FORM MS–6111–12/99

FORM MS–6111–7/99
FILE IN SECT. 2 OF SERVICE MANUAL

522400 to 522499

Illustrated Parts List

Model Series
522400 to 522499
DIESEL
TYPE NUMBERS
0105, 0106, 0107,
0108, 0109.

TO FIND
THE CORRECT NUMBER OF THE PART YOU NEED:
FOLLOW THE INSTRUCTIONS BELOW
A. Refer to Model, Type and Code Number that is located on the engine. Engine type numbers such
as 0123 01 are listed only as 0123 in most instances. The two digits (01or 02, etc.) to the right of
the space may be required for more accurate parts identification in some instances.
Select the Illustrated Parts List covering the correct Model Series and Type Number.

B. Refer to the Illustrations and compare the original part with Illustration. The number next to the
illustration is the Reference Number. Assemblies include all parts shown in frames. All parts shown
in assembly frames having individual reference numbers can be purchased separately.

C. After the Reference Number has been identified, refer to the Numerical text, where Reference and
Primary Part Number are listed. THE PRIMARY PART IS USED ON ALL TYPE NUMBERS
EXCEPT THOSE TYPE NUMBERS UNDER “NOTE.”

D. If a “Note” appears below the Primary Part Number, it means that this part differs from the Primary
Part for certain types. If your Type number is listed under “Note,” order the part referred to at the
“Note.”

E. If your Engine Type Number does not appear after any part number listed under “Note,” use the
Primary Part Number.

F. For Engine Type Numbers not covered by this book, check other Parts Lists having the same
engine model or contact your source of supply.

PRINTED IN U.S.A.

COPYRIGHT by BRIGGS & STRATTON DAIHATSU LLC

All rights reserved. No part of this material may be reproduced or transmitted,
in any form or by any means, electronic or mechanical, including photocopying,
recording or by any information storage and retrieval system, without permission
in writing from Briggs & Stratton DAIHATSU LLC.
 522400 to 522499
411 718 127A
718 3
1 127 724
1027
1080
127 718A 508
1028 127
718
318

493
127

718A

1069 2
228 493B
493A

818 REQUIRES SPECIAL TOOLS

718B TO INSTALL. SEE REPAIR
1019 LABEL KIT INSTRUCTION MANUAL. 1058 OWNER’S MANUAL
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1
825356 Cylinder Assembly 411
820375 Plug 718A 820062 Locating Pin
2
820129 Bushing (Cylinder Block) 718B 820061 Locating Pin
3 K820056 Oil Seal 493
820170 Mounting Bracket 724
820146 Seal Retainer
127 820004 Welch Plug 493
820147 Mounting Bracket 818 820016 Stud
127A
820151 Welch Plug Used on Type No(s). 1019 825228 Label Kit
(Camshaft) 0106, 0109. (Identification Labels)
228 820042 Screw 493B
820283 Mounting Bracket 1027 820314 Oil Filter
(Bearing Support) Used on Type No(s). 1028 820050 Oil Filter Adapter
318 820176 Screw 0107. 1058 820293 Owner’s Manual
(Mounting Bracket) 508 820031 Screw 1069
820102 Oil Nozzle
(Seal Retainer) 1080 K820145 Retainer Gasket
718 820063 Locating Pin

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–2 Assemblies include all parts shown in frames. 129
2
 522400 to 522499
1079 REQUIRES SPECIAL TOOLS
25 TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.
26 27 29

32 1076A

27
1076
900
354
743 1198
23
1073
1044
1072
16

1075

653
718C
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

16
825318 Crankshaft 27 820402 Piston Pin Lock 1076A
825019 Rod Bearing Set
23
825303 Flywheel 29
825171 Connecting Rod (Standard
(Used After Code Date 32
820128 Screw Includes 3 Sets)
98073100). (Connecting Rod) ––––––– Note –––––
––––––– Note ––––– 354 820073 Nut
825060 Rod Bearing
825230 Flywheel (Connecting Rod) Set
(Used Before Code 653 820079 Screw (.010 Undersize
Date 98080100). (Crankshaft Pulley) Includes 3 Sets)
Used on Type No(s). 718C 820059 Locating PIn 1079
825040 Main Bearing Set
0105. 743
820611 Drive Gear (Standard)
825302 Flywheel
900
820116 Gear Shaft ––––––– Note –––––
Used on Type No(s).
1044 820080 Screw
825039 Main
0106, 0109.
(Flywheel) Bearing Set
25
825311 Piston Assembly
1072 820081 Screw (.010 Undersize)
(Standard)
––––––– Note ––––– (Idler Gear Plate) 1198
820140 Thrust Washer
825312 Piston 1073 820117 Idler Gear Plate (Crankshaft –
Assembly 1075 820236 Crankshaft Pulley Standard)
(.010 Oversize) 1076
820142 Rod Bearing ––––––– Note –––––
26
825164 Ring Set (Standard)
820139 Thrust
(Standard) Washer
––––––– Note ––––– (Crankshaft –
825165 Ring Set .005 Oversize)
(.010 Oversize)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–3 Assemblies include all parts shown in frames. 129
3
 522400 to 522499
1023 812
REQUIRES SPECIAL TOOLS
21 276 TO INSTALL. SEE REPAIR
INSTRUCTION MANUAL.

1036 LABEL KIT – EMISSION

11
1022

830 806
1077A

5 871
127
773
1130 127B

151
13
151A

127B

1104 1077
350 806
7

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

5
825307 Cylinder Head 350 820078 Stud 1023 825088 Rocker Cover
7 K∆820620 Cylinder Head Gasket (Water Pump) 1036 825227 Emission Label Kit
11 820379 Breather Tube 773 820130 Retainer 1077 820260 Lifting Bracket
13 820623 Screw 806 820212 Screw 1077A 820254 Lifting Bracket
21 825024 Oil Fill Cap (Lifting Bracket) 1104 Combustion Chamber
127 820004 Welch Plug 812 820071 Nut (Installed in Cylinder
127B 820005 Welch Plug (Rocker Arm Cover) Head Only)
151 820014 Stud 830 820076 Stud 1130 820015 Stud
(Exhaust Manifold) (Rocker Arm) (Intake Manifold )
151A 820466 Stud 871
825030 Guide Bushing
(Exhaust Manifold) 1022 K∆820150 Rocker Cover Gasket
276 K∆820064 Sealing Washer

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–4 Assemblies include all parts shown in frames. 129
4
 522400 to 522499
240 1112 1109B 813 652A
1165
241 1109
1106 1109A 890
240A

1162 940 652

1084A 1110
1105 1103 267
1107 1008 890A
265
1084

259
1108 1084B
1166 693

1084E
1068
1163
1111
743
1164

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
240 825219 Fuel Filter 940 820640 Screw 825317 InjectionPump
240A 820311 Fuel Filter (Casing Clamp Used on Type No(s).
241 820344 Filter Cover Bracket) 0106, 0109.
259 820634 Casing Clamp Bracket 1008 820467 Swivel Clamp 825434 Injection Pump
265 691024 Casing Clamp 1068 825179 Hose/Clamp Assembly Used on Type No(s).
267 820012 Screw (Fuel Return) 0107.
(Casing Clamp) 1084 825266 Terminal Connector (Used After Code Date
(Used After Code Date (Injection Pump) 99073100).
98063000). 1084A 825157 Terminal Connector 825326 Injection Pump
––––––– Note ––––– (Fuel Filter, Male) Used on Type No(s).
820229 Screw 1084B 825156 Terminal Connector 0107.
(Casing Clamp) (Fuel Filter, Female) (Used Before Code
(Used Before Code 1084E 825162 Connector Date 99080100).
Date 98070100). (Pre Heat Timer) 1111 820412 Fuel Return Pipe
652 820592 Screw 1103 820347 Fuel Filter Sensor 1112 825198 Vent Plug
(Support Bracket) 1105 825176 Glow Plug 1162 820348 O-Ring Seal
652A 820272 Screw 1106 820409 Glow Plug Strap (Fuel Filter Sensor)
(Support Bracket) 1107 825178 Injector Nozzle 1163 820414 O-Ring Seal
693 820373 Module 1108 820411 Injector Seat (Injection Pump Shaft)
(Pre Heat Timer) 1109 825194 Injector Pipe #1 1164 820419 Nut
743 820619 Drive Gear 1109A 825195 Injector Pipe #2 (Injection Pump Shaft)
813 825197 Clamp 1109B 825196 Injector Pipe #3 1165 820031 Screw
890 820415 Support Bracket 1110 825324 Injection Pump (Clamp)
890A 820479 Support Bracket ––––––– Note ––––– 1166 820417 Nut
(Injection Pump
Mounting)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–5 Assemblies include all parts shown in frames. 129
5
 522400 to 522499

192

46
1180
146 1179
1074 1030

371
1014 1026

407 1178
668 238 45
1060 42
40
1029
36 35
1031 773
868
553
773
42A 33 34

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
33 820404 Exhaust Valve 46 820388 Cam Shaft 1026 820422 Push Rod
34 820403 Intake Valve 146 94196 Timing Key 1029
820387 Rocker Arm
35 820406 Valve Spring 192 825041 Rocker Arm Adjuster 1030
820106 Rocker Arm Support
(Intake) 238 820113 Valve Cap 1031
825093 Rocker Arm Shaft
36 820406 Valve Spring 371 820613 Cam Gear 1060
820044 Rocker Shaft Spring
(Exhaust) 407 820075 Screw 1074 820118 Camshaft Retainer
40 820111 Valve Retainer (Cam Gear) 1178 820032 Screw
42 825042 Valve Keeper 553 820112 Valve Spring Retainer (Camshaft Retainer)
(Contains 1 Set of 6 668
820065 Rocker Shaft Spacer 1179 820177 Washer
Required) 773 820003 Retainer (Rocker Arm Support)
42A 825082 Valve Keeper 868 820405 Valve Seal 1180 820070 Nut
(Contains 6 Sets) 1014 820105 Screw (Rocker Arm Support)
45 820110 Valve Tappet (Rocker Arm Support)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–6 Assemblies include all parts shown in frames. 129
6
 522400 to 522499
1088
941
1017

1070

1078

848 479

890B
523B
517A
15 276B
523A

517

1039 952
287 1084D
523 292
239
1081
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

15 825278 Oil Drain Plug 517 820144 Dipstick Tube 952 820068 Nut
(16 mm Diameter Plug, 517A 820666 Dipstick Tube (Oil Pan)
Requires 2 For Dual Used on Type No(s). 1017
825089 Oil Pump Screen
Drain Oil Pans) 0108. 1039 820034 Screw
239 825000 Oil Pressure Switch 523 820103 Dipstick (Oil Pan)
276B K820582 Sealing Washer 523A 820572 Dipstick 1070 K820104 Oil Strainer Gasket
(16 mm Diameter Plug, Used on Type No(s). 1078 K820137 Oil Pan Gasket
Requires 2 For Dual 0106, 0107. 1081 820654 O-Ring Seal
Drain Oil Pans) 523B 820643 Dipstick (Dipstick Tube)
287 820273 Screw Used on Type No(s). 1084D 825154 Connector
(Dipstick Tube) 0108. (Oil Pressure Switch)
292
820662 Dipstick Tube Collar 848 820069 Nut 1088
825285 Oil Pan
479 820034 Screw (Oil Pump Screen) (Dual Drain, 16 mm
(Oil Pump Screen) 890B 820238 Support Bracket Diameter Plugs)
941 820017 Stud
(Oil Pan)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–7 Assemblies include all parts shown in frames. 129
7
 522400 to 522499

86

88

85

1173

85B

85A 85

1173 20

85B
85A 718B
85B

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

20 K820055 Oil Seal 85A 820029 Screw 86
825185 Gear Cover Assembly
85 820425 Screw (Gear Cover 88 K820377 Gear Cover Gasket
(Gear Cover Assembly) 718B 820061 Locating Pin
Assembly) 85B 820027 Screw 1173 820069 Nut
(Gear Cover (Gear Cover
Assembly) Assembly)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–8 Assemblies include all parts shown in frames. 129
8
 522400 to 522499

1199

115 88A
1024

1189

88

249
1191A

457

1190

818
1191
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

88 K820377 Gear Cover Gasket 1024 Oil Pump 1191 820030 Screw
88A K820155 Gear Cover Gasket (Sold in Gear Hsg. (Gear Housing)
115
825186 Gear Housing Only, Ref 115) 1191A 820033 Screw
249
825032 Oil Relief Valve 1189 820156 Stud (Gear Housing)
457
820615 Oil Pump Drive Gear (Gear Housing) 1199 820426 Stud
818 820016 Stud 1190 820180 Screw (Injector Pump)
(Oil Filter Screen) (Oil Pump Drive Gear)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–9 Assemblies include all parts shown in frames. 129
9
 522400 to 522499
291 1193
1185
1064 1087 1067 1062
1062
368
415
1084E 1062 415A

1066 1065
1186 1188
1065

1187 493D

1063 318

839 532

253
193 1097
323
519
601D

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

193 820219 Reserve Tank Hose 532 820011 Nut 1087
825265 Water Pump
253 825069 Reserve Tank (Mounting Bracket) ––––––– Note –––––
291 825064 Thermostat 601D 820257 Hose Clamp 825432 Water Pump
318 820033 Screw 839
825223 Radiator Fan Used on Type No(s).
(Mounting Bracket) ––––––– Note ––––– 0107.
323
820271 Vee Belt 825136 Radiator Fan 1097
820287 Surge Tank Cap
––––––– Note ––––– Used on Type No(s). 1185 820031 Screw
820664 Vee Belt 0108. (Outlet Housing)
Used on Type No(s). 1062 K820093 Outlet Housing Gasket 1186 820022 Screw
0107. 1063 820095 Pump Pulley (Water Pump)
368 820208 Water Temperture 1064 825074 Outlet Housing 1187 820181 Nut
Switch 1065 K820098 Inlet Housing Gasket (Water Pump)
415 820052 Plug 1066 825051 Inlet Housing 1188 820031 Screw
415A 820182 Plug 1067 K820100 Water Pump Gasket (Inlet Housing)
493D 825106 Mounting Bracket 1084E 825160 Terminal Connector 1193 820185 Screw
519 820030 Screw (Water Temperture (Thermostat)
(Radiator Fan) Switch )

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–10 Assemblies include all parts shown in frames. 129
10
 522400 to 522499
50
54

1174
54A

1174

51

436

883 296

883A

1176 1177

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
50
825175 Intake Manifold 296 820583 Stud 1174 820069 Nut
51 K∆820407 Intake Gasket (Muffler Mounting) (Intake Manifold)
54 820031 Screw 436
825055 Exhaust Manifold 1176 820010 Nut
(Intake Manifold) 883 K∆820817 Exhaust Gasket (Exhaust Manifold)
54A 820408 Screw (Manifold) 1177 820178 Nut
(Intake Manifold) 883A K820670 Exhaust Gasket (Muffler)
(Muffler)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–11 Assemblies include all parts shown in frames. 129
11
 522400 to 522499

309 1207
803
544 802 1112
576

438 576 310

920
389
502

671
683

683A 416

510

413 697
692 712
801
256

1009

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
256 820767 Starter Drive Gear 510 825406 Starter Drive 801 825408 Drive Cap
309
825222 Starter Motor 544 825404 Starter Armature 802 820771 End Cap
(1.2 KW) 576 820769 O–Ring Seal 803 825423 Starter Housing
310 820773 Screw 683 820723 Nut (Includes 2 Brushes)
(Starter Motor) (Solenoid Terminal) 920 825410 Starter Solenoid
389 825437 Solenoid/Terminal Kit 683A 820721 Nut 1009 820019 Screw
413 820067 Nut (Solenoid Terminal) (Starter Motor)
(Sarter Motor Terminal) 671 825421 Solenoid Cover 1112 820779 Vent Plug
416 820719 Solenoid Cover Gasket 692 825402 Spring Detent 1207 820775 Screw
438 820725 Terminal Boot 697 820777 Screw (End Cap)
502 820763 Screw (Drive Cap)
(Solenoid Cover) 712 825401 Clutch Roller

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–12 Assemblies include all parts shown in frames. 129
12
 522400 to 522499
309A
803A 1207A 1084
544A

802A

438
310

920A 389A
502A
892
671A

683
416A 1082
1112A 683A

413 510A

692A 712A
801A
256A 1009
697A

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
256A 820745 Starter Drive Gear 510A 825394 Starter Drive 803A 825399 Starter Housing
309A 825083 Motor–Starter 544A 825392 Starter Armature (Includes Brushes,
(1.0 KW Starter Motor) 683 820723 Nut Springs and Brush
Used on Type No(s). (Solenoid Terminal) Retainer)
0105. 683A 820721 Nut 892 692318 Key Switch
310A 820755 Screw (Solenoid Terminal) 920A 825398 Starter Solenoid
(Starter Motor) 671A 825400 Solenoid Cover 1009 820019 Screw
389A 825436 Plunger/Terminal Kit 692A 825425 Spring Detent (Starter Motor)
413 820067 Nut 697A 820751 Screw 1084 825266 Terminal Connector
(Starter Motor) (Drive Cap) (Starter Terminal)
416A 820733 Solenoid Cover 712A 825424 Clutch Roller 1082 820455 Starter Relay
Gasket 801A 825396 Drive Cap 1112A 820737 Vent Plug
438A 820725 Terminal Boot 802A 820743 End Cap 1207A 820754 Screw
502A 820739 Screw (End Cap)
(Solenoid Cover)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–13 Assemblies include all parts shown in frames. 129
13
 522400 to 522499
474
530 699
1010

1201

1203

501
314
475

526
668 1206

1204 312 1090 1202

1202A

1205
606
1119A 1084A
890B 1150
1182 652 1119

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

312 820692 Brush End Housing 890B 820213 Support Bracket 1202 820701 Screw
314 820711 Alternator Pulley 1010 825384 Bearing Retainer (Brush Retainer)
474 825084 Alternator 1084A 825157 Terminal Connector 1202A 820702 Screw
(40 Amp.) 1090 825387 Brush Retainer (Brush Retainer)
475 825385 Rectifier 1119 820343 Screw 1203 820702 Screw
501 825388 Regulator (Alternator) (Ground Terminal)
526 820702 Screw 1204 820705 Nut
1119A 820270 Screw
(Rectifier)
(Alternator) (Alternator Pulley)
530 825383 Drive End Housing
1150 820023 Screw 1205 820707 Screw
606 820217 Adjusting Strap
652 820023 Screw (Adjusting Strap) (Brush End Housing)
(Support Bracket) 1182 820069 Nut 1206 820707 Nut
668 820713 Spacer (Alternator) (Brush End Housing)
(Support Bracket) 1201 820715 Screw
699 825390 Rotor (Brush Cover)

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–14 Assemblies include all parts shown in frames. 129
14
 522400 to 522499
358 GASKET SET

355
3
88 1022 1070
355A
7 1062
868 1078
88A
20
883
1065

51 1067 1080
883A

1033 VALVE OVERHAUL KIT

167

7 883

1022
51 868

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

3 K820056 Seal–Oil 355 K∆820064 Washer–Seal 1033 825316 Kit–Valve Overhaul

7 K∆820621 Gasket–Cylinder Head (Rocker Cover) 1062 K820093 Gasket–Outlet
20 K820055 Seal–Oil 355A K820582 Washer–Seal 1065 K820098 Gasket–Inlet Hsg.
51 K∆820407 Gasket–Intake 358 825315 Gasket Set 1067 K∆820100 Gasket–Water Pump
(Manifold) 868 K∆820405 Seal–Valve 1070 K820104 Gasket–Oil Strainer
88 K820377 Gasket–Gear Cover 883 K∆820088 Gasket–Exhaust 1078 K820137 Gasket–Oil Pan
88A K820155 Gasket–Gear Cover 883A K820085 Gasket–Exhaust 1080 K820145 Gasket–Retainer
1022 K∆820150 Gasket–Rocker Cover

Refer To Repair Manual MS 1055 For Assembly and/or Torque Requirements.

K Included in Gasket Set – See Ref No. 358
∆ Included in Valve Overhaul Kit – See Ref. No, 1033
6111–15 Assemblies include all parts shown in frames. 129
15
 522400 to 522499 DIESEL ENGINE OPTIONS
806
536 1077
196

445 493
582

196A 532

536A 196B 534

309
318
445

1009

413

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

196 820554 Air Cleaner Connector 493 820195 Mounting Bracket 1009 820019 Screw
(90 Degree) (Air Cleaner) (Starter Motor)
196A 820555 Air Cleaner Connector 532 820070 Nut ––––––– Note –––––
(Straight) (Mounting Bracket) 820451 Screw
196B 820556 Air Cleaner Connector 534 820273 Screw (Used To Mount
(180 Degree) (Air Cleaner) Starter To SAE
309
825083 Starter Motor 536 825117 Air Cleaner Housings)
(1.0 KW) (With Vacuum Adaptor) 820265 Screw
318 820212 Screw 536A 825118 Air Cleaner (Used To Mount
(Mounting Bracket ) (90 Degree Elbow With Starter to General
413 820067 Nut Vacuum Adaptor) Housings)
(Starter Motor) 582 820230 Air Cleaner Clamp 1077 820254 Lifting Bracket
445 820263 Air Cleaner Cartridge 806 820024 Screw
Filter (Lifting Bracket)

6111–16 Assemblies include all parts shown in frames. 119

16
522400 to 522499 DIESEL ENGINE OPTIONS

ÂÂ
1000 194
415A
ÂÂ
ÂÂ
ÂÂ ÂÂ 601E
ÂÂ ÂÂ ÂÂ
1001 734
1064A
ÂÂ ÂÂ
ÂÂ ÂÂ
ÂÂ ÂÂ
415

885
1062
145
253
193
493A 493B
533 1097
602
318 318
1068C 193A

532 532
601E

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

145 825072 Drain Valve 532 820303 Nut 885 820636 Screw
193 825295 Reserve Tank Hose (Mounting Bracket) (Radiator Guard)
193A 825296 Reserve Tank Hose 533 820034 Screw (Used After Code Date
194 825068 Radiator (Drain Valve) 98082000).
253 825069 Reserve Tank 601E 820201 Hose Clamp ––––––– Note –––––
318 820034 Screw 602 820011 Nut 820394 Screw
(Mounting Bracket)
(Drain Valve) (Radiator Guard)
415 820052 Plug
734 820258 Radiator Cap (Used Before Code
415A 825075 Plug
Date 98082100).
493A 825106 Mounting Bracket
493B 825314 Mounting Bracket 1000 825103 Radiator Guard
1001 820259 Radiator Screen
1062 K820093 Outlet Housing Gasket
1064A 825267 Outlet Housing
1068C 825073 Hose/Clamp Assembly
1097 820287 Surge Tank Cap

6111–17 Assemblies include all parts shown in frames. 119

17
 522400 to 522499 DIESEL ENGINE OPTIONS
652
1101B
139A
1101 1068A
1116A 1114 890

1116
1116 601C
260

1116 885 1068B

140 140B
139B
601C

143 143A 1101

1116 1116
143A 139
140B
668 1116A
1115

1101A 140A
1116
REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

139 820255 Radiator Support 885 820636 Screw 1101B 820273 Screw
(Front) (Fan Shroud) (Radiator Support)
139A 820617 Radiator Support (Used After Code Date 1114 820070 Nut
(Right Hand) 98082000). (Radiator Support)
139B 820191 Radiator Support ––––––– Note ––––– 1115 820296 Washer
(Left Hand) 820394 Screw (Radiator Mount)
140 820192 Radiator Bracket (Fan Shroud) 1116 820174 Screw
(Right Hand) (Used Before Code (Radiator Bracket)
140A 820193 Radiator Bracket Date 98082100).
1116A 820024 Screw
(Left Hand) 890 820194 Support Bracket
(Radiator Bracket
140B 820294 Radiator Bracket (Radiator)
143 825135 Radiator Mount 1068A 825134 Hose/Clamp Asembly Used With Engine
143A 820198 Radiator Mount (Outlet) Mounts Only)
260 820220 Fan Shroud 1068B 825133 Hose/Clamp Asembly ––––––– Note –––––
601C 820256 Clamp (Inlet) 820023 Screw
652 820452 Screw 1101 820272 Screw (Radiator Bracket
(Radiator Support) (Radiator Support) Used With Engine
668 820307 Spacer 1101A 820309 Screw Mounts And Radiator
(Radiator Support) Brackets)

6111–18 Assemblies include all parts shown in frames. 119

18
522400 to 522499 DIESEL ENGINE OPTIONS
747 718 1096A 1010
1096 1075
1009 477
653

1089 1009
1044
23A
323
SAE
1096
1089 FLYWHEEL
1096
718 1089 1096

1047 839 668A

849 1009A

747A
519
SAE
HOUSING

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

23A
825071 Flywheel Assembly 747
825098 Flywheel Housing– 1009A 820451 Screw
323
820239 Vee Belt KTRR (Starter Motor)
(940 mm Length) (Small Pilot 2 Holes) 1010 825079 Bearing Retainer
––––––– Note ––––– ––––––– Note ––––– 1044 820080 Screw
820638 Vee Belt 825113 Flywheel (Flywheel)
(930 mm Length) Housing– 1047
825268 Stub Shaft
477 820199 Screw KTRR (1 1/8” Dia. Shaft)
(Bearing Retainer) 747A
820248 Flywheel Housing ––––––– Note –––––
519 820032 Screw 825078 Stub Shaft
(SAE)
(Radiator Fan) (1 7/16” Dia. Shaft)
839
825223 Radiator Fan
––––––– Note ––––– 825123 Stub Shaft
(290 mm Dia.)
820030 Screw (1” Dia. Shaft)
(Used With Spacer, ––––––– Note ––––– 825269 Stub Shaft
Ref 668A) 825136 Radiator Fan (28.55 mm Dia. Shaft)
653 820079 Screw (Puller 320 mm Dia.) 1075 820123 Crankshaft Pulley
(Crankshaft Pulley) 849 820212 Screw 1089 820070 Nut
668A 820218 Spacer (Stub Shaft) (Flywheel Housing)
718 820264 Locating Pin 1009 820265 Screw 1096 820241 Screw
(Sarter Motor) (Flywheel Housing)
1096A 820450 Screw
(Flywheel Housing)

6111–19 Assemblies include all parts shown in frames. 119

19
 522400 to 522499 DIESEL ENGINE OPTIONS
465 SAE
318A

493E
493F
318

318 465

493F
493C 318A
493E
318

318

494 493D 494A

GENERAL MOUNTING KIT SAE MOUNTING KIT

REF. PART REF. PART REF. PART
NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

318 820024 Screw 318A 820306 Screw 493E 820549 Mounting Bracket
(Mounting Bracket (Mounting Bracket) (Rear General)
Used With Engine 465 820449 Washer 493F 820550 Mounting Bracket
Mounts Only) (Mounting Bracket) (Rear SAE)
––––––– Note ––––– 493C 820551 Mounting Bracket 494 825214 Engine Mount
820023 Screw (Front Right (General Mounting Kit)
(Mounting Bracket General and SAE) 494A 825215 Engine Mount
Use Only When Front 493D 820548 Mounting Bracket (SAE Mounting Kit)
Engine Mounts And (Front Left
Radiator Brackets Are General and SAE)
Installed)

6111–20 Assemblies include all parts shown in frames. 119

20
522400 to 522499 DIESEL ENGINE OPTIONS
827
368 1007
1084E

1195 368A
368A
1194

260
523A 1196

1196A
493G
668B

1194

890
668C

845 1084

493H 523
1195

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION
260 825132 Fan Shroud 523A 825287 Dipstick Assembly 1007 825130 Fan Motor
368 820208 Water Temperture (Used After Code Date 1084 Connector Terminal
Switch 98042000). (Sold In Kit Only)
(For Light) ––––––– Note ––––– 1084E 825160 Terminal Connector
368A 820277 Water Temperture 825081 Dipstick (Water Pump Switch)
Switch Assembly 1194 820301 Screw
(For Fan Switch (Used Before Code (Fan Motor)
92°Centigrade) Date 98042100).
1195 820303 Nut
493G
820283 Mounting Bracket 668B 820280 Spacer
(Fan Motor)
493H
820147 Mounting Bracket 668C 820279 Spacer
523 820572 Dipstick 827 825217 Fan Motor Kit 1196 820305 Screw
(Used After Code Date 845 825131 Auxilliary Cooling Fan (Fan Shroud)
98042000). 890 820238 Support Bracket 1196A 820304 Screw
––––––– Note ––––– (Fan Shroud)
820237 Dipstick
(Used Before Code
Date 98042100).

6111–21 Assemblies include all parts shown in frames. 119

21
 522400 to 522499 DIESEL ENGINE OPTIONS

300A 728

725A 622

300 298

864 264

613
883
613

725B 883
725 883

728
728A
622

REF. PART REF. PART REF. PART

NO. NO. DESCRIPTION NO. NO. DESCRIPTION NO. NO. DESCRIPTION

264 820178 Nut 613 820023 Screw 728 820429 Screw

(Muffler Adapter) (Exhaust Muffler) (Heat Shield)
298 820178 Nut 622 820631 Washer 728A 820431 Screw
(Muffler) (Heat Shield) (Heat Shield)
300 825301 Exhaust Muffler 725 820423 Heat Shield 864 825358 Muffler Adaptor
300A 825200 Exhaust Muffler 725A 820427 Heat Shield 883 820670 Exhaust Gasket
725B 820428 Heat Shield

6111–22 Assemblies include all parts shown in frames. 119

22