Gs12a01a02-01e (4) Flxa21
Gs12a01a02-01e (4) Flxa21
GS 12A01A02-01E
n General
The model FLXA21® two-wire analyzer, one model
of FLEXA® series, offers single or dual sensor
measurement. The modular-designed analyzer offers 4
kinds of measurements – pH/ORP (oxidation-reduction
potential), contacting conductivity (SC), inductive
conductivity (ISC) or dissolved oxygen (DO) – with the
respective sensor module.
For dual sensor measurement, the combination of
two same type sensor inputs – pH/ORP and pH/ORP,
SC and SC, and DO and DO – are available with two
sensor modules. Dual sensor measurement offers
additional functionalities; calculated data function and
redundant system.
Variety of calculated data from two measuring
parameters is selectable for each measurement.
On the redundant system built on two measuring
parameters of two sensor inputs, main output
parameter is automatically switched over to the
second sensor output in case of the main sensor’s
failure condition.
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3
2-3. Inductive Conductivity (ISC) ■ Output Range
■ Input Specification DO concentration:
Compatible with the Yokogawa inductive conductivity mg/l (ppm):
ISC40 series with integrated temperature sensor: min.: 1 mg/l (ppm)
NTC30k or Pt1000. max.: 50 mg/l (ppm)
ppb:
■ Input Range min.: 1 ppb
Conductivity: 0 to 2000 mS/cm at 25 ºC reference max.: 9999 ppb
temperature. % saturation:
Temperature: -20 to 140 ºC min.: 10 %
Cable length: max.: 600 %
max. 60 meters total length of fixed sensor Temperature:
cable + WF10(J) extension cable. min. span 25 ºC
Influence of cable can be adjusted max. span 170 ºC
by doing an AIR CAL with the cable
connected to a dry cell. ■ Performance (Accuracy)
(The specifications are expressed with simulated
■ Output Range inputs.)
Conductivity: Performance in ppm mode:
min. span: 100 µS/cm Linearity: ±0.05 ppm or ±0.8% F.S., whichever is
max. span: 2000 mS/cm (max 90% zero greater
suppression) Repeatability: ±0.05 ppm or ±0.8% F.S., whichever
Temperature: is greater
min. span 25 ºC Accuracy: ±0.05 ppm or ±0.8% F.S., whichever is
max. span 160 ºC greater
■ Performance (Accuracy) Performance in ppb mode:
(The specifications are expressed with simulated Linearity: ±1 ppb or ±0.8% F.S., whichever is
inputs.) greater
(Output span is 0-100 µS/cm or more) Repeatability: ±1 ppb or ±0.8% F.S., whichever is
Conductivity: greater
Linearity: ±(0.4 %F.S. + 0.3 µS/cm) Accuracy: ±1 ppb or ±0.8% F.S., whichever is
Repeatability: ±(0.4 %F.S. + 0.3 µS/cm) greater
Temperature: ±0.3 ºC Temperature
Step response: 90 % (< 2 decades) in 8 seconds Linearity: ±0.3 ºC
Note: "F.S." means maximum setting value of analyzer Repeatability: ±0.1 ºC
output. Accuracy: ±0.3 ºC
2-4. Dissolved Oxygen (DO) Note: "F.S." means maximum setting value of analyzer
output.
■ Input Specification
The FLXA21 accepts output from membrane covered
Dissolved Oxygen sensors. These sensors can
be Galvanic type, where the sensor generates its
own driving voltage or Polarographic type, where
the sensor uses external driving voltage from the
converter.
The input range is 0 to 50 µA for Galvanic sensors
and 0 to 1 micro A for Polarographic sensors.
For temperature compensation, the FLXA21 accepts
Pt1000 (DO30 sensor) and NTC22k elements
(OXYFERM and OXYGOLD sensors).
■ Input Range
DO30 sensor:
Dissolved Oxygen: 0 to 50 mg/l (ppm)
Temperature: -20 to 150 ºC
Note: Process temperature for DO30 is 0 to 40 ºC
Hamilton sensors:
Oxyferm:
Measurement range: 10 ppb to 40 ppm
Temperature range: 0 to 130 ºC
Oxygold G:
Measurement range: 2 ppb to 40 ppm
Temperature range: 0 to 130 ºC
Oxygold B:
Measurement range: 8 ppb to 40 ppm
Temperature range: 0 to 100 ºC
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3. Electrical 4. Mechanical and others
■ Output Signal ■ Housing
General: One output of 4-20 mA DC Case: • Plastic (Polycarbonate)
Note: Tolerance: ±0.02 mA • Stainless steel without painting
Bi-directional HART digital communication, • Stainless steel with epoxy coating
superimposed on mA (4-20mA) signal • Stainless steel with urethane coating
Output function: Case color and finish:
Linear or Non-linear (21-step table) Color: Silver gray (equivalent to Munsell
Burn out function: (NAMUR 43) 3.2PB7.4/1.2)
(for plastic case, stainless steel cases
Without HART/PH201G:
with coating)
Down: 3.6 mA Finish: Electropolishing (for stainless steel
(signal: 3.8 to 20.5 mA for pH/ORP, SC case without painting)
and DO) Window: Polycarbonate (flexible)
(signal: 3.9 to 20.5 mA for ISC) Window frame for stainless steel cases:
Up: 22mA For stainless steel case without painting:
With HART/PH201G: Polycarbonate with painting, color: silver
Down: 3.6 mA for pH/ORP, SC and DO For stainless steel cases with coating:
Down: 3.9 mA for ISC Polycarbonate, color: silver gray
(signal: 3.8 to 20.5 mA for pH/ORP, SC (equivalent to Munsell 3.2PB7.4/1.2)
and DO) Protection: IP66 (except Canada), NEMA4X
(signal: 3.9 to 20.5 mA for ISC) (except Canada),
Up: 22mA Type 3S/4X (Canada)
■ Plate
■ Power Supply Main name plate: inside case cover
Nominal 24 V DC loop powered system Regulation plate:
One (1) Sensor module (1 input): on the case outside
16 to 40V DC (for pH/ORP, SC and DO) ■ Cable and Terminal
17 to 40V DC (for ISC) Cable size:
Two (2) Sensor modules (2 inputs): Outer diameter:
22.8 to 40V DC (for pH/ORP, SC and DO) 6 to 12 mm (suitable for M20 cable gland)
● Maximum Load Resistance 3.4 to 7 mm (grounding cable for plastic case)
Refer to the Figure 1. Terminal screw size: M4
torque of screw up: 1.2 N•m
Wire terminal:
2-sensor measurement Pin terminal, ring terminal and spade
1295
terminal can be used for analyzer’s power
V - 11.5
R= supply terminals and sensor terminals.
Load resistance (Ω)
0.022
1000 For the grounding terminal on the stainless
steel case, ring terminal should be used.
Pin terminal: pin diameter: max. 1.9 mm
Ring and spade terminal: width: max. 7.8
600 mm
Except ISC
Digital Communication ■ Cable Entry
304 Range (HART) Plastic case:
250 1-Sensor measurement:
3 holes,
M20 cable gland x 3 pcs,
0 16 17 18 22.8 24.7 40 Sleeve x 1 pc (for grounding cable line)
18.2 Voltage (V) Close up plug x 1 pc
Figure 1 Supply Voltage and Load Resistance 2-Sensor measurement:
4 holes,
■ Display M20 cable gland x 4 pcs,
LCD with a touch screen: Sleeve x 1 pc (for grounding cable line)
Black/White: 213 x 160 pixels Close up plug x 1 pc
Stainless steel case:
Contrast adjustment available on the touch screen 7 holes,
Message language: M20 cable gland x 7 pcs
12 (English, Chinese, Czech, French, Close up plug x 5 pcs
German, Italian, Japanese, Korean, Note: Cable gland and plug are delivered with an analyzer,
Polish, Portuguese, Russian and Spanish) but not assembled into the analyzer.
One analyzer has all 12 languages. ■ Mounting
Note: Description for a selection of language and Mounting hardware (option):
language names are written in English. • Universal mounting kit (Note)
Note: Only English alphabet and numeric are available • Pipe and wall mounting hardware
for a tag number, an additional description for each • Panel mounting hardware
value on the display screen and passwords. Note: This kit contains the pipe and wall mounting
Note: Only for message language on the screen, 12 hardware and the panel mounting hardware.
languages are provided. Hood (option):
• Stainless steel
• Stainless steel with urethane coating
• Stainless steel with epoxy coating
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5
■ Stainless Steel Tag Plate Explosion-proof (Intrinsically safe type):
When the additional code “/SCT” with a tag number (for suffix code: -EA)
is specified, the tag plate on which the tag number is ATEX Intrinsically safe approval
inscribed is delivered with the analyzer. Applicable standard
Tag plate is hanging type. Electrical Apparatus for Potentially
■ Conduit Adapter Explosive Atmospheres
Using optional adapter EN 60079-0:2009 General requirements
• G1/2 (quantity: 4) EN 60079-11:2007 Intrinsic safety “i”
• 1/2NPT (quantity: 4) EN 60079-26:2007 Equipment with
• M20 x 1.5 (quantity: 4) equipment protection level (EPL) Ga
These conduit adapters are delivered with an EN 60529:1992 Degrees of protection
analyzer, but not assembled into the analyzer. provided by enclosures (IP Code)
Type of protection
■ Size of Housing Case II 1G Ex ia IIC Ga
Plastic: 144 x 144 x 151 mm (L x W x D) (without Group: II
cable gland) Category: 1G
Stainless steel case: T4: for ambient temperature:–20 to 55ºC
165 x 165 x 160 mm (L x W x D) (without T6: for ambient temperature:–20 to 40ºC
cable gland) Atmosphere pressure: 80kPa (0.8bar)
■ Weight to 110kPa (1.1bar)
Approx. 1 kg (Plastic housing) Degree of Protection of the Enclosure:
Approx. 2 kg (Stainless steel housing) IP66
■ Shipping Details IECEx Intrinsically safe
Package size: Applicable standard
Approx. 340 x 340 x 370 mm (L x W x H) IEC 60079-0: 2007 Part 0:
■ Ambient Operating Temperature General requirements
-20 to +55 ºC IEC 60079-11: 2006 Part 11:
Intrinsic safety “i”
■ Storage Temperature IEC 60079-26: 2006 Part 26:
-30 to +70 ºC Construction, test and marking of
■ Humidity Group II Zone 0 electrical apparatus
10 to 95% RH (Non-condensing) IEC 60529: 2001 Degrees of protection
■ Document provided by enclosures (IP Code)
Following documents are delivered with an analyzer; Type of protection
Paper copy: Ex ia IIC Ga
Start-up Manual T4: for ambient temperature:–20 to 55ºC
written in English T6: for ambient temperature:–20 to 40ºC
CD-ROM: Atmosphere pressure: 80kPa (0.8bar) to
Start-up Manual (pdf) 110kPa (1.1bar)
written in 5 languages Degree of Protection of the Enclosure: IP66
User's Manual (pdf) Electrical Parameters (Ex ia)
written in English Each housing assembly (base module)
Safety Regulation Manual (pdf) and each sensor module are respectively
for European region certificated.
written in 25 languages Input parameters of sensor module meet output
parameters of housing assembly.
■ Regulatory Compliance
Safety: EN61010-1 Housing assembly
UL 61010-1 Supply and output circuit (terminals + and -):
CSA C22.2 No.61010-1 Ui, Vmax = 30 V
EMC: EN61326-1 Class A,Table 2 (For use in Ii, Imax = 100 mA
industrial locations) Input
Pi, Pmax = 0.75 W
parameters
EN61326-2-3 Ci =13 nF
AS/NZS CISPR11 Li = 0 mH
Korea Electromagnetic Conformity (Linear source)
Standard Sensor module input circuit (CN2 or CN3 on
Installation altitude: 2000 m or less Back board)
Category based on IEC 61010: I (Note 1) Output
Uo Vt, Voc = 13.65 V
Pollution degree based on IEC 61010: 2 (Note 2) Io, It, Isc = 50 mA
parameters
Note 1: Installation category, called over-voltage category, P = 0.372 W
specifies impulse withstand voltage. Co, Ca = 80 nF
Equipment with "Category I" (ex. two wire Lo, La = 7.7mH
transmitter) is used for connection to circuits in
which measures are taken to limit transient over-
voltages to an appropriately low level.
Note 2: Pollution degree indicates the degree of existence
of solid, liquid, gas or other inclusions which may
reduce dielectric strength. Degree 2 is the normal
indoor environment.
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 06, 2012-01
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pH/ORP Sensor module, SC Sensor module and 5. Digital Communication
DO Sensor module
■ Kind of Digital Communication
Ui, Vmax = 13.92 V • HART or PH201G dedicated distributor
Ii, Imax = 50 mA Note: Only one kind of digital communication is available
Input
Pi, Pmax = 0.374 W for one analyzer.
parameters
Ci = 40 nF
Li = 2.9 mH ■ Output Value Parameter (HART)
Four value parameters are available for one digital
Sensor input circuit(pH: terminals 11 through communication.
19, SC: terminals 11 though 16, DO: terminals • For 1-sensor measurement, these parameters are
11 thourgh 18) measured values.
Output Uo Vt, Voc = 11.76 V
parameters Io, It, Isc = 116.5 mA
• For 2-sensor measurement, refer to the next item.
P = 0.342 W ■ Digital Communication of 2-Sensor
Co, Ca = 100 nF Measurement (HART)
Lo, La = 1.7mH Even when two sensor modules are installed, only
one digital communication is available for 2-sensor
ISC Sensor module measurement.
Four value parameters can be selected from the
Ui, Vmax = 13.92 V
Ii, Imax = 50 mA
followings;
Input Measured values of two sensors
Pi, Pmax = 0.374 W
parameters Calculated data of 2-sensor measurement
Ci = 40 nF
Li = 7.7 mH Redundant system output
Sensor input circuit (terminals 11 through 17) ■ Specific Contact Output with dedicated
Uo Vt, Voc = 11.76 V distributor, model PH201G (Style B)
Output Io, It, Isc = 60.6 mA The distributor, model PH201G, is designed to
parameters P = 0.178 W connect with the 2-Wire Analyzer.
Co, Ca = 100 nF This distributor supplies drive power to the analyzer
Lo, La = 8 mH and receives simultaneously 4-20 mA DC signal from
the analyzer.
This signal is converted to 1-5 V DC signal in the
Control Drawing distributor.
This distributor also receives digital signals
Hazardous Location ← → Non Hazardous Location superimposed on the 4-20 mA DC signal, and
provides contact outputs
+
Sensor 1
Sensor module 1 Supply + Input/Output signal:
Housing Assembly Safety Barrier Number of available drive/signal point: 1
(Note 1)
Sensor 2 Sensor module 2 Supply - - Output signal: 1-5 V DC (2 points) (Note)
Load resistance: 2 kΩ or less (1-5 V DC output)
(*) Isolation system: Loop isolation type
Note: Two output signals for one analyzer's analog output
are provided. Two 1-5 V DC output signals are
same.
Electrical data are as follows;
Maximum Voltage (Ui) = 30V Contact output:
Maximum Current (Ii) = 100mA Contact rating:
Maximum Power (Pi) = 0.75W 250 V AC, maximum 100 VA
Internal Capacitance (Ci) = 13F 220 V DC, maximum 50 VA
Internal Inductance (Li) = 0mH Hold contact output:
Note 1: The output current must be limited by a resistor “R” NC contact, normally energized
such that Imaxout=Uz/R (linear source). Contact closes when power is off or
Note 2: Safety barrier certified by a notify body in EU as during Hold situation.
ATEX should be used. Fail contact output:
Note 3: When using non isolation barrier, connect (*1) to IS NC contact, normally energized
earthing system. Contact closes when power is off or
Note 4: Sensor module 2 is installed when required. When during Fail/Warning conditions.
measuring inductive conductivity, only one module Wash contact output:
can be installed.
NO contact
Contact closes during wash cycles.
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 03, 2012-00
7
6. Model & Suffix Codes
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 03, 2012-00
8
n Dimensions and Mounting
Plastic Housing
151 Uit: mm
144 141
80
22.5
144
137
80
For sensor 1 cable
4-M6 depth 5
(For sensor 2 cable)
26.5 26.5 24.7
Approx. Packing
55(2.2") 49
(1.93")
G1/2 screw (/CB4), 1/2 NPT screw (/CD4)
Adapter M20x1.5 screw (/CF4)
F0204.ai
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 03, 2012-00
9
(Note) The universal mounting kit (/UM) contains the pipe and wall mounting hardware (/U) and the panel mounting
hardware (/PM).
Panel thickness
Unit: mm
1 to 12
+1
135
138 0
2-M5 length 35
138 +1
0
4-M6 *
195
100
185
200
50
3-ø10 holes
70
*: Tighten the four screws to a torque of 2 N•m. 100
FB4_02.ai
200
50
M8 U-bolt
Pipe mounting (Horizontal) Pipe mounting (Vertical)
100
*: Tighten the four screws to a torque of 2 N•m. FB4_04.ai
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10
Stainless steel hood (Option code: /H6, /H7, /H8)
184 220 9 Unit: mm
57
72
199
(50)
(70)
(100)
FB4_05.ai
137
80
1 22.2
44 45
137 FB4_06.ai
Approx. Packing
55(2.2") 49
(1.93")
G1/2 screw (/CB4), 1/2 NPT screw (/CD4)
Adapter M20x1.5 screw (/CF4)
F0204.ai
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 03, 2012-00
11
(Note) The universal mounting kit (/UM) contains the pipe and wall mounting hardware (/U) and the panel mounting
hardware (/PM).
Panel thickness
Unit mm
1 to 12
+1
134
138 0
2-M5 length 35
138 +1
0
4-M6 *
195
100
185
Spacing panel cutout
200
50
3-ø10 holes
70
100
*: Tighten the four screws to a torque of 2 N•m. FB4_07.ai
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12
Pipe mounting hardware (Option code: /U, /UM)
Unit mm
165
213.9 Pipe 50A
(ø60.5)
4-M6 *
184.5
200
160
50
M8 U-bolt
Pipe mounting (Horizontal) Pipe mounting (Vertical)
100
*: Tighten the four screws to a torque of 2 N•m. FB4_09.ai
57
72
165
199
(50)
(70)
(100)
FB4_10.ai
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 03, 2012-00
13
n Wiring Diagrams
WTB10 *5 Case of Distributor
Terminal box FLXA21 2-Wire Analyzer PH201G (Style B)
– CMN CMN
n n n n n n n n n *3 + B D H
A C F
*1 L N
Sensor
+ Power supply
*6
– 20 to 130V DC
or
80 to 138V AC, 47 to 63Hz
*2 *2 HOLD WASH
WTB10 *5 FAIL
(Stainless steel (Plastic housing)
Terminal box Case of Distributor
housing)
SDBT
– –
+ B + H
A F
L N
Power supply
+
1 – 20 to 130V DC
2 or
*6 80 to 138V AC, 47 to 63Hz
PH Module PH
11 12 13 14 15 16 NC
SC Module SC
11 12 13 17 14 16 15
11 12 16 15 13 14 17 18 NC
DO Module DO
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14
n Inquiry Specifications Sheet for FLXA21 2-Wire Analyzer
Make inquiries by placing checkmarks () in the pertinent boxes and filling in the blanks.
1. General Information
Company name
Contact Person; Department;
Plant name;
Measurement location;
Purpose of use; Indication, Recording, Alarm, Control
2. Measurement Conditions
(1) Process temperature; to Normally [°C]
(2) Process pressure; to Normally [kPa]
(3) Flow rate; to Normally [l/min]
(4) Flow speed; to Normally [m/s]
(5) Slurry or contaminants; No, Yes
(6) Name of process fluid;
(7) Components of process fluid;
(8) Others;
3. Installation Site
(1) Ambient temperature; to [°C]
(2) Location; Outdoors, Indoors
(3) Others;
4. Requirements
1st Input; pH/ORP, Conductivity (SC) Inductive conductivity (ISC) Dissolved oxygen (DO)
2nd Input; With (same as 1st Input) Without
4.1 pH/ORP
1st Input
(1) Measuring range; pH 0 to 14 ORP to mV
(2) Transmission output; 4 to 20 mA DC pH ORP Temperature
(3) System configuration selection; Electrode, Holder, pH Converter, Cleaning system, Terminal box,
Accessories
(4) Electrode cable length; 3m, 5m, 7m, 10m, 15m, 20m, m
(5) Electrode operating pressure; 10 kPa or less, Greater than 10 kPa
(6) Type of holder; Guide pipe, Submersion, Flow-through, Suspension, Angled floating ball,
Vertical floating ball
(7) Cleaning method; No cleaning, Ultrasonic cleaning, Jet cleaning, Brush cleaning
(8) Sample temperature; -5 to 105°C, -5 to 100°C, -5 to 80°C
(9) Others;
2nd Input
(1) Measuring range; pH 0 to 14 ORP to mV
(2) Transmission output; 4 to 20 mA DC pH ORP Temperature
(3) System configuration selection; Electrode, Holder, pH Converter, Cleaning system, Terminal box,
Accessories
(4) Electrode cable length; 3m, 5m, 7m, 10m, 15m, 20m, m
(5) Electrode operating pressure; 10 kPa or less, Greater than 10 kPa
(6) Type of holder; Guide pipe, Submersion, Flow-through, Suspension, Angled floating ball,
Vertical floating ball
(7) Cleaning method; No cleaning, Ultrasonic cleaning, Jet cleaning, Brush cleaning
(8) Sample temperature; -5 to 105°C, -5 to 100°C, -5 to 80°C
(9) Others;
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 03, 2012-00
15
4.2 Conductivity
1st Input
(1) Measuring range;
(2) Transmission output; 4 to 20 mA DC
-1 -1
(3) Detector/sensor; SC4AJ Two electrode system (0.02 cm ) Two electrode system (0.1 cm )
-1 -1
SC8SG Two electrode system (0.01 cm ) Two electrode system (10 cm ),
-1
Four electrode system (10 cm )
-1 -1
SC210G Two electrode system (0.05 cm ) Two electrode system (5 cm )
(4) Detector/sensor mounting method;
SC4AJ Adapter mounting, Welding socket, Welding clamp
SC8SG Screw-in, Flow-through
SC210G Screw-in, Flange, Flow-through, Screw-in with gate valve
(5) Electrode cable length; SC4AJ 3m, 5m, 10m, 20m
SC8SG 5.5m, 10m, 20m
SC210G 3m, 5m, 10m, 15m, 20m
(6) Others;
2nd Input
(1) Measuring range;
(2) Transmission output; 4 to 20 mA DC
-1 -1
(3) Detector/sensor; SC4AJ Two electrode system (0.02 cm ) Two electrode system (0.1 cm )
-1 -1
SC8SG Two electrode system (0.01 cm ) Two electrode system (10 cm ),
-1
Four electrode system (10 cm )
-1 -1
SC210G Two electrode system (0.05 cm ) Two electrode system (5 cm )
(4) Detector/sensor mounting method;
SC4AJ Adapter mounting, Welding socket, Welding clamp
SC8SG Screw-in, Flow-through
SC210G Screw-in, Flange, Flow-through, Screw-in with gate valve
(5) Electrode cable length; SC4AJ 3m, 5m, 10m, 20m
SC8SG 5.5m, 10m, 20m
SC210G 3m, 5m, 10m, 15m, 20m
(6) Others;
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2nd Input
(1) Measuring range; 0 to 50 mg/L
(2) Transmission output; 4 to 20 mA DC
(3) System configuration selection; Electrode, Holder, Converter, Cleaning system,
Terminal box, Maintenance parts set, Calibration set
(4) Electrode cable length; 3m, 5m, 10m, 15m, 20m
(5) Type of holder; Guide pipe, Submersion, Flow-through, Suspension,
Angled floating ball, Vertical floating ball
(6) Cleaning method; No cleaning, Jet cleaning
(7) Others;
All Rights Reserved. Copyright © 2010, Yokogawa Electric Corporation GS 12A01A02-01E Feb. 03, 2012-00
Subject to change without notice.