ZQ203-100ⅡDRILL PIPE TONG

AXONOMETRIC
DRAWING

JINGSU RUSHI MACHINERY CO., LTD.

1.GENERAL DRAWING
2. TONG HEAD (I)
3. TONG HEAD (II)
4.TRANSMISSION DEVICE
5.PLANET GEARBOX (I)
6. PLANET GEARBOX (II)
 7. BRAKE DEVICE

9.BRAKE DISC AND LOCATING CASE

 8. AIR VALVE PART

11.HYDRAULIC COMPONENTS
 10.GRIPPING CYLINDER

12.SHIFFING CYLINDER
13.SUPPORT FRAME FOR SHIFTING CYLINDER
14.ZQ100-DS SUSPENDER
1.General Drawing
No. Description Part No. Unit Qty per set Weight
1 Door assy. 01.02.02.00M pcs 1
2 Tong head 01.01.00M pcs 1
3 Suspension rod 01.09.00B pcs 1
4 Control assy. 01.08.00M pcs 1
5 Oil motor JML12-F0.8H pcs 1
6 Planet gearbox 01.03.00M pcs 1
7 Shifting cylinder 02.00M pcs 1
8 Griping cylinder 01.04.00M pcs 1

2.Tong Head (I)

No. Description Part No. Unit Qty per set Weight

1 Locating pin 01.01-01M pcs 4
2 Inserts of jaw rack 01.02-02M pcs 8
3 Jaw pin 01.01-03M pcs 16
4 Bolt 01.01-06M pcs 4
5 Dial disc 01.01-07M pcs 4
6 Locating pin 01.01-08M pcs 1
8″roller 01.01-09M pcs 4
51/2″roller 01.01-10M pcs 4
7
5″roller 01.01-11M pcs 8
31/2″roller 01.01-12M pcs 4
8 Roller parts 0101.01.00M pcs 14
8″jaw 01.01-14M pcs 4
51/2″jaw 01.01-15M pcs 4
9 5″jaw 01.01-16M pcs 4
41/2″jaw 01.01-17M pcs 4
31/2″jaw 01.01-18M pcs 4
10 Steel plate 01.01-23MⅠ pcs 2
11 Spring 01.01-23MⅡ pcs 2
12 Jaw rack 01.01-24M pcs 2
13 Plug screw 01.01-26M pcs 2
14 Die 01.01-27M pcs 8
15 Die screw 01.01-28M pcs 64
16 Wedge block 01.01-29M pcs 4
17 Cam 01.01-30M pcs 4
18 Screw GB70-85 pcs 32
19 Sleeve 01.01-38M pcs 14
20 Pin 01.01-39M pcs 14
 21 Screw GB70-85 pcs 1
22 Screw 01.01-41M pcs 14
23 Bearing 51106 GB/T301-95 pcs 14
24 Lower cover 01.02-01M pcs 1
25 Brake band pin 01.01-26M pcs 1
26 Spring pin-shaft 01.01-27M pcs 1
27 Door assy. 01.02.02.00M pcs 1
28 Gasket 01.02.02-03M pcs 1
29 Pin 01.02-28M pcs 1
30 Ear 01.02-29M pcs 1
31 Spring 01.02-30M pcs 1
32 Spring sleeve 01.02.03.00M pcs 1
33 Pin shaft GB882-86 pcs 1
34 Nut GB6170-86 pcs 1
35 Washer e GB93-87 pcs 1
36 Nut GB6170-86 pcs 4
37 Washer GB95-85 pcs 1
38 Screw GB63-85 pcs 2

3.Tong Head (II)

No. Description Part No. Unit Qty per set Weight

1 Locating pin 01.01-01M pcs 4
2 Inserts of jaw rack 01.01-02M pcs 8
3 Screw GB70-85 pcs 32
4 Jaw pin 01.01-03M pcs 4
5 Bolt 01.01-06M pcs 4
6 Washer GB95-85 pcs 4
7 Washer GB93-87 pcs 4
8 Nut GB6170-86 pcs 4
9 8″roller 01.01-09M pcs 4
10 8″jaw 01.01-14M pcs 4
11 Sleeve 01.01-20M pcs 3
12 Press cap 01.01-21M pcs 3
13 Washer GB93-87 pcs 3
14 Bolt GB5782-86 pcs 3
15 Flange 01.01-22M pcs 2
16 Washer GB93-87 pcs 10
17 Bolt GB5782-86 pcs 10
18 Screw GB63-85 pcs 2
19 Steel plate 01.01-23MⅠ pcs 2
 20 Spring 01.01-23MⅡ pcs 2
21 Jaw rack 01.01-24M pcs 2
22 Plug 01.01-26M pcs 2
23 Die 01.01-27M pcs 8
24 Die screw 01.01-28M pcs 64
25 Wedge block 01.01-29M pcs 4
26 Cam 01.01-30M pcs 4
27 Washer 01.01-32M pcs 4
28 Spring 01.01-33M pcs 4
29 Sleeve 01.01-34M pcs 3
30 Cover 01.01-35M pcs 3
31 Screw GB68-85 pcs 12
32 Locating pin 01.01-36M pcs 1
33 Pin 01.01-42M pcs 3
34 Floating body 01.01-43M pcs 1
35 Notched gear 01.01-37M pcs 1

4.Transmission Device

No. Description Part No. Unit Qty per set Weight

1 42315 bearing GB283-64 pcs 4
2 Lower case 01.02-01M pcs 1
3 Idle gear 01.02-02M pcs 2
4 Key GB1096-79 pcs 2
5 Spacer 01.02-03M pcs 2
6 Oil cup 01.02-04M pcs 2
7 Retainer ring GB893.1-86 pcs 2
8 Idle gear shaft 01.02-05M pcs 2
9 Seal ring 01.02-09M pcs 6
10 Gear 01.02-10M pcs 1
11 Gear 01.02-11M pcs 1
12 3614 bearing GB286-64 pcs 4
13 Spline shaft 01.02-13M pcs 1
14 Retainer ring 01.02-15M pcs 2
15 Spline sleeve 01.02-16M pcs 1
16 Bearing cover 01.02-18M pcs 2
17 Gear shaft 01.02-20M pcs 1
18 Bolt GB5782-86 pcs 12
19 Washer GB93-87 pcs 26
20 Bolt GB5782-86 pcs 14
21 Gland 01.02-23M pcs 1
5.Planet Gearbox (I)

No. Description Part No. Unit Qty per set Weight

1 Oil motor JML12-F0.8H pcs 1
2 Bolt GB5782-86 pcs 10
3 Washer GB93-87 pcs 10
4 Flange of oil motor 01.03-03M pcs 1
5 Upper case 01.02-08M pcs 1
6 Bolt GB5782-86 pcs 23
7 Washer GB93-87 pcs 39
8 Bearing cover 01.02-19M pcs 1
9 3614 bearing GB286-64 pcs 4
10 Gear shaft 01.02-19M pcs 1
11 Oil cup GB1152-89 pcs 3
12 Bolt GB5782-86 pcs 5
13 Bearing cover 01.02-14M pcs 1
14 Retainer ring 01.02-15M pcs 2
15 Pin GB118-86 pcs 3
16 Screw GB73-85 pcs 7
17 Bolt GB70-85 pcs 16
18 Gland with ear 01.02-07M pcs 2
19 Liner 01.02-06M pcs 2
20 Bolt GB70-87 pcs 1

6.Planet Gearbox (II)

No. Description Part No. Unit Qty per set Weight

1 Upper flange 01.03-01M pcs 1
2 Support ring 01.03-02M pcs 1
3 Flange of oil motor 01.03-03M pcs 1
4 Air tyre clutch E01.01.00 pcs 3
5 Upper inner gear 01.03-04M pcs 1
6 Screw GB70-87 pcs 36
7 306 bearing GB276-64 pcs 1
8 Retainer ring GB894.1-86 pcs 2
9 Flange gear 01.03-05M pcs 1
10 Upper seal ring 01.03-06M pcs 1
11 Lower seal ring 01.03-07M pcs 1
12 Gear 01.03-08M pcs 1
13 Bearing GB289-64 pcs 15
14 Lower planet gear 01.03-09M pcs 3
15 Lower inner gear 01.03-10M pcs 1
 16 Washer for lower planet gear 01.03-11M pcs 3
17 Pin shaft 01.03-12M pcs 6
18 Lower support ring 01.03-13M pcs 1
19 306 bearing GB276-64 pcs 2
20 Lower flanger 01.03-14M pcs 1
21 Press plate 01.03-15M pcs 6
22 Bolt GB5782-86 pcs 12
23 Washer GB93-87 pcs 12
24 Bolt GB5782-86 pcs 5
25 Washer GB93-87 pcs 5
26 Bolt GB5782-86 pcs 10
27 Washer GB93-87 pcs 10
28 Upper planet gear 01.03-16M pcs 3
29 Gear 01.03-17M pcs 1
30 Screw GB68-85 pcs 34
31 Oil plate 01.03-M pcs 1
32 Bolt GB5782-86 pcs 5
33 Washer GB861.1-87 pcs 3

7.Brake Device

No. Description Part No. Unit Qty per set Weight

1 Brake band 01.06.00M pcs 2
2 Connecting plate 01.06-01M pcs 1
3 Connecting rod 01.06-02M pcs 4
4 Tightening screw 01.06-03M pcs 1
5 Square-head bolt (left) 01.06-04M pcs 1
6 Sliding sleeve 01.06-05M pcs 1
7 Spring 01.06-06M pcs 1
8 Tube 01.06.02.00M pcs 1
9 Square-head bolt (right) 01.06-07M pcs 1
10 Bolt GB5782-86 pcs 2
11 Top sleeve 01.06-08M pcs 2
12 Pillar 01.06-09M pcs 2
13 Cotter pin GB91-86 pcs 8
14 Pin GB882-86 pcs 4
15 Adjustment tube assy. pcs 1
8.Air Valve Part
No. Description Part No. Unit Qty per set Weight
1 Through way joint 01.08.01-01M pcs 5
2 Long angle joint 01.08.01-02M pcs 2
3 Bolt GB5782-86 pcs 6
4 Washer GB93-87 pcs 6
5 Three-way valve QF501B pcs 3
6 Angle joint 01.08.01-03M pcs 2
7 Air valve panel 01.08.01.01.00M pcs 1
8 Air pipe joint pcs

9.Brake disc and Locating Case

No. Description Part No. Unit Qty per set Weight
1 Sleeve 01.01.01-01M pcs 2
2 Locating case 01.01.01.01.00M pcs 2
3 Washer GB93-87 pcs 2
4 Locating turning pin 01.01.01-02M pcs 2
5 Nut 01.01.01-03M pcs 2
6 Pin 01.01.01-04M pcs 2
7 Spring 01.01.01-05M pcs 2
8 Screw GB5782-86 pcs 2
9 Screw pillar 01.01-04M pcs 4
10 Nameplate 01.01-04M pcs 1
11 Brake disc 01.01.02.00M pcs 1

10.Gripping Cylinder
No. Description Part No. Unit Qty per set Weight
1 Nut GB6170-86 pcs 8
2 Cotter pin GB91-86 pcs 8
3 Bolt 01.04-01M pcs 4
4 Back cover 01.04-02M pcs 1
5 O ring JB/ZQ4224-97 pcs 2
6 Nut GB6178-86 pcs 1
7 Cotter pin GB91-86 pcs 1
8 Piston 01.04-03M pcs 1
9 Yx seal ring D100 JB/ZQ4264-97 pcs 2
10 O ring JB/ZQ4224-97 pcs 1
11 Piston rod 01.04-04M pcs 1
12 Cylinder barrel 01.04-05M pcs 1
13 Sleeve 01.04-06M pcs 1
14 Front cover 01.04-07M pcs 1
 15 O ring JB/ZQ4224-97 pcs 1
16 Yx seal ring d40 JB/ZQ4264-97 pcs 1
17 Spacer 01.04-08M pcs 1
18 J seal ring HG4-332-66 pcs 1
19 Gland 01.04-09M pcs 1
20 Screw GB70-85 pcs 6
21 Fork 01.04-10M pcs 1
22 Pin shaft 01.04-11M pcs 1
23 Cotter pin GB91-86 pcs 1
24 Cover 01.04-12M pcs 1
25 Bolt GB5782-86 pcs 6

11.Hydraulic Components

No. Description Part No. Unit Qty per set Weight

1 Bolt GB5782-86 pcs 4
2 Washer GB93-87 pcs 4
3 Pressure gauge cover 01.08.03.00M pcs 1
Shock-resistant pressure
4 YK-100 pcs 1
gauge
5 Joint parts of pressure gauge 01.08.04.00M pcs 1
6 Pressure hose assy. JB1887-77 pcs 1
7 Valve panel of oil motor 01.08.11.00M pcs 1
8 Hand-reversing valve 34SH-B20H-T pcs 1
9 Relief valve YF-B20H3S pcs 1
10 Return hose assy. JB1887-77 pcs 1

12.Shifting Cylinder

No. Description Part No. Unit Qty per set Weight

1 Back cover 02-01M pcs 1
2 O ring JB/ZQ4224-97 pcs 2
3 Nut GB6178-86 pcs 1
4 Cotter pin GB91-86 pcs 1
5 Large piston 02-02M pcs 1
6 Yx ring JB/ZQ4264-97 pcs 2
7 Press sleeve 02-03M pcs 1
8 Small piston 02-04M pcs 1
9 Yx ring JB/ZQ4264-97 pcs 2
10 Sleeve 02-05M pcs 1
11 Outer cylinder barrel 02-06M pcs 1
 12 Inner cylinder liner 02-07M pcs 1
13 Piston rod 02-08M pcs 1
14 Front cover 02-09M pcs 1
15 Shaft sleeve 02-10M pcs 1
16 Yx seal ring JB/ZQ4265-97 pcs 1
17 Spacer 02-11M pcs 1
18 J seal ring HG-4-332-66 pcs 1
19 Bolt GB5782-86 pcs 6
20 Washer GB93-87 pcs 6
21 Screw GB70-85 pcs 4
22 Nut GB6172-86 pcs 1
23 Fork 02-12M pcs 1
24 Gland 02-13M pcs 1
25 J seal ring HG-332-66 pcs 1
26 Spacer 02-14M pcs 1
27 Yx seal ring JB/ZQ4265-97 pcs 1
28 Gland 02-15M pcs 1
29 Front box 02-16M pcs 1
30 O ring JB/ZQ4224-97 pcs 1
31 Shaft sleeve 02-17M pcs 1
32 Back box 02-18M pcs 1
33 Nut GB6170-86 pcs 1
34 Cotter pin GB91-86 pcs 1
35 Screw rod 02-19M pcs 1
36 O ring JB/ZQ4224-97 pcs 1
37 O ring JB/ZQ4224-97 pcs 1

13.Support Frame for Shifting Cylinder

No. Description Part No. Unit Qty per set Weight

1 Clip 03.01.00 pcs 1
2 Nut GB6170-86 pcs 4
3 Washer GB93-87 pcs 4
4 Bolt GB5782-86 pcs 4
5 Universal coupling 03-01M pcs 2
6 Pin shaft GB882-86 pcs 1
7 Round strand wire rope GB/T8918-1996 pcs 2
8 Pin shaft GB882-86 pcs 1
9 Pin GB91-86 pcs 4
10 Bolt 03-05M pcs 4
11 Nut GB6170-86 pcs 4
12 Washer GB95-85 pcs 4
14.ZQ100-DS SUSPENDER
No. Description Part No Unit Unit Qty.
1 Screw M12*35 GB/T70.1-2000 pcs 8
2 Hinged cover 01.09.01-01B pcs 2
3 Suspension rod frame 01.930.00A pcs 1
4 Nut M20 GB/T6170-2000 pcs 2
5 Nut M24 GB/T6170-2000 pcs 2
6 Adjusting screw M20 01.05-16M pcs 2
7 Adjusting screw M24 01.05-14M pcs 2
8 Rubber hose joint A6Ⅱ JB1885-77 pcs 3
9 Screw M10*70 GB/T70.1-2000 pcs 4
10 FD balance valve FD16KA10/B30 pcs 1
11 Joint 01.09-21 pcs 1
12 Bolt M12*25 GB/T5783-2000 pcs 4
13 Short angle square joint NPT3/4 A01.510-06A pcs 2
14 Through-way joint 07.700-04 pcs 2
Valve panel for suspension
15 01.09.03.00A pcs 1
cylinder
16 Hand-reversing valve 34SM-B20H-T pcs 1
17 Bolt M14*65 GB/T5781-2000 pcs 4
18 Bolt M12*60 GB/T5781-2000 pcs 2
19 Joint 01.09.05-01 pcs 1
20 Bolt 01.08.02-02MA pcs 1
21 O ring 10*1.9 JB/ZQ4224-97 pcs 1
22 Junction nut 01.08.02-01MA pcs 1
23 Screw M4*10 GB65-85 pcs 3
24 Pressure gauge YK60-Ⅲ pcs 1
25 Cotter pin 6.3*50 GB/T91-2000 pcs 1
26 Washer φ60*φ40.5*10 01.05-04M pcs 1
27 Screw M14*45 GB/T70.1-2000 pcs 4
28 Screw rod 01.05-03M pcs 1
29 U cylinder cover 01.920-01A pcs 1
30 Pin φ40*275 01.05-01M pcs 1
31 Limit sliding sleeve 01.920-02A pcs 1
32 Retainer ring 35 GB894.2-86 pcs 1
33 Key nut 01.09.02-02 pcs 1
34 Piston 01.09.02-05 pcs 1
35 Square ring for hole GSF0750 pcs 1
36 Guide ring GST5906 pcs 2
37 Key 01.09.02-03 pcs 1
38 O ring 35*3.1 JB/ZQ4224-97 pcs 1
39 Piston rod 01.921.00 pcs 1
40 Cylinder body 01.920-03 pcs 1
41 Key for hole 01.09.02-10 pcs 1
42 Guide sleeve 01.920-05 pcs 1
43 Retainer ring 01.09.02-11 pcs 1
44 Yx ring d40 JB/ZQ4265-97 pcs 1
45 Lower cylinder cover 01.920-04A pcs 1
46 Screw M6*35 GB/T70.1-2000 pcs 1
47 Washer 14 GB93-87 pcs 8
48 Screw M14*90 GB/T70.1-2000 pcs 4
49 Fixing block 01.910-02A pcs 1
50 Rod head 01.910-01 pcs 1
51 Limit block 01.910-03A pcs 1