Mitutoyo Sj-210 User Manual: Quick Links
Mitutoyo Sj-210 User Manual: Quick Links
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Calibration
Table of Contents
CONVENTIONS USED IN THIS MANUAL
Precautions for Use
Warranty
Export Control Compliance
Disposal of Old Electrical & Electronic Equipment
Table of Contents
OVERVIEW
Outline of the SJ-210
Standard SJ-210 Configuration
Name of Each Part on the SJ-210
OPERATION KEYS AND DISPLAY OF THE SJ-210
Functions of Operation Keys
Home Screen
Screen Hierarchy in the Display
Displaying the Guide Screen
Entering Numeric Values/Characters
List of Icons
Screen Settings
SETTING UP THE SJ-210
Settings
Attaching and Detaching the Drive/Detector Unit
Attaching and detaching the detector
Attaching and detaching the drive/detector unit
Plugging in and unplugging the display unit cable
Using the connection cable
Attaching the Display Protection Sheet
Power Supply
Recharging the built-in battery
Turning on the power supply
Setting the auto-sleep function when using the built-in battery
Initial Settings
Carrying Case
MEASUREMENT OPERATION
Overall Measurement Flow
Calibration
Measurement
Setting the workpiece and SJ-210
Starting measurement
Measurement Result Management
Loading/Saving/Deleting/Renaming measurement results
Outputting the measurement results
MEASUREMENT RESULT DISPLAY
Switching the Measurement Result Display with the [PAGE] Key
Switching the parameter display
Evaluation profile display
Graph display
Condition list display
GO/NG judgment result display
Trace display
Sampling Length Result Display
CALIBRATION
Calibration Preparation
Calibration preparation (standard type, retracting type)
Calibration preparation (transverse tracing type)
Calibration Condition Setup Screens Guide
Calibrating the SJ-210
Setting the Nominal Value of the Precision Roughness Specimen
Setting Calibration Conditions
Setting the number of measurements
Modifying the roughness standard
Modifying profile filters
Modifying the cutoff length (λc)
Modifying the number of sampling lengths (N)
Setting the evaluation length to an arbitrary length
Modifying the traversing speed
Modifying the measuring range
Checking the Calibration History
Setting the Stylus Alarm
MODIFYING MEASUREMENT CONDITIONS
Measurement Condition Screens Guide
Modifying the Roughness Standard
Modifying the Evaluation Profile
Modifying Display Parameters
Modifying Profile Filters
Modifying Items Related to Cut-off
Modifying the Number of Sampling Lengths
Setting the Evaluation Length to an Arbitrary Length
Setting Pre-travel/Post-travel
Modifying the Traversing Speed
Modifying the Measuring Range
Reprocessing Calculation Results
Saving/Loading/Deleting/Renaming Measurement Conditions
Measurement condition management screens guide
Saving measurement conditions
Loading measurement conditions
Deleting measurement conditions
Renaming saved measurement conditions
MODIFYING PARAMETERS
Parameter Modification Screens Guide
Selecting the Displayed Parameters (Parameter Customization)
Customizing parameters
Setting the GO/NG Judgment Function
Parameter Detail Settings
Setting calculation conditions when Sm, Pc, Ppi, or Rc is selected
Setting calculation conditions when HSC is selected
Setting calculation conditions when mr is selected
Setting calculation conditions when mr[c] (tp for ANSI) is selected
Setting calculation conditions when δc (Htp for ANSI) is selected
Setting calculation conditions when a profile motif (R-Motif) is
selected
MEASUREMENT RESULTS (LOAD/SAVE/ DELETE/RENAME)
Data To Be Saved and Storage Media
Handling the memory card
Memory card folder construction
Data saved on the memory card
Measurement Results Screen Guide
File Management
Modifying folder names
Specifying the main folder
Loading Measurement Results
Loading the saved measurement results
Searching for files to load
Saving Measurement Results
Saving the measurement results newly
Overwriting the measurement results
Deleting Measurement Results
Renaming Measurement Results
OPERATING ENVIRONMENT SETUP
Operating Environment Setup Screen Guide
Setting the Date and Time
Data Output Settings
Setting the data output to SPC
Setting the data output to a printer
Setting the print items
Setting the print magnification
Setting the printer
Setting data output to save data
Setting the data output to hard copy
Setting the Language Display
Calibrating Drive Unit Speed and Settings
Switching the Measurement Units
Setting the Decimal Point
Adjust the Volume of Indicator Sounds
Restricting Operation Functions (Customization)
Memory Card Formatting and File Management
Formatting the memory card
Checking the save status of the memory card
Saving text data to the memory card
Setting the Save 10 function
Backing up the memory card and restoring backup data
Setting the Auto-sleep Function
Setting the Self-timer
Setting PC Communication Conditions
Displaying the Position of the Detector
Testing the Display and Operation Keys
Restoring Factory Default Settings
Items restored to original values when restoring factory default
settings
Checking the Version
SWITCHING THE CALCULATION RESULTS SCREEN
Screen Display
Switching the Calibration Results Screens Guide
Switching Calculation Results Screen
Switching Evaluation Profile Screen
Switching Graph Display Screen
Switching Measurement Conditions List Screen
Setting the Display of the Setting Conditions
Switching the Display Direction
Shortcut Key
Guidance Screen
Indicating Contact State of the Detector
Displaying Calculation Results of the Continuous Measurement
(Vertical Trace/Horizontal Trace)
Loading/Saving 10 Measurement Conditions
Saving Measurement Results Automatically
Hard Copying the Screen
Automatic Printing After Completing Measurement
Stylus Alarm
Function Restriction
Foot Switch
Self-timer
SAVE / OUTPUT RESULTS USING [POWER/DATA] KEY
SPC Data Output
Connecting the SJ-210 and DP-1VR
Selecting parameters
Outputting SPC data
Printing to an External Printer
Connecting the SJ-210 and printer
Setting the printer communication conditions
Printing calculation results and measurement conditions
Printing operating environment settings
Saving Data to the Memory Card
Saving measurement results to the memory card
Saving screen images to the memory card
INSTALLING THE SJ-210 WITH OPTIONAL ACCESSORIES
Daily Care
Retracting the Detector
Replacing the Built-in Battery Pack
TROUBLESHOOTING
System Operation
Measuring Operation
Calculation Results
Outputting Measurement Results
PRODUCT SPECIFICATIONS
Detector
Drive
Display Unit
Compatible roughness standard
Condition settings
Cutoff lengths/sampling lengths, number of sampling lengths, and
sampling interval
Upper limit of motif lengths/evaluation lengths, number of sampling
lengths, and sampling interval
Parameters and roughness standards/evaluation profiles
Measurement range and resolution
Traversal length
Power Supply
Temperature/Humidity Range
External Dimensions and Mass
Optional Accessories
Consumables
SPC Output Specifications
Contact Connector Specifications
Connection Specifications with a Personal Computer
RS-232C Communication Specifications
REFERENCE INFORMATION
Roughness Standard
Evaluating based on JIS B0601-1982
Evaluating based on JIS B0601-1994
Evaluating based on VDA
Evaluation based on JIS B0601-2001 and ISO
Evaluating based on ANSI
Evaluation Profiles and Filters
Evaluation profiles
Filters
Differences in filter characteristics
Amplitude characteristics of 2CR and GAUSS (Gaussian) filters
Mean Line Compensation
Traversal Length
Definitions of the SJ-210 Roughness Parameters
Ra (JIS1994, JIS2001, ISO1997, ANSI, VDA, Free): Arithmetic
mean of roughness, Ra (JIS1982): Arithmetic mean deviation of
roughness
Rq (JIS2001, ISO1997, ANSI, VDA, Free): Mean square of
roughness
Rz (JIS2001, ISO1997, ANSI, VDA, Free), Rmax (JIS1982), Ry
(JIS1994, Free): Maximum height
Rp (JIS2001, ISO1997, ANSI, VDA, Free), Rpm (ANSI): Tallest
peak
Rv (JIS2001, ISO1997, ANSI, VDA, Free): Maximum valley depth
Rt (JIS2001, ISO1997, ANSI, VDA, Free): Maximum roughness
R3z (Free): Third-level height
Rsk (JIS2001, ISO1997, ANSI, VDA, Free): Skewness (degree of
asymmetry)
Rku (JIS2001, ISO1997, ANSI, VDA, Free): Kurtosis
Rc (JIS2001, ISO1997, ANSI, VDA, Free): Average height
Pc (JIS1994, Free), RPc (ANSI): Peak count
RSm (JIS1994/2001, ISO1997, ANSI, VDA, Free): Mountain and
valley mean width
S (JIS1994, Free): Mean width of local peak
HSC (Free): High-spot count
Rmax (ANSI, VDA), Rz1max (ISO1997): Maximum height
RzJIS (JIS2001, Free), Rz (JIS1982, 1994): 10-point mean
roughness
Ppi (Free): Peak count
Δa (ANSI, Free): Slope of the arithmetic mean (angle of the mean
slope)
RΔq (ISO1997, JIS2001, ANSI, VDA, Free): Mean square slope
(angle of the mean square slope)
lr (Free): Expansion length ratio
mr (JIS2001, ISO1997, ANSI, VDA, Free): Material-ratio-length rate
mr[c] (ISO1997, JIS1994, 2001, VDA, Free), tp (ANSI): Material-
ratio length rate
δc (JIS2001, ISO1997, VDA, Free), Htp (ANSI): Slice-level
difference (plateau ratio)
tp (ANSI): Material-ratio length rate
Htp (ANSI): Slice-level difference (plateau ratio)
Rk (JIS2001, ISO1997, VDA, Free): Enabled-material-ratio
roughness (center height)
Rpk (JIS2001, ISO1997, VDA, Free): Initial abrasion height (peak
height)
Rvk (JIS2001, ISO1997, VDA, Free): Valley depth
Mr1 (JIS2001, ISO1997, VDA, Free): Material-ratio length rate 1
(upper relative-material-ratio length)
Mr2 (JIS2001, ISO1997, VDA, Free): Material-ratio length rate 2
(lower relative-material-ratio length)
A1 (JIS2001, ISO1997, VDA, Free): Peak area
A2 (JIS2001, ISO1997, VDA, Free): Valley area
Vo (Free): Volume measure
BAC: Material-ratio profile
ADC: Amplitude distribution curve
Motif-related Parameters
How to obtain roughness motifs
Roughness motif parameters
R (JIS2001, ISO1997): Roughness motif mean depth
Rx (JIS2001, ISO1997): Roughness motif maximum depth
AR (JIS2001, ISO1997): Roughness motif mean length
Service Network
PAULNGARDNERCOMP ANY
9104GUI
LFORDROAD,SUI
TEH [email protected]
COLUMBI
A,MD21046 USA PHONE+1-954-
946-
9454
No. 99MBB122A
SERIES No. 178
Surface Roughness
Measuring Tester
SJ-210
User’s Manual
Indicates an imminently hazardous situation which, if not avoided, will result in serious
injury or death.
DANGER
Indicates a potentially hazardous situation which, if not avoided, could result in serious
injury or death.
WARNING
Indicates a potentially hazardous situation which, if not avoided, may result in minor or
moderate injury or property damage.
CAUTION
Alerts the user to a specific hazardous situation. The given example means “Caution,
risk of electric shock”.
Prohibits a specific action. The given example means “Do not disassemble”.
No. 99MBB122A i
CONVENTIONS USED IN THIS MANUAL
Types of Notes
The following types of notes are used in this manual to help the operator obtain reliable
measurement data through correct instrument operation.
IMPORTANT • An important note provides information essential to the completion of a task. You cannot
disregard this note to complete the task.
• An important note is a type of precaution, which if neglected could result in a loss of
data, decreased accuracy or instrument malfunction/failure.
NOTE A note emphasizes or supplements important points of the main text. It also supplies
information about specific situations (e.g., memory limitations, equipment
configurations, or details that apply to specific versions of a program).
TIP A tip is a type of note that helps the user apply the techniques and procedures described
in the text to his or her specific needs.
It also provides reference information associated with the topic being discussed.
• Mitutoyo assumes no liability to any party for any loss or damage, direct or indirect,
caused by use of this instrument not conforming to this manual.
ii No. 99MBB122A
Precautions for Use
To obtain the highest performance from this instrument and to use it safely, read this
User’s Manual prior to use.
This user’s manual is intended for users of surface roughness testers SJ-210 standard
type, SJ-210 transverse tracing drive type, and SJ-210 detector retracting type.
“SJ-210” is used in almost all descriptions of this user’s manual. If using model SJ-210
detector retracting type read this manual assuming “SJ-210” as “SJ-210 detector
retracting type”. Unless otherwise noted, the manual gives common information about the
SJ-210 standard type and SJ-210 detector retracting type.
Observe the following precautions to get the most of the instrument and to attain high
accuracy for long time.
This instrument has a sharp stylus at the edge of the detector. Take care not to be
injured.
CAUTION
IMPORTANT • For the power supply, follow the conditions described on the AC adapter supplied. Do
not use other than the AC adapter provided.
• Do not disassemble the instrument unless otherwise specified in this User’s Manual. It
will result in instrument failure or damage. The instrument has been rigorously adjusted
and assembled at the factory.
• Do not drop or give impact to the detector. The detector is a precision part.
• Do not use the instrument in an environment where it is subject to dust or vibrations.
Also keep it as far apart from noise generator such as large power supply, high-voltage
relay switch as possible.
• Avoid using the instrument where there is sudden temperature change, and operate it
where the temperature is between 10 and 30 C (RH: 85 % or less, free from dew
condensation). Do not operate/store the instrument close to a room heater or in the
direct sunlight.
• Store the instrument where the temperature can be controlled between –10 and 50 C.
• When mounting the detector to the drive unit, take care not to apply excessive force to
the drive unit.
• Before connecting/detaching the connector or connecting cable, turn the power off (by
auto sleep function).
• The stylus tip is machined precisely. Take care not to break it.
• Before measurement, wipe off oil or dust on the work piece surface to be measured.
If the product fails or is damaged for any of the following reasons, it will be subject to a
repair charge, even if it is still under warranty.
5 Failure or damage owing to fire disaster, earthquake, flood disaster, thunderbolt, the
other acts of providence, environmental destruction, smoke pollution, or gas pollution
(such as sulfuretted gas).
7 The other failures or damages we can not be responsible for (such as damages owing
to the misuse of this product).
This warranty is effective only where the instrument is properly installed and operated in
conformance with the instructions in this manual.
Further, this User’s Manual also falls into the Catch-All-Controlled Technology for use of
the Catch-All-Controlled Goods or Program, under the Category 16 of the Separate Table
of the Foreign Exchange Control Order.
If you intend re-exporting or re-providing the product or technology to any party other than
yourself, please consult with Mitutoyo prior to such re-exporting or re-providing.
iv No. 99MBB122A
Disposal of Old Electrical & Electronic Equipment
(Applicable in the European Union and other European
countries with separate collection systems)
This symbol on the product or on its packaging indicates that this product shall not be
treated as household waste. To reduce the environmental impact of WEEE (Waste
Electrical and Electronic Equipment) and minimize the volume of WEEE entering
landfills, please reuse and recycle.
For further information, please contact your local dealer or distributors.
No. 99MBB122A v
Contents
vi No. 99MBB122A
4.3.2 Starting measurement ........................................................................................................... 4-6
4.4 Measurement Result Management .............................................................................................. 4-7
4.4.1 Loading/Saving/Deleting/Renaming measurement results............................................... 4-7
4.4.2 Outputting the measurement results................................................................................... 4-7
5 MEASUREMENT RESULT DISPLAY .................................................................................................... 5-1
5.1 Switching the Measurement Result Display with the [PAGE] Key ........................................... 5-2
5.1.1 Switching the parameter display.......................................................................................... 5-3
5.1.2 Evaluation profile display ..................................................................................................... 5-3
5.1.3 Graph display......................................................................................................................... 5-5
5.1.4 Condition list display ............................................................................................................ 5-6
5.1.5 GO/NG judgment result display ........................................................................................... 5-6
5.1.6 Trace display .......................................................................................................................... 5-8
5.2 Sampling Length Result Display ............................................................................................... 5-10
6 CALIBRATION........................................................................................................................................ 6-1
6.1 Calibration Preparation................................................................................................................. 6-2
6.1.1 Calibration preparation (standard type, retracting type) ................................................... 6-2
6.1.2 Calibration preparation (transverse tracing type) .............................................................. 6-5
6.2 Calibration Condition Setup Screens Guide .............................................................................. 6-7
6.3 Calibrating the SJ-210................................................................................................................... 6-9
6.4 Setting the Nominal Value of the Precision Roughness Specimen ........................................6-11
6.5 Setting Calibration Conditions .................................................................................................. 6-13
6.5.1 Setting the number of measurements ............................................................................... 6-14
6.5.2 Modifying the roughness standard.................................................................................... 6-16
6.5.3 Modifying profile filters ....................................................................................................... 6-18
6.5.4 Modifying the cutoff length (λc) ......................................................................................... 6-20
6.5.5 Modifying the number of sampling lengths (N) ................................................................ 6-21
6.5.6 Setting the evaluation length to an arbitrary length ........................................................ 6-22
6.5.7 Modifying the traversing speed ......................................................................................... 6-24
6.5.8 Modifying the measuring range ......................................................................................... 6-25
6.6 Checking the Calibration History .............................................................................................. 6-26
6.7 Setting the Stylus Alarm ............................................................................................................. 6-27
7 MODIFYING MEASUREMENT CONDITIONS....................................................................................... 7-1
7.1 Measurement Condition Screens Guide ..................................................................................... 7-2
7.2 Modifying the Roughness Standard............................................................................................ 7-4
7.3 Modifying the Evaluation Profile ................................................................................................. 7-5
7.4 Modifying Display Parameters..................................................................................................... 7-7
7.5 Modifying Profile Filters ............................................................................................................... 7-8
7.6 Modifying Items Related to Cut-off............................................................................................ 7-10
7.7 Modifying the Number of Sampling Lengths............................................................................ 7-14
7.8 Setting the Evaluation Length to an Arbitrary Length............................................................. 7-16
7.9 Setting Pre-travel/Post-travel ..................................................................................................... 7-20
7.10 Modifying the Traversing Speed ................................................................................................ 7-22
No. 99MBB122A ix
12.7 Hard Copying the Screen............................................................................................................ 12-5
12.8 Automatic Printing After Completing Measurement ................................................................ 12-6
12.9 Stylus Alarm ................................................................................................................................. 12-6
12.10 Function Restriction.................................................................................................................... 12-6
12.11 Foot Switch .................................................................................................................................. 12-7
12.12 Self-timer ...................................................................................................................................... 12-7
13 SAVE / OUTPUT RESULTS USING [POWER/DATA] KEY ................................................................ 13-1
13.1 SPC Data Output.......................................................................................................................... 13-2
13.1.1 Connecting the SJ-210 and DP-1VR................................................................................... 13-3
13.1.2 Selecting parameters........................................................................................................... 13-5
13.1.3 Outputting SPC data ............................................................................................................ 13-6
13.2 Printing to an External Printer.................................................................................................... 13-7
13.2.1 Connecting the SJ-210 and printer .................................................................................... 13-8
13.2.2 Setting the printer communication conditions ................................................................. 13-9
13.2.3 Printing calculation results and measurement conditions............................................ 13-11
13.2.4 Printing operating environment settings ........................................................................ 13-13
13.3 Saving Data to the Memory Card ............................................................................................. 13-15
13.3.1 Saving measurement results to the memory card ......................................................... 13-15
13.3.2 Saving screen images to the memory card..................................................................... 13-16
14 INSTALLING THE SJ-210 WITH OPTIONAL ACCESSORIES .......................................................... 14-1
15 MAINTENANCE AND INSPECTION OF SJ-210 ................................................................................ 15-1
15.1 Daily Care ..................................................................................................................................... 15-1
15.2 Retracting the Detector............................................................................................................... 15-3
15.3 Replacing the Built-in Battery Pack........................................................................................... 15-5
16 TROUBLESHOOTING ......................................................................................................................... 16-1
16.1 System Operation ........................................................................................................................ 16-1
16.2 Measuring Operation................................................................................................................... 16-2
16.3 Calculation Results ..................................................................................................................... 16-3
16.4 Outputting Measurement Results .............................................................................................. 16-4
17 PRODUCT SPECIFICATIONS............................................................................................................. 17-1
17.1 Detector ........................................................................................................................................ 17-1
17.2 Drive.............................................................................................................................................. 17-1
17.3 Display Unit .................................................................................................................................. 17-2
17.3.1 Compatible roughness standard ........................................................................................ 17-2
17.3.2 Condition settings ............................................................................................................... 17-2
17.3.3 Cutoff lengths/sampling lengths, number of sampling lengths,
and sampling interval .......................................................................................................... 17-3
17.3.4 Upper limit of motif lengths/evaluation lengths, number of sampling lengths,
and sampling interval .......................................................................................................... 17-3
17.3.5 Parameters and roughness standards/evaluation profiles ............................................. 17-4
17.3.6 Measurement range and resolution ................................................................................... 17-5
x No. 99MBB122A
17.3.7 Traversal length ................................................................................................................... 17-5
17.4 Power Supply............................................................................................................................... 17-6
17.5 Temperature/Humidity Range .................................................................................................... 17-6
17.6 External Dimensions and Mass ................................................................................................. 17-6
17.7 Optional Accessories.................................................................................................................. 17-7
17.8 Consumables............................................................................................................................... 17-9
17.9 SPC Output Specifications....................................................................................................... 17-10
17.10 Contact Connector Specifications............................................................................................17-11
17.11 Connection Specifications with a Personal Computer ..........................................................17-11
17.12 RS-232C Communication Specifications................................................................................ 17-12
18 REFERENCE INFORMATION ............................................................................................................. 18-1
18.1 Roughness Standard .................................................................................................................. 18-1
18.1.1 Evaluating based on JIS B0601-1982 ................................................................................ 18-1
18.1.2 Evaluating based on JIS B0601-1994 ................................................................................ 18-2
18.1.3 Evaluating based on VDA ................................................................................................... 18-3
18.1.4 Evaluation based on JIS B0601-2001 and ISO.................................................................. 18-4
18.1.5 Evaluating based on ANSI .................................................................................................. 18-6
18.2 Evaluation Profiles and Filters................................................................................................... 18-7
18.2.1 Evaluation profiles............................................................................................................... 18-7
18.2.2 Filters .................................................................................................................................. 18-10
18.2.3 Differences in filter characteristics.................................................................................. 18-13
18.2.4 Amplitude characteristics of 2CR and GAUSS (Gaussian) filters ................................ 18-14
18.3 Mean Line Compensation......................................................................................................... 18-15
18.4 Traversal Length........................................................................................................................ 18-16
18.5 Definitions of the SJ-210 Roughness Parameters................................................................. 18-19
18.5.1 Ra (JIS1994, JIS2001, ISO1997, ANSI, VDA, Free): Arithmetic mean of roughness,
Ra (JIS1982): Arithmetic mean deviation of roughness ................................................ 18-19
18.5.2 Rq (JIS2001, ISO1997, ANSI, VDA, Free): Mean square of roughness......................... 18-19
18.5.3 Rz (JIS2001, ISO1997, ANSI, VDA, Free), Rmax (JIS1982),
Ry (JIS1994, Free): Maximum height ............................................................................... 18-20
18.5.4 Rp (JIS2001, ISO1997, ANSI, VDA, Free), Rpm (ANSI): Tallest peak ............................ 18-21
18.5.5 Rv (JIS2001, ISO1997, ANSI, VDA, Free): Maximum valley depth ................................ 18-21
18.5.6 Rt (JIS2001, ISO1997, ANSI, VDA, Free): Maximum roughness.................................... 18-21
18.5.7 R3z (Free): Third-level height ........................................................................................... 18-21
18.5.8 Rsk (JIS2001, ISO1997, ANSI, VDA, Free): Skewness (degree of asymmetry)............ 18-22
18.5.9 Rku (JIS2001, ISO1997, ANSI, VDA, Free): Kurtosis ...................................................... 18-23
18.5.10 Rc (JIS2001, ISO1997, ANSI, VDA, Free): Average height ............................................. 18-24
18.5.11 Pc (JIS1994, Free), RPc (ANSI): Peak count ................................................................... 18-24
18.5.12 RSm (JIS1994/2001, ISO1997, ANSI, VDA, Free): Mountain and valley mean width ... 18-25
18.5.13 S (JIS1994, Free): Mean width of local peak ................................................................... 18-27
18.5.14 HSC (Free): High-spot count ............................................................................................ 18-28
18.5.15 Rmax (ANSI, VDA), Rz1max (ISO1997): Maximum height ............................................. 18-29
18.5.16 RzJIS (JIS2001, Free), Rz (JIS1982, 1994): 10-point mean roughness......................... 18-30
No. 99MBB122A xi
18.5.17 Ppi (Free): Peak count ....................................................................................................... 18-30
18.5.18 Δa (ANSI, Free): Slope of the arithmetic mean (angle of the mean slope) .................. 18-30
18.5.19 RΔq (ISO1997, JIS2001, ANSI, VDA, Free): Mean square slope
(angle of the mean square slope)..................................................................................... 18-31
18.5.20 lr (Free): Expansion length ratio....................................................................................... 18-31
18.5.21 mr (JIS2001, ISO1997, ANSI, VDA, Free): Material-ratio-length rate............................. 18-31
18.5.22 mr[c] (ISO1997, JIS1994, 2001, VDA, Free), tp (ANSI): Material-ratio length rate........ 18-32
18.5.23 δc (JIS2001, ISO1997, VDA, Free), Htp (ANSI): Slice-level difference (plateau ratio) . 18-33
18.5.24 tp (ANSI): Material-ratio length rate ................................................................................. 18-33
18.5.25 Htp (ANSI): Slice-level difference (plateau ratio) ............................................................ 18-33
18.5.26 Rk (JIS2001, ISO1997, VDA, Free): Enabled-material-ratio roughness
(center height) .................................................................................................................... 18-34
18.5.27 Rpk (JIS2001, ISO1997, VDA, Free): Initial abrasion height (peak height)................... 18-35
18.5.28 Rvk (JIS2001, ISO1997, VDA, Free): Valley depth........................................................... 18-36
18.5.29 Mr1 (JIS2001, ISO1997, VDA, Free): Material-ratio length rate 1
(upper relative-material-ratio length) ............................................................................... 18-37
18.5.30 Mr2 (JIS2001, ISO1997, VDA, Free): Material-ratio length rate 2
(lower relative-material-ratio length)................................................................................ 18-38
18.5.31 A1 (JIS2001, ISO1997, VDA, Free): Peak area ................................................................. 18-39
18.5.32 A2 (JIS2001, ISO1997, VDA, Free): Valley area ............................................................... 18-40
18.5.33 Vo (Free): Volume measure ............................................................................................... 18-41
18.5.34 BAC: Material-ratio profile ................................................................................................ 18-42
18.5.35 ADC: Amplitude distribution curve .................................................................................. 18-43
18.6 Motif-related Parameters .......................................................................................................... 18-44
18.6.1 How to obtain roughness motifs ...................................................................................... 18-44
18.6.2 Roughness motif parameters ........................................................................................... 18-48
18.6.2.1 R (JIS2001, ISO1997): Roughness motif mean depth............................................. 18-48
18.6.2.2 Rx (JIS2001, ISO1997): Roughness motif maximum depth ................................... 18-48
18.6.2.3 AR (JIS2001, ISO1997): Roughness motif mean length ......................................... 18-48
Service Network
A pick-up (hereinafter referred to as the “stylus”) attached to the detector unit of the
SJ-210 traces the minute irregularities of the work piece surface. The vertical stylus
displacement during the trace is processed and digitally displayed on the liquid crystal
display of the SJ-210.
DP-1VR
㧔optional㧕
Work-piece surface
Stylus
NOTE • No power is drawn from the battery while the instrument is supplied power via the AC
adapter. For more information about the built-in battery, refer to 3.4.1, “Recharging the
built-in battery”.
Color monitor with the display backlight and external output functions
When the display backlight is turned on, measurement results are displayed on the
color monitor clearly and vividly even when the SJ-210 is used in a dark place. These
measurement results can also be output externally as SPC (Statistical Process
Control) data. When connected to a personal computer, the SJ-210 can be remotely
controlled (for output or measurement commands) via the RS-232C or the USB
communication interface.
NOTE • Unless otherwise noted, this manual gives common information about the SJ-210
(standard type) and SJ-210 (detector retraction type).
NOTE • Unless otherwise noted, this manual gives common information about the SJ-210
(standard type) and SJ-210 (transverse tracing drive type).
Check that the purchased package contains all the products shown in the following figure.
Display Unit Drive/detector unit
No.178-252
Drive unit
No.178-230-2
Detector
No.178-390 (Measuring force: 4 mN)
No.178-296 (Measuring force: 0.75 mN)
Standard accessory
Carrying case Connection cable (1 m/40 in) AC adapter
No.12BAK699 No.12BAA303 No.12BAK728 Power cord set
Precision roughness
specimen (with case)
No.178-601(mm) Calibration stage
No.178-602(inch/mm) No. 12BAK700
Operation Quick reference
manual manual
No. 99MBB122A No. 99MBB123A
• Only use the supplied AC adapter for this instrument. Using the adapter with equipment
other than the SJ-210 may cause damage to the adapter or equipment.
Caution
Check that the purchased package contains all the products shown in the following figure.
Display Unit Drive/detector unit
No.178-252
Drive unit
No.178-235
Detector
No.178-390 (Measuring force: 4 mN)
No.178-296 (Measuring force: 0.75 mN)
Standard accessory
Carrying case Connection cable (1 m/40 in) AC adapter
No.12BAK699 No.12BAA303 No.12BAK728 Power cord set
Precision roughness
specimen (with case)
No.178-601(mm) Calibration stage
No.178-602(inch/mm) No. 12BAK700
Operation Quick reference
manual manual
No. 99MBB122A No. 99MBB123A
• Use the supplied AC adapter for this instrument only. Using the adapter with equipment
other than the SJ-210 may cause damage to the adapter or equipment.
Caution
NOTE • Unless otherwise noted, this manual gives common information about the SJ-210
(standard type) and SJ-210 (detector retraction type).
Check that the purchased package contains all the products shown in the following figure.
Display Unit Drive/detector unit
No.178-252 Drive unit
No.178-233-2
Drive unit set
No.178-234-2
Detector
No.178-386 (Measuring force: 4 mN)
No.178-387 (Measuring force: 0.75 mN)
Standard accessory
Carrying case Connection cable (1 m/40 in) AC adapter
No.12BAK699 No.12BAA303 No.12BAK728 Power cord set
Precision roughness
specimen (with case)
No.178-605(mm) V-shaped adapter
No.178-606(inch/mm) Contact adapter No. 12AAE644
Calibration stage No. 12AAE643
No. 12BAK700
• Use the supplied AC adapter for this instrument only. Using the adapter with equipment
other than the SJ-210 may cause damage to the adapter or equipment.
Caution
Depending on the shape of the work piece, it may be necessary to use optional
accessories to set up the SJ-210. Consider the shape of the work piece when purchasing
optional accessories.
TIP • For information about optional accessories, refer to Chapter 14, “INSTALLING THE
SJ-210 WITH OPTIONAL ACCESSORIES”.
The SJ-210 consists of the display unit and drive/detector unit. The drive/detector unit is
designed to be used in both ways: attached to or detached from the display unit.
Depending on the shape of the work piece, it may be easier to perform measurement with
(or without) mounting the drive/detector unit to the display unit. Use the SJ-210 in more
suitable way.
Drive unit
Detector
TIP • For information about attaching and detaching the drive/detector unit, refer to 3.2,
“Attaching and Detaching the Drive/Detector Unit”.
Nosepiece
mounting screws*
DetectQT
Support feet mounting groove
Side view
Stylus
*: Nosepiece and support feet are optional accessories.
Drive/detector unit
■ Display unit cover
The top cover of the display unit slides to allow access to the setting modification keys
underneath.
Display Unit
Cover
Display
Display Unit
Connector cap Rear cover AC adapter Built-in battery Memory Card USB
connector on/off switch card slot connector
Drive/detector unit
connection plug
The SJ-210 is operated with the operation keys on the display unit. This chapter explains
the basic functions of the operation keys, the screens, and icons shown on the display.
Operation keys
[POWER/DATA] key
Used to turn the power of the SJ-210 on.
Used to output data when DP-1VR or a printer is connected to the SJ-210.
It is also used to store the displayed contents on the monitor in the memory card i the
BMP file format.
[START/STOP] key
Used to start or stop measurements.
[PAGE] key
Used to display measurement results for the other parameters, evaluation profiles,
graphs, lists of conditions.
[Blue] key
Used to return to the Home screen, delete numeric values, or execute functions
displayed on the monitor.
[Red] key
Used to display the sub menu, switch the available character type for entering, or
executes functions displayed on the monitor.
Cursor key ([ ↑ ], [ ↓ ], [ ← ], [ → ]㧕
Used to select desired items, switch the page, enter numeric values/characters.
[Esc/Guide] key
Used to return to the previous screen. This key also functions to turn the power of the
SJ-210 off.
[Enter/Menu] key
Used to make the setup items take effects.
Battery remainder
Roughness standard Traversal speed
Parameter
● Horizontal display
Traversal Cutoff
Roughness standard speed Related items Number of sampling lengths
Parameter
NOTE • The items of “Date” and “Battery remainder” on the top of the screen are displayed on
every screen.
TIP • For information about switching the display directions, refer to 11.3, “Switching
Calculation Results Screen”.
When the detector is attached to the drive/detector unit, it is possible to check whether or
not the detector is in the measurable position on the Home screen.
When the detector is in the measurable position, the item “Date” on the top of the screen
turns blue.
When the detector is not in the measurable position, the item “Date” on the top of the
screen turns red.
The icon for displaying the remaining battery power appears on the display of the display
unit. While the battery is being charged, an icon indicating that charging is taking place is
displayed.
During the AC adapter powered operation, the battery is automatically charged according
to the power consumption.
Charging in
progress
IMPORTANT • Observe the following when the SJ-210 is not powered with the AC adapter.
• When the remaining battery power falls between 20% and 40%, connect the AC
adapter as soon as possible.
• When the remaining battery power approaches 0%, connect the AC adapter
immediately. When SJ-210 is left with no battery charge, measurement results
might be erased.
TIP • For more information about the charging procedure, refer to 3.4.1, “Recharging the
built-in battery”.
TIP • For information about checking the measurement results, refer to Chapter 5,
“MEASUREMENT RESULT DISPLAY”.
Home screen 㧙
Home screen 㧙
TIP • For information about setting the measurement conditions, refer to Chapter 7,
“MODIFYING MEASUREMENT CONDITIONS”.
TIP • For information about the measurement results data control, refer to Chapter 9,
“MEASUREMENT RESULTS (LOAD/SAVE/DELETE/RENAME)”.
TIP • For information about setting the parameters, refer to Chapter 8, “MODIFYING
PARAMETERS”.
Submenu screen 㧙
TIP • For information about setting the environment, refer to Chapter 10, “OPERATING
ENVIRONMENT SETUP”.
TIP • For information about switching the measurement display directions, refer to Chapter
11, “SWITCHING THE CALCULATION RESULTS SCREEN”.
TIP • For information about displaying the sampling lengths result, refer to 5.2, “Sampling
Length Result Display”.
Guide screen
The following icons are used in the Guide screen. The table below explains the
function/meaning of the icons.
None
■ Key operation required to enter a numeric value or a character to modify the measurement condition
When entering a numeric value or a character, select a specific digit place for an
increment. Numeric values include the symbols “-” and “_”.
The following keys are used to enter a numeric value or a character.
[Red] key: Changing the available character type for entering (numeric values or
characters)
The operating procedures are explained using an example where a file name is modified
from “09081801” to “090818R3” when specifying a new measurement condition.
NOTE • Do not press the [Enter/Menu] key before the numeric value has been entered. Only
press the [Enter/Menu] key to terminate numeric value entry and accept it at that point in
time.
■ Battery
Icon Meaning
■ Card
Icon Meaning
Indicates the memory card is being recognized.
■ Data output
Icon Meaning
Indicates the data output destination is SPC when the
[POWER/DATA] key is pressed.
It also indicates the parameter for the SPC output is being
selected when appearing in the upper left-hand corner of a
parameter title.
Icon Meaning
Indicates the data output destination is memory card when the
[POWER/DATA] key is pressed.
■ Main Menu
The following table explains settings for various functions and major items of operations.
Icon Meaning
Performs the calibration measurement and specifies the
calibration measurement conditions.
■ Calibration measurement
The following table explains the functions related to calibration measurement and items of
operations.
Icon Meaning
Urges to start the measurement.
Icon Meaning
Specifies the measurement conditions.
■ Environment Setup
The following table explains each setting for instruments and items of indicators.
Icon Meaning
Specifies the Date/Time.
Icon Meaning
Switches the decimal points.
Icon Meaning
Indicates that the screen returns to the Home screen when the
[Blue] key is pressed.
Icon Meaning
Indicates that the state of the instruments (e.g., “XXX is in
progress”) and a message providing some information.
TIP • For information about changing the display screen setup, refer to Chapter 11,
“SWITCHING THE CALCULATION RESULTS SCREEN”.
Initial settings
Set up the items such as the date (including the time) and the display language.
IMPORTANT • Turn off the drive unit before you attach or detach the detector. Attaching or detaching
the detector while the drive unit is on can result in damage to the unit.
• Attach and detach the detector when the drive unit is at the origin point position. When
the drive unit is not at the origin point position, attaching or detaching the detector can
be difficult and might also damage the unit.
Detector
Connector
Detector
Connector
IMPORTANT • Always hold the detector body when attaching or detaching the detector. If the tip or
stylus is held during attachment or detachment, the detector may be damaged.
Drive unit
Detector
Stylus
Stylus
IMPORTANT • When fitting the detector into the drive unit, do not force the detector. Doing so
may damage the instrument.
• The detector moves smoothly at first being fitted with the guide way in the drive
unit, then pins of the connectors on the detector and the drive unit must be fitted
to each other. After the detector is felt tight in the guide of the drive unit, further
push in the detector until it stops with the pins on the connectors fitted.
When the detector (the standard/retracting type) is firmly fitted in the drive unit,
the screw position on the top of the detector is aligned with the end face of the
drive unit, as shown in the following illustration of the standard detector type.
Screw
End face
TIP • When the detector is in retracted position, you must first release the retraction. For
information about releasing the detector from retraction, refer to 15.2, “Retracting the
Detector”.
b Press the [START/STOP] key to move the connector position of the drive unit to
the origin.
When you have moved the drive unit to the origin point position, the drive unit
returns to the origin after performing a measurement.
2 After confirming the orientation of both detector and drive unit connectors (pin
positions), gently and straightforward insert the detector into the drive unit hole.
Detector
Connector view
(Drive unit)
With the drive unit at the origin point position, quietly pull out the detector from the drive
unit.
Drive unit
Detector
1 While pressing section A in the direction indicated by the arrow (1), erect the
drive/detector unit in the direction indicated by the arrow (2). Pull out the
drive/detector unit from the hook on the drive/detector unit retaining plate
2 While pulling out section B in the direction indicated by the arrow (3), detach the
drive/detector unit from the drive/detector unit retaining pin.
B
(3)
(1)
(2)
IMPORTANT • Do not hold the detector when detaching the drive/detector unit. Otherwise, the detector
may be damaged.
1 Push the drive/detector unit all the way into the display unit as indicated by the arrow
(1). It fits with the drive unit retaining pin.
2 Lower the drive/detector unit in the direction indicated by the arrow (2) while
pressing it in the direction indicated by the other arrow (1) until it is caught by the
hook on the drive unit retaining plate.
(1)
(2)
IMPORTANT • These connections (or disconnections) should be made while the power to the SJ-210 is
off (or in the auto-sleep mode).
1 Slide the section to be held in the direction indicated by the arrow (1) and remove
the drive/detector unit connection plug from the socket connector at the rear of the
drive/detector unit.
Drive/detector unit
Connector
Section to Drive/detector unit
be held (1) connection plug
1 After confirming the orientation of the socket connector (pin positions) at the
drive/detector unit and that of the drive/detector unit connection plug (pin positions),
insert the plug into the connector.
Connector
Section to be held
Display Unit
Connection cable
Drive/detector unit
Connector
Connection cable
View in the
connector direction
Plug
Drive/detector unit B
A
Connection cable
The connection cable should be positioned such that it is held in place by the hook
provided on the bottom of the display unit.
Bottom of the display unit
Connection cable
Hook
NOTE • Before attaching the display protection sheet, wipe the display clean using a dry cloth.
1 Peel the separator (sheet protecting the self-adhesive surface) from the display
protection sheet.
2 Put the display protection sheet in place and press the entire surface lightly using a
dry cloth.
Check the condition of the protection sheet after completing a measurement task. Replace
the protection sheet if it is heavily soiled or if the display cannot be viewed easily.
A replacement of the display protection sheet can be purchased from your SJ-210 dealer.
12AAL066 5
IMPORTANT • Upon purchase the built-in battery switch is set to OFF. Be sure to set the built-in battery
switch to ON before using this instrument.
• When the AC adapter is connected while the built-in battery switch is set to OFF, the
below icon is displayed. Disconnect the AC adapter, set the built-in battery switch to ON,
and then reconnect the AC adapter.
• When the built-in battery power is almost consumed, the power cannot be turned on.
Charge the built-in battery to drive the SJ-210 again with the battery. However, notice
that the measurement conditions and results saved in the built-in memory are cleared.
• When the built-in battery switch is OFF, the measurement results and conditions are
cleared. Keep the built-in battery switch ON unless the SJ-210 is not used for a long
period of time (more than 2 to 3 weeks).
• The following items are saved in the SJ-210's internal memory even when the built-in
battery switch is OFF or when the internal battery is replaced.
• Detector calibration factor
• Drive unit traversing speed calibration factor
• Drive unit type
• Language
• Unit
• Decimal Point
• Date Format
NOTE • The built-in battery cannot be recharged when the built-in battery on/off switch is set to
OFF. Make sure to set the battery switch to ON as explained below.
TIP • When almost all the built-in battery power is exhausted, it takes about maximum 4 hours
to fully recharge it.
1 Place your nail on the hollow provided on the rear cover, and push the rear cover in
the direction indicated by the arrow (1).
2 Pull the rear cover in the direction indicated by the arrow (2) and remove it.
㧔2㧕
㧔1㧕
Rear cover
OFF ON
4 Fit the rear cover to the hollow of the rear of the display unit in the direction indicated
by the arrow (1).
5 Push the rear cover in the direction indicated by the arrow (2) and attach it.
㧔2㧕
7 Remove the connector cap from the rear cover, then insert the AC adapter plug into
the connector.
Connector cap
AC adapter plug
When the built-in battery is fully charged or almost fully charged, recharging
does not start even when the AC adapter is connected to the display unit.
In this case, the icon indicating that the battery is fully charged appears on the
display for several seconds.
Full-charge icon
NOTE • Do not turn off the built-in battery on/off switch during charging. Charging is terminated
when the switch is turned off.
• Never connect/disconnect the AC adapter during recharging. Otherwise, recharging
may stop before the built-in battery is fully charged.
1 Place your nail on the hollow provided on the rear cover, and push the rear cover in
the direction indicated by the arrow (1).
2 Pull the rear cover in the direction indicated by the arrow (2) and remove it.
㧔2㧕
㧔1㧕
Rear cover
OFF ON
4 Fit the rear cover to the hollow of the rear of the display unit in the direction indicated
by the arrow (1).
5 Push the rear cover in the direction indicated by the arrow (2) and attach it.
㧔2㧕
[POWER/DATA] key
TIP • The icon showing that recharging is in progress also stays on during auto-sleep. For
more information about recharging the built-in battery, refer to 3.4.1, “Recharging the
built-in battery”.
For more information about setting auto-sleep, refer to 3.4.3, “Setting the auto-sleep
function when using the built-in battery”.
IMPORTANT • Do not connect the AC adapter to a power line which may cause electrical interference.
Although this instrument has reasonable protection against electrical interference,
supplying power from such a line may hamper correct measurement.
• When you have removed the rear cover of the display unit, take care and do not have
the AC adapter plug contact with the SPC or RS-232C connector. Instrument failure
results.
1 Set the built-in battery on/off switch to ON. For more information about the built-in
battery on/off switch, refer to “■ Power supply from a built-in battery (when using a
built-in battery)”.
Proceed to the next step once the battery switch is on.
3 Remove the connector cap from the rear cover, then insert the AC adapter plug into
the connector.
Connector cap
AC adapter plug
[POWER/DATA] key
IMPORTANT • If the instrument is forcibly turned OFF while writing to the internal memory (during
re-calibration, etc.), the data written to the memory may become invalid.
Do not suddenly switch OFF the built-in battery or unplug the AC adapter during
operation.
If the contents of the internal memory have become invalid, all settings are reset and the
following message is displayed right after the unit is turned back ON.
At this time all settings are reset to their initial values.
When this message is displayed, gain calibration and speed calibration must be
performed.
NOTE • When the AC adapter is connected and the [POWER/DATA] key is pressed to turn the
power on, recharging progress indicator may appear on the display.
While the recharging progress indicator is showing, press the [POWER/DATA] key
again to turn on the power normally.
Home screen
Press
[POWER/DATA] key
again
The following two methods are available for tuning the power off.
[Esc/Guide] key
With the built-in battery in use and auto-sleep set to ON, when the SJ-210 is not operated
for more than a constant time after power-on, the power is automatically turned off with the
auto-sleep function.
Even when the power is turned off by the auto-sleep function, the measurement conditions
and results are retained and are displayed the next time the power is turned on.
NOTE • When a request signal (REQUEST signal) is input from an external device during SPC
data output, the SJ-210 power is not turned off for a specified period of time after signal
input.
• When the power is being supplied by the AC adapter, the auto-sleep function is
disabled.
To turn the power off, keep pressing the [Esc/Guide] key.
TIP • For more information about the auto-sleep function, refer to 3.4.3, “Setting the
auto-sleep function when using the built-in battery”.
3.4.3 Setting the auto-sleep function when using the built-in battery
The SJ-210 is capable of setting the auto-sleep function in use of the built-in battery.
NOTE • When the AC adapter is used, auto-sleep does not function irrespective of the setting of
the auto-sleep function. To turn off the SJ-210 power, press and hold the [Esc/Guide]
key.
TIP • For information about setting the auto-sleep function, refer to 10.11, “Setting the
auto-sleep function”.
Display When necessary, change the language for the display. The 10.4
language language can be selected from 16 languages including
Japanese, English, and German.
Switch unit When necessary, change the unit for the data such as the 10.6
measurement results shown on the display.
Decimal When necessary, change the decimal point type for the data 10.7
Point such as the measurement results shown on the display.
Buzzer You can adjust the volume of the buzzer that sounds when the 10.8
volume operation keys are pressed.
IMPORTANT • Connect the AC adapter to prevent power to the instrument from being interrupted
during operation.
• When using the built-in battery, make sure it is sufficiently charged. If operations are
performed when the battery power is low, the SJ-210 may shut off during operation.
It is also possible to perform measurement with the drive/detector unit being connected via
connecting cable to the display unit housed in the case.
Lid
Upper lid
Carrying case
Open the upper lid as shown below, and the LCD display of the display unit is located,
permitting operation of the primary operation keys.
Upper lid
Upper lid
There are windows on both sides of the carrying case as shown below, through which you
can connect the display unit in the case to the external drive/detector unit.
■ Housing accessories
Accessories of SJ-210 can be stored to the carrying case in position as specified below.
Space for detectors (4 pcs)
[For keeping standard and optional detectors or extension rods.]
Turning on the power supply Select either the AC adapter or built-in battery as the power
supply. Recharge the built-in battery as required.
→ “3.4 Power Supply”
The following table shows the measurement conditions that can be modified by the user.
When they are not modified, then measurement is performed according to the default
values (factory settings).
TIP • For information about modifying the measurement conditions, refer to Chapter 7,
“MODIFYING THE MEASUREMENT CONDITIONS”.
Related
Measurement conditions Default value Remark
section
Nominal value 2.950 m Enter the value of the precision roughness specimen. 6.4
(116.14 in)
Roughness parameter Only Ra, Rq, Rz Parameters to be yielded can be set on/off as required. 7.4
λs 2.5 m (100in)
Arbitrary evaluation length None When measurement is not performed with the cutoff length and the 7.8
number of sampling lengths provided by the SJ-210, set an arbitrary length
for measuring.
To include ON Since the existing roughness standards require the pre-travel/post-travel 7.9
pre-travel/post-travel length to be included in the traversing length, the setting is usually set to
length in the traversing “ON”. However, when these lengths can not be traced due to the limited
length space, the setting can be changed to “OFF”.
Measurement speed 0.5 mm/s Default measuring speed (driving speed) can be modified. 7.10
(0.020 in/s)
Application of GO/NG None Set the upper or lower roughness limit to discriminate between measured 8.3
judgment and the range workpieces to be accepted or rejected.
Drive Standard The default value for the SJ-210 is “Standard”. 10.5
Communication speed 38400 bps Change this to a communication speed when communicating with a 10.13
personal computer. Select one from 9600 bps, 19200 bps, or 38400 bps.
Auto-sleep setup ON Sets the auto-sleep function to ON/OFF in use of the built-in battery, 10.11
4.2 Calibration
Depending on the usage of the SJ-210, calibration should be performed periodically. In
addition, when the instrument is used for the first time or when the detector has been
attached or detached, calibration is necessary.
Without properly calibrating the instrument, correct measurements can not be obtained.
When the workpiece surface is larger than the SJ-210, place the SJ-210 on the workpiece.
TIP • In cases where the measured surface is smaller than the SJ-210 or where the surface is
curved (cylindrical, etc.), install the SJ-210 using an appropriate optional accessory. For
information about optional accessories, refer to Chapter 14, “INSTALLING THE SJ-210
WITH OPTIONAL ACCESSORIES”.
3 Confirm that the stylus is in proper contact with the measured surface.
In addition, confirm that the detector is parallel to the measured surface.
Detector
90 degree
Measured surface
Detector
Measured surface
Checking the detector position
NOTE • Measurement can not be started when the low battery voltage alarm indicator is
flashing. Connect the AC adapter, or charge the battery. Refer to 3.4, “Power Supply” for
details.
■ Operation procedure
Home screen
1 Press the [START/STOP] key on the Home screen.
Home screen
After the measurement has been completed, the measured value
is displayed.
1 After measurement, switch the screens in the following order: Home → Main Menu
→ Measurement Result
2 Select “Save” with the cursor key, and press the [Enter/Menu] key.
3 Navigate to the save location folder with the cursor key, and press the [Enter/Menu]
key.
4 Select “Save New” with the cursor key, and press the [Enter/Menu] key.
The SJ-210 also has the function to print the measurement results when connected to a
printer (optional accessory).
TIP • For information about outputting the measurement results, refer to Chapter 13, “SAVE
AND OUTPUT RESULTS USING [POWER/DATA] KEY”.
The SJ-210 has the functions to display the following calculation results and conditions
after performing measurement and recalculation. The measurement results to be
displayed can be switched by pressing the [PAGE] key.
In addition, the state of display can be set up according to the operational conditions.
[PAGE] key
[PAGE] [PAGE]
Customized parameters
are displayed in turn.
[PAGE] [PAGE]
[PAGE] or [ → ]
[PAGE]
[←]
Each time the [PAGE] key is pressed, the displayed parameter that has been selected
using the parameter customize function changes in the following order: “Ra” → “Rq” → “Rz”
→ XXX.
The objective parameters to be displayed are limited to the parameters that have been
customized using the parameter customize function.
TIP • For information about the parameter customize function, refer to 8.2, “Selecting the
Displayed Parameters (Parameter Customization)”.
• For information about switching the display directions, displaying multiple parameters
on one screen, and trace display, refer to 11.3, “Switching Calculation Results Screen”.
[PAGE] [PAGE]
TIP • For information about setting the display directions and whether to display the
evaluation profile or not, refer to 11.4, “Switching Evaluation Profile Screen”.
The horizontal scroll bar turns red. It indicates that the evaluation
profile can be zoomed in/out to the horizontal direction.
The vertical scroll bar turns red. It indicates that the evaluation
profile can be zoomed in/out to the vertical direction.
Guide screen
Graph screen
TIP • For information about setting the display directions and whether to display the
BAC/ADC graphs or not, refer to 11.5, “Switching Graph Display Screen”.
[PAGE]
or
[→]
[←]
TIP • For information about setting the display directions and whether to display the condition
list or not, refer to 11.6, “Switching Measurement Conditions List Screen”.
When the measurement is within tolerance limits, the “OK” sign appears to the right of the
parameter name.
When the measurement exceeds the upper limit, the “+NG” sign appears to the right of the
parameter name, and the displayed measurement result turns red.
When the measurement falls below the lower limit, the “-NG” sign appears on the right
side of the parameter name. In addition, the part indicating the measurement result turns
blue.
NOTE • When the upper or lower limit is set at 0, the limit is not be enabled for GO/NG
judgment.
The upper limit and lower limit can be set individually. Therefore, it is possible to
individually disable the GO/NG judgment with the upper/lower limits.
TIP • For information about setting the GO/NG judgment function, refer to 8.3, “Setting the
GO/NG Judgment Function”.
㨇 ↓ 㨉
㨇 ↑ 㨉
Trace screen
NOTE • The result data of the measurements performed before the last 10 measurements are
deleted in order from the oldest data.
• The trace data is cleared when the Trace screen is refreshed.
• The trace data may be cleared when the measurement conditions are changed.
TIP • For information about setting the Trace screen, refer to 11.3, “Switching Calculation
Results Screen”.
Trace screen
A message is displayed to confirm that it is OK to clear the trace
data.
■ Screens guide
1 2 3 4
Sampling Lengths Result Measurement Result at Each
Home screen Main Menu screen screen Sampling Length screen
Parameter
“N Result” Selection
[Enter/Menu] [Enter/Menu] [Enter/Menu]
■ Operation procedure
Home screen
1 Press the [Enter/Menu] key on the Home screen.
Without properly calibrating the instrument, correct measurements can not be obtained.
When the drive unit has been changed, first change the drive unit settings. For more
information, refer to 10.5, “Calibrating Drive Unit Speed and Settings”.
NOTE • When calibration needs to be performed with a standard other than the supplied
precision roughness specimen, it must only be done after the default calibration
conditions have been modified so they are suitable for the roughness specimen. For
information about the procedure used to modify the calibration conditions, refer to 6.4,
“Setting the Nominal Value of the Precision Roughness Specimen” and 6.5, “Setting
Calibration Conditions”.
1 Place the precision roughness specimen and calibration stage on a level table.
Calibration stage
3 Set the SJ-210 so that the detector traversing direction is perpendicular to the cutter
mark of the precision roughness specimen.
SJ-210
Detector Detector
traversing
direction SJ-210
Setting positions of the SJ-210 (standard type and detector retracting type)
and precision roughness specimen
Detector
90 degree
Measured surface
Detector
Measured surface
■ Setting up the precision roughness specimen, calibration stage, and transverse tracing drive unit
1 Place the precision roughness specimen and calibration stage on a level table.
Calibration stage
Setting of the drive unit (transverse tracing type) onto the calibration stage
3 Set the transverse tracing drive unit and precision roughness specimen so that the
detector traversing direction is perpendicular to the cutter mark of the precision
roughness specimen.
Detector
Cutter mark
Setting positions of the drive unit (transverse tracing type) and precision roughness specimen
Detector
90 degree
Measured surface
Detector
Measured surface
[Enter/Menu]
[Enter/Menu] [Red]
[START/STOP]
Start calibration measurement
Measurement Waveform Calibration Measurement
Display screen screen
Select items
[Esc/Guide]
[Enter/Menu]
5
Nominal Value Setup Calibration Condition Calibration History
Stylus Alarm screen
screen Setup screen screen
Filters GAUSS
λs NONE
Filters GAUSS
λs NONE
NOTE • When the SJ-210 needs to be calibrated with a standard other than the supplied
precision roughness specimen, the default calibration conditions must be modified for
the roughness specimen to be used. For information about the procedure used to
modify the calibration conditions, refer to 6.4, “Setting the Nominal Value of the
Precision Roughness Specimen” and 6.5, “Setting Calibration Conditions”.
TIP • The nominal value to be set is the Ra value of which the precision roughness specimen
has been calibrated.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
IMPORTANT • The default values of the calibration conditions are in accordance with Mitutoyo's
precision roughness specimen. Unless otherwise required, perform calibration
measurement with the default conditions.
Roughness standard
Filters
Traversal speed
Measurement range
Calibration measurement settings are specified on the Calibration Condition Setup screen.
NOTE • To reset the calibration conditions collectively to the default values (factory settings),
press the “Initial” ([Red] key) on the Calibration Condition Setup screen.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
NOTE • Be careful when modifying the roughness standard, as the profile filter may be
automatically modified as a result.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
Set the profile filters according to the precision roughness specimen. Profile filters can be
modified when multiple profile filters which are compatible with roughness standard exist.
SJ-210 modifies the profile filter automatically according to the roughness standard, when
roughness standard is modified.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
Set the cutoff length (λc) according to the precision roughness specimen.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
Set the number of sampling lengths (N) according to the precision roughness specimen.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
Set the evaluation length to an arbitrary length according to the precision roughness
specimen.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
Number of Sampling
Lengths Setup screen
3 Select “Opt Length” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu]
key.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
NOTE • Be aware that the calibration history is completely cleared when the “Clear history”
[Blue] key is pressed.
Also, be aware that the calibration history is completely cleared, when power supply
from built-in battery is cut or “RestToDefault” in the “Set Environ.” is performed.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
NOTE • Be aware that the cumulative distance is completely cleared, when power supply from
built-in battery is cut or “RestToDefault” in the “Set Environ.” is performed.
■ Operating procedure (Refer to “■ Accessing the Calibration Menu screen” in Section 6.2.)
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
Home screen
A message is displayed when cumulative distance exceeds the
limit for the first time after measurement has been completed.
Home screen
After the message disappears, the alarm indicator of the stylus
mark is displayed to indicate that cumulative distance has
exceeded the threshold.
The SJ-210 is compatible with each of the following roughness standards: JIS1982,
JIS1994, JIS2001, ISO1997, ANSI, and VDA.
Since measurement condition items to be set according to the standard are interrelated,
setting a condition may also determine some other relevant conditions within the SJ-210.
For some measurement conditions, some choices may not be available due to being fixed
for that standard, or because of other conditions.
For more information on the relationships between these measurement conditions, refer to
7.2, “Modifying the Roughness Standard” through 7.11, “Modifying the Measuring Range”.
Roughness Standard Setup screen Evaluation Profile Setup screen Parameter Setup screen Filter Setup screen
Measurement Conditions
Menu screen
3 Select “Setting” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu] key.
TIP • You can access the measurement conditions setup screen directly from the home
screen by pressing the shortcut [Red] key.
TIP • The currently specified roughness standard is indicated on the upper portion of the
Home screen.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions screen” in Section 7.1.)
TIP • For definitions of the evaluation profile and filter, refer to 18.2, “Evaluation Profiles and
Filters”.
JIS1994 - ○ - -
JIS2001 ○ ○ ○ ○
ISO1997 ○ ○ ○ ○
ANSI - ○ - -
VDA ○ ○ ○ -
Free ○ ○ ○ ○
TIP • For more details about modifying display parameters, refer to 8.2, “Selecting the
Displayed Parameters (Parameter Customization)”.
NOTE • Be careful when modifying the roughness standard, as the profile filter may be
automatically modified as a result.
Profile filters are automatically set according to the roughness standard and evaluation
profile selected, as tabulated below.
JIS1994 - GAUSS - -
ANSI PC75
- - -
GAUSS
VDA (NONE*1)
GAUSS GAUSS -
GAUSS
Profile filters can be modified as necessary by following the procedure explained on the
following page.
TIP • For information on the properties of profile filters, refer to 18.2.2, “Filters”.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions screen” in Section 7.1.)
NOTE • You can modify the related cut-off item from the Home screen by pressing the shortcut
[ ← ] key. Press the [ ← ] key to cycle through the available values.
Here an example is given for modifying the value of λc. Other items related to cut-off can
be modified using similar procedures.
■ Operating procedure (For modifying λc) (Refer to “■ Accessing the Measurement Conditions screen” in
Section 7.1.)
When the evaluation profile is set to “R” or “DF” and a cut-off value is set for (λc), a value is
determined for (λs) as detailed below.
0.25(0.01) 2.5(100)*1, *2
0.8(0.03) 2.5(100)*1, *2
2.5(0.1) 8(320)*1, *2
DF 0.08(0.003) 2.5(100)*3
0.25(0.01) 2.5(100)*3
0.8(0.03) 2.5(100)*3
2.5(0.1) 8(320)*3
*1: When the roughness standard used is “JIS1982” the cut-off value (λs) is set to
“NONE”.
*2: When the roughness standard used is “JIS1994”, “VDA”, or “Free” the cut-off value
(λs) can be set to “NONE”.
*3: When the roughness standard used is “VDA”, or “Free” the cut-off value (λs) can be
set to “NONE”.
When “P” is selected for the evaluation profile, measurement sampling length is displayed
as a cut-off related item. The symbol used to represent measurement sampling length
changes according to the set roughness standard. When the roughness standards
“JIS2001”, “ISO1997”, “VDA”, or “Free” are selected, “ℓp” is displayed. When the
roughness standard “JIS1982” is selected, “ℓ” is displayed.
When the measurement sampling length is set, the cut-off value (λs) is set accordingly, as
detailed below.
0.25(0.01) 2.5(100)*1, *2
0.8(0.03) 2.5(100)*1, *2
2.5(0.1) 8(320)*1, *2
*1: When the roughness standard used is “VDA”, or “Free” the cut-off value (λs) can be
set to “NONE”.
*2: When the roughness standard used is “JIS1982” the cut-off value (λs) is set to
“NONE”.
■ The relationship between the upper limit length and cut-off value (λs)
When “R-Motif” is selected for the evaluation profile, upper limit length (A) is displayed as
a cut-off related item.
When the upper limit length is set, the cut-off value (λs) is set accordingly, as detailed
below.
0.1(0.004) 㧙 2.5(100)*1
0.5(0.02) 8(320)*1
*1: When the roughness standard used is “Free” the cut-off value (λs) can be set to
“NONE”.
*2: When W-Motif is selected, according to the setting for upper limit length (B), the value
for upper limit length (A) is set as in the table.
NOTE • When the evaluation profile is set to “R-Motif”, the number of sampling lengths cannot
be set.
When the evaluation profile is changed, the number of sampling lengths is set to the
following initial values. These values can be modified as necessary.
P 1
R 5
DF 5
NOTE • When “Opt Length” is selected, the evaluation length can be set to an arbitrary length.
Refer to 7.8, “Setting the Evaluation Length to an Arbitrary Length” for details.
• When GO/NG judgment is based on the 16% rule, 7 or more sampling lengths are
required.
• For GO/NG judgement rules set with an arbitrary length, only the maximum value and
average are valid.
TIP • You can modify the number of sampling lengths from the Home screen by pressing the
shortcut [ → ] key. You can cycle through the available values. However, you cannot
modify an arbitrary length.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions screen” in Section 7.1.)
Number of Sampling
Lengths Setup screen
2 Select a number of sampling lengths compatible with the target surface
with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu] key.
TIP • When “Opt Length” is set, the evaluation length can be set
to an arbitrary length. For more information on setting the
arbitrary length, refer to 7.8, “Setting the Evaluation Length
to an Arbitrary Length”.
The evaluation length is the distance of the arbitrary length minus the pre-travel/post-travel
lengths.
When pre-travel/post-travel is set to “OFF”, the evaluation distance is equal to the arbitrary
length.
Arbitrary length
Approach travel Pre- Post-
0.5 mm (0.019 in) travel Evaluation length travel
Traversal length
Origin
NOTE • The setting range of an arbitrary evaluation length depends on the cutoff value and filter
settings. When performing measurement at an arbitrary evaluation length, set the length
after setting a cut-off value and a filter.
• Note that the procedure for setting the evaluation length to an arbitrary length differs
when “R-Motif” is selected as the evaluation profile. For information about the setting
procedure, refer to “■ Operating procedure (when a Motif evaluation profile (R-Motif) is
specified)” below.
TIP • For more information about the relationship between the evaluation profile and
pre-travel/post-travel, refer to 18.4, “Traversal Length”.
• When pre-travel/post-travel is set to “OFF”, pre-travel/post-travel is calculated with
overlapping data included.
The SJ-210 determines the possible range of evaluation lengths based on the set cut-off
value and filter when evaluation profiles “R” or “DF” are selected. When “R-Motif” is the
selected as the evaluation profile, the relationship between the upper limit length and
evaluation length is as follows.
Number of Sampling
Lengths Setup screen
2 Select “Opt Length” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu]
key.
Number of Sampling
Lengths Setup screen
2 Press the [Enter/Menu] key.
IMPORTANT • Set the pre-travel and post-travel to “ON” unless otherwise required. When pre-travel or
post-travel is set to OFF, very small errors may be introduced into the calculations due
to measurement differing from the standard.
• When the evaluation profile is “P”, “R-Motif”, and “λs” is set to “NONE”, the filter cannot
be calculated and as a result, pre-travel/post-travel is fixed as “OFF”.
TIP • For more information about the traversal length, refer to 18.4, “Traversal Length”.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions screen” in Section 7.1.)
The traversing speed can be set according to the cutoff value (λc) and the upper limit
length as detailed in the table below.
0.25, 0.5
0.8 (0.03) 0.10 (0.004)
(0.010, 0.020)
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions screen” in Section 7.1.)
TIP • When the measuring range is changed, the resolution also changes.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions screen” in Section 7.1.)
The SJ-210 has a function to recalculate the measured data after performing a roughness
measurement by modifying the measurement conditions. When this recalculation function
is on, measurement data is recalculated and displayed based on the modified
measurement conditions.
The SJ-210 can perform recalculation after the modification of the following measurement
conditions.
NOTE • When the cut-off value or arbitrary length is modified and the sample pitch and data
point conditions do not match, recalculation may not be possible.
• The recalculation function cannot be used when the number of sampling lengths has
been increased, for example from “1” to “3”.
• When pre-travel/post-travel is set to “ON” from “OFF”, recalculation may be unavailable.
• When the filter or evaluation profile is modified and pre-travel/post-travel conditions do
not match, recalculation may not be possible.
Home screen
A message indicating the progress of recalculation is displayed.
After recalculation has been completed, the Home screen is
displayed. The recalculated measurement data is displayed on the
Home screen.
[Enter/Menu] [Enter/Menu]
[Esc/Guide] [Esc/Guide]
Select items
[Esc/Guide]
[Enter/Menu]
4
Measurement Condition Measurement Condition Measurement Condition File
Load Select screen Deletion Select screen Rename Selection screen
IMPORTANT • A new memory card must be formatted with the SJ-210 before it can be used. The
memory card may not function properly when formatted in a device other than the
SJ-210. For information about formatting the memory card, refer to 10.10.1, “Formatting
the memory card”.
• When the built-in battery is completely depleted, or the built-in battery switch is set to
OFF, any measurement conditions saved to the internal memory is lost. It is
recommended to make periodic backups to the memory card. Refer to 10.10.5,
“Backing up the memory card and restoring backup data” for more information.
• When using the built-in battery, make sure it is sufficiently charged. If measurement
conditions are saved when the battery power is low, the SJ-210 may shut off while the
data is being saved.
■ Operating procedure (saving to the internal memory) (Refer to “■ Accessing the Measurement Conditions
screen” in Section 7.1.)
Measurement Condition
Save Location screen
3 Select “Direct” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu] key.
Internal Memory Save screen 4 Select a save number with the [ ↑ ] [ ↓ ] keys, and press the
[Enter/Menu] key.
Measurement Condition
Save Location screen
3 Select “Memory Card” with the [ ↑ ] [ ↓ ] keys, and press the
[Enter/Menu] key.
To load measurement conditions, first display the Measurement Conditions Read screen
from the Measurement Conditions Setup screen, then choose the read source (internal
memory or memory card). Then, you can choose a file, etc.
IMPORTANT • When using the built-in battery, make sure it is sufficiently charged. If measurement
conditions are loaded while the battery power is low, the SJ-210 may shut off while the
data is being read.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions Menu screen” in Section 7.13.1.)
Measurement Condition
Load Select screen
2 Select the read source with the [ ↑ ] [ ↓ ] key, and press the
[Enter/Menu] key.
“Direct”: Internal memory
“Memory Card”: Memory card
IMPORTANT • When using the built-in battery, make sure it is sufficiently charged. If measurement
conditions are deleted while the battery power is low, the SJ-210 may shut off while the
data is being deleted.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions Menu screen” in Section 7.13.1.)
Measurement Condition
Deletion Select screen
2 Select the save location that has the measurement conditions you
want to delete with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu] key.
“Direct”: internal memory
“Memory Card”: memory card
IMPORTANT • When using the built-in battery, make sure it is sufficiently charged. If measurement
conditions are renamed while the battery power is low, the SJ-210 may shut off while the
data is being renamed.
■ Operating procedure (Refer to “■ Accessing the Measurement Conditions Menu screen” in Section 7.13.1.)
1 2 3 4
Home screen Main Menu screen Parameter Setup screen Submenu screen
Item selection
[Esc/Guide]
5 [Enter/Menu]
Submenu screen
The instrument is initially set at the factory to calculate and display the most commonly
used parameters. For other parameters, you can use the parameter customization function
to specify their calculation and display settings.
By calculating and displaying only specified parameters, the time required to calculate
measurement results is shortened, and the key operations for switching parameter display,
etc. can be simplified.
Also, parameters can be selected or deselected all at once.
TIP • The definition of each parameter is given in 18.5, “Definitions of the SJ-210 Roughness
Parameters”.
• When the Sm, Pc, or Ppi parameter is selected, the height of the count level must also
be set. Refer to 8.4.1, “Setting calculation conditions when Sm, Pc, Ppi or Rc is
selected” for setting procedure details.
• When the HSC parameter is selected, the height of the count level must also be set.
Refer to 8.4.2, “Setting calculation conditions when HSC is selected” for setting
procedure details.
• When the mr parameter is selected, the number of sections, reference line, and slice
level must also be set. Refer to 8.4.3, “Setting calculation conditions when mr is
selected” for setting procedure details.
• When the mr[c] parameter is selected, the slice level must also be set. Refer to 8.4.4,
“Setting calculation conditions when mr[c] (tp for ANSI) is selected” for setting
procedure details.
• When the δc parameter is selected, the reference line and slice level must also be set.
Refer to 8.4.5, “Setting calculation conditions when δc (Htp for ANSI) is selected” for
setting procedure details.
R Ra
JIS2001 P Pa, Pq, Pz, Pp, Pv, Pt, Psk, Pku, Pc, PSm, PzJIS, PΔq, Pmr, Pmr(c), Pδc,
Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, RzJIS, RΔq, Rmr, Rmr(c),
Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
DF Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, RzJIS, RΔq, Rmr, Rmr(c),
Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R-Motif R, Rx, AR
ISO1997 P Pa, Pq, Pz, Pp, Pv, Pt, Psk, Pku, Pc, PSm, Pz1max, PΔq, Pmr, Pmr(c),
Pδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, Rz1max, RΔq, Rmr, Rmr(c),
Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
DF Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, Rz1max, RΔq, Rmr, Rmr(c),
Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R-Motif R, Rx, AR
ANSI R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, RPc, RSm, Rmax, RΔa, RΔq, tp, Htp,
Rpm
VDA P Pa, Pq, Pz, Pp, Pv, Pt, Psk, Pku, Pc, PSm, Pmax, PΔq, Pmr, Pmr(c), Pδc,
Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, Rmax, RΔq, Rmr, Rmr(c),
Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
DF Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, Rmax, RΔq, Rmr, Rmr(c),
Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R Ra, Rq, Rz, Ry, Rp, Rv, Rt, R3z, Rsk, Rku, Rc, RPc, RSm, S, HSC, RzJIS,
Rppi, RΔa, RΔq, Rlr, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2,
Vo, Rpm
DF Ra, Rq, Rz, Ry, Rp, Rv, Rt, R3z, Rsk, Rku, Rc, RPc, RSm, S, HSC, RzJIS,
Rppi, RΔa, RΔq, Rlr, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2,
Vo, Rpm
R-Motif R, Rx, AR
■ Operating procedure (when individual parameters are selected) (Refer to “■ Accessing the Submenu screen”
in Section 8.1.)
4 Repeat steps 2 and 3 to set all the parameters you wish to calculate and
display.
■ Operating procedure (selecting all parameters at once) (Refer to “■ Accessing the Submenu screen” in
Section 8.1.)
Submenu screen
3 Select “Set All” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu] key.
Submenu screen
2 Select “Cancel All” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu]
key.
One of 3 patterns, Mean, 16%, or Max, can be selected as the verification rule of the
GO/NG judgment function.
For the SJ-210, the GO/NG judgment function can be set to the selected parameters.
When the GO/NG judgment function is used, the measurement data is compared with its
upper and lower tolerance limits. When the measurement falls outside the limits, the display
color of the measurement result changes. When the measurement is within tolerance limits,
the “OK” sign appears to the right of the parameter name. When the measurement exceeds
the upper limit, the “+NG” sign appears to the right of the parameter name, and the
displayed measurement result turns red. When the measurement falls below the lower limit,
the “-NG” sign appears to the right of the parameter name, and the displayed measurement
result turns blue.
GO/NG judgment result (within limit, above upper limit, below lower limit)
NOTE • When the upper or lower limit is set to 0, the GO/NG judgment function based on the
limits is turned off. The upper limit and lower limit can be set individually. Therefore, it is
possible to individually disable the GO/NG judgment with the upper/lower limits.
The SJ-210 can set the verification rule of the GO/NG judgment function to the Mean rule,
16% rule, or Max rule.
IMPORTANT • The verification rules of the GO/NG judgment function apply only to parameters for
which a value for each sampling length within the evaluation range has been obtained
and an arithmetic mean determined.
• When the number of sampling lengths is 1 or a parameter value is determined by the
entire sampling length, the following rule is applied irrespective of any verification rule.
The result is No-Go when parameter value > upper limit value or parameter value <
lower limit value.
Mean rule: This rule decides Go or No-Go judgment through size comparison between
a parameter value, determined as an arithmetic mean of measurements
obtained for each sampling length within the evaluation range, and the
upper/lower limit value.
16% rule: The percentage of No-Go results for evaluation length measurement values
is obtained by individually judging the measurement value for each
sampling length against the upper/lower limit values. When the obtained
percentage of No-Go sampling lengths is below 16%, the overall judgment
is Go, and when the obtained percentage of No-Go sampling lengths is over
16%, the overall judgment is No-Go.
The 16% rule gives the same results as the Max rule when less than 6
sampling lengths are evaluated.
Max rule: The obtained measurement values of each evaluation length are compared
against the upper and lower limit values, and when any evaluation length
value exceeds the upper limit or falls below the lower limit, a No-Go
judgment is made.
Profile Element restriction definition (when the height of the count level is 10%)
Evaluation profiles
Mean line
10% of Rz
Valley
Valley
Evaluation profiles
10% of Rz
or more Peak
Mean line
Valley
Valley
Valley
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
• For information about numeric value entry, refer to 2.5,
“Entering Numeric Values/Characters”.
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
• For information about numeric value entry, refer to 2.5,
“Entering Numeric Values/Characters”.
TIP • The calculation results for parameter “mr” are displayed according to the set number of
sections (N).
• Parameters “mr(Rz)” and “mr(Rt)” can be set when the roughness standard is “Free”.
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
• For information about numeric value entry, refer to 2.5,
“Entering Numeric Values/Characters”.
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
• For information about numeric value entry, refer to 2.5,
“Entering Numeric Values/Characters”.
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
• For information about numeric value entry, refer to 2.5,
“Entering Numeric Values/Characters”.
δc Setup screen
b Select the reference line with the [←] [→] keys, and press the
[Enter/Menu] key.
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
• For information about numeric value entry, refer to 2.5,
“Entering Numeric Values/Characters”.
5 The number of slice levels to set matches the number of set slice points.
Settings that cannot be made have a gray background.
δc Setup screen
a Use the [ ↑ ] [ ↓ ] keys to select the parameters for a slice point.
δc Setup screen
b Select the slice level with the [←] [→] keys, and press the
[Enter/Menu] key.
TIP • The value is set to 0 when the “AC” ([Blue] key) is pressed.
• For information about numeric value entry, refer to 2.5,
“Entering Numeric Values/Characters”.
The SJ-210 can save the measurement conditions and results in files and load the saved
data. It also can delete and rename the files.
Note that a memory card (optional) is necessary for saving/loading the measurement
conditions and results.
Using a memory card, the SJ-210 can save/load the measurement conditions up to 500
cases and the measurement results up to 10,000 cases of measurements.
• Before use, the memory card must be formatted using the SJ-210. The memory card
may not function properly when formatted in a device other than the SJ-210. For
information about formatting the memory card, refer to 10.10.1, “Formatting the memory
card”.
• Connect the AC adapter to prevent power to the instrument from being interrupted while
making settings.
• When using the built-in battery, make sure it is sufficiently charged. When operations
are performed while the battery power is low, the SJ-210 may shut off during operation.
Data saving and loading is outlined below, where data is divided into two groups according
to data handling.
NOTE • When data is loaded, the existing SJ-210 main unit setup is overwritten with the above
described “storage contents” that are loaded together.
IMPORTANT • Insert the memory card straightforward correctly fitting in the memory card slot guide.
Otherwise the connector pins at the recess may be damaged.
• Insert the memory card with the pin assignment side facing up.
• Insert or remove the memory card while the power of the SJ-210 is off.
1 Place your nail on the hollow provided on the rear cover, and push the rear cover in
the direction indicated by the arrow (1).
2 Pull the rear cover in the direction indicated by the arrow (2) and remove it.
㧔2㧕
㧔1㧕
Rear cover
IMPORTANT
Insert the memory card with the
pin assignment side facing up.
4 Fit the rear cover to the hollow of the rear of the display unit in the direction indicated
by the arrow (1).
5 Push the rear cover in the direction indicated by the arrow (2) and attach it.
㧔2㧕
1 Place your nail on the hollow provided on the rear cover, and push the rear cover in
the direction indicated by the arrow (1).
2 Pull the rear cover in the direction indicated by the arrow (2) and remove it.
㧔2㧕
㧔1㧕
Rear cover
Detaching the rear cover
The memory card pops part of the way out of the slot.
4 Pull the memory card the rest of the way out of the slot.
5 Fit the rear cover to the hollow of the rear of the display unit in the direction indicated
by the arrow (1).
6 Push the rear cover in the direction indicated by the arrow (2) and attach it.
㧔2㧕
Folder Meaning
10COND Used for backup of the 10 conditions to be saved in the internal memory.
This folder functions as temporal storage to avoid the loss of the condition file
to be saved in the SJ-210. This is useful for such occasion as replacing the
built-in battery.
IMG Used to save the displayed contents on screens in the BMP file format when
the hardcopy function is enabled.
Maximum number of files to be saved: 500 files
USER Used to save the measurement results and calculation results in a text file.
The USER folder consists of 20 folders. The results in 500 text files can be
FOL-1 to 20 saved in each of 20 folders. The data saved in a text file can be registered
using text editor on PCs, and therefore, are easy to access for users.
NOTE • The data files in the memory card that can be registered (and deleted) on PCs using
card readers on the market are limited to graphic data in the “IMG” folder and text files in
“USER” folder. Do not modify/delete the files in the other folders. Do not modify/delete
the folders. It causes a card access error.
• When the text files in the “USER” folder are modified on a PC, the data cannot be
loaded properly using communication software.
TIP • For information about changing the names of folders on a memory card and changing
the main folder, refer to 9.3, “File Management”.
Date (2 digits)
A: January G: July
B: February H: August
Last 2 digits of the year C: March I: September
D: April J: October
E: May K: November
F: June L: December
The contents of the text file are explained below using an example where the text file is
saved under the default conditions.
4.1510
4.0703
■ Graphic files
The graphic data saved in the BMP file format can be registered on PCs as graphic data
as it is.
2 3
Measurement Result
Home screen Main Menu screen Menu screen
[Enter/Menu]
[Esc/Guide]
Select items
[Esc/Guide]
4 [Enter/Menu]
Loading Folder Select Save Folder Select Delete Folder Select File Rename Folder
screen screen screen Select screen
■ Operating procedure (Refer to “■ Accessing the Measurement Data Menu screen” in Section 9.2.)
TIP • For information about setting the data output, refer to 10.3, “Data Output Settings”.
■ Operating procedure (Refer to “■ Accessing the Measurement Data Menu screen” in Section 9.2.)
IMPORTANT • By loading the measurement results, the measurement conditions of the SJ-210 are
modified to that when the measurement results are saved.
• When using the built-in battery, make sure it is sufficiently charged. When the
measurement results are loaded while the level of the battery remainder power is low,
the power of the SJ-210 may be turned off during loading the data.
The measurement results are loaded, and then the Home screen is
restored.
■ Operating procedure (Refer to “■ Accessing the Measurement Data Menu screen” in Section 9.2.)
The measurement results are loaded, and then the Home screen is
restored.
IMPORTANT • When using the built-in battery, make sure it is sufficiently charged. When the
measurement results are saved while battery power is low, the SJ-210 may shut off
while the data is being saved.
NOTE • To load the saved measurement results with communication software, make sure to
save the measurement results in a text file format beforehand. Refer to 10.10.3, “Saving
text data to the memory card”.
Measurement Result Save screen 3 Select “Save New” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu]
key.
Measurement Result
Save New screen
4 Enter a file name.
Measurement Result
Save screen
3 Select the measurement results to be overwritten with the [ ↑ ] [ ↓ ] keys,
and press the [Enter/Menu] key.
IMPORTANT • When using the built-in battery, make sure it is sufficiently charged. When the
measurement results are deleted while the level of the battery remainder power is low,
the power of the SJ-210 may be turned off during deleting the data.
■ Operating procedure (Refer to “■ Accessing the Measurement Data Menu screen” in Section 9.2.)
Measurement Result
Deletion screen
3 Select the measurement results to be deleted with the [ ↑ ] [ ↓ ] keys,
and press the [Enter/Menu] key.
To delete all the saved measurement data, press the “Del. All” ([Blue]
key).
IMPORTANT • When using the built-in battery, make sure it is sufficiently charged. When the file names
of the measurement results are modified while the level of the battery remainder power
is low, the power of the SJ-210 may be turned off during modifying the file names.
■ Operating procedure (Refer to “■ Accessing the Measurement Data Menu screen” in Section 9.2.)
MEMO
You can set the following functions in the operating environment setup.
Date/Time : Settings for date and time, and their display methods
Switch Unit : Switches between millimeters and inches for the unit of
measurement (fixed to millimeters when the language is
Japanese).
Auto-sleep : Set the time and ON/OFF for the auto-sleep function.
Self-timer : Set the time and ON/OFF for the self timer function.
LCD/Key Test : Check the LCD display and key operation (maintenance function).
[Enter/Menu] [Enter/Menu]
[Esc/Guide] [Esc/Guide]
Item Selection
[Esc/Guide]
4 [Red]
Date/Time screen Data Output Setup screen Language Selection screen Drive Unit Setup screen Unit Selection screen
Refer to 10.2 Refer to 10.3 Refer to 10.4 Refer to 10.5 Refer to 10.6
Decimal Point selection Function Restriction
screen Volume Adjustment screen Setup screen Memory Card Setup screen Auto-sleep Setup screen
Refer to 10.7 Refer to 10.8 Refer to 10.9 Refer to 10.10 Refer to 10.11
PC Communication Detector Position
Self-timer Setup screen Setup screen Display screen LCD/Key Test screen Version information
Refer to 10.12 Refer to 10.13 Refer to 10.14 Refer to 10.15 Refer to 10.17
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
Date/Time screen
2 Select “Year” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu] key.
“Mon/Date” and “Time” can be selected as well.
Date/Time screen
5 Select “Format” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu]
key.
Date/Time screen
The date format is set.
[POWER/DATA] key
By pressing the [POWER/DATA] key, you can output the selected function's measurement
results.
Hard copy: The currently displayed screen image is saved as an image file to the
memory card. (The file name is automatically generated.)
You can output calculation results from the SJ-210 to a DP-1VR when data output is set to
“SPC”.
With this setting, calculation results are output when the [POWER/DATA] key on the
SJ-210 or the [DATA] key on the DP-1VR is pressed.
TIP • For information of connecting the SJ-210 to a DP-1VR, and about SPC data output,
refer to 13.1, “SPC Data Output”.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
You can print out measurement results or conditions from the SJ-210 when data output is
set to “Printer”.
There is also a function for automatic printing when a measurement is complete using the
SJ-210.
TIP • For information about connecting the SJ-210 to a printer, and about printing, refer to
13.2, “Printing to an External Printer”.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
NOTE • The factory default setting for data output is “SPC”. When
using a printer for data output, make sure to change the
output setting to “Printer”.
When printing output from the SJ-210, the following items can be printed.
Measurement conditions
Evaluation profiles
Calculation results
BAC
ADC
For the SJ-210 these variables for printing are referred to as print items. Each print item
can be individually set for printing.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
4 Carry out step 3 for all items that you want to print.
The SJ-210 can change the vertical and horizontal magnification of a printed evaluation
profile.
The following tables show the possible horizontal and vertical print magnifications that can
be set.
Print Magnification
20 2
50 5
100 10
200 20
500 50
1K 100
2K 200
5K 500
10K 1K
20K AUTO
50K
100K
AUTO
TIP • When “AUTO” is set, the optimal printing magnification is automatically chosen. During
normal operation, it is recommended to use the “AUTO” setting.
• The vertical and horizontal magnification has been factory-set to “AUTO” (automatic
optimal magnification).
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
PT-2 㧙
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
You can save calculation results and measurement data to the memory card when data
output is set to “Data storage”.
With this setting, calculation results and measurement data are saved to the memory card
when the [POWER/DATA] key of the SJ-210 is pressed.
• After the power to the instrument is turned on, it may take more time than usual when
the data is saved for the first time.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
2SHUDWLQJ(QY
You can perform an image capture of displayed calculation results when data output is set
to “Hard copy”.
With this setting, graphical data of the displayed calculation results image is saved to the
memory card when the [POWER/DATA] key of the SJ-210 is pressed.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
Operating Environment
Setup menu screen
The display switches to the selected language.
IMPORTANT • When the drive unit is exchanged, traversing speed calibration must be performed.
There is a possibility that calculation results may be affected.
TIP • For information about changing the drive unit refer to 3.2, “Attaching and Detaching the
Drive/Detector Unit”.
• To perform traversing speed calibration, the instrument must be calibrated using the
included roughness specimen.
For the placement of the roughness specimen and the SJ-210, refer to 6.1, “Calibration
Preparation”.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
IMPORTANT • If you forget the password, you will not be able to navigate beyond the Main Menu
screen. In such cases, you can access the Operating Environment Setup menu by
using the fixed password “210*”. Display the Function Restriction Setup screen and
enter a new password.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
Function Restriction
Setup screen
2 Press the “Password” ([Red] key).
Function Restriction
Setup screen
4 Select the item for password restriction with the [ ↑ ] [ ↓ ] keys, and
press the [Enter/Menu] key.
Pressing the [Enter/Menu] key cycle through the available settings,
“ON” and “OFF”.
“ON”: Password restricted.
“OFF”: No password restriction.
Function Restriction
Setup screen
The selected items displayed as “ON” are restricted.
5 Carry out step 4 for all items that you want to restrict with passwords.
IMPORTANT • You must use the SJ-210 to format the memory card. The SJ-210 cannot save to or
read data from a card that was not formatted using the SJ-210. In such cases, the
memory card icon is not be displayed. Also, when you try to access the Memory Card
Setup screen, “Memory card error!” is displayed.
• When using the formatted memory card on a machine other than the SJ-210 (such as
PCs), card access may be slow.
IMPORTANT • When the memory card is formatted, all of its contents are erased.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
You can confirm the number of saved items on the memory card.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
NOTE • When you belete the measurement data, the text data is
also deleted at the same time.
NOTE • When many files are being deleted, the process may take
several minutes.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
The instrument can be set to automatically save the latest 10 measurements to the
memory card.
This function is called “Save 10”. Note that when more than 10 total items are saved, the
older data is then deleted.
NOTE • After the power to the instrument is turned on, it may take more time than usual when
the data is saved for the first time.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
You can back up 10 measurement conditions from the internal memory to the memory
card. Also, you can restore the backed up data from the memory card.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
Backup screen
3 Select “Main unit to SD” with the [ ↑ ] [ ↓ ] keys, and press the
[Enter/Menu] key.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
Backup screen
3 Select “SD to main unit” with the [ ↑ ] [ ↓ ] keys, and press the
[Enter/Menu] key.
NOTE • When the AC adapter is used, auto-sleep does not function irrespective of the setting of
the auto-sleep function. To turn off the SJ-210 power, press and hold the [Esc/Guide]
key.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
TIP • To clear the set time, press the “AC” ([Blue] key).
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
TIP • To clear the set time, press the “AC” ([Blue] key).
NOTE • The SJ-210's RS-232C connector is used for both printer and PC connectivity.
The RS-232C communication settings here are for PC communication only. Printer
communication conditions are internally fixed.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
PC Communication
Setup screen
2 Setting the RS-232C communication function to ON or OFF.
Pressing the [Enter/Menu] key cycles through the available settings,
“ON” and “OFF”.
“ON”: Sets RS-232C communication to ON.
“OFF”: Sets RS-232C communication to OFF.
PC Communication
Setup screen
3 Select “Speed” with the [ ↑ ] [ ↓ ] keys, and press the [Enter/Menu]
key.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
Detector Position
Display screen
2 Confirm the position of the detector.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
2 Confirm that the red color is displayed properly, and press the
[Enter/Menu] key.
3 Confirm that the green color is displayed properly, and press the
[Enter/Menu] key.
4 Confirm that the blue color is displayed properly, and press the
[Enter/Menu] key.
LCD/Key Test screen
5 Press each key to confirm that they are responding correctly.
IMPORTANT • Care must be taken when resetting to the factory-set defaults. When the SJ-210 is
reset, all of your set measurement conditions, etc. are be lost.
• Drive unit type settings, calibration information, decimal point settings and language
settings remain unchanged.
For information about the contents of the factory default settings, refer to 10.16.1, “Items
restored to original values when restoring factory default settings”.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
10.16.1 Items restored to original values when restoring factory default settings
Measurement conditions
3
ISO1997 R GAUSS 0.8 0.25 5 ON 0.5 AUTO
(Ra, Rq, Rz)
σc 㧙 㧙 1 㧙 25% 10% 㧙
AnnexA ON 㧙 㧙 㧙 㧙 㧙 㧙
Auto-sleep setting
Auto-sleep: ON
Wait time: 30 sec
Self-timer setting
Self-timer: OFF
Wait time: 5 sec
PC communication setup
Screen setup
Evaluation
Calculation results Graphs Condition Lists Set conditions Display direction
profiles
One vertical column Vertical display Vertical display Vertical display Display Rightward
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
Version information
2 Confirm the version information, and press the [Enter/Menu] key.
Switching the Calculation Results screen: The Calculation Results display can be
selected from 6 types of display.
Switching the Evaluation Profile screen: The display can be selected from the
Vertical display/Horizontal
display/Non-display.
Switching the Graph Display screen: The display can be selected from the
Vertical display/Horizontal
display/Non-display.
Switching the Condition List screen: The display can be selected from the
Vertical display/Horizontal
display/Non-display.
Rightward example
Leftward example
1 2 3
Home screen Main Menu screen Screen Change Menu screen
[Enter/Menu] [Enter/Menu]
[Esc/Guide] [Esc/Guide]
[Esc/Guide] [Enter/Menu]
4
Calculation Result Display Evaluation Profile Display Condition List Display
Setup screen Setup screen Graph Display Setup screen Setup screen
■ Operating procedure (Refer to “■ Accessing the Screen Change Menu screen” in Section 11.2.)
3Verticac. Vertical 3
V. Trace 1
1 Horiz. 1
4 Horiz. Horizontal 4
H. Trace 1
■ Operating procedure (Refer to “■ Accessing the Screen Change Menu screen” in Section 11.2.)
■ Operating procedure (Refer to “■ Accessing the Screen Change Menu screen” in Section 11.2.)
■ Operating procedure (Refer to “■ Accessing the Screen Change Menu screen” in Section 11.2.)
■ Operating procedure (Refer to “■ Accessing the Screen Change Menu screen” in Section 11.2.)
■ Operating procedure (Refer to “■ Accessing the Screen Change Menu screen” in Section 11.2.)
Guide screen
When the item “Date” is blue, the detector tip is in the measurable position indicating
it's in the measurable state.
When the item “Date” is red, the detector tip is not in the measurable position
indicating it's not in the measurable state.
NOTE • This function is effective other than the retracting type drive unit.
㨇 ↓ 㨉
㨇 ↑ 㨉
Trace screen
NOTE • The result data of the measurements performed before the last 10 measurements are
deleted in order from the oldest data.
• The trace data is cleared when the Trace screen is freshened.
• The trace data may be cleared when the measurement conditions are changed.
TIP • For information about setting the Trace screen, refer to 11.3, “Switching Calculation
Results Screen”.
[Blue]
NOTE • Measurement conditions saved in the memory of the SJ-210 will be deleted if power
supply from both the AC adapter and battery is cut off.
TIP • For information about saving measurement conditions in the memory of the SJ-210,
refer to 7.13.2, “Saving measurement conditions”.
Ten measurement conditions saved in the memory of the SJ-210 can be backed up
collectively when power supply is cut off due to occasions such as replacing the battery.
You can load measurement conditions that have been backed up in the memory of the
SJ-210.
Backup screen
TIP • For more information about backing up to the memory card from the memory of the
SJ-210, or restoring backup data from the memory card, refer to 10.10.5, “Backing up
the memory card and restoring backup data”.
You can save, print and recalculate the loaded results in the same way as the usual
measurement results.
NOTE • This function is available only when a memory card (optional) is inserted.
• The result data of the measurements performed before the last 10 measurements are
deleted in order from the oldest data.
• After the power to the instrument is turned on, the first time data is saved may take more
time than usual.
TIP • For information about setting the Save 10 function, refer to 10.10.4, “Setting the Save
10 function”.
• For information about loading measurement results which has been saved using the
Save 10 function, refer to 9.4, “Loading Measurement Results”.
The image data can be transferred to a personal computer using communication software
or a third-party SD card reader.
TIP • For information about setting the hard copying the screen, refer to 10.3.4, “Setting the
data output to hard copy”.
• The camera icon㧔 㧕appears on the upper screen during hard copy screen mode.
TIP • For information about setting the Auto-print, refer to 10.3.2, “Setting the data output to a
printer”.
TIP • For information about setting the Stylus Alarm, refer to 6.7, “Setting the Stylus Alarm”.
• A message is displayed every time the power is turned on. Set the setting of the
threshold to 0.0 when you do not want the message displayed.
The setup items which the operation functions can be restricted are as follows.
Calibration measurement
Measurement conditions
Measured data
Parameter
Screen change
TIP • For information about setting the function restriction, refer to 10.9, “Restricting
Operation Functions (Customization)”.
Foot switch
connector
12.12 Self-timer
You can set measurement to begin after an amount of time has passed from pressing the
[START/STOP] key with the Self-timer function.
TIP • For information about setting the self-timer, refer to 10.12, “Setting the Self-timer”.
By pressing the [POWER/DATA] key, you can save or output the selected function's
measurement results.
[POWER/DATA] key
Hard copy: The currently displayed screen image is saved as image data to the
memory card.
(The file name is automatically generated.)
• For printer output from the SJ-210, an external printer (optional accessory) and
proprietary RS-232C cable (optional accessory) must be purchased.
• To save data or create hard copies, a memory card (optional accessory) must be purchased.
IMPORTANT • Only the calculation results of parameters with the SPC mark ( ) can be output as
SPC data. Parameter names, etc., are not output.
• When outputting parameter calculation results for statistical processing, take care to not
include data obtained with differing parameters.
An error may occur when multiple pieces of parameter data with differing units and
decimal place positions are output to the Digimatic data processor.
Executing the actual measurement of the Loading saved data for output
roughness specimen
→ 9.4, “Loading Measurement Data”
→ Chapter 4, “MEASUREMENT OPERATION”
IMPORTANT • Before connecting the SJ-210 to the DP-1VR, turn off the DP-1VR's unit settings. For
information about DP-1VR unit settings, see the DP-1VR User's Manual.
Connect the SJ-210 and DP-1VR using the SPC cable according to the following
procedure.
1 Place your nail on the hollow provided on the rear cover, and push the rear cover in
the direction indicated by the arrow (1).
2 Pull the rear cover in the direction indicated by the arrow (2) and remove it.
(2)
3 Use the proprietary SPC cable to connect the SJ-210 to the DP-1VR.
Data processor SJ-210
DP-1VR
SPC connector
TIP • For information about setting SPC output, refer to 10.3.1, “Setting data output to SPC”.
1 Press the [PAGE] key of the SJ-210 until the parameters you want to output are
displayed.
[PAGE]
Customized parameters
are displayed in turn.
Parameter display
2 When multiple parameters are displayed on the same screen, use the [ ↑ ] [ ↓ ] keys
to move the SPC mark, and select calculation result parameters to output.
[↓] [↓]
[ ↓ ]
[↓]
[↓]
[↓]
You can output calculation results from the SJ-210 to a DP-1VR when data output is set to
“SPC”.
With this setting made, calculation results are output when the [POWER/DATA] key on the
SJ-210, or the [DATA] key on the DP-1VR is pressed.
TIP • For information about the connection of the SJ-210 and DP-1VR, refer to 13.1.1,
“Connecting the SJ-210 and DP-1VR”.
• For information about setting SPC output, refer to 10.3.1, “Setting the data output to
SPC”.
• You can load saved measurement data and output the calculation results. For
information about loading measurement data, refer to 9.4, “Loading Measurement
Results”.
■ Operation procedure
2 Press the [POWER/DATA] key of the SJ-210 or the [DATA] button on the DP-1VR.
TIP • For information on the statistical processing of measurement results, see the DP-1VR
User's Manual.
NOTE • Two types of printers are available to use with the SJ-210, but apart from the printer
cable and individual printer settings, you can print using similar operation procedures.
TIP • You can load saved measurement data and print the results.
For information about loading measurement data, refer to 9.4, “Loading Measurement
Results”.
Executing the actual measurement of the Loading saved data for printing
roughness specimen
→ 9.4, “Loading Measurement Data”
→ Chapter 4, “MEASUREMENT OPERATION”
In order to print, the SJ-210 must be connected to the printer with the RS-232C printer
cable.
PT-2 㧙
1 Place your nail on the hollow provided on the rear cover, and push the rear cover in
the direction indicated by the arrow (1).
2 Pull the rear cover in the direction indicated by the arrow (2) and remove it.
6HWWL
WKHSULQW
3 Connect the RS-232C communication port on the rear of the SJ-210 with the
RS-232C port on the printer using the optional RS-232C printer cable.
Printer
RS-232C Port
RS-232C
printer cable
RS-232C
communication port
Printer communication conditions are set at the time of purchase. By connecting the
SJ-210 to the printer and performing a communication check, the printer's communication
settings are automatically configured, and printing can then be performed.
NOTE • Only PT-1 printers support the communication check automatic configuration function.
TIP • For information about connecting the SJ-210 and printer, refer to 13.2.1, “Connecting
the SJ-210 and printer”.
■ Operating procedure (Refer to “■ Accessing the Operating Environment Setup Menu screen” in Section
10.1.)
NOTE • The factory default setting for data output is “SPC”. when
using a printer for data output, be sure to change the output
setting to “Printer”.
PARITY NON
Confirmation message
5 Press the [Enter/Menu] key.
You can print out calculation results or measurement conditions from the SJ-210 when
data output is set to “Printer”.
Calculation results or measurements conditions are printed when the [POWER/DATA] key
is pressed.
TIP • For information about connecting the SJ-210 and printer, refer to 13.2.1, “Connecting
the SJ-210 and printer”.
• For information about setting data output, refer to 10.3.2, “Setting the data output to a
printer”.
• You can load saved measurement data and print the calculation results.For information
about loading measurement data, refer to 9.4, “Loading Measurement Results”.
You can print out operating environment setting items from the SJ-210 when data output is
set to “Printer”.
When the [POWER/DATA] key is pressed while the Operating Environment Menu screen
is displayed, the setting items are printed.
TIP • For information about connecting the SJ-210 and printer, refer to 13.2.1, “Connecting
the SJ-210 and printer”.
• For information about setting data output, refer to 10.3.2, “Setting the data output to a
printer”.
■ Operation procedure
Home screen
1 Press the [Enter/Menu] key on the Home screen to display the Main
Menu screen.
You can save measurement data to the memory card when data output is set to “Data
storage”.
With this setting, measurement data is saved to the memory card when the
[POWER/DATA] key of the SJ-210 is pressed. Measurement data is saved in a designated
folder in the main folder.
NOTE • After the power to the instrument is turned on, the first time data is saved may take more
time than usual.
TIP • The “*” displayed to the left of a folder means that it is the main folder.
For information about designating the main folder, refer to 9.3.2, “Specifying the main
folder”.
For information about setting data output, refer to 10.3.3, “Setting the data output to
save data”.
■ Operation procedure
You can perform a screen capture to save as image data (BMP format) of a displayed
calculation to the memory card. The image data is saved in the “IMG” folder on the
memory card.
The image data can be transferred to a personal computer using communication software
or a third-party SD card reader.
TIP • For information about setting data output, refer to 10.3.4, “Setting the data output to
hard copy”.
■ Operation procedure
The screen image is saved as image data (BMP format) to the memory card.
Various optional accessories are offered for the SJ-210 so that it can measure a curved
(cylindrical, etc.) workpiece or a workpiece with a measured surface smaller than the size
of the SJ-210.
Adapter for vertical application Extension rod Adapter for magnetic stand
NOTE • The following optional accessories explained in this chapter cannot be used for
transverse tracing type drive/detector units:
Support feet, nosepiece for flat surface, nosepiece for cylinder, adapter for vertical
application, and extension rod
Drive/detector unit
Workpiece
1 Fit the two support feet in the grooves on the edges of the drive unit.
3 After adjustment, fix the support feet by tightening the clamp screw
clockwise.
TIP • For information about setting of drive/detector unit, refer to 4.3.1, “Setting the workpiece
and SJ-210”.
Support feet
Clamp screw
Drive
Guide groove
Detector
Used to protect the detector when measuring a flat workpiece that is smaller than the
SJ-210.
SJ-210
Drive
Work piece
NOTE • When attaching the nosepiece to the drive/detector unit, exercise care so that it does
not interfere with the detector body.
2 Using the supplied Allen wrench, tighten the two screws shown in the
following figure.
Drive
Detector
Nosepiece for flat surface
No. 12AAA217
Screw
Used to protect and guide the detector when measuring a cylindrical workpiece that the
drive/detector unit can not be placed.
Support feet
Drive
Work piece
NOTE • When attaching the nosepiece to the drive/detector unit, exercise care so that it does
not interfere with the detector body.
2 Using the supplied Allen wrench, tighten the two screws shown in the
following figure.
Detector
Nosepiece for cylinder
No. 12AAA218
Drive
Screw
Attaching the nosepiece for cylinder
Used to support the drive/detector unit for measuring a vertical groove in which the
drive/detector unit can not be placed.
Drive
2 Using the supplied Allen wrench, tighten the two screws shown in the
following figure.
Drive
Screw
Drive
Work piece
Extension rod
Detector
Drive
Extension rod (50 mm) (19.7 in)
No. 12AAA210
Detector
This adapter is useful when there is insufficient space for the SJ-210 (or the drive/detector
unit) or when the drive/detector unit cannot be held by hand.
Magnetic stand
Adapter for magnetic stand
Drive/detector unit
1 Attach the adapter for magnetic stand to the rear of the SJ-210
drive/detector unit.
2 Using the supplied Allen wrench, tighten the two screws shown in the
following figure.
Adapter for magnetic stand
No. 12AAA221 (A: 8 mm (0.315 in))
No. 12AAA220 (A: 9.5 mm (3/8 in))
Screw
Detector
Drive
The height gage is used to set the height of the measuring position manually or when the
drive/detector unit cannot be held by hand.
Drive
Height gage
Workpiece
Dimensions and application example of the adapter for the height gage
2 Using the supplied Allen wrench, tighten the two screws shown in the
following figure.
Screw
Drive
Detector
To judge whether the SJ-210 is in normal operation, after calibrating it with the supplied
roughness specimen (Order No.178-601, 178-605), check that the dispersion of Ra values
is within ±0.05 m, which is obtained from repeated measurements of the same point.
However, when the measured point on the supplied roughness specimen (Order
No.178-601, 178-605) is changed during repeated measurement, the dispersion of ±0.09
m (±3% of the nominal value) included in the roughness specimen is added to that of the
Ra values. Care should be exercised.
NOTE • This dispersion in the roughness specimen is a value obtained under the conditions that
there are no dent and abrasion on the detector stylus tip and no scratch and abrasion on
the specimen surface.
After a measurement task has been completed, store all the SJ-210 components and its
accessories in cases to keep out dust and moisture.
NOTE • Keep the built-in battery switch on unless the SJ-210 will not be used for a long period of
time (more than 2 to 3 weeks). With the built-in battery switch on, measurement results
obtained immediately before the SJ-210 is turned off by the auto-sleep function are
saved and displayed on the LCD the next time the instrument is used.
However, when the built-in battery switch is off, the measurement results will be lost.
TIP • For information on how to detach the drive/detector unit and the separation of the two,
refer to 3.2, “Attaching and Detaching the Drive/Detector Unit”.
Store the SJ-210 in a suitable place where the temperature can be maintained in a range
between –10 C and +40 C. The service life of the built-in battery varies a substantial
amount depending on the ambient temperature conditions, etc.
When the SJ-210 is soiled, wipe it using a soft, dry cloth. Do not use thinner or benzene for
cleaning.
IMPORTANT • Do not perform detector retraction when an extension rod (optional) is installed. The
extended detector is subject to an external force: This may cause breakage of the drive
unit.
• 㪩㪼㫄㫆㫍㪼㩷㫋㪿㪼㩷㪘㪚㩷㪸㪻㪸㫇㫋㪼㫉㩷㪸㫅㪻㩷㪸㪺㫋㫀㫍㪸㫋㪼㩷㫋㪿㪼㩷㫌㫅㫀㫋㩷㪹㫐㩷㫀㫅㫋㪼㫉㫅㪸㫃㩷㪹㪸㫋㫋㪼㫉㫐㪅
Detector
Retraction
Direction of detector
movement
Detector retraction
NOTE • In the SJ-210 retracting type and transverse tracing drive type, the detector escapes all
the way to the front with the detector tip down.
1 When the power is off, press the [POWER/DATA] key while holding down the
[START/STOP] key.
The detector returns to the position it was in before retraction started. While the
detector is being moved, “Being returned” is displayed.
The Home screen is displayed after the extended out state has been released.
The SJ-210 retracting type detector is always extended to the front before starting
measurement. When the [START/STOP] key is pressed, the SJ-210 drives the detector
from the extended out position and starts measurement after passing the extension range.
2 (Escaping range)
NOTE • In the SJ-210 retracting type and transverse tracing drive type, the detector escapes all
the way to the front with the detector tip down.
IMPORTANT • Follow the directions given below and exercise care when replacing the built-in battery
pack not to break or damage the PCB or cable.
NOTE • The built-in battery pack replacement should be done where there is as little dust and
other shop contamination as possible. In addition, exercise care so that dust or oil mist
does not penetrate the display unit. During the built-in battery pack replacement, the
circuit board in the SJ-210 is temporarily exposed. A malfunction may result if dust or
shop contamination soils the circuit board.
2 Remove the two tapping screws at the bottom of the display unit using a Phillips
screwdriver.
Do not lose the tapping screws and drive/detector unit retaining plate during this
operation.
Tapping screw
Tapping screw
Display Unit
Drive/detec
Drive/detector unit tor unit
retaining plate
IMPORTANT • Exercise care when removing the bottom section of the display unit. The top and bottom
sections of the display unit are connected with cables, which, including the connectors,
may be damaged when excessively strained.
4 Disconnect the two connectors from the circuit board inside the display unit: One
connects the top and bottom sections of the display unit, and the other is connected
to the built-in battery pack.
Circuit board
IMPORTANT • Never remove the cable support plate. Otherwise, the spring of the drive/detector unit
retaining pin comes out.
• When detaching the cable of the built-in battery pack, make sure not to break the cable
support plate’s hooks. Otherwise, cables might be stuck and damaged by the inside of
the display unit.
Shrinkable tube
㧔㧕
Cable support
plate
㧔㧕
(1)
7 Place a new built-in battery pack properly inside the display unit.
(2)
(1)
IMPORTANT • When fixing the cable of the built-in battery pack, do not use any pointed tools such as
driver. Otherwise, the coating of cable might be torn and then the built-in battery might
be shorted.
• When fixing the cable of the built-in battery pack to the cable support plate, make sure
to fix the part that is covered with shrinkable tube.
• Never remove the cable support plate. Otherwise, the spring of the drive/detector unit
retaining pin comes out.
Shrinkable tube
㧔㧕
Cable support
plate
㧔㧕
9 Check that the cable of built-in battery pack is fastened and are wired securely as
shown below.
IMPORTANT • Make sure to fix the cable of the built-in battery pack to the cable support plate.
Otherwise, the cable might be damaged by the protrusion inside the display
unit, and then the built-in battery might be shorted.
ࠤࡉ࡞㈩✢ߩ⏕
NOTE • When reconnecting the two connectors, note their location and orientation. Firmly
connect them. When the connectors are not firmly connected, the instrument may not
operate properly.
Connector connection
11 Couple the bottom section of the display unit with the top section.
IMPORTANT • Exercise care not to have the cable pinched by the PCBs or by the upper and lower
sections of the display unit when fitting the lower section to the upper section. Cable
disconnection or display unit breakage may result.
12 While confirming that the hooks on the drive/detector unit retaining plate are
correctly aligned, tighten the two tapping screws on the bottom face of the display
unit.
NOTE • The tapping screws must not be tightened to more than 29.4 N㨯cm (3 kgf㨯cm).
Otherwise, the display unit may be damaged.
Drive/detector unit
retaining plate
SJ-210 can not be turned Poor connection of the AC adapter. Connect the AC adapter properly.
on when the AC adapter is
connected. Other than the above. Contact your dealer or the nearest Mitutoyo sales
office.
Built-in battery can not be Built-in battery switch is set to OFF. Set the built-in battery switch to ON.
recharged. The battery has deteriorated. Replace the battery pack.
Recharge sign is not
displayed. The built-in battery is fully charged. Recharge the battery when the display of remaining
battery power moves to a low level.
An AC adapter other than the one supplied with Use the supplied AC adapter only.
the SJ-210 was used.
The display goes off The power was turned off by the Auto-sleep Press the [POWER/DATA] key to turn off the power.
unexpectedly. function.
The power does not turn The AC adapter is used. Keep holding down the [Esc/Guide] key for more than
off. The Auto-sleep function has been set to OFF. 3 seconds.
Cumulative distance is Result of cumulative distance measurement The error display is cleared
over the limit! exceeds the display range. when the cumulative distance is deleted or the
measurement range is set to a wider range.
Refer to 6.7, “Setting the Stylus Alarm”.
The buzz function does Volume adjustment is set to minimum. Adjust the volume.
not work properly. Refer to 10.8, “Adjusting the Volume of Indicator
Sounds”.
No measurement is Self-timer function has been set to ON. Set the self-timer function to OFF.
performed right after the Refer to 10.12, “Setting the Self-timer”.
[START/STOP] key is
pressed.
Calculation result is Detector is not properly connected to the drive Properly connect the detector to the drive unit.
abnormal. unit.
(Value is large/Value is Connecting cable between drive unit and display Properly connect the drive unit to the display unit.
small/Value remain the unit is not properly connected.
same irrespective of
workpiece.) Calibration measurement was not performed Re-calibrate the SJ-210.
correctly due to improper setup of the SJ-210.
The GO/NG Judgment The GO/NG Judgment parameter has not been Select desired parameter for setting the GO/NG
result indicator does not set. Judgment.
appear. Refer to 8.3, “Setting the GO/NG Judgment
Function”.
Upper limit/lower limit is set to minimum. Set the upper limit or lower limit.
Refer to 8.3, “Setting the GO/NG Judgment
Function”.
When printout is started, no recording paper is Load the recording paper on the Digimatic Processor.
loaded on the Digimatic Processor.
Printing-out to the external Data output is not set to “Printer”. Set the data output to “Printer”.
printer can not be Refer to 10.3.2, “Setting the data output to a printer”.
performed.
The SJ-210 is not properly connected with the Connect the printer properly with the SJ-210.
printer.
When printout is started, no recording paper is Load the recording paper on the printer.
loaded on the printer.
The printer head unit was raised. Position the printer head unit properly.
The settings of the SJ-210 baud rate and printer Set the printer baud rate to the same numeric value
baud rate are not identical. as that of the SJ-210 baud rate. (Set environment to
“Printer”, and then perform“ Checking
communication”.㧕
Next, turn off the power to the printer and SJ-210 (put
the SJ-210 in the auto-sleep mode), and then turn on
the both power again.
Abnormal temperature was generated on the Turn off the power to the printer once, and then turn it
printer head. on again after a while.
Abnormal power was supplied to the printer. Use the AC adapter supplied with the printer.
If the error still occurs, contact your dealer or the
nearest Mitutoyo sales office.
Data output is not set to “Hard copy”. Set the data output to “Hard copy”.
Refer to 10.3.4, “Setting the data output to hard
copy”.
Memory card is not compatible with the SPI mode. Memory card available in the market may not be
(SJ-210 gains access to the memory card in the compatible with the SPI mode, so purchase the
SPI mode.㧕 memory card designated by Mitutoyo.
Card is inserted or removed while SJ-210 is Insert or remove card while the power is turned off.
gaining access.
File for the memory card has been edited by PC. When using memory card for the first time, be sure to
Memory card has not been formatted for the format for the SJ-210.
SJ-210. Do not edit file using PC or other device.
RS-232C Out of PC-to-PC communication has been turned off. Turn on the pc-to-pc communication.
communication. Refer to 10.13, “Setting PC Communication
Conditions”.
Communication baud rate does not match the PC. Set the communication baud rate to the same
numeric value as that of the PC.
Refer to 10.13, “Setting PC Communication
Conditions”.
17.1 Detector
Detection method Differential inductance method
17.2 Drive
Detector drive range 21 mm (0.827 in)/[5.6 mm (0.221 in)]
Profile
Roughness standard
P R DF R-Motif
JIS1994 - GAUSS - -
ANSI PC75
- - -
GAUSS
*1
VDA (NONE )
GAUSS GAUSS -
GAUSS
*1 *1
Free (NONE ) (NONE )
2CR75
2CR75 2CR75
PC75 GAUSS
PC75 PC75
GAUSS
GAUSS GAUSS
*1
Cutoff length (λc) Sampling λs Sampling Number of pieces of Number of
length (ℓ) interval data in a sampling sampling
lengths lengths
*1: These cutoff lengths (λc) are applied when the R profile is specified.
Upper limit of Evaluation length (L) Cutoff length (λs) Sampling pitch
motif length (A) [mm (in)] [μm (μin)] Δx [μm (μin)]
[mm (in)]
R Ra
JIS2001 P Pa, Pq, Pz, Pp, Pv, Pt, Psk, Pku, Pc, PSm, PzJIS, PΔq, Pmr, Pmr(c), Pδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, RzJIS, RΔq, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1,
A2
DF Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, RzJIS, RΔq, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1,
A2
R-Motif R, Rx, AR
ISO1997 P Pa, Pq, Pz, Pp, Pv, Pt, Psk, Pku, Pc, PSm, Pz1max, PΔq, Pmr, Pmr(c), Pδc, Rk, Rpk, Rvk, Mr1, Mr2, A1,
A2
R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, Rz1max, RΔq, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1,
A2
DF Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, Rz1max, RΔq, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1,
A2
R-Motif R, Rx, AR
ANSI R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, RPc, RSm, Rmax, RΔa, RΔq, tp, Htp, Rpm
VDA P Pa, Pq, Pz, Pp, Pv, Pt, Psk, Pku, Pc, PSm, Pmax, PΔq, Pmr, Pmr(c), Pδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
R Ra, Rq, Rz, Rp, Rv, Rt, Rsk, Rku, Rc, RSm, Rmax, RΔq, Rmr, Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2
Free P Pa, Pq, Pz, Py, Pp, Pv, Pt, P3z, Psk, Pku, Pc, PPc, PSm, S, HSC, PzJIS, Pppi, PΔa, PΔq, Plr, Pmr, Pmr(c),
Pδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo, Ppm
R Ra, Rq, Rz, Ry, Rp, Rv, Rt, R3z, Rsk, Rku, Rc, RPc, RSm, S, HSC, RzJIS, Rppi, RΔa, RΔq, Rlr, Rmr,
Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo, Rpm
DF Ra, Rq, Rz, Ry, Rp, Rv, Rt, R3z, Rsk, Rku, Rc, RPc, RSm, S, HSC, RzJIS, Rppi, RΔa, RΔq, Rlr, Rmr,
Rmr(c), Rδc, Rk, Rpk, Rvk, Mr1, Mr2, A1, A2, Vo, Rpm
R-Motif R, Rx, AR
When the R
Pre-travel length = λc,
(Roughness) and the
Post-travel length = 0mm (0 in)
2CR are selected
Approach length (approx. 0.5 mm/0.02 in) and
When the R
Pre-travel length = λc, λs with pre-travel/post-travel length
(Roughness) and the
Post-travel length = λc
PC75 are selected
When the R
(Roughness), the Pre-travel length = λc/2,
GAUSS and the DF are Post-travel length = λc/2
selected
Rating 㧦9 V 1.3 A
Charging temperature : 5 C to 40 C
(0.260)
16.4
6.6
9
(0.646)
Mass: 7.8 g
4.8
(0.095)
2.4
(0.189)
Mass: 180 g
Mass: 310 g
178-390 Standard detector: Measuring force 4 mN, Stylus tip radius 5 μm (200 μin)
178-296 Standard detector: Measuring force 0.75 mN, Stylus tip radius 2 μm (80 μin)
178-391 SR10 detector: Measuring force 4mN, Stylus tip radius 10 μm (400 μin)
178-392 Small hole detector: Measuring force 4 mN, Stylus tip radius 5 μm (200 μin)
178-383 Small hole detector: Measuring force 0.75 mN, Stylus tip radius 2 μm (80 μin)
178-393 Extra small hole detector: Measuring force 4 mN, Stylus tip radius 5 μm (200 μin)
178-384 Extra small hole detector: Measuring force 0.75 mN, Stylus tip radius 2 μm (80 μin)
*1
178-394 Deep groove detector: Measuring force 4mN, Stylus tip radius 5 μm (200 μin)
*1
178-385 Deep groove detector: Measuring force 0.75 mN, Stylus tip radius 2 μm (80 μin)
178-398 Gear tooth surface detector: Measuring force 4 mN, Stylus tip radius 5 μm (200 μin)
178-388 Gear tooth surface detector: Measuring force 0.75 mN, Stylus tip radius 2 μm (80 μin)
*2
178-386 Standard detector for S-Drive unit: Measuring force: 4 mN, Stylus tip radius 5 μm (200 μin)
*2
178-387 Standard detector for S-Drive unit: Measuring force 0.75 mN, Stylus tip radius 2 μm (80 μin)
*1
178-033 Setting attachment V type
*1
178-034 Setting attachment slider type
*1
178-035 Setting attachment Inside diameter type
*1
12AAA210 Extension rod 50 mm (19.7 in)
*1
12AAA216 Support feet set
*1
12AAA217 Nosepiece for flat surface
*1
12AAA218 Nosepiece for cylinder
*1
12AAA219 Adapter for vertical application
*3
12AAL068 Communication cable for USB
(0.646) (0.646)
6 (0.236)
(0.095)
(0.646)
9
(0.646)
9
(0.095)
6.6
(0.260)
6.6
(0.260)
2.4
1.5
2.4
1.5
(0.059) (0.059)
3.5 4.8 3.5 4.8
(0.138) (0.189) (0.138) (0.189)
Small hole detector 4mN type: 178-392 Extra-small detector 4mN type: 178-393
0.75mN type: 178-383 0.75mN type: 178-384
6.6
(0.260)
6.6
(0.260)
0.8 (0.032)
(0.646)
9
(0.646)
9
Deep groove detector 4mN type: 178-394 Gear tooth surface detector 4mN type: 178-398
0.75mN type: 178-385 0.75mN type: 178-388
6.6
(0.260)
10
(0.394)
6.6
(0.260)
0.6 (0.024)
(0.646)
9
(0.646)
9
2
(0.079)
1.4 (0.055)
1.5 (0.059)
3.5 (0.138)
4.8 (0.189)
17.8 Consumables
From the Main Menu screen, select “Set. Environ.” “Data Output” ”SPC” before
connecting the instrument.
2 4 6 8 10
Front view
1 3 5 7 9
1 GND Ground
2 DATA
4 READY
6 N.C
to to 㧙
10 N.C
Foot switch
● Communication flow control and transmission/reception processing between the SJ-210 and a personal
computer
Here, communication is performed by a hardware control method using two RTS and CTS
lines.
When the RTS at the personal computer side is turned off during transfer, the transfer is
interrupted. Transmission is resumed after waiting for the RTS at the SJ-210 to be turned
on.
When the data can not be received at the SJ-210 side, the RTS is turned off.
● Command form
Header Sub-field EM
*1
(2 bytes) (3 bytes) Data (1 byte)
** *** ****- CR
● Response form
Header EM
(2 bytes) Data (1 byte)
■ Command
● Control command
Header Sub-field EM
*1
(2 bytes) (3 bytes) Data (1 byte)
CT *** ****- CR
Control command
STA command
Command
Header Sub-field EM
CT STA CR
Response (normal)
Header EM
OK CR
Response (abnormal)
Command
CT OFF ** CR
00: Turns the power off immediately after accepting the command
(power is off while charging in progress).
01: Prohibits processing the auto-sleep function.
02: Accepts processing the auto-sleep function.
Response (normal)
Header EM
OK CR
ESP command
Command
Header Sub-field EM
CT ESP CR
Response (normal)
Header EM
OK CR
RTN Command
Reposition the detector to the original position. This command is used for processes such
as returning from the extended out status.
Command
Header Sub-field EM
CT RTN CR
Response (normal)
Header EM
OK CR
● Write command
Header Sub-field EM
*1
(2 bytes) (3 bytes) Data (1 byte)
WR *** ****- CR
Write command
CON command
* *. * * (Arbitrary evaluation length) 0.10 - 16.00 (When the number of sampling length is 00)
5
Unit [mm]
11 㧖 㧔Filters㧕 0:2CR75ޔ1:PC75ޔ2:GAUSSޔ3:None
Response (normal)
Header EM
OK CR
Response (abnormal)
Header Sub-field EM
*1
(2 bytes) (3 bytes) Data (1 byte)
RD *** ****- CR
Read command
STU command
Command
RD STU ** CR
Response
Header Data EM
OK *** CR
Response
Header Data EM
OK *** CR
SJ_Command
Command
RD SJ_ ** CR
_: Space
Response
Header Data EM
OK *** CR
Response
Header Data EM
OK ***** CR
Command
Header Sub-field EM
RD CON CR
Response
Header Data EM
OK ***** CR
* *. * * (Arbitrary evaluation length) 0.10 - 16.00 (When the number of sampling length is 00)
5
Unit [mm]
11 㧖 㧔Filters㧕 0:2CR75ޔ1:PC75ޔ2:GAUSSޔ3:None
PAR command
Reads number of parameters currently customized.
Command
Header Sub-field EM
RD PAR CR
Response
Header Data EM
OK ** CR
* *㧦Number of pieces
RES command
Command
RD RES * *, * *, * * CR
Response
Header Data EM
OK ******* CR
(calculated results 7 digits)
Response
Header Data EM
OK * CR
0: GO/NG judgment OK
1: Upper limit NG
2: Lower limit NG
3: No GO/NG judgment
Response
Header Data EM
[Example] Ra 3.123 m CR
Command
Header Sub-field EM
RD PSA CR
Response
Header Data EM
OK * * *. * * * CR
● Error codes
003 Origin limit cannot be detected within a given period of time. Checking the drive unit
004 Retraction limit cannot be detected within a given period of time. Checking the drive unit
When detected at the origin limit even after an amount of time has Checking the drive unit
005
passed.
When detected at the retraction limit even after an amount of time has Checking the drive unit
006
passed.
115 Cannot be calculated for the BAC/ADC due to insufficient peaks and
117 R.MOTIF which has less than 2 local peaks of the required height
156 No file
In this chapter, the surface texture standard and the surface texture parameters are
explained.
Ry ≤ 0.8 µm 0.25 mm
Ry ≤ 0.8 µm 0.25 mm
No.99MBB122A 18-1
18.1.2 Evaluating based on JIS B0601-1994
■ Standard cut-off values and evaluation lengths for Ra
Ra Range Cut-off value (λc) Sampling length (ℓ) Evaluation length (ℓn)
Ry Range Cut-off value (λc) Sampling length (ℓ) Evaluation length (ℓn)
50.0 㧨 Ry ҇ 200.0 µm 8 mm 8 mm 40 mm
Rz range Cut-off value (λc) Sampling length (ℓ) Evaluation length (ℓn)
50.0 㧨 Rz ҇ 200.0 µm 8 mm 8 mm 40 mm
Sm Range Cut-off value (λc) Sampling length (ℓ) Evaluation length (ℓn)
1.3 㧨 Sm ҇ 4.0 µm 8 mm 8 mm 40 mm
NOTE • With the SJ-210, when the VDA standard is selected, the λs filter automatically changes
to (NONE). To enable the λs filter, refer to 7.6, “Modifying Items Related to Cut-off”.
• Be aware that with the VDA standard, there are some differences with JIS B0601-2001
and ISO, such as λs not being set by default.
■ Standard sampling lengths and evaluation lengths for the measurement of Ra and Rq from non-periodic
roughness profiles
10.0 㧨 Ra ҇ 80.0 µm 8 mm 40 mm
No.99MBB122A 18-3
■ Standard sampling lengths and evaluation lengths for measurement of Rz, Rp, and Rt from non-periodic
roughness profiles
50.0 㧨 Rz ҇ 200.0 µm 8 mm 40 mm
■ Standard sampling lengths and evaluation lengths for the measurement of roughness parameters from
periodic profiles, and for the measurement of RSm from both periodic and non-periodic profiles
■ Standard sampling lengths and evaluation lengths for the measurement of roughness parameters from
periodic profiles, and for the measurement of RSm from both periodic and non-periodic profiles
■ Standard sampling lengths and evaluation lengths for the measurement of Ra and Rq from non-periodic
roughness profiles
10.0 㧨 Ra ҇ 80.0 µm 8 mm 40 mm
■ Standard sampling lengths and evaluation lengths for measurement of Rz, Rp, and Rt from non-periodic
roughness profiles
50.0 㧨 Rz ҇ 200.0 µm 8 mm 40 mm
No.99MBB122A 18-5
18.1.5 Evaluating based on ANSI
Shown below are the standard cut-off values and evaluation lengths for evaluation based
on ANSI.
■ Standard cut-off lengths and evaluation lengths for measuring roughness parameters from periodic profiles
0.013 (0.0005) < Sm ≤ 0.04 (0.0016) mm (in) 0.08 (0.003) mm (in) 0.4 (0.016) mm (in)
0.04 (0.0016) < Sm ≤ 0.13 (0.005) mm (in) 0.25 (0.01) mm (in) 1.25 (0.05) mm (in)
0.13 (0.005) < Sm ≤ 0.4 (0.016) mm (in) 0.8 (0.03) mm (in) 4 (0.16) mm (in)
0.4 (0.016) < Sm ≤ 1.3 (0.05) mm (in) 2.5 (0.1) mm (in) 12.5 (0.5) mm (in)
To select a cut-off value from the previous table, you must estimate the Sm value from an
unfiltered-profile chart.
■ Standard cut-off lengths and evaluation lengths for measuring roughness parameters from non-periodic
profiles
0.02 (0.8) < Ra ≤ 0.10 (4) µm (µin) 0.25 (0.01) mm (in) 1.25 (0.05) mm (in)
0.10 (4) < Ra ≤ 2.0 (80) µm (µin) 0.8 (0.03) mm (in) 4 (0.16) mm (in)
2.0 (80) < Ra ≤ 10.0 (400) µm (µin) 2.5 (0.1) mm (in) 12.5 (0.5) mm (in)
This profile represents the cross-section obtained by intersecting the measuring surface
with a flat plane at a right angle. The profile is a representation of the actual profile
obtained by tracing the surface with a surface-roughness measuring device.
Unfiltered profile P
■ Roughness profile R
This profile is obtained by filtering the unfiltered profile with a long-wavelength cut-off filter
(high-pass filter) to remove long wavelength segments.
Roughness profile R
No.99MBB122A 18-7
■ Motif
Normally, when wave segments are removed from an evaluation profile, the evaluation
profile becomes distorted. The motif method is designed to remove waviness without
causing distortion.
With this method, an evaluation profile is divided into units called “motifs”, which are based
on the wavelength of a component to be removed, and parameters to evaluate the profile
are calculated from each motif.
Measured profile
Ri+1
R2Nmr
Ri
R1
ARNmr
AR1 ARj
Evaluation length
■ DIN4776 profile
For measured surfaces that have deep valleys relative to the irregularity of the surface, the
position of a mean line that is calculated with these deep valleys is inappropriate for
evaluating the true roughness of the surface. However, with this procedure, those negative
effects can be avoided to a certain extent. The procedure is shown below.
1. The initial mean line is obtained with respect to the input data.
Removal of valleys
3. The second mean line is obtained with respect to the data obtained in step 2.
4. The original input data is adjusted according to the second mean line.
No.99MBB122A 18-9
18.2.2 Filters
■ Types of filters
2CR
This filter has the same attenuation characteristic as 2 C-R circuits that are connected
in series and that have identical time constants.
The attenuation characteristic is -12 dB/oct, and the amplitude transmission at the
cut-off value is 75%, as shown in figure below.
Amplitude transmission (%)
Attenuation characteristic: H
1
2
1
3 c
GAUSS (Gaussian)
The amplitude characteristic is approximately -11.6 dB/oct, and the amplitude
transmission at the cut-off value is 50%. The attenuation characteristic is shown in the
figure below.
ac 2
Attenuation characteristic: H 1 e
1
ln 2 2
where a ѳ 0.4697
Using this filter results in a simple equation:
unfiltered profile = roughness profile + waviness profile
Therefore, the low-pass filter is characterized by:
ac 2
Attenuation characteristic: H e
No.99MBB122A 18-11
About the phase compensation filter
For the regular 2CR filter, output waveforms may be distorted due to phase deviations
that vary with each wavelength.
Shown below are the responses of both a low-pass filter and a high-pass filter to
square wave input.
No.99MBB122A 18-13
18.2.4 Amplitude characteristics of 2CR and GAUSS (Gaussian) filters
About the amplitude characteristics of the 2CR and GAUSS (Gaussian) filters
The differing amplitude characteristics of the 2CR and GAUSS (Gaussian) filters are
detailed below.
2CR 75
Amplitude transmission (%)
GAUSS
The following table lists the correspondence between each filter and its corresponding
standards.
PC 75
Unfiltered profile - Arbitrary A line calculated by the least-squares method over the entire
length evaluation length
Roughness 2CR A line calculated by the least-squares method over the entire evaluation length
profile
PC 75 A line calculated by the least-squares method over the entire evaluation length
No.99MBB122A 18-15
18.4 Traversal Length
In the SJ-210, the traversal length is the sum of the measured length, the approach travel
length, the pre-travel length, and the post-travel length.
NOTE • The pre-travel length and the post-travel length vary depending on the filter used.
When the pre-travel and post-travel settings are set to NO, the traversal length is
reduced by the pre-travel length and the post-travel length.
For details about enabling/disabling the pre-travel and post-travel, refer to 7.9, “Setting
Pre-travel/Post-travel”.
Measuring operation
1 Cycle Reciprocal motion 1 mm/s (0.02 in/s)
Measurement starts from the origin position. When measurement has been completed,
the detector returns to the origin.
■ Traversal length
Traversal length
Origin
Traversal length
Origin
Data from the pre-travel length and the post-travel length are calculated assuming that
their lengths are ℓ/2.
Traversal length
Origin
Data from the pre-travel length and the post-travel length are calculated assuming that
their lengths are ℓ.
Traversal length
Origin
TIP • When measuring the roughness profile with pre-travel and post-travel lengths disabled,
the calculation is performed with the pre-travel and post-travel data folded (nulled).
Traversal length
Origin
Traversal length (When 2CR75 filter is selected)
No.99MBB122A 18-17
When GAUSS filter is selected
Escape range
2 mm (0.079 in)
Traversal length
Origin
Traversal length (When GAUSS filter is selected)
Traversal length
Origin
Traversal length (When PC75 filter is selected)
Traversal length
Origin
Traversal length (when measuring with the unfiltered profile (P))
TIP • When measuring the roughness profile with pre-travel and post-travel lengths is
disabled, the calculation is performed with the pre-travel and post-travel data folded
(nulled).
Sampling length ℓ
The following explanations show how the parameters are calculated based on the
sampling length. Parameters that are calculated based on the evaluation length are noted
as such.
1 n
Ra Yi
n i 1
For ANSI, Ra is defined over the entire evaluation length.
18.5.2 Rq (JIS2001, ISO1997, ANSI, VDA, Free): Mean square of roughness
Rq is the square root of the arithmetic mean of the squares of the deviations (Yi) from the
mean line to the evaluation profile.
1
1 n 2
Rq Yi 2
n i 1
For ANSI, Rq is defined over the entire evaluation length.
No.99MBB122A 18-19
18.5.3 Rz (JIS2001, ISO1997, ANSI, VDA, Free), Rmax (JIS1982),
Ry (JIS1994, Free): Maximum height
Divide the evaluation profile into segments based on the sampling length. Then, for each
segment, obtain the sum (Zi) of the highest point from the mean line (Pi) and the lowest
point from the mean line (Vi). The average of these sums is Rz, Rmax (for JIS1982), or Ry
(for JIS1994).
Z1 Z 2 Z 3 Z 4 Z 5
Rz (When n=5, where n is the number of segments)
5
Zi Pi
Z1 P1 Zn Pn
V1 Vi Vn
Sampling length
Evaluation length
Rz maximum height
18.5.4 Rp (JIS2001, ISO1997, ANSI, VDA, Free), Rpm (ANSI): Tallest peak
Divide the evaluation profile into segments of based on the sampling length. Then, for
each segment, obtain the distance of the highest point (Rpi) from the mean line. Rp is the
mean of the Rpi values that were obtained from the segments.
Rp1 Rp 2 Rp3 Rp 4 Rp5
Rp (When n=5, where n is the number of segments)
5
Rp (ANSI) is defined as the maximum peak height over the evaluation length.
No.99MBB122A 18-21
18.5.8 Rsk (JIS2001, ISO1997, ANSI, VDA, Free): Skewness (degree of asymmetry)
Rsk represents the degree of bias either in the upward or downward direction of an
amplitude distribution curve*1.
1 1 n 3
Rsk Yi
Rq 3 n i 1
*1: For details about amplitude distribution curves, refer to 18.5.35, “ADC: Amplitude
distribution curve”.
Sk = 0
Sk < 0
(Abrasion resistance: large)
Sk > 0
(Abrasion resistance: small)
1 1 n 4
Rku Yi
Rq 4 n i 1
*1: For details about amplitude distribution curves, refer to 18.5.35, “ADC: Amplitude
distribution curve”.
Large Ku
Small Ku
Ku = 1.79 Ku = 1.5 Ku = 1
No.99MBB122A 18-23
18.5.10 Rc (JIS2001, ISO1997, ANSI, VDA, Free): Average height
Portions of the evaluation profile that project upwards are called “profile element
mountains”, and portions of the profile that project downwards are called “profile element
valleys”. A mountain followed by a valley is called a “profile element”. Rc is the arithmetic
mean of the height (Zt) of each profile element.
1 n
Rc Zti
n i 1
Depending on the calculation definition in the parameter-conditions settings, the
calculation method differs.
Evaluation profiles
Zt
Peak Mean line
Valley
Valley
Valley
Rc Average height
Zt > Zmin Mountains and valleys that do not meet the condition “Zmin = Rz for
slice-level height (% or µm)” are not considered profile elements and are excluded
from the calculation.
When the value for Xs, shown in the previous graph, is less than 1% of the sampling
length, the section of the profile is not considered a profile element and is excluded
from the calculation.
18.5.12 RSm (JIS1994/2001, ISO1997, ANSI, VDA, Free): Mountain and valley mean
width
Portions of the evaluation profile that project upwards are called “profile element
mountains”, and portions of the profile that project downwards are called “profile element
valleys”. A mountain followed by a valley is called a “profile element”. The value of this
parameter is the arithmetic mean of the width (Xs) of each profile element.
1 n
Rsm Xsi
n i 1
Definition of profile element restrictions
As in the following graph, 1 profile element is 1 pair of mountains and valleys. There
are the following 2 types of setting conditions for profile elements.
(1) Zp / Zv: Zp > Zmin, Zv > Zmin (Example: Zmin = 10% of Rz)
Peak Peak
Zp
10% of Rz
Evaluation profiles
Mean line
Zv
Valley
Valley
Xs1 Xs2
Profile element (Zp/Zv)
Zp > Zmin, Zv > Zmin Mountains and valleys that do not meet the condition “Zmin =
Rz for slice-level height (% or µm )” are not considered profile elements and are
excluded from the calculation.
No.99MBB122A 18-25
(2) Zt: Zt > Zmin (Example: Zmin = 10% of Rz)
Peak Peak 10% of Rz or more
Evaluation profiles
Zt
Peak Mean line
Valley
Valley
Valley
Zt > Zmin Mountains and valleys that do not meet the condition “Zmin = Rz for
slice-level height (% or µm)” are not considered profile elements and are excluded
from the calculation.
When the value for Xs, shown in the previous graph, is less than 1% of the sampling
length, the section of the profile is not considered a profile element and is excluded
from the calculation.
When an upward convex portion of an evaluation profile has concavities on both sides,
the highest point of the convex portion is called a local peak. However, when the
distance (in the sampling direction) between adjacent convexities is less than 1% of
sampling length, or when the depth of the concavities is less than 10% of Ry, the
convex portion does not qualify as a local peak.
Local peaks
1% 1%
or more or more
Local peaks
No.99MBB122A 18-27
18.5.14 HSC (Free): High-spot count
On the evaluation profile, provide a line*1 that is parallel to and located above the mean
line. A peak that projects above the line and is a local peak*2 is called a “peak for high spot
count”. The number of these peaks per centimeter is called the “high spot count (HSC)”.
Peak reference
Base
reference
Count level
There are 2 ways of setting the count-level: peak reference and base reference.
Peak reference peak: Set the count-level based on the depth of the highest peak*3 of
the evaluation profile. The peak depth can be set either as a percentage of Ry or as
an absolute numeric value (m).
Base reference: Set the count level based on distance from the mean line. The
distance from the mean line can be set either as a percentage of Ry or as an absolute
numeric value (m).
*1: This parallel line to the mean line is called the “count level”.
*2: For an explanation of the local peak, refer to 18.5.13, “S (JIS1994, Free): Mean
width of local peak”.
*3: For an explanation of peaks on the evaluation profile, refer to 18.5.16, “RzJIS
(JIS2001, Free), Rz (JIS1982, 1994): 10-point mean roughness”.
Divide the evaluation profile into segments based on the sampling length. Then, for each
segment, obtain the sum (Zi) of the highest point from the mean line (Pi) and the lowest
point from the mean line (Vi). Rmax (ANSI, VDA) is the maximum value from among Zi (Zn
in the figure below).
R max Z 4 (In the following figure, the 4th segment, Z4 is the maximum)
Zi Pi
Z1 P1 Zn Pn
V1 Vi Vn
//
SamplingNGPIVJ Rmax
Evaluation length
No.99MBB122A 18-29
18.5.16 RzJIS (JIS2001, Free), Rz (JIS1982, 1994): 10-point mean roughness
Rz (JIS) is the sum of the mean height of the 5 highest peaks and the mean depth of 5
deepest valleys, as measured from a line parallel to the mean line.
1 5 1 5
Rz
5 i 1
Ypi Yvi
5 i 1
Yp4
Yp2
Yp1 Yp3 Yp5
Yv4 Yv5
Yv1 Yv2 Yv3
18.5.18 Δa (ANSI, Free): Slope of the arithmetic mean (angle of the mean slope)
Δa is the arithmetic mean of the absolute values of the local slopes (dz/dx) of the
evaluation profile. The local slope (dz/dx) of the evaluation profile is given by the following
formula:
1 n dzi
a
n i 1 dx
dzi
1
zi 3 9 zi2 45 zi1 45 zi1 9 zi 2 zi 3
dx 60x
Zi is the height of the i’th point, and Δx is the distance to the adjacent data point.
18.5.19 RΔq (ISO1997, JIS2001, ANSI, VDA, Free): Mean square slope (angle of the
mean square slope)
Δq is the square root of the arithmetic mean of the squares of the local slope (dz/dx) of the
evaluation profile.
2
1 n dZi
Rq
n i 1 dX
C
DEPTH (m)
Reference line
Material-ratio-length rate, mr
Rz Percentage of Rz
(%)
Rt Percentage of Rt
(%)
No.99MBB122A 18-31
18.5.22 mr[c] (ISO1997, JIS1994, 2001, VDA, Free), tp (ANSI): Material-ratio length
rate
When you add a parallel line (called a slice line) above the mean line, the mr[c] value for
that slice level is the ratio (%) between the sum of the base lengths of the sections that
protrude above the slice line (the length between where the evaluation profile and the slice
line intersect) and the evaluation length. The slice level is defined as the depth from the
highest peak, and is called a “peak reference”. The slice level is determined by the ratio (0
to 100%) of the depth to the Rt value.
p n
mr (c) 100% p bi
ln i 1
Slice level
b1 bn
bi
Evaluation length
There are 2 ways of setting the slice level: peak reference and base reference.
Peak reference
The slice level is specified by the depth from the highest point on the evaluation
profile. The depth from this point can be set either as a percentage of Rt or as an
absolute numeric value.
Base reference
The slice level is specified by the distance from the mean line. The distance from the
mean line can be set either as a percentage of Rt or as an absolute numeric value.
Therefore, when adding the slice line above (+) the mean line, enter a positive
number, and when adding the slice line below (-) the mean line, enter a negative
number.
18.5.23 δc (JIS2001, ISO1997, VDA, Free), Htp (ANSI): Slice-level difference (plateau
ratio)
With the slice level that is set from the mr[c] value as the reference line, δc is the height (or
depth), in m, from the reference line to slice levels obtained from changing the value of
mr[c]. When the slice level used to obtain the height (or depth) is higher than the reference
line, the value of δc is negative. When the slice level used to obtain the height (or depth) is
lower than the reference line, the value of δc is positive.
Reference line
X m
δc slice-level difference
No.99MBB122A 18-33
18.5.26 Rk (JIS2001, ISO1997, VDA, Free): Enabled-material-ratio roughness (center
height)
From the lines that are obtained by selecting 2 points (point A and point B) on the BAC
(material-ratio profile) that differ in mr value by 40%, obtain the line with the smallest
inclination. Set point C and point D to be the points where the obtained line intersects the
lines at mr = 0 and mr = 100. Rk is the difference along the vertical axis (slice level)
between point C and point D.
I
Rpk
40%
A1 H
DEPTH (m)
Rk A
B D
E
Rvk Rvk
A2 G
Mr1 Mr2 F
mr[c] (%)
Rk
18.5.27 Rpk (JIS2001, ISO1997, VDA, Free): Initial abrasion height (peak height)
From the lines that are obtained by selecting 2 points (point A and point B) on the BAC
(material-ratio profile) that differ in mr value by 40%, obtain the line with the smallest
inclination. Set point C and point D to be the points where the obtained line intersects the
lines at mr = 0 and mr = 100. Set point H to the point on the BAC with the same slice level
as point C, and then set point I to the point were the BAC profile and the slice level at mr =
0 intersect. Next, set point J along mr = 0, so that the area enclosed by line segment CH,
line segment CI, and curve HI and the area of triangle CHJ are the same. Rpk is the
distance between point C and point J. (Initial abrasion height)
Rpk
40%
A1 H
DEPTH (m)
C
Rk A
B D
E
Rvk Rvk
A2 G
Mr1 Mr2 F
mr[c] (%)
Rpk
No.99MBB122A 18-35
18.5.28 Rvk (JIS2001, ISO1997, VDA, Free): Valley depth
From the lines that are obtained by selecting 2 points (point A and point B) on the BAC
(material-ratio profile) that differ in mr value by 40%, obtain the line with the smallest
inclination. Set point C and point D to be the points where the obtained line intersects the
lines at mr = 0 and mr = 100. Set point E to the point on the BAC with the same slice level
as point D, and then set point F to the point were the BAC and the slice level at mr = 100
intersect. Next, set point G along mr = 100, so that the area enclosed by line segment DE,
line segment DF, and curve EF and the area of triangle DEG are the same. Rvk is the
distance between point D and point G. (Valley depth)
Rpk
40%
A1 H
DEPTH (m)
C
Rk A
B D
E
Rvk Rvk
A2 G
Mr1 Mr2 F
mr[c] (%)
Rvk
18.5.29 Mr1 (JIS2001, ISO1997, VDA, Free): Material-ratio length rate 1 (upper
relative-material-ratio length)
From the lines that are obtained by selecting 2 points (point A and point B) on the BAC
(material-ratio profile) that differ in mr value by 40%, obtain the line with the smallest
inclination. Set point C and point D to be the points where the obtained line intersects the
lines at mr = 0 and mr = 100. Set point H to the point on the BAC with the same slice level
as point C. Mr1 is the mr value at point H. (Material-ratio length rate 1)
Rpk
40%
A1 H
DEPTH (m)
C
Rk A
B D
E
Rvk Rvk
A2 G
Mr2 F
Mr1
mr[c] (%)
Mr1
No.99MBB122A 18-37
18.5.30 Mr2 (JIS2001, ISO1997, VDA, Free): Material-ratio length rate 2 (lower
relative-material-ratio length)
From the lines that are obtained by selecting 2 points (point A and point B) on the BAC
(material-ratio profile) that differ in mr value by 40%, obtain the line with the smallest
inclination. Set point C and point D to be the points where the obtained line intersects the
lines at mr = 0 and mr = 100. Set point E to the point on the BAC with the same slice level
as point D. Mr2 is the mr value at point E. (Material-ratio length rate 2)
Rpk
40%
A1 H
DEPTH (m)
C
Rk A
B D
E
Rvk Rvk
A2 G
Mr1 F
Mr2
mr[c] (%)
Mr2
Rpk
40%
A1 H
DEPTH (m)
C
Rk A
B D
E
Rvk Rvk
A2 G
Mr1 Mr2 F
mr[c] (%)
Peak area A1
No.99MBB122A 18-39
18.5.32 A2 (JIS2001, ISO1997, VDA, Free): Valley area
From the lines that are obtained by selecting 2 points (point A and point B) on the BAC
(material-ratio profile) that differ in mr value by 40%, obtain the line with the smallest
inclination. Set point C and point D to be the points where the obtained line intersects the
lines at mr = 0 and mr = 100. Set point E to the point on the BAC with the same slice level
as point D, and then set point F to the point were the BAC and the slice level at mr = 100
intersect. Next, set point G along mr = 100, so that the area enclosed by line segment DE,
line segment DF, and curve EF and the area of triangle DEG are the same. A2 is the area
of triangle DEG. (Valley area)
Rpk
40%
A1 H
DEPTH (m)
C
Rk A
B D
E
Rvk Rvk
A2 G
Mr1 Mr2 F
mr[c] (%)
Valley area A2
Set point H to the point on the BAC with the same slice level as point C, and then set point
I to the point were the BAC profile and the slice level at Rmr[c] = 0 intersect. Next, set
point J along Rmr[c] = 0, so that the area enclosed by line segment CH, line segment CI,
and curve HI and the area of triangle CHJ are the same. Rpk is the distance between point
C and point J. M1 is the Rmr[c] value at point H. A1 is the area of triangle CHJ.
In the same way, set point E to the point on the BAC with the same slice level as point D,
and then set point F to the point were the BAC profile and the slice level at Rmr[c] = 100
intersect. Next, set point G along Rmr[c] = 100, so that the area enclosed by line segment
DE, line segment DF, and curve EF and the area of triangle DEG are the same. Rvk is the
distance between point D and point G. Mr2 is the Rmr[c] value at point E. A2 is the area of
triangle DEG.
Vo is the area, S, of the space bounded on the bottom by the BAC (material-ratio profile)
and on the top by the slice line on the BAC where Rmr[c] is Mr2. The value of this
parameter is converted from the volume (mm3) of the concave portion below the slice level
to a volume per area (cm2) when viewed from the top of a work piece, when the evaluation
profile and slice level are assumed as a plane in a 3-dimensional space.
I
J
Rpk
A1 40%
H
C
DEPTH(µm)
Rk A
B
E
S
Rvk Rvk
A2 G
F
Mr1 Mr2
Volume Vo
*1: The horizontal axis of the BAC represents Rmr[c] values; the vertical axis represents
slice levels (m).
No.99MBB122A 18-41
18.5.34 BAC: Material-ratio profile
BAC is a curve that represents the material ratio of the evaluation profile, where the mr
values are plotted on the abscissa while the slice levels are on the ordinate. The BAC is a
curve where the horizontal axis represents mr values and the vertical axis represents slice
levels.
There are 2 types of BAC depending on how the slice levels were obtained.
This is based on the BAC reference peak*1 and consists of making mr values obtained
from the slice levels (vertical axis) of the percentage (0 to 100%) against the Rt
value*2 on the horizontal axis, and making the range of the vertical axis 0 to 100%.
DEPTH (%)
mr value
*1: For details about the peak/base reference, refer to 18.5.21, “mr (JIS2001, ISO1997,
VDA, Free): Material-ratio length rate”.
*2: For details about Rt, refer to 18.5.6, “Rt (JIS2001, ISO1997, ANSI, VDA, Free):
Maximum roughness”.
The amplitude distribution curve (ADC) is plotted by using the depth of the first slice level
as the ordinate value and the amplitude density for that slice level as the abscissa.
Slice level
Unit distance
No.99MBB122A 18-43
18.6 Motif-related Parameters
The motif method is a French standard for evaluating surface roughness. This method
was adopted as an ISO standard (ISO12085-1996) in 1996.
Normally, when wave segments are removed from an evaluation profile, the evaluation
profile becomes distorted. This method is designed to remove waviness without causing
distortion.
With this method, an evaluation profile is divided into units called “motifs”, which are based
on the wavelength of a component to be removed, and parameters to evaluate the profile
are calculated from each motif. This section briefly explains how to obtain the motif
parameters.
1. In order to prevent small bumps from influencing the procedure, obtain the minimum
height (Hmin) used to determine peaks.
Divide the evaluation data into segments that are half the length of the
roughness-motif maximum length, A. For each segment, determine the distance
between the maximum point and the minimum point, and set the minimum height as
5% of the average of these distances.
A/2
hn
h1
Minimum height for determining a peak
1 n
H min 0.05 hi
n i 1
n: Number of measured set lengths
2. Obtain all of the peaks and valleys for the entire evaluation length.
Peaks are defined as the highest point between two valleys whose height is Hmin or
greater. Valleys are the lowest point between two peaks. These peaks and valleys are
used for the entire evaluation length.
P
P
Hmin P
P
P: Peak
V: Valley
V
V V
Peak, valley
The space between two peaks is treated as 1 motif. Motifs appear based on the
following lengths and depths. The horizontal length of the unfiltered profile (motif
length ARi), the vertical distances from the 2 peaks to the floor (motif depth Hj and Hj
+ 1), and the shallower of the 2 motif depths, T. (In the following figure, Hj+1 is T.㧕
Hj
Hj+1
ARi
Motif
(Condition 1)
Among adjacent peaks, keep the tallest one. (If the center peak is taller than both
those on the right and left, do not combine motifs.)
Cannot combine motifs Can combine motifs
P2
P1
P1
P2
P3
P3
No.99MBB122A 18-45
(Condition 2)
After combining, the length of the new motif cannot exceed the upper length limit.
Motif length
(Condition 3)
After combining, the T height of the motif must be greater than or equal to than the T
heights of the motifs (T1 and T2) before combining.
Cannot combine motifs Can combine motifs
T2
T2
T1
T
T1
Motif height
(Condition 4)
At least 1 of the motif depths in the center must be 60% or less of the T height of the
combined motif.
Hj+1 Hj+2
Hj+1 Hj+2
T T
Motif depth
4. Modify the height (or depth) of tall peaks or deep valleys that stand out.
Calculate the mean depth and the standard deviation from the combined motifs.
H Hj 1.65Hj
Hj Mean depth for motifs Hj Standard deviation for motif depth
Peaks and valleys in motifs whose motif depth is greater than H are modified so their
height or depth is H.
H
Zj+1'
Hj Hj+1
Hj+1 Hj Zj+1'
H
Zj
Zj+1
Zj+2
Replacing the H level
Note 1. Certain parameters are calculated before the processing described in step 4
is performed.
No.99MBB122A 18-47
18.6.2 Roughness motif parameters
Hj+1
Hn+1
H1 Hj
ARj ARn
AR1
1 m
R Hj
m j !
1 n
AR ARi
n i !