Commercial generator set

Standard DieselTM Series

SD 7.5 60 Hz/6.0 50 Hz

Features and benefits Weight, size and sound level

 Smooth operation - focalized mounting system with Weight: 490 lb (223 kg), wet
4-point vibration isolation
Size:
 Glow plugs for reliable all-weather starting
- 60 Hz - Length 37.3 in (947 mm), width 21.0 in
 Installation flexibility with remountable 90° exhaust (535 mm), height 23.9 in (607 mm)
elbow, remountable DC control and multiple oil - 50 Hz - Length 38.27 in (972 mm), width 21.0 in
fill/check points (535 mm), height 23.9 in (607 mm)
 Cross-flow radiator for increased cooling efficiency Sound:
 Water resistant controls - 60 Hz - 76 dB(A) at 10 ft (3 m), 63 dB(A) at 50 ft
 Low harmonic distortion for SCR loads
(15 m) before installation, full load
- 50 Hz - 75 dB(A) at 10 ft (3 m), 61 dB(A) at 50 ft
(15 m) before installation, full load

Models and ratings

Model Fan Hz Watts Voltage Amps PF Phase Circuit breaker
7.5HDKAL-1 Pusher 60 7500 120/240 62.5/31.3 1.0 1 2-pole, 35 A
7.5HDKAL-2 Suction 60 7500 120/240 62.5/31.3 1.0 1 2-pole, 35 A
7.5HDKAL-5010# Suction 60 7500 120/240 62.5/31.3 1.0 1 2-pole, 35 A
7.5HDKAL-3 Pusher 60 7500 120/240* 22.6 0.8 3 3-pole, kit
7.5HDKAL-5011# Pusher 60 7500 120/240* 22.6 0.8 3 3-pole, kit
7.5HDKAL-5 Pusher 60 7500 100/200 75/37.5 1.0 1 2-pole, 40 A
6HDKAL-7 Pusher 50 6000 115/230 52.1/26.1 1.0 1 2-pole, 30 A
6HDKAL-8 Suction 50 6000 115/230 52.1/26.1 1.0 1 2-pole, 30 A
6HDKAL-5009# Suction 50 6000 115/230 52.1/26.1 1.0 1 2-pole, 30 A
6HDKAL-9 Pusher 50 6000 115/230* 18.8 0.8 3 3-pole, kit

- All 60 Hz models operate at 1800 r/min. All 50 Hz models operate at 1500 r/min.
- Ratings apply up to 500 ft (152.4 m) altitude, 104° F (40° C) ambient** with No. 2 diesel fuel.
- Maximum power decreases 3.5% for each 1000 ft (305 m) above 500 ft (153 m) and 1% for each 10° F (5.5° C) increase in ambient**
temperature above 85° F (29° C).
- Ratings are at intermittent power output.

* Three-phase models are 12-lead reconnectable for a broad range of voltage applications.
** Ambient is defined as the air temperature measured at the cooling air inlet to the set.
#
With export packaging.

Cummins®, Onan®, the "C" logo, Performance you rely on.TM and Standard DieselTM are
servicemarks, trademarks and/or registered trademarks of Cummins Inc.
Racor® is a registered trademark of Parker Hannifin Corp.
Specifications are subject to change without notice
©2011 Cummins Power Generation. All Rights Reserved.
A-1390g (4/11)
Standard features Engine details
 3-cylinder diesel engine Model: Kubota D1105
 Brush type AC alternator
Design: 4-cycle, liquid-cooled diesel engine
 Focalized mounting system with 4-point vibration
isolators Cylinders: 3, inline vertical
 Cross-flow radiator Bore: 3.07 in (78.0 mm)
 Full flow lube oil filter Stroke: 3.09 in (78.4 mm)
 Fuel filter/water separator Displacement: 68.53 in3 (1124 cm3)
 Vertically mounted fuel and oil filters
Compression ratio: 24:1
 Replaceable element air cleaner
 Remote mountable DC control box Lube oil capacity: 5.39 qt (5.1 L)
 4-position exhaust elbow Power (max): At 1800 r/min: 17.1 hp
 30 A battery charging DC alternator Cooling system capacity: 1.25 Gal (4.73 L)
 Lifting bracket Starting system: Remote, 12 V, 1.2 kW starter
 Glow plugs for easy starting
 Base pan for drip control Fuel injection pump: Bosch K mini
 Electric fuel pump Fuel pump: Electric
 Top and side oil fill and check for platform or Combustion chamber: Spherical
compartment installations

Typical fuel consumption

No. 2 diesel fuel, Gal/hr (L/hr) No load Half load Full load
7.5HDKAL 0.25 (0.95) 0.56 (1.93) 0.9 (3.41)
6.0HDKAL 0.23 (0.87) 0.46 (1.74) 0.8 (3.03)

Alternator details Generator set details

Design: Cummins Onan, brush type, drip proof Control
construction - Unit mounted, drip-proof, vibration isolated console
Insulation system: Class F, per NEMA MGI-1.65 DC controls, 12 V system
and BS 2757; insulating varnish conforms to MIL-I- - Start/stop/preheat switch
24092, grade CB, Class 155 C - Remote connector for start/stop/preheat switch and
Three-phase models: Broad range reconnectable gauge package
design for installed voltage flexibility - Manual reset fault relay indicating engine shutdown for
Exciter system: Electronic voltage regulation high coolant temperature, low oil pressure
- Hour meter
Bearing: Double sealed, pre-lubricated ball bearing
AC controls
Cooling: Direct drive centrifugal blower - Electronic voltage regulator
Damper bar system: Generator set design - Three-phase models, factory shipped reconnectable
incorporates a damper bar system for low harmonic (no breaker)
waveform distortion. This design feature becomes - Three-phase breaker kits available for field fitted
significant when powering SCR type loads (converters, installation
etc.)
No load/full load Constant load
Voltage regulation: ±2.5% ±1%
Frequency regulation: ±2.5% ±1%

Cummins®, Onan®, the "C" logo, Performance you rely on.TM and Standard DieselTM are
servicemarks, trademarks and/or registered trademarks of Cummins Inc.
Racor® is a registered trademark of Parker Hannifin Corp.
Specifications are subject to change without notice
©2011 Cummins Power Generation. All Rights Reserved.
A-1390g (4/11)
Basic dimensions

FAN OPTIONS
AIRFLOW DIRECTION
PUSHER ------->
SUCKER <-------

Note: This outline drawing is provided for general reference only and is not intended for design or installation. For more information see
Operation and Installation manuals or obtain drawing 500-3288 and wiring diagram from your distributor/dealer.

Options and accessories

 USDA Forest Service approved spark arrestor muffler  Remote control panel, switch and DC voltmeter
(P/N 155-2068) (P/N 300-4941)
 Exhaust resonator (P/N 155-2653)  Remote harness (for use with above panels) 10 ft
 Remote gauge package with start/stop/preheat switch, (P/N 338-3490-01), 30 ft (P/N 338-3490-02)
DC voltage meter, water temperature gauge, running  Remote harness pigtail (P/N 300-4947)
time meter (P/N 300-5026)  Remote harness pigtail at panel (P/N 338-3573)
 DC gauge package – DC voltage meter, water  Engine block heater (P/N 333-0593)
temperature gauge, oil pressure gauge; can be set  Racor® fuel filter/water separator (P/N 149-2573)
mounted or remote mounted (P/N 300-4966)  Auxiliary alternator air cooling kit on suction fan units
 Junction harness (for use with DC gauge package and for compartment mounted generator sets
a remote control panel) (P/N 338-3526) (P/N 140-3214)
 Oil pressure sender (P/N 193-0244-99)
 Water temp sender (P/N 193-0318)
 Remote control panel, switch only (P/N 300-4939)
 Remote control panel, switch and hour meter
(P/N 300-4940)

Cummins®, Onan®, the "C" logo, Performance you rely on.TM and Standard DieselTM are
servicemarks, trademarks and/or registered trademarks of Cummins Inc.
Racor® is a registered trademark of Parker Hannifin Corp.
Specifications are subject to change without notice
©2011 Cummins Power Generation. All Rights Reserved.
A-1390g (4/11)
Standards and testing After sale support
Largest distributor/dealer support network
° °
- Tested at extremes of temperature -20 F (-29 C) to
120° F (49° C) for starting and operation Cummins Onan generator sets are supported by the
- Tested with commercial loads largest and best trained worldwide certified
- Tested in high humidity conditions distributor/dealer network in the industry. This network of
- Tested in salt spray conditions knowledgeable Cummins Onan distributor/dealers will
- Tested in heavy airborne dust conditions help you select and install the right generator set and
- Field test program accessories to meet the requirements of your specific
- This product meets U.S. EPA Tier IV application. This same network offers a complete
- This generator set was designed and manufactured in selection of commonly used generator set maintenance
facilities certified to ISO 9001 parts, accessories and products plus manuals and
- 60 Hz 120/240V models certified for CSA C22.2 specification sheets. Plus, they can answer your
Std. 100 and Std. 14 questions regarding proper operation, maintenance
schedules and more.
Manuals: Operation, installation and parts manuals
ship with the generator set. To obtain additional copies or
Warranty policy
other manuals for this model, see your Cummins Onan
distributor/dealer and request the following manual
The Cummins Onan limited warranty covers virtually numbers: Operation (981-0104), Installation (981-0613),
everything except routine maintenance for the first two Parts (981-0289), Service (981-0523B).
years you own your generator set, or the first 2,000 hours To easily locate the nearest Cummins Onan
of operation, whichever comes first. In addition, it includes distributor/dealer in your area, or for more information,
a free 90-day adjustment policy, which provides that contact us at 1-800-888-6626 (or 763-574-5000), or visit
Cummins Inc. will make minor adjustments to your new www.cumminsonan.com.
generator set during the first three months you own it -
free of charge!

! WARNING: ! WARNING:
Do not use this generator set on a boat.
Back feed to a utility system can cause
Such use may violate U.S. Coast Guard
electrocution and/or property damage. Do
regulations, and can result in severe
not connect to any building electrical
personal injury or death from fire,
except through an approved device or
explosion, electrocution, or carbon
after building main breaker is open.
monoxide poisoning.

Contact your distributor/dealer for more information

Cummins Power Generation

1400 73rd Ave. NE
Minneapolis, MN 55432 USA
Phone 1 763 574 5000
Toll-free 1 800 888 6626
Fax 1 763 574 5298
Email www.cumminsonan.com/contact
www.cumminsonan.com
Cummins®, Onan®, the "C" logo, Performance you rely on.TM and Standard DieselTM are
servicemarks, trademarks and/or registered trademarks of Cummins Inc.
Racor® is a registered trademark of Parker Hannifin Corp.
Specifications are subject to change without notice
©2011 Cummins Power Generation. All Rights Reserved.
A-1390g (4/11)