 Mar 01/09

CLEANING
TASK 32-11-03-100-801-A01 Mar 01/09
Subtask 32-11-03-100-001-A01 Mar 01/09

INSPECTION/CHECK
TASK 32-11-03-210-801-A01 Mar 01/09
Subtask 32-11-03-210-001-A01 Mar 01/09
Subtask 32-11-03-210-002-A01 Mar 01/09

REPAIR
TASK 32-11-03-300-801-A01 R Jul 01/09
Subtask 32-11-03-300-001-A01 Mar 01/09
Subtask 32-11-03-300-002-A01 Mar 01/09
FIGURE 32-11-03-991-002-A01 Mar 01/09
FIGURE 32-11-03-991-003-A01 Mar 01/09

ILLUSTRATED PARTS LIST

L.E.C.
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LIST OF SERVICE BULLETINS

SB No REV No MOD No INCORP. TITLE

DATE
*** NO SB ***

SBL
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INTRODUCTION

**For PN’s ALL

TASK 32-11-03-871-801-A01
Introduction
1. General
A. This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
international SI units of measurement are used in this manual, with imperial units shown in
parentheses.
B. The manual contains data about maintenance on the component in a workshop. It does not
contain data about maintenance on the component when it is installed in the aircraft.
C. Only approved persons with the necessary skills are permitted to do the maintenance procedures
in this manual.
D. Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
E. This manual contains:
- Technical data for the component
- Maintenance and repair procedures about the component
- An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
sections of the manual by the IPL-Figure and item number.
F. We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2. How to use the Manual
A. Make sure that the manual contains the information applicable to your component.
B. If you need to identify a part or find a part number, use the search function.
C. You must use the instructions in this manual for all the component maintenance. Read all the
applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
ACM Abbreviated Component Maintenance Manual
AEB Airline Engineering Bulletin
ASD Aero Space and Defence Industries Association of Europe
ATA Air Transport Association of America
ATLAS Abbreviated Test Language for All Systems
CMM Component Maintenance Manual
CMS Component Maintenance Sheet
FIN Functional Item Number

INTRO
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COMPONENT MAINTENANCE MANUAL
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IPC Illustrated Parts Catalog

IPL Illustrated Parts List
ID Inside Diameter
MFG Manufacturing
MFR Manufacturer
MOD Modification
MTOSS Maintenance Task Oriented Support System
NTF Non Textile Floor
OD Outside Diameter
PA Poly-Amide
PARA Paragraph
PC Poly-Carbonate
PMS Process and Materials Specification
PN Part Number
PU Poly-Urethane
PV Poly-Venyl-Fluorite
SB Service Bulletin
SERNO Serial Number
STE Simplified Technical English
TBD To Be Determined
List of Abbreviations
TABLE 1

INTRO
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COMPONENT MAINTENANCE MANUAL
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DESCRIPTION AND OPERATION

**For PN’s ALL

TASK 32-11-03-870-802-A01
General
1. The hollow shaft is mounted on the main gear multiple clevis.

NOTE : Refer to FIGURE 32-11-03-991-001-A.

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**For PN’s ALL

F_CM_321103_1_0010101_01_00

Hollow Shaft
FIGURE-32-11-03-991-001-A01

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CLEANING

**For PN’s ALL

TASK 32-11-03-100-801-A01
Cleaning
1. General
A. Self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
11-003 Methyl-Ethyl-Ketone
Consumable Materials
TABLE 1

3. Procedure

Subtask 32-11-03-100-001-A01
A. Cleaning

WARNING : BE CAREFUL WHEN YOU USE MATERIAL NO. 11-003 METHYL-ETHYL-

KETONE. OBEY THE MATERIAL MANUFACTURER’S INSTRUCTIONS.
(1) Clean hollow shaft with Material No. 11-003 Methyl-Ethyl-Ketone and rinse with clean
water.
(2) Use filtered compressed air to dry the hollow shaft.

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INSPECTION/CHECK

**For PN’s ALL

TASK 32-11-03-210-801-A01
Check
1. Reason for the Job
A. Self explanatory.
2. Job Set-up Information
A. Fixtures, Tools, Test and Support
REFERENCE DESIGNATION
8 x magnifying glass
Fixtures, Tools, Test and Support
TABLE 1

B. Referenced Information
REFERENCE DESIGNATION
TASK 32-11-03-300-801-A01 TASK 32-11-03-300-801-A01-Repair
Referenced Information
TABLE 2

3. Procedure

Subtask 32-11-03-210-001-A01
A. Damage Measurement
(1) Visual inspection of the hollow shaft with an 8 x magnifying glass enables traces of seizure
or corrosion initiation to be detected.
(2) Depth of scratches shall be determined by two successive focusings of a microscope.

Subtask 32-11-03-210-002-A01
B. Maximum Permissible Damage Limits
(1) A single scratch with maximum depth of 0.005 mm (0.0002 in.) : repair by polishing (Refer
to TASK 32-11-03-300-801-A01).
(2) Scratches with maximum depth of 0.3 mm (0.0118 in.) : repair by hard plating (Refer to
REPAIR TASK 32-11-03-300-801-A01).

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REPAIR

**For PN’s ALL

TASK 32-11-03-300-801-A01
Repair
1. Reason for the Job
A. Self explanatory.
2. Job Set-up Information
A. Consumable Materials
REFERENCE DESIGNATION
Sulphuric acid
Chromic acid
Consumable Materials
TABLE 1

B. Fixtures, Tools, Test and Support

REFERENCE DESIGNATION
abrasive paper
Fixtures, Tools, Test and Support
TABLE 2

C. Referenced Information
REFERENCE DESIGNATION
FIGURE 32-11-03-991-002-A FIGURE 32-11-03-991-002-A-Hollow Shaft
FIGURE 32-11-03-991-003-A FIGURE 32-11-03-991-003-A-Visual Appearance and Hardness
of Deposit
Referenced Information
TABLE 3

3. Procedure

Subtask 32-11-03-300-001-A01
A. Polishing

NOTE : Refer to FIGURE 32-11-03-991-002-A, FIGURE 32-11-03-991-003-A.

NOTE : Total elimination of scratch is not necessary.

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(1) Blend out scratch with abrasive paper; polish affected area with grade 600, abrasive paper.

Subtask 32-11-03-300-002-A01
B. Hard plating

WARNING : IT IS ABSOLUTELY FORBIDDEN TO DRINK, EAT OR SMOKE IN THE HARD

PLATING SHOP.

NOTE : Refer to FIGURE 32-11-03-991-002-A and FIGURE 32-11-03-991-003-A.

(1) Remove cadmium plating :
(a) Totally immerse the part in a solution of 150 to 200 g/litre (37.95 to 50.06 gr/in 3)
of No 3 ; NH. 4 in demineralized water at a temperature of 20˚ to 25˚C (68 to
77˚F) until deposit disappears.
(2) Thoroughly wash and dry the part.
(3) Perform a magnetic particle or fluorescent penetrant inspection of hollow shaft.
(4) Grind hollow shaft surface until all scratches are eliminated.
(5) Soak metal in oven at 200˚C (392˚F) for 3 hours.
(6) Mask areas not to be chromium plated.
(7) Apply chromium plating as follows.
(a) Etching bath

NOTE : Etch steel slightly prior to plating to ensure positive adherence of

chromium.
1 Bath solution :
- Sulphuric acid at 600 to 700 g/litre (158.8 to 177.1 gr/in 3) Class B
topping-up water.
(b) Working solution

NOTE : Tank and cathode plates must be made of lead. Part to be plated serves as
anode.
1 ambient temperature.
2 voltage : 4 to 6 volts.
3 current density : 10 to 40 A/dm2.
4 immersion time : 0.5 to 1 minute.

NOTE : After removal of components from the etching bath, the following
operations must be immediately performed to prevent oxidation.
(c) Rinsing
- Rinse with cold running class B water.

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(d) Chromium plating

1 Bath solution :
a Chromic acid, 250 g/litre (63.25 gr/in 3) sulphuric acid, 2.5 g/litre (0.632
gr/in 3) class B topping up water.

NOTE : The ratio of Cr03 to SO4 shall be maintained at 100 : 1

b Work condition :
- Temperature of bath, 50 ± 5˚C (122 ± 41˚F). Voltage, 6 to 8 volts.
Current density, 25 to 40A/dm2.
- Thickness of chromium plating 0.05 to 0.1 mm (0.0020 to 0.0039 in.).
- Speed of deposit for a current density of 40A/dm2 is between 0.020
mm and 0.025 mm (0.0008 and 0.0010 in.) per hour.
- In the event of transient power failure, etch in the plating bath for 10
to 15 seconds prior to proceeding with deposit of chromium.
- Clean the anodes once daily either by pickling in a 30 % acetic acid or
50 % hydrochloric acid solution or by wire brushing outside the bath.
- During normal operation trivalent chrome forms slowly, especially in
small bores. The resistivity increases with the level of trivalent chrome
- 10 g/litre (2.530 gr/in 3) is not to be exceeded.
- This also applies to iron which should not exceed a concentration of 40
g/litre (10.12 gr/in 3). If this concentration is exceeded the result is a
dark coloring of the chromium plating.

NOTE : The anodes shall be of lead with 6 % of antimony. Anodes used

for chromium plating small diameter bores may, exceptionally, be
of iron. The ratio of anode to cathode shall be 1/3.
(e) Chromium touch-up
1 Refacing of deposit : clean with solvent and immerse part serving as anode in
bath for 15 to 20 seconds prior to proceeding with deposit of chromium at
ambient under 6 volts.
2 Removal of chromium plating : anodize at a current density of between 5 and 7
A/dm2 in a solution of caustic soda at 45 to 60 g/litre (11.385 to 15.18 gr/in
3).

NOTE : Refer to FIGURE 32-11-03-991-003-A for details of bath operation.

3 Rinse with cold, running class B water.
4 Dry with filtered hot air.
5 Bake at a temperature of 190 ±10˚C (374 ± 50˚F) for 3 hours.
(f) Cadmium plating
1 Sand blast then cadmium plate areas that have not been chromium plated.

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2 Soak at a temperature of 200˚C (572˚F) for 3 hours.

3 Apply passivation solution, dichromate finish and cadium deposit.
4 Perform a magnetic particle or fluorescent penetrant inspection.
5 Perform a visual and dimensional check of the deposits (chromium, cadmium).

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**For PN’s ALL

F_CM_321103_1_0020101_01_00

Hollow Shaft
FIGURE-32-11-03-991-002-A01

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**For PN’s ALL

F_CM_321103_1_0030101_01_00

Visual Appearance and Hardness of Deposit

FIGURE-32-11-03-991-003-A01

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