[

Making Changeover
Safer, Smarter [

Automatic Source Transfer

Solutions in LV system
ABOUT US

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Founded in 1938 by two Danish engineers, L&T is today an Indian
company with a global presence and a global vision.

We are a multi-billion-dollar Indian multinational engaged in

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and sustain leadership in our major lines of business for over seven
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L&T Switchgear, part of our Electrical & Automation business, is India's

largest manufacturer of low voltage switchgear, with the scale, Switchgear Factory, Ahmednagar
sophistication and range to meet global benchmarks.

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and the advanced technology available today to make products that fit
your every need.

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(STC) in Pune in 1986, the initiative has grown to cover 6 state-of the-art facilities at strategic locations
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 POWER TRANSFER SOLUTIONS

MANUAL AUTOMATIC
SOURCE SOURCE
TRANSFER TRANSFER

MECHANICALLY INTERLOCK
ACBs

MANUAL
MECHANICALLY INTERLOCKED
CHANGEOVER MCCBs

SWITCHES
AUTOMATIC
TRANSFER
CONTROLLER

MECHANICALLY INTERLOCKED
CONTACTORS

MOTORISED CHANGEOVER
SWITCHES
CONTENT

Automatic Source Transfer Solutions in LV System 1

Automatic Transfer Controller - AuXC-2000 8

Air Circuit Breaker 15

Moulded Case Circuit Breaker 23

Motorised Changeover 28

MCX Four Pole Contactor 34

Automatic Source Transfer Solutions in LV system
Continuity of power supply is extremely important in any critical installations. In order to avoid any power outage, users
often employ alternate sources such as DG set, UPS or integrated power generation units. This also demands a reliable
power transfer scheme that switches from a preferred to an alternate source in the event of a power disruption & return
back to the preferred supply when the supply returns.

There are two types of transfer systems. They are:

• Manual Source Transfer Solution (MSTS): These are generally toggle / knob operated switches or circuit
breakers which need to be manually switched on so that the load circuit gets transferred from one power
source to the other. The manual transfer switches can be used where power outage happens quite rarely and
loss of power does not cause any loss to the appliances or systems used with the electric power supply

• Automatic Source Transfer Solution (ASTS): These automatically transfer the power to the load circuit from
one power source to the other. Thus, these are more convenient to use as one does not have to manually
operate to switch the power source. During normal power interruption, these switching devices will
automatically transfer the load circuits to the emergency power source. Once normal power has been restored,
the process is automatically reversed. Automatic transfer systems are useful where even a small loss of power
can cause a lot of production losses. Automatic transfer systems have therefore found their popularity and
utility in several industrial and commercial applications where a constant source of power is necessary

Automatic Source Transfer Solutions: operate in two different methods i.e. open transition and close transition.

1. Open Transition Transfer

• Break before make switching action. In this, the connection to one power source is opened before the
connection to the other source is made and during this process of power transfer, the flow of electricity
is interrupted. This changeover time can be adjusted by using different time-settings available in any
voltage sensing controller
• This is the most popular method used in many installations for automatic power transfer. This system is
widely used in applications which can accept a small interruption of power from few msec to few
seconds
• It does not require alternate hot source (like a continuous running DG set or an UPS)

2. Closed Transition Transfer

• Make before break switching action for uninterrupted power transfer. This facilitate a seamless transfer
of power supply from one source to other by momentarily paralleling both the sources (<100 msec)
during the transfer period. The transfer switch monitors the phase angle difference between the two
sources and when it approaches zero degree, the switch operates
• This system is used primarily in critical installations like Hospitals, Data Centres etc where even
momentary power interruption is not acceptable
• However, this system necessarily requires alternate hot source (like a continuous running DG set or an
UPS) all the time

While the closed transition method is the best to ensure no interruption of power at all, open transition method is more
popularly used due to following reasons:

1. Most power transfer applications accept a momentary interruption in the order of 60 msec to 5 seconds
2. Non-availability of hot sources in most applications
3. Very high prices of close transition auto transfer switches
4. Multiple choices available to the user for open transition power transfer & protection with a combination of
conventional switching, sensing & control devices
5. Ease of maintenance

1
 Automatic Source Transfer Solutions in LV system
A typical open transition auto transfer system involves:

1. Two 4 pole, mechanically and/or electrically interlocked power switching devices which can be remotely
operated
2. Voltage and/or frequency sensing accessories or controller
3. Back up protection devices like circuit breakers or fuses in case the power switching devices have only
switching capability

As mentioned earlier, the key elements in any source transfer systems are:

1. Sensing & control

2. Switching & protection
3. Interlocking

Sensing & Control

For any ASTS, it is important to monitor the source voltage to decide on which source needs to be in service & a control
system to ensure the correct logic is in place to get the most optimized power. The different options used for this are:
• Use of Under voltage release in circuit breaker to monitor the source voltages & enable a control logic with
auxiliary & trip alarm contacts
• Simple controller with separate voltage sensor, contactors, timers, logic & interlocking control circuit power
• High end digital auto transfer controller with in-built voltage, frequency sensor & a complete logic controller for
all transfer control, interlocking features, multiple setting for voltage & time, digital display, communication etc.

Switching & Protection

ASTS necessarily needs two separate 4 pole switching devices suitable to offer complete isolation in OFF state. Depending
on the application & installation requirement, they must have on-load or off-load switching duty. In addition to the
switching device, it must have the necessary protections available against any abnormal condition. The switching &
protection functions can be combined into one device e.g. Air circuit breakers & Moulded Case circuit breakers. In case
the switching devices like contactors, changeover switches etc, separate upstream protection devices like circuit breakers
or HRC fuses must be provided.

Interlocking

One of the key and a must safety feature for any open transition ASTS is to ensure that under no circumstances, both the
sources will get switched on together even momentarily. Hence, reliable and failsafe mechanisms must be incorporated
to ensure that the two switching devices are fully interlocked so that only one device can be closed at any point of time.

Interlocking of the two switching device can be done by following means:

1. Mechanical interlock - This is the most reliable method of interlocking. This can be done through suitable
interlocking mechanisms like base plate, clutch wire or see-saw toggle interlocks

2. Electrical Interlocking - This is generally used in addition to the mechanical interlocks. It electrically interlocks
the two switching devices like circuit breakers, contactors etc and can be logically programmed for operating
sequence and with time delay etc. This can be done by using:
a. A combination of under voltage release with Auxiliary contacts for circuit breakers
b. Using an external controller & suitably wiring it
c. Using the NO & NC contacts with the coil in case of contactors

2
Automatic Source Transfer Solutions in LV system
3.Self interlocked mechanism – This is generally adopted in the changeover SDs or Auto Transfer switches.
The basic mechanism of SDs will not permit closure of both switches together

Keeping all the above requirements of ASTS, there can be multiple combinations which can be selected. The
selection of transfer system for specific installations can be optimized by keeping following parameters in mind:

1. Feeder Ratings
2. Application need in terms of maximum acceptable change-over time
3. Desired features in terms of sensing & interlocking
4. Specific safety considerations
5. Panel space
6. Life expectancy
7. Cost

Choice of ASTS Combinations

The different combinations available on LV system are as given below:

1. Two electrically operated ACB for higher ratings with mechanical & electrical interlocks along with a
sophisticated auto transfer controller

Mechanically Interlock ACBs AuXC-2000

a. Viable alternative beyond 1000 A, same circuit breakers for switching, protection & isolation
b. Through sophisticated Auto Transfer Controller AuXC-2000, multiple change-over logics
for handling various supply faults based on Voltage & frequency sensing, and time setting options can be
programmed
c. Extendable life
d. Minimum change-over time – 150 msec.

2. Two motorized MCCBs, mounted on a mechanical interlock base plate & electrically interlocked
through under voltage releases

Mechanically Interlocked MCCBs Under-Voltage Release

3
 Automatic Source Transfer Solutions in LV system
a. Simple & Easy to install, same circuit breakers for switching, protection & isolation
b. Voltage sensing & electrical interlocking through UV release
c. Optimum panel space utilized, no extra cut-out in door
d. Minimum change-over time – 100 msec.
e. Most economical MCCB based solution

3. Two motorized MCCBs, mounted on a mechanical interlock base plate & electrically interlocked
through a simple voltage controller

Mechanically Interlocked MCCBs

a. Easy to install, same circuit breakers for switching, protection & isolation
b. Voltage sensing & electrical interlocking, time delay setting through voltage controller
c. Optimum panel space utilized, Controller can be mounted inside panel or on the door
d. Full MCCB life available for change-over operations
e. Minimum change-over time – 100 msec.
f. Moderate increase in cost for MCCB based solution

4. Two motorized MCCBs, mounted on a mechanical interlock base plate & electrically interlocked
through sophisticated auto transfer controller

Mechanically Interlocked MCCBs AuXC-2000

a. Same circuit breakers for switching, protection & isolation

b. T h r o u g h s o p h i s t i c a t e d A u t o T r a n s f e r C o n t r o l l e r A u X C - 2 0 0 0 , m u l t i p l e c h a n g e - o v e r
logics for handling various supply faults based on Voltage & frequency sensing, and time setting options
can be programmed
c. Optimum panel space utilized, Controller can be mounted inside panel or on the door
d. Full MCCB life available for change-over operations
e. Minimum change-over time – 100 msec.
f. Comparatively expensive MCCB based solution due to additional cost of the sophisticated ASTS controller

4
Automatic Source Transfer Solutions in LV system
5. One motorized Changeover switch disconnector with either a simple voltage controller or a
sophisticated auto transfer controller, backed up by suitable protective devices such as HRC
fuses/ACBs/MCCBs

AuXC-2000

Motorised Changeover Switches

a. Single motorized Change-over switch for power transfer with self interlocked mechanism - higher
reliability
b. Additional Fuse / Circuit breaker required for protection
c. Sensing, time setting option, multiple change-over logics etc, through either a simple or a
sophisticated Auto Transfer Controller AuXC-2000
d. Least panel space required with fuse back up
e. Higher mechanical life
f. Minimum change-over time - 1 sec.
g. Most economical Automatic Source Transfer Solution (with fuse back up and simple controller)

6. Two mechanically & electrically interlocked power contactors, backed up by suitable protective
devices such as ACBs/MCCBs/SDFs (also providing isolation). These can also have a simple voltage
controller or a sophisticated auto transfer controller for enhanced features

AuXC-2000
Mechanically Interlocked Contactors

a. Simple and easy to install

b. Suitable for loads from very low rating (9A) to high ratings (800A)
c. Additional SDF/Circuit breaker required for Protection & Isolation
d. Can be simple voltage sensing change-over through the contactor coil or through
a simple Auto Transfer Controller AuXC-2000
e. Higher panel space required with both contactors & SDF/Circuit Breakers
f. Stability of control supply for coil circuit to be ensured for higher reliability
g. Very high mechanical (> 1 Million) & Electrical life (> 50,000)
h. Minimum changeover time – 30 to 50 msec.
i. Preferred for the installation requiring higher frequency of Changeover operations

5
 Automatic Source Transfer Solutions in LV system
L&T today offers a comprehensive and effective solution for all your Power transfer needs, through the various
options discussed above.

In electrical Air Circuit Breakers and motorised MCCBs we offer the advantage of having an inbuilt short circuit
protection. This not only makes the solution compact but also provides the user with high end protection features
offered through our MATRIX releases. These kind of features are usually required in big industrial applications where
these solutions work out to be the best.

The contactor solution is ideal for applications where switching frequency is very high. Such applications may be
residential or commercial applications where switching frequency is high due to frequent power outages. The
contactors having a high mechanical life coupled with an SCPD device offer an economical and reliable solution.

We also offer the solution of changeover switches which have inbuilt interlocking features. Hence, no separate
interlocking accessories are required. Changeover switched having a good withstand capability. With changeover
switched one also has the flexibility of choosing a controller instead of having one single unit. Based on requirement
the user may go for simple voltage controller or advanced controller switches like
AuXC-2000

Thus as seen above, we provide the user a great flexibility through a plethora of changeover solutions. The user can
select the most optimum solution based on specific application requirement.

Below are the recommended changeover solutions based on specific applications

• For applications where the switching frequency is high, contactor solution is recommended. This is because
contactors have a high switching life. This solution works best in residential and commercial loads where
power outages are very common leading to frequent switching between EB and DG

• For applications above 800A, changeover solution through Air circuit breakers is the most optimum. This
solution works best in big industries as current levels are mostly above 800A

• In applications where the switching frequency is low, Motorized MCCB solution is recommended. This
solution also offers the advantage of having both switching and protection in a single unit. This solution
works best in residential and commercial applications, where both EB and DG supply are provided and
frequency of switching is low

• In applications where there is frequent maintenance on the load side, changeover switches are
recommended as they provide effective isolation. Also since changeover switches have inbuilt interlocking
mechanism, no separate interlocking devices are required. Changeover switches are also recommended in
applications involving changeover between drives and soft starters

6
Comparison of Automatic Source Transfer Solutions
A quick comparison of various Automatic Source Transfer Solution is tabulated below,

Parameters ACB with MCCB with MCCB with MCCB with Change-over Power
AuXC-2000 AuXC-2000 basic controller U/V release SD Contactor

Feeder Ratings 400 - 6300 A 63 - 630 A 63 - 630 A 63 - 630 A 125 - 1000 A 16 - 800 A

Minimum
150 msec 100 msec 100 msec 100 msec 1 second 20 to 50 msec
Changeover time

1. Mechanical 1. Mechanical 1. Mechanical 1. Mechanical Mechanical 1. Mechanical

through Clutch through base through base through base through through base
wire/ key locks plate interlock / plate interlock / plate interlock / self-interlocked plate / side
Interlocking 2. Electrical through key locks key locks key locks mechanism interlocks
U.V. release / 2. Electrical through 2. Electrical through 2. Electrical 2. Electrical
controller controller controller through U.V. through coil
release control or
controller

Through Motor With Electrical With Electrical With Electrical With Electrical Through
Remote Operating Operating Operating Operating Electro-magnet
Operation Mechanism Mechanism Mechanism Mechanism
on top on top on top on top

Panel space High Moderate Moderate Moderate Low High

Life- Mechanical
no. of operating 5,000 to 20,000 8,000 to 15,000 8,000 to 15,000 8,000 to 15,000 10,000 to 20,000 Approx 10 x 106
cycles (no load)

Life-Electrical
no. of operating 2,000 to 10,000 4,000 to 10,000 4,000 to 10,000 2,000 to 5,000 2,000 to 3,000 Approx 10,00000
cycles (no load)

Back-up Fuse/ Back-up Fuse/

Protection In built In built In built In built
circuit breaker circuit breaker

1. Extendable 1. Low panel space 1. Low panel space 1. Low panel space 1. Low panel space 1. Extendable
electrical life 2. In built 2. In built 2. In built protection 2. Fail proof self- life
Unique Feature 2. Robust & protection protection 3. External controller interlock 2. Ease of
maintainable not required mechanism maintenance
product
3. In built Protection

Cost
9 7 5 4 3 4
(Scale 1 to 10)

2 Omega 4 pole 2 DN3-630 TM, 2 DN3-630 TM, 2 DN3-630 TM, 1 C-Line Change- 2 MCX 46
EDO ACB (630A) 50 kA, 4 pole 50 kA, 4 pole 50 kA, 4 pole over SD (630A) Contactors
with MTX1.5G MCCBs (630A) MCCBs (630A) MCCBs (630A) + 1 EOM (700A)
+ 1 AuXC-1000 / + 2 SEOM + 2 SEOM + 2 SEOM + Option 1 : 6 + 1 MIL kit
1000H / 1000L + 1 AuXC-1000 / + 1 Basic + 2 sets of UV HN630 Fuses / + Option 1 : 2
controller 1000H / 1000L controller release & Fuse Bases 630A SDFs with
Typical 630 A +1 Clutch wire controller + 1 MIL kit aux contact Option 2: 2 fuses
Change-over MIL kit + 1 MIL kit + 1 MIL kit 630A SDFs Option 2 : 2
Scheme with fuses DN630 MCCBs
Option 3 : 2 + 1 basic
DN630 MCCBs controller or
+ 1 basic AuXC-1000 /
controller or 1000H / 1000L
AuXC-1000 /
1000H / 1000L

7
 AuXC-2000 Controller
There are many electrical services which are required to be powered up always. Interruption of supply to these kinds
of services is not desired. These loads are part of any industry, hospital, school, commercial buildings, shopping malls,
name any place of importance. These loads can be firefighting system, emergency lighting, control stations, CCTV,
emergency pumps, security system etc. L&T’s micro-processor based Automatic Transfer Controller
AuXC-2000along with L&T switchgear is the answer to all auto source transfer requirements.

Changeover Conditions
All the conditions which can help establish whether a power source is or is not suitable are defined by the
user through setting following parameters
Parameter Description
Minimum voltage One or more phases too low
Maximum voltage One or more phases too high
Phase loss Threshold below which the unit intervention is quicker than with a normal decrease.
Asymmetry (unbalance) Phases within the Maximum-Minimum range but too different from each other
Minimum frequency Too low frequency
Maximum frequency Too high frequency
Phase sequence Reverse rotation of phases

Intuitive user interface Password access to prevent any

• 5 keys membrane keypad for parameters setting. unauthorized access
• 128x80 pixel, Backlight LCD screen with 4 Grey levels. • The password is used to enable or lock the
access to setting
Status at a glance menu and to commands menu.
• 4 LEDs for plant synoptic (source line and breakers status).
• 2 LEDs for alarm presence and AUTO mode active. Generator setup
• Management of generator set start-stop &\
Flexibility to suit side conditions cooling cycle
• Suitable for switching between Utility-Utility or • Management of automatic test for generators
Utility-Genset or Genset-Genset with emergency and rotation.
• Selectability between auto and manual mode of switching
• Enabling and disabling of priority supply. Failure simulation
• Settable transition time for all events • Test the changeover setup without
• Selectability between Open before presence of secondary connecting actual load
supply (OBP) & open after presence of secondary supply
(OAP) available EJP (Effacement Jours Pointe) function
• Switch from the main supply to standby
Programmable digital inputs, outputs & alarms to power for the duration of a tariff period with
control changeover device higher prices.
• 6 programmable digital inputs (negative).
• 6 + 1 digital outputs: Event Logger
-6 relays with NO contact 8A 250VAC • Storage of last 100 events.
-1 relays with changeover contact 8A 250VAC
• 18 alarms (4 user programmable alarms)

8
AuXC-2000 Controller
AC Supply : terminals 13, 14 Measuring accuracy
Rated voltage Us 100 - 240V~ Mains and generator voltage ±0.25% f.s. ±1digit

Operating voltage range 90 -264V~ Real time clock

93.5 - 300V= Energy storage Back-up capacitors
Frequency 45 - 66Hz Operating time without supply voltage About 5 minites
Power consumption/dissipation 3.8W - 9.5VA Digital inputs: terminals 15 - 20

50ms (110V~ ) Input type Negative

Immunity time for microbreakings
250ms (220V~ ) Current input £
8mA
Recommended fuses F1A (fast) Input “low” voltage £
2,2
Insulation voltage Input “high” voltage ³
3,4
AC Supply Input delay ³
50ms
Rated insulation voltage Ui 250V~ OUT1 and OUT 2 outputs: terminals 9,10 e 11,12
Rated impulse withstand voltage Uimp 6kV Contact type 2 x 1 NO
Power frequency withstand voltage 3kV AC1 - 8A 250V~
Rated current DC1 - 8A 30V=
Line 1 and Line 2 voltage inputs AC15 -1.5A 250V~
Rated insulation voltage Ui 480V~ Max rated voltage 300V~
Rated impulse withstand voltage Uimp 6kV Mechanical / electrical endurance 1x107 / 1x105 ops
Power frequency withstand voltage 3.8kV OUT3 output: terminals 22, 23, 24
OUT1 and OUT 2 outputs Contact type 1 changeover
Single between OUT1 and OUT 2 AC1 - 8A 250V~
Insulation type Rated current DC1 - 8A 30V=
Double toward the remaining groups AC15 -1.5A 250V~
Rated insulation voltage Ui 250V~ Max rated voltage 300V~
Single Double Mechanical / electrical endurance 1x107 / 1x105 ops
Rated impulse withstand voltage Uimp 4kV Uimp 6kV OUT4 and OUT 5 outputs: terminals 25,26,27
Power frequency withstand voltage 1.5kV 3kV Contact type 2 x 1 NO + contact common
OUT 3 output AC1 - 8A 250V~
Rated current DC1 - 8A 30V=
Rated insulation voltage Ui 250V~ AC15 -1.5A 250V~
Rated impulse withstand voltage Uimp 6kV Max rated voltage 300V~
Power frequency withstand voltage 3kV Mechanical / electrical endurance 1x107 / 1x105 ops
OUT4-5 and OUT 6-7 outputs Maximum current at contact common 10A

Insulation type Single between OUT4-5 and OUT 6-7 OUT6 and OUT 7 outputs: terminals 28,29,30
Double toward the remaining groups Contact type 2 x 1 NO + contact common
Rated insulation voltage Ui 250V~ AC1 - 8A 250V~
Rated current DC1 - 8A 30V=
Single Double AC15 -1.5A 250V~
Rated impulse withstand voltage Uimp 4kV Uimp 6kV Max rated voltage 300V~
7 5
Power frequency withstand voltage 1.5kV 3kV Mechanical / electrical endurance 1x10 / 1x10 ops
Line 1 and Line 2 voltage inputs: terminals 1-4 and 5-8 Maximum current at contact common 10A
Maximum rated voltage Ue 100…480V~ L-L (277VAC L-N) Connections
Measuring range 50…576V~ L-L (333V~L-N) Terminal type Plug-in / removable
Frequency range 45-65Hz Cable cross section (min... max) 0.2-2.5 mm² (24... 12 AWG)
Measuring method True RMS Tightening torque 0.56 Nm (5 lbin)
Measuring input impedance > 0.5MW L-N > 1,0MW L-L Housing
Single-phase, two-phase, Version Flushmount
Wiring mode three-phase with or without
neutral or balanced Material Polycarbonate
three-phase system. Degree of protection IP40 on front / IP20 terminals
Ambient operating conditions Weight 680g
Operating temperature +70Oc -30..... *Notice: this product has been designed for environment A. Use of this product in
Vibration resistance -30... +80OC environment B may cause unwanted electromagnetic disturbances in which case the
user may be required to take adequate mitigation measures.
Climatic sequence <80% (IEC/EN 60068-2-78)
Shock resistance 2
Measurement category 3
Overvoltage category III
Maximum pollution degree Z/ABDM (IEC/EN 60068-2-61)
Relative humidity 15g (IEC/EN 60068-2-27)
Storage temperature 0.7g (IEC/EN 60068-2-6)

9
AuXC-2000 Controller
Front buttons functions

Selects the
OFF operating
mode

Selects the
automatic Select the manual
mode. Green operating mode
AUT LED lights

‫ ؿ‬and ‫ ف‬keys - Used to scroll through the display pages or to select the list of options
in a menu. Simultaneously pressing ‫ ف‬+ calls‫ ؿ‬up the Main menu with rotating icons

Front LED

Line 1 voltage status Line 2 voltage status

LED (green) - LED (green) -
indicates that the line indicates that the line
voltage source 1 is within voltage source 2 is within
the programmed limits the programmed limits.

Line 1 breaker status Line 2 breaker status

LED (yellow) - If I steady LED (yellow) - If I steady
indicates the open or closed indicates the open or closed
state of the source line 1 state of the source line 2
breaker. If flashing, indicates breaker. If flashing, indicates
a mismatch between the a mismatch between the
desired state of the breaker desired state of the breaker
and its true state detected and its true state detected
by the feedback input. by the feedback input.

AUT LED (green) -

Alarm LED (red) -
Indicates that the
Flashing, indicates
automatic mode
an active alarm
is active

Operational Modes
OFF Mode
In this mode the device is disabled, and does not take any action. All views, both of the measures of the status
LEDs remain active. If the control of the switching devices is impulsive, in OFF mode both open and close
commands are disabled. If instead it is in continuous mode, the behaviour can be selected by P05.10. To access
the programming menu is always necessary to enter in advance the OFF mode. Pressing the OFF-RESET button
resets the retentive alarms, provided that the conditions that generated the alarm has been removed

10
AuXC-2000 Controller

Manual Mode
In this mode, you can manually control the switches on the display by selecting the switch that you
want to control by pressing the MAN key, and pressing the ‫ ؿ‬or ‫ ف‬button to confirm the operation of closing or opening.
While the opening-closing of the breakers is enabled, the page scroll is locked. Pressing MAN several times it is possible to
unlock it and to move through other display pages. If is controlled manually closing a switch while the other is still closed,
the unit will proceed before the opening of the other switch and then to the closure of the commanded one, inserting the
interlock time programmed. When working with the generators, you can manually control the switching on and off of the
generator in a manner similar to that described for switches, but moving on the page start / stop groups.

Voltage Line 1 Voltage Line 2

Voltage Line 1 Voltage Line 2

Line 2 selected
Breaker 1 selected
Selectable function
Function selectable Page scroll locked with MAN
with MAN
Page scroll locked

Auto Mode
The AUT mode is highlighted by the lighting of the corresponding green LED. In automatic mode, the unit manages
automatically the opening and closing of the breakers and the starting and stopping of generator sets.When the priority
line voltage is out of bounds for a time longer than those set (line presence green LED turns off), the unit disconnects the
load from the priority line and connect it to the secondary line, managing both start- up of any generator and interlock time
delay. It is possible to program the unit to open the priority line breaker before or after the secondary line has been made
available, through parameter P05.05 in the M05 Changeover menu. When the priority line comes back within the limits, the
unit will switch back the load on it and decide the possible cooling cycle of the generator. It is possible also to lock the
automatic return to the priority line by means of parameter P05.12. The cycles of automatic operation vary according to the
type of application (utility-utility, utility-generator, generator-generator) and depending on the type of switching devices
used (motorized breakers, motorized changeovers, contactors).

Symbols & Wiring Diagrams

Changeover switch

HRC Fuse

Circuit breaker

Mechanical interlock kit

Contactor coil

NO contact

NC contact

11
 Wiring Diagrams - AuXC-2000
Control of Motorised Control of Motorised
Moulded Case Circuit Breakers Changeover Switch
(Without Undervoltage Relay) Disconnector

SOURCE 1 SOURCE 2 SOURCE 1 SOURCE 2

K2 K1 K2 K1

K1 K2 K1 K2

K1 K1
K2 K2
K1 K1
K2 K2
OUT 1

OUT 2

OUT 1

OUT 2
OUT1 - OUT7 OUT1 - OUT7
B300 / 250V~ 8A AC1 / 1A 30V= PILOT DUTY B300 / 250V~ 8A AC1 / 1A 30V= PILOT DUTY
OUT 3

OUT 4

OUT 5

OUT 6

OUT 7

OUT 3

OUT 4

OUT 5

OUT 6

OUT 7
INP 1

INP 2

INP 3

INP 4

INP 5

INP 6

INP 1

INP 2

INP 3

INP 4

INP 5

INP 6
COM

COM
OUT 3

OUT 4

OUT 5

OUT 6

OUT 7

OUT 3

OUT 4

OUT 5

OUT 6

OUT 7
INP 1

INP 2

INP 3

INP 4

INP 5

INP 6

INP 1

INP 2

INP 3

INP 4

INP 5

INP 6
COM

COM

1 2 3 4 5 AUX TAC 1 2 3 4 5 AUX TAC

NC-II NO-II C-II C-I NO-I NC-I P N E ON-I OFF ON-II
MCCB 1 MCCB 2 MCO AUXILIARY CONTACT MCO CONTROL
CONTROL CONNECTIONS CONTROL CONNECTIONS CONNECTIONS CONNECTIONS

Programming Connection Parameter Setting (Description) Programming Connection Parameter Setting (Description)
Terminal code Terminal code
Others - P05.07 Breaker pulse or breaker continuous 15(INP1) P10.01.01 Line 1 breaker closed (Feedback 1)
Inputs
15(INP1) P10.01.01 Line 1 breaker closed (Feedback 1) 16(INP2) P10.02.01 Line 2 breaker closed (Feedback 2)
16(INP2) P10.02.01 Line 2 breaker closed (Feedback 2) 25(OUT4) P11.04.01 Close line 1 contactor/circuit breaker
Inputs
17(INP3) P10.03.01 Line 1 circuit breaker protection (Trip 1) Outputs 27(OUT5) P11.05.01 Open line 1 / line 2
18(INP4) P10.04.01 Line 2 circuit breaker protection (Trip 2) 30(OUT7) P11.07.01 Close line 2 contactor/circuit breaker
25(OUT4) P11.04.01 Open line 1 contactor/circuit breaker Others - P05.07 Changeover continuous
27(OUT5) P11.05.01 Close line 1 contactor/circuit breaker
Outputs
28(OUT6) P11.06.01 Open line 2 contactor/circuit breaker
30(OUT7) P11.07.01 Close line 2 contactor/circuit breaker

12
 Wiring Diagrams - AuXC-2000
Control of Contactors Control of Omega ACBs

SOURCE 1 SOURCE 2 SOURCE 1 SOURCE 2

K2 K1 K2 K1

K1 K2 K1 K2

K1 K1
K2 K2
K1 K1
K2 K2
OUT 1

OUT 2

OUT 1

OUT 2
OUT1 - OUT7 OUT1 - OUT7
B300 / 250V~ 8A AC1 / 1A 30V= PILOT DUTY B300 / 250V~ 8A AC1 / 1A 30V= PILOT DUTY
OUT 3

OUT 4

OUT 5

OUT 6

OUT 7

OUT 3

OUT 4

OUT 5

OUT 6

OUT 7
INP 1

INP 2

INP 3

INP 4

INP 5

INP 6

INP 1

INP 2

INP 3

INP 4

INP 5

INP 6
COM

COM
OUT 3

OUT 4

OUT 5

OUT 6

OUT 7

OUT 3

OUT 4

OUT 5

OUT 6

OUT 7
INP 1

INP 2

INP 3

INP 4

INP 5

INP 6

INP 1

INP 2

INP 3

INP 4

INP 5

INP 6
COM

COM

K1 K2

K2 K1

A1 A2 A1 A2 EC1 EC2 A1 A2 C1 C2 11 12 13 14 131 134 EC1 EC2 A1 A2 C1 C2 11 12 13 14 131 134

Motor Closing Shunt Interlocking Status Trip NO Motor Closing Shunt Interlocking Status Trip NO
CONTACTOR 1 CONTACTOR 2 Power
Supply
Coil Coil NC NO Power
Supply
Coil Coil NC NO

COIL CONNECTION COIL CONNECTION ACB 1 ACB 2

SIC CONNECTIONS SIC CONNECTIONS

Connection Parameter Programming Connection Parameter Setting (Description)

Programming Setting (Description) Terminal code
Terminal code
15(INP1) P10.01.01 Line 1 breaker closed (Feedback 1) Others - P05.07 Breaker pulse or breaker continuous
Inputs
16(INP2) P10.02.01 Line 2 breaker closed (Feedback 2) 15(INP1) P10.01.01 Line 1 breaker closed (Feedback 1)
27(OUT5) P11.05.01 Close line 1 contactor/circuit breaker 16(INP2) P10.02.01 Line 2 breaker closed (Feedback 2)
Outputs
30(OUT7) P11.07.01 Close line 2 contactor/circuit breaker 17(INP3) P10.03.01 Line 1 circuit breaker protection (Trip 1)
Inputs
Others - P05.07 Contactors 18(INP4) P10.04.01 Line 2 circuit breaker protection (Trip 2)
25(OUT4) P11.04.01 Open line 1 contactor/circuit breaker
27(OUT5) P11.05.01 Close line 1 contactor/circuit breaker
Outputs 28(OUT6) P11.06.01 Open line 2 contactor/circuit breaker
30(OUT7) P11.07.01 Close line 2 contactor/circuit breaker

13
 Overall Dimensions - AuXC-2000
Rear Terminal Connections

OUT 1

OUT 2
OUT1 - OUT7
B300 / 250V~ 8A AC1 / 1A 30V= PILOT DUTY

OUT 3

OUT 4

OUT 5

OUT 6

OUT 7
INP 1

INP 2

INP 3

INP 4

INP 5

INP 6

COM

Panel Dimensions & Front Panel Cut-out

14
 Air Circuit Breakers

Frame 1 2 3
0
Rated Uninterrupted Current (In) (A) at 50 C 400-2000 2500$ 400-3200 400-5000 6300#

Version N S H S H N* S H H V H V

Rated Operational Voltage at 50/60 Hz. Ue upto 690V AC

Rated Insulation Voltage at 50/60 Hz. Ui 1000V AC

Rated Impulse withstand Voltage Uimp 12kV (Main Circuit) & 4kV (Auxiliary Circuit)

Suitability for Isolation Yes

Degree of Protection on Breaker front IP40 Intrinsic, IP54 available

Pollution Degree Suitability 4

Utilization Category B

Compliance IS / IEC 60947 (Part-2), EN 60947-2, IEC 60947-2

400/415V AC 50 65 80 65 80 50 65 80 80 100 80 100

Rated Ultimate S.C.
Breaking Capacity Icu (kA) 500/550V AC 42 55 65 55 65 42 55 70 70 85 70 85

660/690V AC 36 50 55 50 55 36 50 55 65 75 65 75

400/415V AC
Rated Service S.C.
Breaking Capacity Ics (kA) 500/550V AC 100% Icu

660/690V AC

0.5sec 50 65 80 65 80 50 65 80 80 100 80 100

Rated Short-time
Withstand Capacity Icw (kA) 1.0sec 50 65 80 65 80 50 65 80 80 100 80 100

3.0sec 26 36 44 36 44 26 44 50 65 75 65 75

400/415V AC 105 143 176 143 176 105 143 176 176 220 176 220
Rated S.C. Making
Icm (kA) 500/550V AC 88 121 143 121 143 88 121 154 154 187 154 187
Capacity
660/690V AC 76 105 121 105 121 76 105 121 143 165 143 165

Opening Time (ms) 40

Closing Time (ms) 60

Mechanical Life** with maintenance 20000 15000 10000

with maintenance 20000 15000 10000

Electrical Life**
without maintenance 10000 5000 5000 5000 2000

Width 3P 347 447 647

W (mm)
Width 4P 447 581 847
Fixed ACB
D (mm) Depth 324 334

H (mm) Height 430

Dimensions
Width 3P 347 447 647
W (mm)
Width 4P 447 581 847
Draw-out
ACB D (mm) Depth 421 431

H (mm) Height 433

# Rated Uninterrupted Current (In) (A) at 400C

* Available till 2500A
** Value corresponds operating cycle
$ Please consult branch office for selection

15
 Air Circuit Breakers

W D

H : Height
W : Width
D : Depth with flat terminals

Rating Specification Parameters for 50% N ACB

Frame 3
Version H/V
Rated Uninterrupted Current In (A) 3200-6300
Fixed Width 4P 50% W (mm) 747
Dimensions
D/O Width 4P 50% W (mm) 747

Rating Specification Parameters for 200%N ACB

Frame 1 2 3
Version N&S S&H H&V
Rated Uninterrupted Current In (A) 400 to 1250 1600 2000-2500
Fixed ACB 200% W (mm) 447 581 647
Dimensions
Draw-out ACB 200% W (mm) 447 581 647

16
Matrix Release Family

UW-MTX 4.5

UW-MTX 3.5EC

UW-MTX 1.5G

UW-MTX 4.5
UW-MTX 3.5/3.5EC
Advanced Version
UW-MTX 1.0/1G/1.5G

Basic Version

Accessories - Air Circuit Breakers

Accessories

Breaker Accessories Cradle Accessories

4
Auxiliary Contact Block 4
Electrical Position Indication (EPI)
4
Shunt Release (SR) 4
Door-Interlock
4
Closing Release (CR) 4
Door-Racking Interlock
4
Under-Voltage Release (UVR) 4
Locking in all Positions
4
Electrical Charging Device (ECD) 4
Locking in Disconnected Position
4
Operation Counter 4
Safety Shutter
4
Micro-switches for electrical indications: 4
Arc-Shield
= Common fault indication 4
Rating Error-Preventer
= Under-Voltage release trip indication
= Shunt release trip indication
= Spring charging indication
= Ready to close indication Miscellaneous
4
Locking ‘OFF’ Button (LOB)
4
Shroud for ON-OFF Button 4
External Neutral Cts
4
Mechanical Interlock
4
Safety Cover
4
Terminal Adaptors

17
 Accessories - Air Circuit Breakers
Mechanical Interlock
Mechanical Interlock is used for interlocking breakers as per the desired control scheme. It can interlock up to three
Omega ACBs of Fixed/Draw-out/Mixed version. The breakers can be interlocked in Vertical or Horizontal
configuration.

Cable Length: 2/3/5 meter, minimum radius at cable bend: 70mm.

Possible mounting arrangements:

Type of Interlock Typical Circuit Interlocks Possible Schematic Diagram

Two Incomers A B

(2 I/C)
G

Three Incomers A B C

(3 I/C)
G

G
Two Incomers &
One Standby A B C
(2 I/C + 1 S/B)

Two Incomers & A C

One Bus Coupler B
(2 I/C +1 B/C)

O - Breaker Open I - Breaker Closed

18
 Mounting Dimensions
400-1600A N & 400-2500A S/H Fr.1 4P (100% N)
Fixed Circuit Breaker
300 min

300 min
7

OFF ON
430

A A

6 435 6 Panel
447 A Door
25 112 25
324

Draw-out Circuit Breaker

45 mm

45 mm

7
Panel
Door
433

OFF ON

16
Disconnected

35
Test
A A 25.5 A
49.5 100 250 47.5 250
62.4 280
447
421

Optional 100 (250) (47.5)

support
(62.4)

Use this
mounting hole Use this
mounting hole
(250)

These 2 supports
(280)

are must

Use any one of

these two
mounting holes

Use any one of Use any one of

these two these two
mounting holes mounting holes

Details of 4P (200%) on request

All Dimensions in mm
A Mounting holes suitable for M10 / Equivalent BS bolt

All Dimensions in mm

19
 Mounting Dimensions
400-3200A S/H Fr.2 4P (100% N)
Fixed Circuit Breaker

300 min
300 min

7
430

A A Panel Door
(Outer surface)
A 142
6 569 6
25 112 25
581
324

Draw-out Circuit Breaker

45 mm

45 mm

7
Panel
Door
433

16
Disconnected

35
A TEST
49.5 100 250 A 47.5 25.5 A
581 250
62.4 280
421
(49.5) (100) (250) (47.5)
(62.4)

Optional Use this

support mounting hole
Use this
mounting hole Use this
mounting hole
(250)

(280)

These 3 supports
are must

Use any one of

these two
mounting holes
Use any one of
these two Use any one of
mounting holes these two
mounting holes

Details of 4P (200% N) on request

All Dimensions in mm
A Mounting holes suitable for M10 / Equivalent BS bolt

All Dimensions in mm

20
 Mounting Dimensions
400-6300A H/V Fr.3 4P (100% N)
Fixed Circuit Breaker

300 min
300 min

7
430

A A
Panel Door
(Outer surface)
6 835 6 A 142
25 112 25
847
334

Draw-out Circuit Breaker

45 mm
45 mm

7
Panel
Door
433

16

35
35.5 Test
A A A A
49.5 200 100 250 47.5
250
847 62.4 280
431

(49.5) (200) (100) (250) (47.5)

Optional
support
(62.4)

Use this
Use this
mounting hole
mounting hole
Use this
mounting holes
(280)
(250)

These 4 supports
are must

Use any one of

these two
mounting holes

Use any one of these Use any one of these

Use any one of
Four mounting holes two mounting holes
these two
mounting holes

Details of 4P (50% N) on request

All Dimensions in mm
A Mounting holes suitable for M10 / Equivalent BS bolt

All Dimensions in mm

21
 ACB Ordering Information
UW 1 08 N X D 1 2 9 0 0(5) OMEGA 800A Fr-1 50kA 3P EDO UW-MTX1.5G

(3)
Temperature Rise Monitoring
Not Required 0
Required 1

Selection for P&C Units

B/C (w/o protection) 0
UW - MTX1.0 7
UW - MTX1G 8
Frame Size
Frame - I UW - MTX1.5G 9
1
Frame - II UW-MTX3.5 3
2
Frame - III 3 UW-MTX3.5EC(6) 4
UW-MTX4.5 5
UW-MTX3.5H 6

Current Ratings
Type
400A 04 Manually Operated 1
630A 06 Electrically Operated 2
800A 08
1000A 10 (2)
Selection for control voltage
1250A 12
For Manually Operated 0
1600A 16
240V AC ECD & CR & 240V AC SR 1
2000A 20
240V AC ECD & CR & 24V DC SR 2
2500A (4) 25
3200A 32
Version
4000A 40
Draw-out D
5000A 50
Fixed F
6300A 63

Selection for No. of Poles

(1)
Selection for Breaking Capacity (Icu=Ics) 3 Pole X
50kA (Fr-I upto 2000A & Fr-2 2500A) N 4 Pole 100% N F
65kA (Fr-I & Fr-II) S 4 Pole 50% N (in Fr-III only) H
80kA (Fr-l, Fr-II & Fr-III) H 4 Pole 200% N (upto 2500A) D
100kA (Fr-III) V
Please Note :
(1)
For Icw values please refer product catalogue
(2)
Other options of control voltage are available as accessory
(3)
Temperature protection is available in UW-MTX3.5/3.5EC/3.5H/4.5
(4)
For Fr-1, 2500A selection, please contact the nearest branch office
(5)
Refer point 'D' of Omega ACBs standard features
(6)
For system requiring 690V metering, kindly order separate
Power Metering module with MTX 3.5 (refer ESP Price List)

ACBs are offered with following standard features:

Draw-out version :Omega ACBs with UW-MTX release will have inbuilt-
Current Metering (MTX 1.5G/3.5/3.5EC/3.5H/4.5), Common Fault Indication microswitch, 4NO+4NC Aux. contacts, Smart-racking
shutter, Safety shutter assembly, Racking Handle, Door sealing frame, Pad-locking arrangement for ON/OFF button, Rating Error Preventer,
Arc shield.
A) For ratings upto 1600A, one side vertical terminal adaptors (Bottom).
B) For ratings 2000A & above, both side vertical terminal adaptors (Top & Bottom).
C) For ratings 4000A & above, operation counter inbuilt.
D) For rating 4000A & 5000A, replace 13th digit of ACB cat no with (recommended for Buscoupler only)
X : For Top Horizontal (Long) & Bottom Vertical
Y : For Top & Bottom Horizontal (Long)
(Please refer Omega catalogue for details)
Fixed Version : Omega ACBs with UW-MTX release will have inbuilt-
Current Metering (MTX 1.5G/3.5/3.5EC/3.5H/4.5), Common Fault Indication microswitch, 4NO+4NC Aux. contacts, Door sealing frame &
Pad-locking arrangement for ON/OFF push button.
A) For ratings upto 1600A, one side vertical terminal adaptors (Bottom).
B) For ratings 2000A & above, both side vertical terminal adaptors (Top & Bottom).
C) For ratings 4000A & above, operation counter inbuilt
Electrically operated ACB includes ECD (240V AC), CR (240V AC) & SR (240V AC OR 24V DC).

22
 MCCB
Dsine MCCB can be used for ASTS ranging from 63A to 630A withfollowing different solutions
1. MCCB with AuXC-2000
2. MCCB with Basic controller (UV relay)
3. MCCB with UV release
Technical Data Sheet
Frame 250A 400A 630A
DN2-250 DN3-400 DN3-630
Type
D N S V D N S D N S V
Release TM/MP (MTX1.0/2.0/3.0) TM/MP (MTX1.0/2.0/3.0) TM/MP (MTX1.0/2.0/3.0)
Current Range (A) 32, 40, 63, 80, 100, 125, 320, 400,
320, 400 500, 630
160, 200, 250 500, 630
Poles 3/4 3/4 3/4
Impulse withstand Voltage Uimp (kV) 8 8 8
Rated Operational Voltage Ue (V) (MAX) 690 690 690
Rated Insulation Voltage Ui (V) 800 800 800
Utilization Category A A A
Standard IEC60947-2, EN60947-2 & IS/IEC60947-2
240 V AC 50 70 100 - 50 70 100 50 70 100 -
415 V AC 36 50 70 100 36 50 70 36 50 70 100
480 V AC 25 36 42 65 25 36 42 25 36 42 65
Icu(kA)
550 V AC 18 25 36 - 15 20 25 15 20 25 -
Rated 600 V AC 16 18 22 - 12 18 22 12 18 22 -
Short 690 V AC 10 15 20 8 15 20 8 10 15
36 50
Circuit
Breaking 240 V AC 100% 100% 100% - 100% 100% 100% 100% 100% 100% -
Capacity 415 V AC 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
480 V AC 100% 100% 100% 100% 100% 100% 100% 100% 100% 100% 100%
Ics as % Icu
550 V AC 100% 100% 100% - 100% 100% 100% 100% 100% 100% -
600 V AC 100% 100% 100% - 100% 100% 100% 100% 100% 100% -
690 V AC 50% 50% 50% 50% 50% 50% 50% 50% 50% 50% 50%
Mechanical 25000 25000 15000 15000 15000
Life
Electrical @1.0 In 10000 10000* 4000 4000 4000*
Operating Frequency (Hz) 50/60
Total Opening Time <10 msec
Finger-proof Terminals Yes
Suitable for Isolation Yes
IP Class IP40
Pollution Degree III
Load Line Bias No
Ambient Temperature -5ºC to 55ºC
Storage Temperature -35º C to 70ºC
Mounting Position in vertical Plane Vertical and 90º in both directions
3-Pole 105 x 96 x 179 140 x 111.5 x 266 140 x 111.5 x 266
Dimensions (WxDxH) mm
4-Pole 140 x 96 x 179 183.5 x 111.5 x 266 183.5 x 111.5 x 266
Weight (kg) (3/4 Pole) 2.5 / 3.3 5.5 / 7.2 5.8 / 7.4 6 / 7.8 6.3 / 8
A Auxiliary Contact 1 C / O or 2 C / O
Trip Alarm Contact 1C/O
C
Internal Auxiliary & Trip Alarm Contact 1C/O+1C/O
C
Shunt Release 110 / 415 V AC 50 Hz, 24 / 110 / 220 V DC $
E 240 V AC 50 Hz
Under Voltage Release
S Rotary Operating Mechanism (Direct/Extended) P
S Electrical Operating Mechanism P
O Mechanical Interlock Kit P
Spreader Terminals P
R External
Key lock P
I
Neutral CT with Adaptor Kit Available for 3P MCCBs with MTX2.0 & MTX3.0 release only
E Current Metering Module Available for MTX2.0 release for current metering only @
S Display, Communication and Voltage Module Available for MTX3.0 release for Communication & Power metering

$ : ‘NO’ of control contactor to be connected in series for 220V DC, 24V DC Notes : • Any two internal accessories can be mounted at a time
@ : Contains display module & metering module, separate cable • Separate earth fault module required for earth fault protection
required for connection using TM releases
* : at 415V • lcu : Rated ultimate short-circuit breaking capacity
DN2 -1500 @ 690V DN3 -1000 @ 690V Ics : Rated service short-circuit breaking
O
capacity
• Reference Temperature 40ºC & 50 C
• V version MCCBs, to be used with extended Romanly
23
 Trip Units & Accessories

Thermal Magnetic Releases Microprocessor Releases

Variable Thermal, Variable Magnetic (DN2, DN3) MTX1.0 with LSI (DN2, DN3)

Magnetic Releases
Motor Back up Protection Release MTX2.0 with LSING + Current Metering
(DN2, DN3 - Magnetic Protection only) (DN2, DN3)

DN3-M

Isolator MTX3.0 with LSING + Communication capable +

Switch Disconnector (DN2 , DN3) Power Metering (DN2, DN3)

Accessories
Internal
8
Auxiliary Contact
8
Trip Alarm Contact
8
Aux+Trip Alarm Contact
8
Shunt
8
UV Auxiliary Contact TAC Shunt Release UV Release
External
8
Stored Energy
Electrically Operated
Mechanism
8
External Neutral CT
8
ROMs
8
Key Locks
8
Spreaders
8
MIL Kit
8
GF Module SEEOM External ROM Spreaders
8
MTX Modules NCT
8
Terminal Shrouds

Note: For more details, please contact branch

24
Technical Details of SEEOM

Stored Energy Electrically Operated

Mechanism

Specification DN2 DN3

Operating voltage (V AC) 240V AC 240V AC

Operating voltage (%) 85 - 110% 85 - 110%

Closing time (ms) 60 90

Opening time (ms) 300 450

Power consumption (VA) 350 500

Life / No. of operations 16000 15000

2
Door cut out (mm) 96 x 96 96 x 96

IP protection, on the front IP30 IP30

Operating frequency 2/min 1/min

Min. control impulse time (ms)* 800 800

Note: For ordering information kindly contact nearest branch office.
* At rated voltage

Product Architecture

DN3-SEEOM DN2-SEEOM

CONNECTION WIRES

FUSE

PADLOCK LEVER
PADLOCK SLIDER
ON PUSH BUTTON

TRIP PUSH BUTTON

CHARGING HANDLE
INDICATOR WINDOWS

25
Motorised MCCB Product Features
Padlock Slider ON and TRIP Push Buttons
The Padlock Slider can be set in ON and TRIP push buttons provided on the
AUTO mode for electrical operation fascia assists in manual operation of SEEOM.
or MANUAL mode for onsite manual
operation by human personnel.
As a safety feature the control supply ON TRIP
of SEEOM is automatically cut off in
manual operation. DISCHARGED I ON

Indicator Windows
EMERGENCY TRIP
The Charge/Discharge and ON/OFF window
helps to ascertain the state of SEEOM and
MCCB respectively.

Auxiliary & Trip Alarm Contact

The Auxiliary (1NO & 1NC) and Trip alarm

(1NO & 1NC) contacts are available to get
RED (NO)
BLUE (NC)
status of MCCB. They can also be used to
RED (NO)
BLUE (NC) BLACK (C) build a logic circuitry for changeover system
BLACK (C)
and/or to get panel mounted status of MCCB.
AUXILIARY CONTACT TRIP ALARM
CONTACT

INDICATOR MODULE CONNECTIONS

Manual Charging Handle

The manual charging handle can be used for charging the spring of SEEOM
and also resetting the MCCB in manual mode.

TRIP
ON

Fuse Protection
The SEEOM is provided with a Cartridge type fuse to ensure healthiness of the
control supply. It protects the internal components from damage due to faulty
control supply.

Padlocking

The SEEOM can be padlocked by up to three padlocks of Ø5mm to Ø7mm. TRIP

ON

It can also be used for Lock out and Tag out procedure used while undertaking
maintenance of the system.

26
 Overall Dimensions
MCCB with Stored Energy Electrically
Operated Mechanism (SE-EOM)
DN2
245.5
35 Door
237.5
18.7

= =

Door
Cut-out
94

N
157

ON TRIP

156
DN3
264
= =
94 Mounting 43.5
256
holes for MCCB = =

Door

45 49

62.1
94

Door
Cut-out

94
224

N ON TRIP

Mechanical Interlocking Kit

DN2
372
Ø10 Mounting Holes
41.5 141 141
35
10

149
209
239

177

Holes for Breaker Mounting

141 141
DN3
Mounting Details
436 Ø10 Mounting
Holes
53 161 161 53 56
22.5

152.5
316
346

266

161 161
Holes for Breaker All dimensions are in mm
Mounting
Mounting Details

27
 Motorised Changeover Product Features

4 1

3
7
6

5 2

1. Site Mountable
Motorised kit (EOM) can be mounted over the manual
changeover switch directly at site without any change in
the panel area.

2. Clear Termination Access

Motorised kit (EOM) fits well within the body of the manual
changeover switch, enabling clear access to the terminals even
after mounting the motorised kit.

3. Manual Override
Manual operation of motorised changeover switch is also feasible
through the manual override feature.
As a safety feature, the control supply of motorised kit (EOM) is
automatically cut off during the insertion of handle.

28
Motorised Changeover Product Features

4. Manual and Auto Mode Selection

The selector switch enables/disables the control supply to
motorised changeover switch. Electrical operation is possible
only in auto mode while manual mode allows the user to
operate the motorised changeover switch manually using
the handle safely by cut-off of supply to motorised
changeover switch.

5. Auxiliary Contacts
It consists two sets of changeover contacts one for each S-D. It is
prewired and prefitted in motorised changeover switch.

6. Pad Locking
Provision for padlocking in OFF position with three padlocks
of Ø5 to Ø7. Padlocking possible in both auto and manual
mode.

7. Fuse Protection
Inbuilt glass fuse of 5 x 20 size protects the motorised kit (EOM)
during abnormalities. Also, spare fuse holder has been provided
for storage of fuse.

Compact Design
No change in H x W x D of motorised changeover switch and manual changeover switch.

29
 Changeover Switches
Frame 2

Rating (A) Unit 125 A 160 A 200 A$

Reference Standards

Type designation CO2-125 CO2-160 CO2-200

No. of Poles 4 Pole 4 Pole 4 Pole
Rated operational voltage (Ue) (V) 415 415 415
Rated frequency (Hz) 50 / 60 50 / 60 50 / 60
Rated impulse withstand voltage (Uimp) (kV) 12 12 12$
Pollution degree 3 3 3
0
Conventional free air thermal current, lth at 40 C (A) 125 160 200
0
Conventional enclosed thermal current, lthe at 40 C (A) 125 160 200
Rated operational current, le AC-21A# / AC-22A# / AC-23A (A) 125 160 200
Rated operational power for AC-23A* (kW) 65 85 85
Rated breaking capacity for AC-23A (A) 1000 1280 1600
Rated making capacity for AC-23A (A) 1250 1600 2000
1 sec (kA rms) 8 8 8
Short time withstand, lcw
0.2 sec (kA rms) 18 18 18
Short-circuit making capacity, lcm (kA peak) 14 14 14
Mechanical (O-I-O-II-O cycle) 16000 16000 16000
Endurance (category A)
Electrical (O-I-O-II-O cycle) 2000 2000 2000
Type and size of fuse DIN/Cylinæ 000 00
NA
Rated fused short-circuit current at 415 V, 50/60 Hz DIN/Cylinæ(kA rms) 100 100
Termination Capacity
Maximum Al. cable with lug (sq mm) 95 95 150
Maximum link width (mm) 30 30 30
Maximum link thickness (mm) 5 5 5
Termination tightening torque (N-m) 10 10 10
Operating torque center / side operating (N-m) 10 / 13 10 / 13 10 / 13
Weight (without accessories) (Kg) 4 4 4
Motorised Kit Specification
Rated frequency (Hz) 50
Rated control voltage (V) 240 V ac
Control voltage range 85% - 110%
Pollution degree (%) 3
Operating temperature (°C) -5 to + 55
Ingress protection (from front) IP30
Max. current at 240 V ac (A) 2
O-I / I-O (sec) 0.5
Operating time (min)
I-II / II-I (sec) 1.4
Black out time (sec) 1.4
Control glass fuse current rating (240 V ac) (A) 1.25
Width (mm) 210
Dimensions of motorised kit Height (mm) 84
Depth (mm) 94
* These values are for 4 pole squirrel cage induction motors and are provided only for guidance and may vary as per the motor manufacturer
# Rated operational current, le AC-21A / AC-22A
æ Type cylindrical fuse
$ Claimed Impulse withstand voltage with use of source separator and inter phase barriers

30
 Frame 3 Frame 4 Frame 5 Frame 6

250 A 315 A 400 A 630 A 630 A 800 A 1000 A 1250 A 1600 A 2000 A

IS / IEC 60947-3, EN 60947-3

CO3-250 CO3-315 CO4-400 CO4-630 CO5-630 CO5-800 CO5-1000 CO6-1250 CO6-1600 CO6-2000
4 Pole 4 Pole 4 Pole 4 Pole 4 Pole 4 Pole 4 Pole 4 Pole 4 Pole 4 Pole
415 415 415 415 415 415 415 415 415 415
50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60 50 / 60
12 12 12 12 12 12 12 12 12 12
3 3 3 3 3 3 3 3 3 3
250 315 400 630 630 800 1000 1250 1600 2000
250 315 400 630 630 800 1000 1250 1600 2000
250 315 400 630 630 800 1000 1250 1600#/1250 2000#/1250
132 160 225 315 315 400 450 710 710 710
2000 2520 3200 5040 5040 6400 8000 10000 10000 10000
2500 3150 4000 6300 6300 8000 10000 12500 12500 12500
16 18 22 26 35 50 50 50 50 50
28 28 35 35 70 85 85 85 85 85
32 36 46 55 73.5 105 105 105 105 105
16000 16000 10000 10000 10000 10000 10000 10000 10000 10000
2000 2000 2000 2000 2000 1000 1000 1000 1000 500
1 1 2 3 3
NA NA NA NA NA
100 100 100 100 100

185 240 2 x 300 2 x 300 2 x 400 2 x 400 2 x 400 2 x 12 x 63 4 x 8 x 50 3 x 10 x 100

40 40 50 50 60 60 60 80 80 100
8 8 8 2x8 2 x 10 2 x 10 2 x 10 3 x 12 3 x 12 3 x 12
20 20 27 27 35 35 35 55 55 55
20 / 25 20 / 25 28 / 32 28 / 32 30 / 40 30 / 40 30 / 40 55 55 55
6.5 7 14 14.5 20 22 22 52 57 75

50 50 50 50
240 V ac 240 V ac 240 V ac 240 V ac
85% - 110% 85% - 110% 85% - 110% 85% - 110%
3 3 3 3
-5 to + 55 -5 to + 55 -5 to + 55 -5 to + 55
IP30 IP30 IP30 IP30
2 2 2 2
0.6 0.7 0.7 0.7
1.4 1.4 1.4 1.4
1.4 1.4 1.4 1.4
1 1.25 1.25 1.25
260 310 380 274
84 84 84 108
94 94 94 118

31
 Overall Dimensions
CO2 to CO5 (125-1000A)
Motorised Changeover Switch
G
K (Mounting)
= =

J (Mounting)
=

NOII OFF

L
C
H
D

M
I NO
MANUAL

AUTO
=

R
A

N
P
Mounting Earthing
holes E F F F 10.1
Screws
(4 Nos.) (2 Nos.)

Rating Frame Frame Mounting Earthing

(A) A B C D E F G H J K L M N P R
CO EOM CO EOM Hole Size Screw Size

125 22 3 138 121 28 44 210 211 120 190 CO2 CX2 240.3 234.3 30 42 112 M6 M4
160 CO2 CX2 22 3 138 121 28 44 210 211 120 190 CO3 CX3 277.2 271.2 39 54 138 M8 M4
200 26 5 150 121 28 44 210 211 120 190 CO4 CX4 293.7 287.7 42 58 151 M8 M4
250 29 4.5 182 156 32 56 260 239 159 235.4 CO5 CX5 330.9 324.9 45 66.7 182 M8 M5
CO3 CX3
315 35 5 198 164 32 56 260 239 159 235.4
400 40 5 228 202 32.3 70 310 329 200 286
CO4 CX4
630 40 6 228 202 32.3 70 310 329 200 286
630 50 6 264 228 - 80 380 351.6 220 345
800 CO5 CX5 50 8 264 228 - 80 380 351.6 220 345
1000 50 8 264 228 - 80 380 351.6 220 345

CO6-1250/1600/2000
Motorised Changeover Switch

540
389
108
271 118
>PP-EPDM-FR<

>PP-EPDM-FR<
Ck50604

Ck50604
101

101
=

347

MANUAL AUTO
250.4

ON
274

OFF II
ON
=

= =
70
All dimensions are in mm

32
 Overall Dimensions
Panel Cutout
Motorised Changeover Switch

Panel Cutout
B

=
AUTO

MANUAL

88
ON I

OFF II ON
=

Type A B
CO2 with CX2 95 60
52.5 CO3 with CX3 117.7 79.5
88 CO4 with CX4 143 100
CO5 with CX5 172.5 110

Mounting Holes of Respective Changeover Switch

Drilling Plan for Mounting Bezel*

Motorised Changeover Switch

BEZEL ASSEMBLY

Ø3 x 4
100

Insert this part

into the Bezel
6

Place Gasket on Bezel

Door
100

Self tapping screws

6

6 6

Panel Cutout
*Available with standard product.

All dimensions are in mm

33
 MCX Four Pole Contactor

Range from 16-800A AC1

l
Wide operating band upto 100A AC1
l

Compact mechanical interlock arrangement upto 80A

l

Technical Data Sheet

Type MCX 01 MCX 02 MCX 03 MCX 04

Catalogue no. CS97009 CS97010 CS97011 CS97012

Conformance to standards

Preferred DG ratings (kVA) 7.5 15 20 25

Power contacts

No. of poles 4 4 4 4

Number of built-in auxiliary contacts - - - -

Rated insulation voltage, Ui 690V 690V 690V 690V

Rated operational voltage, Ue 415V 415V 415V 415V

Rated impulse withstand voltage, Uimp 8 kV 8 kV 8 kV 8 kV

Conventional thermal current, lth/Utilisation category AC1 at 550C 16A 25A 32A 40A

Service temperature 0
-20 C to 55 C 0 0
-20 C to 55 C 0 0
-20 C to 55 C 0
-20 C to 550C
0

With lug (sq mm) 1x6 1x6 1x6 1x6

Link - - - -
Main terminal capacity
Solid conductor (sq mm) 2x4 2x4 2x4 2x4

Multistrand conductors (sq mm) 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5

Auxiliary terminal capacity Solid or multistrand conductors (sq mm) - - - -

Coil

Voltage available for 50Hz opn, Uc (V) 110, 220, 240, 415 110, 220, 240, 415 110, 220, 240, 415 110, 220, 240, 415

Pick-up VA 68 68 68 68
VA 11 11 11 11
Hold-on
Watts 4 4 4 4
Pick-up (%Uc) 55 - 120 55 - 120 55 - 120 55 - 120
Limits of operation
Drop-off (%Uc) 30 - 50 30 - 50 30 - 50 30 - 50
Overall dimensions H x W x D in mm 83 x 45 x 83.7 83 x 45 x 83.7 83 x 45 x 83.7 83 x 45 x 83.7

Mounting dimensions H x W in mm (60 - 65 - 70) x 35 (60 - 65 - 70) x 35 (60 - 65 - 70) x 35 (60 - 65 - 70) x 35

34
 MCX 11 MCX 12 MCX 13 MCX 22 MCX 23

CS97013 CS97014 CS97015 CS97017 CS97018

IS/IEC 60947-4-1 & IEC 60947-4-1

30 40 50 62.5 82.5

4 4 4 4 4

- - - - -

690V 690V 690V 690V 690V

415V 415V 415V 415V 415V

8 kV 8 kV 8 kV 8 kV 8 kV

50A 63A 80A 100A 130A

0 0 0 0 0 0 0 0 0 0
-20 C to 55 C -20 C to 55 C -20 C to 55 C -20 C to 55 C -20 C to 55 C

1 x 16 1 x 16 1 x 16 1 x 35 1 x 35

- - - 1 x (12.5 mm x 3 mm) 1 x (12.5 mm x 3 mm)

2 x 10 2 x 10 2 x 10 - -

2x6 2x6 2x6 - -

- - - - -

110, 220, 240, 415 110, 220, 240, 415 110, 220, 240, 415 240, 415 240, 415

180 180 180 190 190

22 22 22 22 22

5 5 5 5.5 5.5

50 - 120 50 - 120 50 - 120 65 - 120 65 - 120

25 - 45 25 - 45 25 - 45 40 - 60 40 - 60

80 x 83.5 x 91.8 80 x 83.5 x 91.8 80 x 83.5 x 91.8 109 x 103 x 120.5 109 x 103 x 120.5

(55 - 58) x 70 (55 - 58) x 70 (55 - 58) x 70 80 x 85 80 x 85

35
 MCX Four Pole Contactor

Range from 16-800A AC1

l
Wide operating band upto 100A AC1
l

Compact mechanical interlock arrangement upto 80A

l

Technical Data Sheet

Type MCX 32 MCX 33 MCX 34

Catalogue no. CS97020 CS97021 CS97022

Conformance to standards

Preferred DG ratings (kVA) 100 125 160

Power contacts

No. of poles 4 4 4

Number of built-in auxiliary contacts 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC

Rated insulation voltage, Ui 1000V 1000V 1000V

Rated operational voltage, Ue 415V 415V 415V

Rated impulse withstand voltage, Uimp 8 kV 8 kV 8 kV

Conventional thermal current, lth / Utilisation category AC1 at 550C 160A 200A 255A
0 0
Service temperature 0
-20 C to 55 C 0
-20 C to 55 C -20 C to 550C
0

With lug (sq mm) 1 x 120 1 x 120 1 x 120

Link 2 x (25 mm x 3 mm) 2 x (25 mm x 3 mm) 2 x (25 mm x 3 mm)

Main terminal capacity
Solid conductor (sq mm) - - -

Multistrand conductors (sq mm) - - -

Auxiliary terminal capacity Solid or multistrand conductors (sq mm) - - -

Coil
Voltage available for 50Hz opn, Uc (V) 110, 240, 415 110, 240, 415 110, 240, 415

Pick-up VA 550 550 550

VA 36 36 36
Hold-on
Watts 10 10 10

Pick-up (%Uc) 80 - 110 80 - 110 80 - 110

Limits of operation
Drop-off (%Uc) 35 - 65 35 - 65 35 - 65
Overall dimensions H x W x D in mm 175 x 183.5 x 152 175 x 183.5 x 152 175 x 183.5 x 152
Mounting dimensions H x W in mm 115 x 165 115 x 165 115 x 165

36
 MCX 41 MCX 42 MCX 43 MCX 44 MCX 45 MCX 46 MCX 47

CS97023 CS97024 CS97025 CS97026 CS97027 CS97028 CS94291

IS/IEC 60947-4-1 & IEC 60947-4-1

200 225 250 320 380 437.5 500

4 4 4 4 4 4 4

2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC 2 NO + 2 NC

1000V 1000V 1000V 1000V 1000V 1000V 1000V

415V 415V 415V 415V 415V 415V 415V

8 kV 8 kV 8 kV 8 kV 8 kV 8 kV 8 kV

325A 360A 400A 500A 600A 700A 800A

0 0 0 0 0 0
0
-20 C to +55 C 0
-20 C to +55 C -20 C to +55 C -20 C to +55 C 0
-20 C to +55 C
0 0
-20 C to +55 C
0 0
-20 C to +55 C
0

2 x 240 2 x 240 2 x 240 2 x 240 2 x 240 2 x 240 2 x 240

2 x (50 mm x 5 mm) 2 x (50 mm x 5 mm) 2 x (50 mm x 5 mm) 2 x (50 mm x 5 mm) 2 x (50 mm x 5 mm) 2 x (50 mm x 5 mm) 2 x (50 mm x 5 mm)

- - - - - - -

- - - - - - -

2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5 2 x 2.5

110, 240, 415 110, 240, 415 110, 240, 415 110, 240, 415 110, 240, 415 110, 240, 415 110, 240, 415

2100 2100 2100 2100 1000 1000 1000

95 95 95 95 25 25 25

35 35 35 35 10 10 10

80 - 110 80 - 110 80 - 110 80 - 110 80 - 110 80 - 110 80 - 110

35 - 65 35 - 65 35 - 65 35 - 65 35 - 65 35 - 65 35 - 65

278 x 248 x 221 278 x 248 x 221 275 x 248 x 221 275 x 248 x 221 275 x 248 x 221 275 x 248 x 221 275 x 248 x 221

170 x 225 170 x 225 170 x 225 170 x 225 170 x 225 170 x 225 170 x 225

37
 Four Pole Power Contactors for System Changeover
Why Four Pole contactors are selected as per AC-1 Utilization category

4 pole contactors used

for DG set changeover
applications are generally
located upstream.

Even if motor loads are

connected downstream,
the upstream 4 pole contactor
will not be making the starting
current of the motor.

This starting current will

have to be made by the
downstream AC3 rated
3 pole contactor which will
actually switch on the motor.

Hence, 4 Pole contactors

must always be selected
as per their AC1 rating.

38
Ordering Information
Accessories for MCX
Add-on Blocks Mechanical Interlock Kit

MNX / MCX MNX / MCX MCX M3

Top Add-on Block Side Add-on Block (MCX 21-22)

Spares for MCX

MCX Spare Kits

Accessories Spares
MCX MCX MCX MCX MCX Spare Spare
01 - 04 11 - 13 21 - 23 31 - 34 41 - 47 Contactor
Kits Coil *

Mounting Configuration Cat. No. Cat. No. Cat No. Cat. No. Cat. No. MCX 01 - 04 - CS94105
4 NO CS94112 CS94112 CS94112 - - MCX 11 CS94077
3 NO + 1 NC CS94113 CS94113 CS94113 - - MCX 12 CS94078 CS94009
2 NO + 2 NC CS94114 CS94114 CS94114 - - MCX 13 CS90307
1 NO + 3 NC CS94115 CS94115 CS94115 - - MCX 21 CS94330
4 NC CS94116 CS94116 CS94116 - - MCX 22 CS94331 ST91291
Top
2 NO CS94117 CS94117 CS94117 - - MCX 23 CS90078
Add 1 NO + 1 NC CS94118 CS94118 CS94118 - - MCX 31 CS94081
on
2 NC CS94119 CS94119 CS94119 - - MCX 32 CS94082
Block CS94196
1 NO CS94120 CS94120 CS94120 - - MCX 33 CS94083
1 NC CS94121 CS94121 CS94121 - - MCX 34 CS94084
First Left 1 NO + 1 NC CS94220 CS94201 CS94201 CS94205 CS94205 MCX 41 CS94295
First Right 1 NO + 1 NC CS94221 CS94202 CS94202 CS94206 CS94206 MCX 42 CS94296
CS94195
Second Left 1 NO + 1 NC - CS94203 CS94203 CS94207 CS94207 MCX 43 CS94297
Second Right 1 NO + 1 NC - CS94204 CS94204 CS94208 CS94208 MCX 44 CS94298
Mechanical Interlock Kit CS94126 ST50540 CS93095 SS94992 CS94301 MCX 45 CS94299
Surge Suppressors* CS94166 CS94163 CS94163 CS94164 CS94165 MCX 46 CS94300 CS94193

* Add 4 Digit Coil Suffix as per required voltage MCX 47 CS90308

Note: ?For MCX 11 - 13 with mechanical interlock kit, side add-on block can not be used.
?Ordering suffix for add-on block and mechanical interlock kit is OOOO.

Ordering Suffix for Coil Voltages

Std Coil voltage at 50Hz 24 42 48 110 220 240 360 380 415 440 525
Ordering Suffix GOOO JOOO HOOO AOOO KOOO BOOO COOO LOOO DOOO POOO MOOO
Note: Ordering suffix for MCX 21/22/23: FOOO - 240V AC, ROOO - 415V AC

39
 Overall Dimensions
Four Pole Contactors - Type MCX
MCX 01-04

67.8
70

65

77
60

83.7
81.5
35 20 35
65

10
45 45

MCX 11 / MCX 12 / MCX 13

Mil Kit Coil Terminals

M4 Mounting Contactor B
Holes-10 Nos. 19
55

70
80

Contactor A

56.5 28.8 27.3 56.5

128.2
113.8
98.1
65.9

196

All Dimensions in mm

40
 Overall Dimensions
Four Pole Contactors - Type MCX
MCX 22-23

131 131

CS93095
Mechanical
Interlock
Kit For
MCX 21, 22

1L1 3L2 5L3 7L4 1L1 3L2 5L3 7L4

149
140
124

MCX 23 MCX 23

108.5
2T1 4T2 6T3 8T4 2T1 4T2 6T3 8T4

25
297

MCX 32-34
Suitable Mounting
197 197 Screws M6 - (6 Nos)

240V 240V
50Hz 50Hz

1 L1 3 L2 5 L3 7 L4 1 L1 3 L2 5 L3 7 L4
A1 A1
177
164

180

MCX 34 MCX 34

A2 A2
2 T1 4 T2 6 T3 8 T4 2 T1 4 T2 6 T3 8 T4

240V 240V
50Hz 50Hz

Ø6.5

425

All Dimensions in mm

41
 Overall Dimensions
Four Pole Contactors - Type MCX
MCX 41 / MCX 42 / MCX 43 / MCX 44 / MCX 45 / MCX 46 / MCX 47

280 280 M12 - Terminal Screws

Ø9 - Mounting Holes

MCX 41 - 45
Contactors
MCX-M5
Mechanical
Interlock
Kit
A1 A1

275
3 L2 5 L3 3 L2 5 L3
1 L1 7 L4 1 L1 7 L4
241

250
MCX 41 MCX 41

2 T1 4 T2 8 T4 2 T1 8 T4
6 T3 4 T2 6 T3
A2 A2

9 90
49.75 49.75
256
62.5 62.5 62.5 99.5
280 280
595

1 L1 3 L2 5 L3
7 L4
1 L1 3 L2 5 L3
7 L4

MCX 41
2 T1
MCX 41
4 T2
A2 6 T3 8 T4
2 T1
4 T2
A2 6 T3 8 T4

All Dimensions in mm

42
Notes:
 Electrical Standard Products (ESP) Offices:

HEAD OFFICE Khairasol, Degaul Avenue L&T Business Park,

L&T Business Park, Durgapur 713 212 Tower 'B' / 3rd Floor
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Product improvement is a continuous process. For the latest information and special applications, please contact any of our offices listed here.

Larsen & Toubro Limited, Electrical Standard Products

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