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Lecture 1 - 2

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The Technical University of Kenya

Heat Transfer
EMCQ 3144

B.Eng. Chemical Engineering


Year 3 Sem. 1

Department of Chemical and Process Engineering


The Technical University of Kenya

➢ Course Unit:
➢ Heat Transfer
➢ Course Code:
➢ EMCQ 3144
➢ Target Group:
➢ Chemical Engineering Year 4
➢ Lecturer :
➢ Dr. Moses Kagumba
➢ Office Hours:
➢ Tue: 0900 – 1300
➢ Else by appointment
➢ Office: Q18 Suite
10/27/2024 Dr. Moses Kagumba 2
The Technical University of Kenya

Course Outline
➢ Basic concepts of heat transfer:

➢ Individual and Overall Coefficients of Heat Transfer,

➢ Mean Temperature Difference.

➢ Heat Transfer Methods/Modes:

➢ Conduction,

➢ Convection

➢ Radiation.

10/27/2024 Dr. Moses Kagumba 3


The Technical University of Kenya

Course Outline
➢Heat transfer by Conduction:
➢ Conduction through a Plane Wall,

➢ Conduction through a Thick Walled Tube,

➢ Conduction with Internal Heat Source.

➢Heat transfer by Convection:


➢ Natural and

➢ Forced Convection.

10/27/2024 Dr. Moses Kagumba 4


The Technical University of Kenya

Course Outline
➢ Heat Transfer by Radiation:
➢ Radiation from a Black Body,

➢ Radiation from Real Surfaces,

➢ Between black surfaces,

➢ between grey surfaces, Between parallel surfaces

➢ Radiation from gases.

➢ Radiation laws like Stefan Boltzman's law,


➢ Kirchoff's law, Wien’s law, Plank's law etc.

➢ Black body, Grey body.

10/27/2024 Dr. Moses Kagumba 5


The Technical University of Kenya

Course Outline
➢ Heat transfer with phase change:

➢ Boiling of liquids,

➢ Conditions for boiling,

➢ Types of boiling,

➢ Sub-cooled boiling.

10/27/2024 Dr. Moses Kagumba 6


The Technical University of Kenya

Course Outline
➢ Heat Exchange Equipment:

➢ Shell and Tube Heat Exchangers:

➢ Basic components,

➢ Mean temperature difference in multipass exchangers,

➢ Film coefficients,

➢ Pressure drop in heat exchangers,

10/27/2024 Dr. Moses Kagumba 7


The Technical University of Kenya

Course Outline
➢ Heat exchanger design, performance.

➢ Plate Type Exchangers,

➢ Spiral heat exchangers,

➢ Compact heat exchangers.

➢ Condensers: shell- and- tube,

➢ Direct Contact,

➢ Dehumidifying, vaporisers.

10/27/2024 Dr. Moses Kagumba 8


The Technical University of Kenya

Course Outline
➢ Heat transfer in reaction vessels:

➢ Helical cooling coils and jacketed vessels.

➢ Minimising Heat Losses:

➢ Lagging Materials,

➢ Economic Thickness of Lagging,

➢ Critical thickness of lagging.

10/27/2024 Dr. Moses Kagumba 9


The Technical University of Kenya

Course Outline
➢ Radiation heat transfer;
➢ Definition, law and surfaces, black body radiation,
➢ Stefan, Boltzman and Lambert’s laws, shape and
geometric factors, radiation exchanger between grey
bodies, heat transfer coefficient for radiation, gas
radiation :
➢ Heat pump and Refrigeration cycles;
➢ Reversed Carnot Cycle and performance criteria,
practical refrigeration cycles, gas cycles, Coefficient of
Performance (COP).

10/27/2024 Dr. Moses Kagumba 10


The Technical University of Kenya

Course Outline
➢ Convection heat transfer:
➢ Boundary layers (laminar and turbulent);
➢ Heat transfer coefficients;
➢ Nusselt, Prandtl, Stanton and Grashoff’s numbers;
➢ One dimensional steady flow;,
➢ Natural convective heat transfer (horizontal and vertical
layers, Grashoff’s and Rayleigh numbers);
➢ Combined modes of heat transfer: types of heat
exchangers; LMTD and NTU analysis and designs for
different exchangers flow configurations;

10/27/2024 Dr. Moses Kagumba 11


The Technical University of Kenya

Course References
➢ Kreith, F., Manglik, R.M., and Bohn, M. S.,
“Principles of Heat Transfer Brooks/Cole, 7th Edition,
(2011)”
➢ Bird, R.B., Stewart, W.E., and Lightfoot, E.N
“Transport Phenomena”
John Wiley & Sons, Inc., New York 2002
➢ R.K. Rajput
“Heat and Mass transfer”
S. Chand and Company limited., New Delhi 2013
➢ Olson A.T., Shelstad A.K.
“Introduction to Fluid Flow and the Transfer of Heat and Mass
10/27/2024 Dr. Moses Kagumba 12
The Technical University of Kenya

Course References
➢ Kreith, F., Manglik, R.M., and Bohn, M. S.,
“Principles of Heat Transfer Brooks/Cole, 7th Edition,
(2011)”
➢ Bird, R.B., Stewart, W.E., and Lightfoot, E.N
“Transport Phenomena”
John Wiley & Sons, Inc., New York 2002
➢ R.K. Rajput
“Heat and Mass transfer”
S. Chand and Company limited., New Delhi 2013
➢ Olson A.T., Shelstad A.K.
“Introduction to Fluid Flow and the Transfer of Heat and Mass
10/27/2024 Dr. Moses Kagumba 13
The Technical University of Kenya

Heat Transfer
Lecture One (1)

10/27/2024 Dr. Moses Kagumba 14


The Technical University of Kenya

➢ Modes of Heat Transfer:


➢ Conduction
➢ Convection
➢ Natural Convection
➢ Forced Convection
➢ Radiation
➢ Heat
➢ Energy in transit between the system and the
surroundings due to a temperature difference
➢ System boundary is a surface
➢ Heat transfer is through a surface
➢ Laws of thermodynamics
➢ First Law ➔ Energy is conserved
➢ Second Law ➔ In the absence of work, heat flows from high
temperature to low temperature

10/27/2024 Dr. Moses Kagumba 15


The Technical University of Kenya

➢ Absolute Temperature:
➢Measure of the average microscopic kinetic
energy of the molecules

➢ The Rate Form of the First Law of


Thermodynamics:

10/27/2024 Dr. Moses Kagumba 16


The Technical University of Kenya

➢ Terms of the Rate Form of the First Law of


Thermodynamics:

➢ Total energy contained within a system


➢Internal energy
➢Macroscopic potential energy
➢ Gravitational, magnetic, electrical

➢Macroscopic kinetic energy


➢Surface energy

10/27/2024 Dr. Moses Kagumba 17


The Technical University of Kenya

Terms of the Rate Form of the First Law of


Thermodynamics:

➢ Rate of accumulation of energy in system


➢ Positive if energy of system is increasing (accumulation)
➢ Negative if energy of system is decreasing (negative
accumulation or depletion)

➢ Rate of heat flow through the system boundary (a


surface)
➢ Positive for heat transfer into the system (energy of system is
increasing)
➢ Negative for heat transfer from the system
10/27/2024 Dr. Moses Kagumba 18
The Technical University of Kenya

Terms of the Rate Form of the First Law of


Thermodynamics:

➢Shaft power
➢ Positive for work done on system (energy of system is
increasing)
➢ Negative for work done by system

➢Energy change for system due to mass flow across


boundary
➢ Positive for mass flow into system (energy of system is
increasing)
➢ Negative for mass flow out
10/27/2024 Dr. Moses Kagumba 19
The Technical University of Kenya

Terms of the Rate Form of the First Law of


Thermodynamics:

➢ Enthalpy of mass
➢Internal energy of mass
➢Flow work of the mass
➢ Potential energy of mass
➢ Kinetic energy of mass
➢ Surface energy of mass

10/27/2024 Dr. Moses Kagumba 20


The Technical University of Kenya

Conduction
➢ Heat transfer through a surface in a material in the absence of
macroscopic motion of the material.

➢ Fourier’s Law of Heat Conduction

➢ Sign convention
➢ Heat flow is in direction of decreasing temperature gradient (2nd
Law of Thermo)
➢ Thermal conductivity
➢ Property of material k {T,P,composition}
10/27/2024 Dr. Moses Kagumba 21
The Technical University of Kenya

Illustration
✓ Calculate the rate of heat transfer per unit area through a
copper plate 45mm thick, whose one face is maintained at 350 oC
and the other face at 50 oC. Take thermal conductivity of copper
as 370 W/moC.
T = 350 C
o

Solution: 1

Temperature difference dT = T2-T1


(50-350) = -300 oC T = 50
2
oC

Thickness of copper plate dl = T2-T1 =45mm


= 0.045m
Rate of heat transfer coefficient per unit area =

10/27/2024 Dr. Moses Kagumba 22


The Technical University of Kenya

Illustration
From Fourier’s
T1= 350 oC

T2= 50 oC

Rate of Heat Transfer


per unit Area = Heat Flux 2.466 x 106 W/m2

10/27/2024 Dr. Moses Kagumba 23


The Technical University of Kenya

Illustration 2.
➢ A plane wall is 150 mm thick and its wall area is 4.5
m2. If it’s thermal conductivity is 9.35 W/m oC and
surface temperatures are steady at 150 oC and 45 oC,
determine
i. Heat flow across the plane wall
ii. Temperature gradient in the flow direction

10/27/2024 Dr. Moses Kagumba 24


The Technical University of Kenya

Solution 2.
➢ Thickness of plane wall,
L = 150 mm = 0.15 m
➢ Area of the wall, Ac = 4.5 m2
➢ Temperature difference, dT = T2-T1 = 45-150 = -105 oC
➢ Thermal conductivity of the wall material, K= 9.35 W/m oC
i. Heat flow across the plane wall, Q
➢ From Fourier’s law.

10/27/2024 Dr. Moses Kagumba 25


The Technical University of Kenya

Solution 2.
➢ Thickness of plane wall,
L = 150 mm = 0.15 m
➢ Area of the wall, Ac = 4.5 m2
➢ Temperature difference, dT = T2-T1 = 45-150 = -105 oC
➢ Thermal conductivity of the wall material, K= 9.35W/m oC
ii. Temperature gradient,

10/27/2024 Dr. Moses Kagumba 26


The Technical University of Kenya

Fourier’s Law of Heat Conduction.


➢ Thermal conductivity

➢Energy transfer would be due to


➢ Translation
➢ Rotation
➢ Vibration
➢ Electronic

10/27/2024 Dr. Moses Kagumba 27


The Technical University of Kenya

Convection
➢ Simultaneous heat transfer and flow (macroscopic motion) through a surface in
a fluid.
Forced Convection
➢ Convective heat transfer in which the flow is due to fluid mechanical gradients.

l= 0

Heat Flux:
The rate of heat transfer
through a surface per unit of
surface area.
Dr. Moses Kagumba
10/27/2024 28
The Technical University of Kenya

Free or Natural Convection

➢ Convective heat transfer in which the flow is due to density


gradients (buoyancy) that are the result of the temperature
gradients that produce the heat transfer

➢ Flow is the result of buoyancy produced by heat transfer

10/27/2024 Dr. Moses Kagumba 29


The Technical University of Kenya

Radiation

➢ Heat transfer from one surface to another by electromagnetic


radiation.

10/27/2024 Dr. Moses Kagumba 30


The Technical University of Kenya

Recap
➢ Heat transfer ➔ Application of laws of
thermodynamics and heat transfer to specific
geometries
➢ Three modes of heat transfer
➢Conduction,
➢Convection,
➢Forced convection
➢Free convection
➢Radiation heat transfer

10/27/2024 Dr. Moses Kagumba 31


The Technical University of Kenya

End of Lecture 1/2

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10/27/2024 Dr. Moses Kagumba 32

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