IOT and GSM Baseddistribution Transformer Fault Monitoring and Alert System
IOT and GSM Baseddistribution Transformer Fault Monitoring and Alert System
DISTRIBUTION TRANSFORMER
FAULT MONITORING AND ALERT SYSTEM
A PROJECT REPORT
Submitted by
KIPSON P (960618105007)
Of
BACHELOR OF ENGINEERING
In
AUGUST 2021
IOT AND GSM BASED
DISTRIBUTION TRANSFORMER
FAULT MONITORING AND ALERT SYSTEM
A PROJECT REPORT
Submitted by
KIPSON P (960618105007)
Of
BACHELOR OF ENGINEERING
In
AUGUST 2021
i
ANNA UNIVERSITY: CHENNAI 600 025
BONAFIDE CERTIFICATE
SIGNATURE SIGNATURE
iii
ABSTRACT
iv
TABLE OF CONTENTS
CHAPTER TITLE PAGE NO.
Abstract iv
Abbreviations viii
1. Introduction 1
2. Literature survey 21
3. Proposed system 25
3.1.5 Thingspeak 32
v
3.2.1 GSM modem 33
b. Rectifier unit 41
c. Input filter 41
d. Regulator unit 42
(iii) Description 43
e. Output filter 44
5.1 Application 47
5.3 Conclusion 47
References 49
vi
LIST OF FIGURES
vii
3.13. Power supply Circuit Diagram 39
viii
ABBREVIATION
PIC - Microcontroller
LV - Low Voltage
ix
CHAPTER 1
INTRODUCTION
The system given below shows an example of IOT environment, where different
IOT based devices are sending data to a hub and here accumulation of data
occurs. Accumulated data can be further processed to be analysed or sent to
different user interfaces like smart-phones, human machines etc. and desired
actions can be taken.
1
It is a big technology advancement; where, a human interacts with the machines
and perform work more accurately and swiftly. As per studies, billions of the
devices will be connected to internet by 2025. Interconnection of devices will
create an intelligent network and will build smart devices. Thus when they are
interconnected they can analyse the data in countless ways which creates better
and faster products at low costs. All tasks can be performed more accurately and
automatically with combination of IOT and automated devices. IOT offers us an
opportunity for saving our time, money and utilizing our resources optimally.
Overall system and process monitoring is faster with the introduction of IOT and
automation. Not only had this, but Internet of Things also improved customer’s
usage experience with a product or service, which provides better value and
higher reliability. IOT also saves time and money of companies for the
establishment of monitoring systems e.g. post-fault clearing time can reduce if
such a monitoring system is used in electrical distribution networks. By the
implementation of IOT based devices in offices or homes, it has been found that
autonomous systems like thermostat, air-conditioners, lightning etc. make the
overall daily routine faster as human can now spend more time in other tasks. An
IOT based system can be operated remotely and is also easy to monitor even in
extreme weather and working conditions. Thus, IOT based systems are more
reliable, fast, accurate, economical and safe to use.
2
display data at every instant and helps the market participants to keep an eye on
the various data points.
Using IOT system two different distribution companies can get synchronized and
lead to a single management company. Different sensors placed at the different
points in the distribution network can avoid or reduce fault clearance while smart
energy meters speed up billing process. Even, inter-communicating IOT sensors
can vary gas pressure as per limits set while on other side, these sensors can
manage power flow on the basis of sanctioned load to a particular user. As, two
companies are under a single management system, so communication methods
used can be made universal either for gas distribution or for electricity
distribution.
Thus, IOT bypassed need of separate companies which saved time and money.
This system also increased reliability of distribution system. The measuring
sensors placed throughout the distribution system synchronize all the data to the
servers systematically and swiftly.
A power transmission line is one of the important need and features of an IoT
based monitoring system. High voltage transmission lines come under many
natural disasters which can affect stability and reliability of the system. At
3
present, many wireless network systems have been put into practice, but there
are some problems of high maintenance and operation costs.
4
keen to monitor transformer to keep up reliability and to extend its usage.
Distribution transformers are most important part of distribution system. Every
electrical work would be at stand still position without distribution transformers.
Distribution’s transformer life can be predicted by monitoring the health of its
oil and winding.
The life of a distribution transformer will be shortened by unexpected high
temperatures. Monitoring vital parameters improves the reliability of a system
by regularly keeping an eye over them. These companies need regular
monitoring system to compete with the competition in the market place. Sudden
breakdowns need to be curtailed in order to minimize the break down time, to
reduce the maintenance cost and to extend the life time of DTs.
The electricity distribution network is mostly monitored in high and medium
voltage areas. In low-voltage networks, where most customers are connected,
there is no monitoring capability, so operators basically do not know what
happens when a client's load profile changes. In addition, the affected network
devices may be 30, 40, or even 50 years old and may have a significant impact
on non-project working conditions, such as reverse energy flow.
As a result, monitoring is needed to understand the design and distribution of
patterns. The maintenance engineers should have ways to ensure the proper
condition of the equipment so that they can manage their property and can avoid
working conditions which are harmful for them.
One option is to connect all electrical systems to the control panel, where the
data is compiled and evaluated. However, this would require a bigger business
to establish communication and thereby generate a lot of growth in staffing
control and consequent increase in operating costs.
Another option is to use the industrial internet of things by installing low cost
sensors and wireless communication gates that collect and process the data
5
locally. They can distinguish between important events and warnings to be sent
to the control room, and those that are within the expected operating values and
do not require further action. This option is a more cost effective way to collect
and process the required information.
1.3 Transformer Monitoring
Transformer can undergo two type of faults, which are internal and external
faults. Different causes of internal as well as external faults are given below in
Table 1.1:
6
1.3.1 Transformer Condition Monitoring
The partial emission or partial discharge (PD) occurs in a transformer, when the
intensity of the electric field exceeds the breakdown intensity in a particular local
area, the electrode partially separates the insulation between the conductors.
Diesel activity of the agent deteriorates if the agent is stopped from regularly
discharging the parts.
Piezo-electric sensors and UHF sensors can be used to measure partial discharge.
Also, optical sensors were being used in the past studies to capture PD signals.
On-site, it is difficult to capture PD signals since it gets coupled with
electromagnetic interference (EMI) that increases the difficulty in signal
capturing. This is because value of PD signal is very low and on-site coupling
7
with EMI can’t be distinguished with simple visual inspector. So, noise reduction
technique is applied on it. The most common method for PD de-noising is the
usage of the Wavelet Transform (WT), the gating method, and the directional
sensing.
Thermography
Infrared emission testing method is used to test the transformer external surface
temperature. Overheating in a transformer is an evidence of improper machinery
condition, progressive deterioration of machinery elements, or bad operating
parameters, such as current, voltage or temperature. Cooling system blockages,
hotspot locations and electrical connection problems can be detected using this
method.
Temperature is a key element in ensuring working status of a distribution
transformer. Regular monitoring can help in catching failures by using an
advanced thermography camera.
Thermal imaging camera can see what naked eye can’t see, so such cameras can
be helpful in detecting different hotspots. The FLIR T660 features options with
a 24° or 45° lens, which will gives a larger field of view when there is limited
space in front of transformers. This thermal camera can measure temperatures
up to 2000°C (3632°F), and it provides 640 x 480 thermal resolution for superior
image quality and clarity.
8
DGA technique is mostly used for fault analysis.
Analyzing the frequency response allows the deformation of winding, core and
clamping devices to be detected, which is an effective tool for diagnostics. Cut-
off of transformer for the purpose of FRA is its main drawback, which results
9
interruption in power supply. Determination of type of fault can be done by using
digital image-processing technique.
(1)
Where, 𝑆𝑚𝑎𝑥 is the maximum score for influenced parameter, 𝑆𝑝𝑖 score of each
parameter based on permissible limit, 𝑊𝑝𝑖 is the associated weight is taken and
m is no. of parameters involved.
Weightage of parameters decide overall weight of transformer.
Reports say factors like ageing and overload contributes most to failures in
transformer. According to literature, offline parameters contribute 30% to health
monitoring while online parameters contribute 70% to health monitoring. Thus,
(2)
After calculating health index using equations (2), (3) and (4) categorization of
Health index as per transformer’s health state is done considering table 1.3.
10
Table 1.3. Health Index levels
%HI Health State Requirement
85-100 Good Normal maintenance
65-80 Fair Increase periodic
maintenance
50-65 Poor Replacement required
0-50 very poor Risk of any time
failure
a) Offline Parameters
b) Online Parameters
a) Offline Parameters
These are the parameters which do not change suddenly and have very little
effect on Health index calculations. Health index based on offline parameters is
calculated using given formula:
(3)
Where, 𝑆𝑚𝑎𝑥 is the maximum score for offline parameter, 𝑆𝑝𝑖 score of each
parameter based on permissible limit, 𝑊𝑝𝑖 is the associated weight is taken and
m is no. of parameters involved.
11
Weights are decided based on influence of a parameter on DT. All permissible
limits are taken from table 1.4.
1) Age
It is the number of years for which a transformer has actually been put into
service. Normally, for a substation transformer has a life span of 15-30 years and
for distribution transformer it is about 20-30 years. Weight assigned for health
index calculations is minimum for this parameter.
2) Loading History
12
temperature changes produces a big amount of heat which affects life
expectancy.
3) Location
4) Type of transformer
a) Weight is abbreviated as W.
13
b) Online Parameters
Heat produced by transformer under particular limit define its good health
condition. Increment in losses leads to more production of heat which ultimately
effects life expectancy of transformer.
(4)
Where, 𝑆𝑚𝑎𝑥 is the maximum score for online parameter, 𝑆𝑝𝑖 score of each
parameter based on permissible limit, 𝑊𝑝𝑖 is the associated weight is taken and
m is no. of parameters involved. Weights are decided based on influence of a
parameter on DT. All permissible limits are taken from Table 5.
Following are the parameters which may be the reason for involvement in over-
heating of transformer:
14
1) Unbalanced Voltage levels
Increased over voltage cause high change in flux and lead high iron losses.
Voltage variations of ±6% is allowed in distribution transformer.
Voltage condition varies with load variations. Reducing the voltage deviation
and attenuating the voltage dispersion is one of the most important goals that
needs to be done by engineers.
Measured secondary side voltages of distribution transformers are termed as Va ,
Vb and Vc..
(5)
(6)
1) Winding Temperature
(7)
Where ∆∅𝑇𝑂,𝑈 is the ultimate top ambient temperature for load in ℃, ∆∅𝑇𝑂,𝑖 is
earlier temperature at beginning i.e. t = 0, t is time in durations in hours, 𝜏𝑇𝑜 is
time constant of DT for any load L, and Δ∅𝑇𝑂,𝑖 is specific temperature difference
between high top and initial top temperature.
(8)
also a parameter for health index calculations. This parameter indicates changes
in losses.
16
Online Parameter values as per electricity Distribution Company
a) Weight is abbreviated as W.
Technologies used:
1) GPRS Technology
17
In GPRS technology, whenever certain limits of health index are crossed, a
message is sent to operator for further actions and maintenance. This is as
shown in Figure 7.
18
Figure 1.8. Distribution System
19
Figure 1.9. An overview of proposed system
20
CHAPTER 2
LITERATURE SURVEY
The main aim of IoT is to unify real world objects and create an intelligent virtual
world of it. An overview of IoT and its uses which can be implemented in real
world have been discussed in literature. Many technologies like NFC, ZigBee,
Wi-Fi, Bluetooth etc. were discussed, these technologies find a big application
in building IoT environment.
In literature and in actual practice, there are several methods which have been
prescribed for assessment of condition of a transformer. There is an increasing
need for better and non-invasive diagnostic and control tools to assess the
internal state of transducers.
CIGRE Working Group, has identified and elaborated upon the causes of failures
of the transformers. Problems related with the reliability of power transformer in
service have been studied.
Many aspects of sample storage, gas-in-oil extraction and analysis and
interpretation techniques have been studied. These are important for the
diagnostic significance of the gas-in oil analysis results.
21
But these are offline methods and need expert analysis. Very costly and not
suitable for the monitoring of distribution systems.
In literature, application of UHF measurement of partial discharge in the
monitoring of transformers has been discussed. A condition monitoring
methodology has also been described, which is good at diagnosing data.
Development and implementation of the transformer inter turn fault detection
system (TIFDS) for power transformers have been studied. The algorithm
eliminates the necessity of secondary side current transformers; however at the
same time, the preliminary recognition of the load profile encountered by the
transformer is required to determine the turning error. An approach based on the
use of transformer no-load and light load current harmonic analysis to detect the
presence of an inter turn fault at the incipient stage has also been investigated.
This paper also presents offline to online transformation of the no-load current
harmonic analysis method by demonstrating applicability at reduced load
conditions. At high load, this no-load harmonic analysis is of no use since no-
load current is constant regardless of load.
A simple algorithm based on existing current and voltage sensors has been
proposed. This use of algorithm is used to calculate the different numbers for
identifying the error and twisting of the line, regardless of the OLTC on-line tap
changer issue.
A sensitive, simple and stable approach based on symmetric components before
troubleshooting between speeds before the severe short circuit occurred has been
discussed.
This paper describes the calculation of (Health Index) HI for oil-immersed
transformers using fuzzy set theory. This is an offline method which needs usage
of furan analysis, and DGA. A technique to formulate the HI based on load data
and results of different tests of transformer has been proposed.
22
In this literature, development and implementation of transformer’s HI
determination has been proposed. Information is sent to asset owner or utility
engineer in case of abnormality by SMS.
Completion of the state-of-the-art industrial application monitoring, distribution
monitoring system and state analysis has been introduced in the literature. Health
Index (HI) stress is calculated from weight gain associated with healthy sensor
input optimized by genetic algorithm
(GA).
Development of an embedded cellular system for monitoring and recording of
distribution transformer parameters such as currents, temperature, height or drop
in oil, vibration and humidity. In the event of any deficiencies, the body sends
certified messages to mobile phones as well as verification of units containing
information about disability in some packets of information attached to a
microcontroller.
In the literature, the design and implementation of a mobile license system were
used to monitor the load currents, overvoltage, voltage oil and oil temperature.
The on-line monitoring system integrates Global Service Mobile (GSM)
Modem, with single chip microcontroller and sensors. Unusual information
about operational parameters has been sent to the mobile device via the GSM
network.
The literature related to the research topic has been reviewed for last twenty years
in order to find out work carried out by various researchers.
M.Anand, R.Sumi, G.Nithya (2014) : In this paper authors tells objective of this
to monitor the transformer parameters such as voltage, current, frequency and
temperature and to control using microcontroller with the help of zigbee
transceiver. It explains how to monitor the above parameters and isolate the
power supply during emergencies. Zigbee is wireless transceiver where we can
send and receive the data through this module. The monitored parameters will
23
be sent to the PC through zigbee. The cooling system of the transformer is
performed if winding temperature exceeds a certain value.
Rakesh Kumar Pandey, Dilip Kumar (2013): In this paper authors explains the
distributed transformer networks remote monitoring system (DTRMS) is
developed and constructed, for monitor and record the parameters like
temperature, oil level status, of a distribution transformer. The system consists
of a microcontroller based circuit, with solid-state components for handling
sensors, power back-up, real time clock and data communication module which
based on Zigbee protocol. Sensors, including a Resistance Temperature Detector
(RTD) and a Liquid level sensor performs according to manufacturers’
specifications are calibrated and tested using Lab VIEW software.
24
CHAPTER 3
PROPOSED SYSTEM
BLOCK DIAGRAM:
25
through HTTP protocol over Internet. ThingSpeak provide an instant
visualization of data uploaded, location tracking and a link with social network.
ThingSpeak also provides a MATLAB tool for data processing either over cloud
or in our all-in one data server. Proposed system sends data to ThingSpeak at a
rate of 3000 bytes per 15 seconds.
26
Figure 3.3. workflow of system
a) Current sensor
b) Voltage sensor
c) Temerature and humidity sensor
d) Arduino Nano
e) Node MCU
a) Current Sensor:
b) Voltage Sensor:
28
voltage level. The input of this sensor is the voltage, whereas the output is the
switches, analog voltage signal, a current signal, or an audible signal.
29
The sensor is also factory calibrated and hence easy to interface with other
microcontrollers. The sensor can measure temperature from 0°C to 50°C and
humidity from 20% to 90% with an accuracy of ±1°C and ±1%.
d) Arduino Nano:
e) Node MCU:
31
Figure 3.8. Node MCU
3.1.5 ThingSpeak:
32
3.2 GSM BASED TRANSFORMER’S FAULT ALERT SYSTEM
SIM 300 offers features like Short Message Services (SMS), Data
Services (sending and receiving data files), Fax Services and data file
connectivity through wire is not available or not possible. The SIM 300 is very
33
easy to set up. It also finds its applications in IT companies, Banks, Financial
Institutions, Service Providers, Far away Project Sites, and other business
establishments.
Product concept:
Operation:
34
• To monitor the charging status and charge level of the battery.
The number of SMS messages processed by a GSM modem per minute is very
low -- only six to ten SMS messages per minute. Network status indication LED
lamp
64 ms On/ 0.8 sec Off- SIM300 does not find the network
There are two types of AT commands: They are basic commands and extended
commands.
• Basic commands are AT commands that do not start with "+". For
example, D (Dial), A (Answer), H (Hook control) and O (Return to online
data state) are basic commands.
35
• Extended commands are AT commands that start with "+". All GSM AT
commands are extended commands. For example, +CMGS (Send SMS
message), +CMSS (Send SMS message from storage), +CMGL (List SMS
messages) and +CMGR (Read SMS messages) are extended commands.
SERIAL COMMUNICATION:
The EN line is called "Enable". This control line is used for telling the LCD that
we are sending data. For sending data to the LCD, the program should make sure
that the line is low (0) and then set the other two control lines or put data on the
data bus. When the other lines are ready completely, bring EN high (1) and
36
should wait for the minimum time required by the LCD datasheet and end by
bringing it low (0) again.
The RS line is "Register Select" line. When RS is low (0), the data is treated as
a command or special instruction (such as clear screen, position cursor, etc.).
When the RS is high (1), the data sent is text data which is displayed on the
screen. For example, to display the letter "B" on the screen you would set RS
high.
The RW line is "Read/Write" control line. When RW is low (0), the information
on the data bus is written to the LCD. When RW is high (1), the program is
effectively questioning (or reading) the LCD. Only one instruction ("Get LCD
status") is read command. All the others are write commands--so RW will always
be low.
In case of an 8-bit data bus, the lines are referred to as DB0, DB1,
DB2, DB3, DB4, DB5, DB6, and DB7.
37
3.2.3 Arduino UNO:
38
3.2.4 POWER SUPPLY:
An Introduction:
The power supply is very important section of all electronic devices as all the
electronic devices works only in DC. One important aspect of the project is that
the power supply should be compact. Most electronic devices need a source of
DC power.
2. Rectifier unit.
3. Input filter.
4. Regulator unit.
5. Output filter.
39
means of a 0.1 uf capacitor. The voltage regulator gives an output of exactly 5V
dc supply. The 5V dc supply is given to all the components including the
Microcontroller, the serial port, and the IR transmitters and sensors.
The AC supply which when fed to the step down transformer is levelled down
to 12 volts AC. This is then fed to full wave rectifier which converts it in to 12
volts DC. This is then passed to a filter to remove the ripples. Then it is fed to a
voltage regulator that converts 12 V to 5 V stable voltages and currents.
A. Step-down Transformer
The step down transformer is used to step down the main supply voltage from
230AC to lower value. This 230AC voltage cannot be used directly, thus its
stepped down. The transformer consists of primary and secondary coils. To
reduce or step down the voltage, the transformer is designed to contain less
number of turns in its secondary core. Thus the conversion from AC to DC is
essential. This conversion is achieved by using the rectifier circuit.
B. Rectifier Unit
40
not to conduct when reverse biased. The forward bias is achieved by connecting
the diode’s positive with of positive of battery and negative with battery’s
negative. The efficient circuit used is full wave bridge rectifier circuit. The
output voltage of the rectifier is in rippled form, the ripples from the obtained
DC voltage are removed using other circuits available. The circuit used for
removing the ripples is called Filter circuit.
C. Input Filter
Capacitors are used as filters. The ripples from the DC voltage are removed and
pure DC voltage is obtained. The primary action performed by capacitor is
charging and discharging. It charges in positive half cycle of the AC voltage and
it will discharge in its negative half cycle, so it allows only ACC voltage and
does not allow the DC voltage. This filter is fixed before the regulator. Thus the
output is free from ripples.
D. Regulator Unit
Regulator regulates the output voltage to be always constant. The output voltage
is maintained irrespective of the fluctuations in the input AC voltage. As and
then the AC voltage changes, the DC voltage also changes. To avoid this,
regulators are used. Also when the internal resistance of the power supply is
greater than 30 ohms, the pull up gets affected. Thus this can be successfully
reduced here. The regulators are mainly classified for low voltage and for high
voltage.
41
Figure 3.15: Regulator Unit
i. IC Voltage Regulators
42
Figure 3.16: IC Voltage Regulator
Features:
iii. Description:
43
Each type employs internal current limiting, thermal shut-down and safe
operating area protection, making it essentially indestructible. If adequate heat
sinking is provided, they can deliver over 1A output current.
E) Output Filter:
The filter circuit is often fixed after the regulator circuit. Capacitor is most often
used as filter. The principle of the capacitor is to charge and discharge. It charges
during the positive half cycle of the AC voltage and discharges during the
negative half cycle. So it allows AC voltage and not DC voltage. This filter is
fixed after the regulator circuit to filter any of the possibly found ripples in the
output received finally.
All the electronic components from diode to Intel IC’s only work with a DC
supply ranging from -+5v to -+12v.
The input supply to this power supply circuit is 230V & 50Hz.
The primary purpose of a regulator is to aid the rectifier and filter circuit in
providing a constant DC voltage to the device.
44
Figure 3.17: Filter circuit
IC7812 and 7912 is used in this project for providing +12v and –12v DC supply
45
CHAPTER 4
46
CHAPTER 5
5.1 APPLICATION:
3) This system can be expanded to big campuses or societies with many acute
substations which can be operated and monitored remotely.
5.3 CONCLUSION:
48
REFERENCES:
service transformer," IET Electric Power Applications, vol. 11, no. 7, pp.
1187-1195, 2017.
service," IEEE Electrical Insulation Magazine, vol. 18, no. 6, pp. 12-25,
2002.
49
[9] X. a. C. H. Ding, "On-line transformer winding's fault monitoring and
winding faults," IEEE Transactions on Power Delivery, vol. 27, no. 2, pp.
849-857, 2012.
quality," 1994.
50