Options Guide

Sintesis air-cooled chillers

Models RTAF 090 to 205 (315 to 730 kW)
Built for Industrial and Commercial Markets

November 2014 RLC-PRC047A-GB

Table of contents
1. Range Overview and General Information ......................................................................... 1
2. Unit Voltage, DIGIT 8 ........................................................................................................... 3
3. Operating Map: Efficiency Level, DIGIT 12 ......................................................................... 3

3.1. Standard Efficiency (SE), digit 12 = N or High Efficiency (HE) digit 12 = H or Extra
Efficiency (XE), digit 12 = A or High Seasonal Efficiency (HSE), digit 12 =V ................... 3
3.2. Technical Difference ................................................................................................... 3
3.3. Number of fans per size .............................................................................................. 4
4. Agency listing and pressure vessel code, DIGIT 13 and DIGIT 14 ................................... 5
5. Acoustic Level, DIGIT 15..................................................................................................... 7

5.1. Standard Noise (SN), digit 15 = X ............................................................................... 7

5.1.1. Application ...................................................................................................... 7
5.1.2. Description ...................................................................................................... 7
5.1.3. Operation / Benefits ........................................................................................ 7
5.1.4. Incompatibilities .............................................................................................. 8
5.1.5. Electrical data ................................................................................................. 8
5.1.6. Fan speed ....................................................................................................... 8
5.1.7. Performances curves ...................................................................................... 8

5.2. Low Noise (LN), digit 15 = L ..................................................................................... 10

5.2.1. Application .................................................................................................... 10
5.2.2. Description .................................................................................................... 10
5.2.3. Operation / Benefits ...................................................................................... 11
5.2.4. Incompatibilities ............................................................................................ 11
5.2.5. Fan speed ..................................................................................................... 11

5.3. Low Noise with Night Noise Setback (NNSB), digit 15 = Q ....................................... 11
5.3.1. Application .................................................................................................... 11
5.3.2. Description .................................................................................................... 11
5.3.3. Operation / Benefits ...................................................................................... 11
5.3.4. Incompatibilities ............................................................................................ 12
5.3.5. Fan speed ..................................................................................................... 12
5.3.6. Wiring diagram .............................................................................................. 12

5.4. Extra Low Noise (XLN), digit 15 = E.......................................................................... 12

5.4.1. Application .................................................................................................... 12
5.4.2. Description .................................................................................................... 12
5.4.3. Operation / Benefits ...................................................................................... 13
5.4.4. Incompatibilities ............................................................................................ 13
5.4.5. Electrical data ............................................................................................... 13
5.4.6. Fan speed ..................................................................................................... 13
5.4.7. Performance curve ........................................................................................ 14
6. Operating Map: Efficiency Level, DIGIT 12 ....................................................................... 15

6.1. Standard Ambient, digit 16 = X ................................................................................. 15

6.2. Low ambient, digit 16 = L .......................................................................................... 17
6.2.1. Incompatibilities ......................................................................................................... 17

6.3. High ambient, digit 16 = H ........................................................................................ 17

6.3.1. Incompatibilities ......................................................................................................... 17

7. Relief Valve Option, DIGIT 17 ............................................................................................ 18

7.1. Standard Ambient, digit 16 = X ................................................................................. 18

7.1.1. Application .................................................................................................... 18
7.1.2. Description .................................................................................................... 18
7.1.3. Operation / Benefits ...................................................................................... 19
7.1.4. Incompatibilities ............................................................................................ 19

7.2. Low ambient, digit 16 = L .......................................................................................... 20

7.2.1. Application .................................................................................................... 20
7.2.2. Description .................................................................................................... 20
7.2.3. Operation / Benefits ...................................................................................... 20
7.2.4. Incompatibilities ............................................................................................ 21

8. Water Connection, DIGIT 18 ............................................................................................. 21

8.1. Standard Grooved Pipe, digit 18 = X......................................................................... 21

8.2. Grooved pipe and weld couplings, digit 18 = W ........................................................ 21

9. Operating Map Water Side, DIGIT 19 ................................................................................ 23

9.1. Comfort Cooling, digit 19 = N .................................................................................... 23

9.2. Process Cooling, digit 19 = P .................................................................................... 23
9.3. Ice-Making, digit 19 = C ............................................................................................ 24
9.3.1. Application .................................................................................................... 24
9.3.2. Description .................................................................................................... 24
9.3.3. Customer benefits ......................................................................................... 25

10. Evaporator Configuration, DIGIT 20 ............................................................................... 26

10.1. Two Passes Evaporator, digit 20 = 2 ........................................................................ 26

10.1.1. Description .................................................................................................... 26
10.1.2. Operation / Benefits ...................................................................................... 26
10.1.3. Incompatibilities ............................................................................................ 26

10.2. Two Passes Evaporator with turbulators, digit 20 = T ............................................... 26

10.2.1. Application / Description ................................................................................ 26
10.2.2. Operation / Benefits ...................................................................................... 26
 10.2.3. Incompatibilities ............................................................................................ 26

11. Thermal Insulation, DIGIT 21 ......................................................................................................... 27

11.1. Standard Thermal Insulation, digit 21 = N ................................................................. 27

11.1.1. Application .................................................................................................... 27
11.1.2. Description .................................................................................................... 27
11.1.3. Operation / Benefits ...................................................................................... 27
11.1.4. Incompatibilities ............................................................................................ 27
11.1.5. Technical characteristics ............................................................................... 28

11.2. High Performance Insulation, digit 21 = H ................................................................. 28

11.2.1. Application .................................................................................................... 28
11.2.2. Description .................................................................................................... 28
11.2.3. Operation / Benefits ...................................................................................... 28
11.2.4. Incompatibilities ............................................................................................ 28
11.2.5. Technical characteristics ............................................................................... 28

11.3. None Thermal Insulation, digit 21 = X ....................................................................... 28

12. Condenser Coating, DIGIT 22....................................................................................................... 29

12.1. Aluminum Micro Channel, digit 22 = N ...................................................................... 29

12.1.1. Application .................................................................................................... 29
12.1.2. Description .................................................................................................... 29
12.1.3. Operation / Benefits ...................................................................................... 29
12.1.4. Incompatibilities ............................................................................................ 29
12.1.5. More details .................................................................................................. 30

13. Hydraulic modules, DIGIT 24........................................................................................................ 32

13.1. Pump Signal On/Off, digit 24 = X .............................................................................. 34

13.2. Dual Pump Standard Pressure, digit 24 = 1 .............................................................. 34
13.2.1. Application ................................................................................................... .34
13.2.2. Description .................................................................................................... 34
13.2.3. Operation / Benefits ...................................................................................... 35
13.2.4. Incompatibilities ............................................................................................ 35
13.2.5. Material specification..................................................................................... 36
13.2.6. Performance curve ........................................................................................ 37
13.2.7. More details .................................................................................................. 37

13.3. Dual Pump High Pressure, digit 24 = 3 ..................................................................... 37

13.3.1. Application .................................................................................................... 37
13.3.2. Description .................................................................................................... 38
13.3.3. Operation / Benefits ...................................................................................... 38
13.3.4. Incompatibilities ............................................................................................ 38
13.3.5. Material specification..................................................................................... 38
13.3.6. Performance curve ........................................................................................ 38
 13.3.7. More details .................................................................................................. 38

14. Disconnect Switch, DIGIT 26 ........................................................................................................ 39

14.1. With Fuse, digit 26 = F .............................................................................................. 39

14.1.1. Application .................................................................................................... 39
14.1.2. Description .................................................................................................... 39
14.1.3. Operation / Benefits ...................................................................................... 39
14.1.4. Incompatibilities ............................................................................................ 39

14.2. With Circuit Breaker, digit 26 =B ............................................................................... 40

14.2.1. Application .................................................................................................... 40
14.2.2. Description .................................................................................................... 40
14.2.3. Operation / Benefits ...................................................................................... 41
14.2.4. Incompatibilities ............................................................................................ 41

15. Under / Over Voltage Protection, DIGIT 27 ............................................................................... 42

15.1. None, digit 27 = X ..................................................................................................... 42

15.2. Included, digit 27 = 1 ................................................................................................ 42
15.2.1. Application .................................................................................................... 42
15.2.2. Description .................................................................................................... 42
15.2.3. Operation / Benefits ...................................................................................... 42
15.2.4. Incompatibilities ............................................................................................ 42

15.3. Included with Ground Fault Protection, digit 27 = 2 ................................................... 42

15.3.1. Application .................................................................................................... 42
15.3.2. Description .................................................................................................... 42
15.3.3. Operation / Benefits ...................................................................................... 43
15.3.4. Incompatibilities ............................................................................................ 43

16. Human Interface Language, DIGIT 28 ....................................................................................... 44

16.1. Select Language, digit 28 = C or D or E or F or H or I or M or P or R or T or U or V or

2 or 6 or 8....................................................................................................................... 44

17. Smart Com Protocol, DIGIT 29 .................................................................................................... 44

17.1. None, digit 29 = X ..................................................................................................... 44

17.2. BACnet Interface, digit 29 = B .................................................................................. 44
17.3. ModBus Interface, digit 29 = M ................................................................................. 44
17.4. LonTalk Interface, digit 29 = L................................................................................... 44

18. Communication Customer Input/Outputs, DIGIT 30 ............................................................. 45

18.1. None, digit 30 = X ..................................................................................................... 45

18.2. External Set Points & Capacity Outputs, digit 30 = A ................................................ 45
 18.2.1. Application .................................................................................................... 45
18.2.2. Description .................................................................................................... 45
18.2.3. Operation ...................................................................................................... 45
18.2.4. Benefits ......................................................................................................... 45
18.2.5. Incompatibilities ............................................................................................ 46

19. Flow Switch, DIGIT 31 .................................................................................................................... 46

19.1. No Flow Switch, digit 31 = X ..................................................................................... 46

19.2. Field Installed Flow Switch, digit 31 = F .................................................................... 46
19.2.1. Description .................................................................................................... 46
19.2.2. Operation / Benefits ...................................................................................... 46
19.2.3. Incompatibilities ............................................................................................ 46

20. Electrical IP Protection, DIGIT 32 ................................................................................................. 47

20.1. Enclosure with Deadfront Protection, digit 32 = X ..................................................... 47

20.2. Enclosure with IP 20 Internal Protection, digit 32 = 1 ................................................ 47

21. Human Interface, DIGIT 34 ............................................................................................................ 48

21.1. Embedded, digit 34 = L ............................................................................................. 48

21.1.1. Application .................................................................................................... 48
21.1.2. Description .................................................................................................... 48
21.1.3. Technical characteristics ............................................................................... 48
21.1.4. Operation / Benefits ...................................................................................... 48
21.1.5. More details .................................................................................................. 49

22. Energy meter, DIGIT 35 ................................................................................................................... 50

22.1. Description ............................................................................................................... 50

22.2. Operation / Benefits .................................................................................................. 51
22.3. Electrical characteristics ........................................................................................... 52

23. Power Socket, DIGIT 40 .................................................................................................................. 53

23.1. None, digit 40 = X ..................................................................................................... 53

23.2. Included (230V-100W), digit 40 = P .......................................................................... 53

24. Installation Accessory, DIGIT 42 .................................................................................................. 53

24.1. None, digit 42 = X ..................................................................................................... 53

24.2. Neoprene Isolators, digit 42 = 1 ................................................................................ 53
24.2.1. Application .................................................................................................... 53
24.2.2. Description .................................................................................................... 53
24.2.3. Operation / Benefits ...................................................................................... 53
 24.2.4. Incompatibilities ............................................................................................ 53

24.3. Neoprene Pads, digit 42 = 4 ..................................................................................... 54

24.3.1. Application .................................................................................................... 54
24.3.2. Description .................................................................................................... 54
24.3.3. Operation / Benefits ...................................................................................... 54
24.3.4. Incompatibilities ............................................................................................ 54

25. Label and literature language, DIGIT 43 ................................................................................... 54

25.1. Language, digit 43 = B or C or D or E or F or H or I or K or L or M or N or P or R or T

or U or V or Z or 2 or 3 or 4 or 5 or 6 or 8 ....................................................................... 54

26. Shipping Package, DIGIT 44 .......................................................................................................... 55

26.1. Standard Protection, digit 44 = X .............................................................................. 55

26.2. Containerization Package, digit 44 = A ..................................................................... 55

27. Acronyms ........................................................................................................................... 56

1. Range Overview and General Information

Before explaining the different options and accessories available, let’s first take a look at the current
range and review the definition of the RTAF chiller.

Illustration RTAF range overview

AFD = Adaptive Frequency Drive by Trane

Sintesis family covers cooling capacity range from 300 to 750 kW. Numbers next to the circles
define the unit size.

Painting and Corrosion Resistance

Standard units are designed to withstand 700 hours to salt spray test.
 Design and appearance: The new Trane Sintesis model RTAF chiller is the result of a
research for higher reliability, energy efficiency and lower sound levels. Also it has an
innovative design predominantly white (White 9002).
 Minimize the risk of corrosion: This series have a huge improvement of corrosion resistance.
The condenser is made of micro channel coils, which are 100% aluminum. In consequence
galvanic corrosion is avoided. Also, micro channel coils are also well adapted to dirty
environments thanks to their small thickness and fins profile.
 Standard coil 700h: no leakage, no performance loss and better than traditional copper/black
epoxy fins coils (500h).
 Considerable reduction of refrigerant charge: Sintesis chillers are equipped with micro
channel condensing coils, which allow an excellent heat exchange in every operating
condition and minimize the quantity of refrigerant used.
 Trane compressor: Helical-rotary design with legendary reliability.

Type of compressor used:

Size 090 105 125 145 155 175 190 205

Compr.1 L1 L2 M4 M4 N3 N4 N4 N4
Compr.2 L1 L2 L2 M4 M4 M4 N3 N4

1
Refrigerant accumulator

In order to avoid having liquid entering in the compressor when the unit is stopped a refrigerant
accumulator is added in the following size. The accumulator is located after the condenser. It stores
liquid refrigerant before Oil Separator when the unit is stopped.

Size Ckt #1 Ckt #2 Size Ckt #1 Ckt #2

090 SE YES YES 090 HE/XE/HSE YES YES
105 SE YES YES 105 HE/XE/HSE NO NO
125 SE YES YES 125 HE/XE/HSE YES YES
145 SE YES YES 145 HE/XE/HSE NO NO
155 SE YES YES 155 HE/XE/HSE NO NO
175 SE YES YES 175 HE/XE/HSE NO YES
190 SE YES YES 190 HE/XE/HSE NO YES
205 SE YES YES 205 HE/XE/HSE NO YES

Refrigerant shutt off Valve

This valve is located between the evaporator outlet and the compressor to avoid the entrance of
liquid refrigerant in the compressor. It means that the valve opens before the compressor is on and
closes when it stops.

2
2. Unit voltage, Digit 8

RTAF units are only available with 400V ±10% 3 phases 50 Hz.

3. Efficiency Level, Digit 12

3.1. Standard Efficiency (SE), digit 12 = N or High (HE), digit 12 = H, or Extra Efficiency
(XE) digit 12 = A or High Seasonable Efficiency HSE, digit 12 = V

RTAF units are available in 4 efficiency level:

- SE unit have in average EER 3.1 and ESEER 4.0
- HE unit have in average EER 3.2 and ESEER 3.9
- XE unit have in average EER 3.3 and ESEER 4.2
- HSE unit have in average EER 3.2 and ESEER 4.6

3.2. Technical Differences

- HE units have more condensing coils than SE units

- XE units have the same condensing coils than HE units, but AC fans are replaced by EC
fans.
- HSE units have the same components as XE units plus Adaptive Frequency Drive (AFD) on
compressors.

Illustration

3
 3.3. Number of fans per size:

Top view
RTAF SE X = fan
RTAF HE/XE/HSE
X X X X X X X X X
90 90
Z

Z
X X X X X X X X X
X X X X X X X X X
105 105
Z

Z
X X X X X X X X X
X X X X X X X X X
125 125
Z

Z
X X X X X X X X X
X X X X X X X X X X X
145 145
Z

Z
X X X X X X X X X X X
X X X X X X X X X X X
155 155
Z

Z
X X X X X X X X X X X
X X X X X X X X X X X
175 175
Z

X X X X X X X X X X X
X X X X X X X X X X X X X
190 190
Z

X X X X X X X X X X X X X
X X X X X X X X X X X X X
205 205
Z

X X X X X X X X X X X X X

Circuit2 Circuit1
Z

4 fans &Coils
5 fans &Coils
6 fans &Coils
7 fans &Coils

4
 4. Agency listing and pressure vessel code, DIGIT 13 and DIGIT 14

RTAF are PED class III and CE certified

For every unit a PED dossier and CE certificates are sent TSO (Trane Sell Office) when the unit is
finished.

5. Acoustic Level, Digit 15

This table explains the type of fan used on RTAF units:

Table Fans operating map

Noise level Standard noise Low noise Low noise with NNSB Extra low noise

Ambient Stand. or High Low ambient Stand. or High Low ambient Stand. or High Low ambient Stand. or High Low ambient
SE AC EC AC EC EC EC EC + Diffuser EC + Diffuser
HE AC AC
XE EC EC EC EC EC EC EC + Diffuser EC + Diffuser
HSE EC EC EC EC EC EC EC + Diffuser EC + Diffuser

Note:
- AC: 3 phase asynchronous motor
- EC: Electronic commutated motor
- NNSB: Night Noise Setback option
- Diffuser: Fan installed with axial diffuser to optimize airflow
- The configurations which are not available in HE version is due to the fact that it is the same
units as XE version

Illustration Acoustic treatment

Digit 15 = X Digit 15 = L or Q Digit 15 = E
No treatment LN = Compressor and oil XLN = Extra low noise
separator treatment

- Molded design compressor sound attenuator

5
Illustration compressor sound attenuator

Mass-loaded barrier
EPDM
5Kg/m2

Aluminum foil
18µm

Internal side External side

External shell
Black ABS
4mm thickness

Acoustic foam
Polyester fiber
35 mm thickness
30kg/m3

External shell
Acoustic foam
Mass-loaded barrier

Aluminum foil

6
 5.1. Standard Noise (SN), digit 15 = X

5.1.1. Application
- Standard efficiency and high efficiency standard sound level units without low ambient option
are equipped with AC fans motors.
- Standard efficiency standard sound level units with low ambient option are equipped with EC
fans motors.
- Extra efficiency and High seasonal efficiency units standard sound level are equipped with EC
fans.
No acoustical constrain.

5.1.2. Description

The units that use AC fan motors are equipped with three-phase condenser fan motors. The motor
and the ball bearings are permanently lubricated and overload protection is provided. Fans are class
F, IP54.

Illustration AC Fans

AC Motor
Number of poles: 6

EC fan motor is brushless, operating with direct current . This fan has high efficiency and a
significant reduction of energy consumption.
EC Fan: the basis is similar to the principle of a frequency inverter; the motor speed depends on the
voltage provided by the integrated module.

Illustration EC Fans
Same grid design as AC fan
With EC motor

Illustration EC motor speed rate commuted by 0.5V to 10V

5.1.3. Operation / Benefits

- Reduced Energy Consumption: EC fans only use 1/3 the energy of an AC motor.
- Significant noise reduction and intelligent electronic control.

7
 5.1.4. Incompatibilities

RTAF High efficiency with low ambient version units.

5.1.5. Electrical data

Nominal voltage Frecuency Speed Power input Current Overall Power
FANS Supplier Reference Motor
range VAC Hz rpm W draw A efficiency % factor
AC EBM S6D800-C101-12 M6D138-LA 400 50 905 1850 4 35,1 0,62
EC EBM S3G800-BS39-10 M3G150-FF 380 .. 480 50/60 1020 1950 3 43,4 0,93

5.1.6. Fan speed (rpm)

5.1.7. Performance curves

AC FAN
200

180

160

140

120
P [Pa]

100

80

60

40

20

0
0 1 2 3 4 5 6 7
qv [m3/s]

8
 AC FAN
2000

1800

1600

1400

1200
Power [W]

1000

800

600

400

200

0
550 600 650 700 750 800 850 900 950
RPM

90
EC FAN
80

70

60

50
P [Pa]

40

30

20

10

0
0 1 2 3 4 5 6 7 8
qv [m3/s]

9
 EC / EC XLN FAN
2200
2000
1800
1600
1400
Power [kW]

1200
1000
800
600
400
200
0
550 600 650 700 750 800 850 900 950 1000 1050
RPM

5.2. Low Noise (LN), digit 15 = L

5.2.1. Application

When the unit is installed in a noise sensitive area.

5.2.2. Description

- Compressors are insulated with sound attenuator

- Oil separators are insulated with a sound jacket

Illustration Suction lines and compressor insulation

Compressor

10
 Oil separator with jacket

The thickness of the top of the oil separator is 25 mm in consequence it is not necessary to cover it
with a jacket.

5.2.3. Operation/Benefits

Low noise units are equipped with a jacket on the oil separators and a pre-formed ’sound box’
encapsulating each compressor, as a consequence it will attenuate acoustical diffusion.

5.2.4. Incompatibilities

RTAF equipped with AC fans

5.2.5. Fan speed (rpm)

5.3. Low Noise with Night Noise Setback (LN+NNSB) Sound Level, digit 15 = Q

5.3.1. Application

When the fan speed needs to be reduced at night

When Night Noise SetBack feature is activated fans run at low speed

5.3.2. Description

- An on /off signal provided by the customer allow to switch from high speed to low speed

5.3.3. Operation / Benefits

Fan speeds on low noise units with night noise setback option runs at low speed.
This option reduces the global sound level of the unit (See Engineering bulletin sound data on
Litweb for accurate data). RTAF with Low noise option has a compressor and an oil separator
treatment to attenuate acoustical diffusion.
Customers get an additional noise reduction when it’s necessary.

11
 5.3.4. Incompatibilities

RTAF units with standard noise level are not available with NNSB option

5.3.5. Fan speed (rpm)

Noise Level NIGHT NOISE SETBACK (NNSB)

Size 90 105 125 145 155 175 190 205

Standard Efficiency Low Noise (SE LN) 650 650 650 650 650 650 650 650
Standard Efficiency Extra Low Noise (SE XLN) 600 600 600 600 600 600 600 600
Extra Efficiency Low Noise (XE LN) 540 600 600 600 600 650 650 650
Extra Efficiency Extra Low Noise (XE XLN) 450 550 550 550 550 600 600 600

5.3.6. Wiring diagram

The customer must supply this part

5.4. Extra Low Noise XLN Sound Level, digit 15 = E

5.4.1. Application

Noise sensitive environments.

5.4.2. Description

Extra low noise units are equipped with a jacket on the oil separator, a pre-formed ‘sound-box’
encapsulating each compressor and EC fans with diffusers. Suction lines and discharge lines are
insulated.
Option is factory-installed.

12
Illustration XLN Fans

Additional air diffuser

to optimize airflow and
decrease sound level

5.4.3. Operation / Benefits

Diffusers on all fan to optimize airflow reducing noise level and electrical consumption.

5.4.4. Incompatibilities

RTAF High efficiency units

RTAF XLN cannot be shipped in container

5.4.5. Electrical data

Nominal voltage Frecuency Speed Power input Current Overall Power

FANS Supplier Reference Motor
range VAC Hz rpm W draw A efficiency % factor
EC XLN EBM S3G800-DS39-10 M3G150-FF 380 .. 480 50/60 1020 1950 3 46,2 0,93

5.4.6. Fan speed (rpm)

13
5.4.7. Performance curve

EC XLN FAN
120

100

80
P [Pa]

60

40

20

0
0 2 4 6 8 10
qv [m3/s]

14
6. Operating Map: Airside, digit 16
To choose the unit configuration, refer to operating map: Standard ambient, High ambient or Low
ambient.

Illustration RTAF Operating map

Standard High Low

ambient ambient ambient
°C °C °C
Minimum -10 -10 -18
Maximum 46 55 46

Min. LWT °C -12

Max. LWT °C 20

6.1. Standard Ambient Application, digit 16 = X

Standard ambient units: -10°C ≤ Air temperature ≤ 46°C.

15
Heaters current configuration
RTAF Size 90/105/125/145/155 175/190/205
Water connections box (W) 400 600
Return Box (W) 400 600
TRACE WRAP CKT1 (W) 420 420
TRACE WRAP CKT2 (W) 420 420
TOTAL HEAT POWER (W) 1640 2040

Electrical heater on return box

Electrical heater on water connection box

The electrical heater is energized when the temperature inside the evaporator is below is below 0°C
The thermostat is in a box located on the evaporator

16
 6.2. Low Ambient Application, digit 16 = L

Low ambient units: -18°C ≤ Air temperature ≤ 46°C

With Low ambient option, EC fans are mounted on the unit. EC fans allow operation with air
temperature down to -18 ° C by reducing the air flow when necessary.

6.2.1. Incompatibilities
Impossible to have a unit operating at low and high ambient

6.3. High Ambient Application, digit 16 = H

High ambient units: -10°C ≤ Air temperature ≤ 55°C

With high ambient option, electrical equipment is oversized to ensure proper operation up to 55 ° C

6.3.1. Incompatibilities
It is not possible to have a unit operating at low and high ambient.

17
7. Relief Valve Option, digit 17

7.1. Single Relief Valve High & Low Pressure Side, digit 17 = X

RTAF chillers are equipped with one safety valve on low pressure side and one safety valve on high
pressure side as standard on each refrigerant circuit.
This valve is used to protect the unit from being exposed to pressures above the max rating (LP=14
Bars & HP=25 Bars).

7.1.1. Application

The safety valve is installed on low and high pressure side. It operates to relieve the overpressure in
the chiller.
During the maintenance work or when valve needs to be replaced, the unit needs to be stopped first
from operating and the client has to drain the refrigerant from the circuit for servicing.

7.1.2. Description

Illustration SAFETY VALVES SV1 - SV2 Series

18
 Low pressure valve

High pressure valve

7.1.3. Operation / Benefits

- Condenser is protected against overpressure as per PED requirements.

- However, if the safety relief valve is broken or has to be replaced for local regulations
reasons, the corresponding circuit must be stopped and drained to change the valve.

7.1.4. Incompatibilities

No incompatibility.

19
 7.2. Dual Relief Valve with 3 Way Valve HP & LP Side, digit 17 = L

7.2.1. Application

- When a safety valve needs to be replaced without removing refrigerant charge.

Illustration Dual safety valve layout

Valve’s port

3 way valve

7.2.2. Description

For this option, we have two (2) relief valves connected to a 3-way valve, allowing switching
between each when needed.
- Factory-installed on the oil separator (High Pressure side) and on the evaporator (low
pressure side)
- 2 safety valves are mounted on a 3 way valve (each safety valve has a separate exhaust
port).

Illustration Dual safety valve on evaporator Illustration Dual safety valve on oil separator

7.2.3. Operation / Benefits

Used to relieve a potential overpressure as to protect the equipment from damages and explosion.

- Only one safety valve works at a time and the other acts as a standby allowing for
replacement of the safety valve.
- 3 way valves are used to direct the gas flow to only one of the two safety valves.
- Unit is protected against overpressure as per PED requirements.
- Eliminates the need to remove the refrigerant for servicing.
- Reduces maintenance work.

20
 7.2.4. Incompatibilities

No incompatibility.

8. Water Connection, digit 18

8.1. Standard Grooved Pipe, digit 18 = X

For standard units, Trane supplies grooved pipe connection without victaulic coupling. Water
connection has to be done on site.

Illustration Standard connection

Illustration Evaporator water connection

Grooved pipe

8.2. Grooved Pipe and Weld Couplings, digit 18 =W

Includes pipe stub and Victaulic couplings

Used when tubes are welded

Illustration Optional pipe stub and coupling

21
Illustration Grooved pipe connection + victaulic

Victaulic couplings

Weld sleeve

22
9. Operating Map Water Side, DIGIT 19

Operating limits:
Units shall satisfy both comfort and industrial applications all over EMEIA territory in a span of -18°C
to +46 or in a span of -10°C to 55°C ambient air and a range of -12 to +20°C leaving water
temperature (LWT).
Illustration Operating map water side

+55°C

High ambient
applications
+46°C

Standard ambient
applications 0°C

-10°C

Low ambient
applications

-12°C 0°C +4.4°C +20°C

 Confort applications
Low temp cooling  High temp industrial
applications

9.1. Comfort Cooling (above 4.4°C), digit 19 = N

Comfort cooling: Leaving water temperature between 4.4 and 20°C.

Air-cooled chillers selected for these lower leaving-fluid temperatures are also selected for efficient
production of chilled fluid at nominal comfort cooling conditions or high temperature industrial
applications.
In the standard RTAF unit, the evaporator and the suction line are insulated.

9.2. Process Cooling (below 4.4°C), digit 19 = P

When leaving temperature is below 4.4°C, an oil cooler and thermal insulation on the compressor
are added.

23
Illustration Oil cooler

Oil cooler

9.3. Ice-Making (from -7°C to 20°C), digit 19 = C

9.3.1. Application

 When the chiller is used to produce ice.

9.3.2. Description

UC800 will accept several inputs to initiate Ice Building:

1. External contact closure input (binary input for External Ice Building Command)
2. Front panel Ice Building command (also writeable from TU
3. Communicated Ice Building Command (LCI-C, BACnet, Modbus)

Illustration Ice making card

In ice building mode, the unit will be fully loaded and will operate until the ice command finishes or
the entering water temperature reaches the Ice Termination Setpoint.

Requires a glycol solution in the chilled water system for freeze protection
 Requires an additional ice storage tank
 Also known as thermal ice storage.

24
 9.3.3. Customer Benefit

 Reduces or even replaces mechanical cooling during the day.

 Reduces the electricity consumption cost.
 Ability to eliminate the chiller over sizing.

Note to Customers:
Proper percentages of antifreeze glycol may need to be added to the evaporator water loop and the
LRTC (low refrigerant cutout) and the LWTC (low water temperature cutout) will need to be lowered
by the customer from their defaults in order to successfully run in Ice Building.

25
10. Evaporator Configuration, DIGIT 20

10.1. Two Passes Evaporator, digit 20 = 2

10.1.1. Description

Air-cooled Series Sintesis has a new concept simple design evaporator. New evaporator technology
Compact-High performance-Integrated design-Low Charge: CHIL™ design optimizes refrigerant
flow for improved efficiency and better cooling performance, while using up to 40 percent less
refrigerant than traditional flooded designs.

Illustration Evaporator with 2 water passes and 2 refrigerant circuits

10.1.2. Operation/Benefits

Standard evaporator is equipped with 2 water passes and the maximum pressure on the water side
is 10 Bar.

10.1.3. Incompatibilities

No incompatibilities.

10.2. Two Passes Evaporator with Turbulators, digit 20 = T

10.2.1. Application/Description

- Turbulators are recommended for low leaving water temperature applications.

- Turbulators permits to have better heat exchange when leaving water temperature is low or
when there is a high differential temperature.
- Using turbulators increase heat transfer in evaporator tubes at coolant side by creating a
turbulent flow.
- Two passes evaporator equipped with turbulators presents better approach especially at low
water flow.

10.2.2. Operation/Benefits

- Allow the operation of the RTAF down to -12°C LWTE

10.2.3. Incompatibilities
No incompatibility.

26
11. Thermal Insulation, DIGIT 21

11.1. Standard Thermal Insulation, digit 21 = N

11.1.1. Application

Avoids condensation on the cold parts.

11.1.2. Description

All cold parts are covered with factory-installed 19mm foam insulation:
- Evaporator and water boxes
- Suction lines
- Oil return system assembly (with its associated piping)

Illustration Evaporator insulation

The flexible insulating base to self-adhesive elastomeric with closed cellular structure allows
evaporators insulation and combines a very low thermal conductivity at a high diffusion resistance to
water vapor.
The water box is also insulated

11.1.3. Operation/Benefits

The evaporator is insulated with foam insulation. This insulation prevents condensation on the cold
parts.

11.1.4. Incompatibilities

No incompatibility

27
 11.1.5. Technical characteristics

Temperature using range from -45°C to +85°C

Temperature setting range from +10°C to +30°C
Color black
Utilization outside, life > 5 years
λ to +20°C: 0,0038 W/(m.K) EN 12667
Thermal conductivity coefficient
λ to 0°C: 0,036 (DIN 52612)
certified and check by F.I.W.
λ to -20°C: 0,034 (DIN 52612)
Water vapor permeability µ > 7000 EN 12086 (DIN 52615)
Corrosion risk assessment In accordance with DIN 1988/7 requirements neutral pH
Resistance to chemical agents, to
Excellent
moistures, to parasites, to ozone
Health, environment Abestos free, CFC free, without expansion gases
Odor Neutral

Resistance to the atmospheric agents Excellent

Technology adapted to our insulation Developed with BASF
Fire reaction Material for outside use, fire reaction not necessary

11.2. High performance Insulation, digit 21 = H

11.2.1. Application

Recommended when the chiller is installed in a high humidity environment

11.2.2. Description

Only the evaporator and the water boxes are covered with two layers Armaflex 19 mm foam
insulation.

11.2.3. Operation / Benefits

The evaporator and water boxes are covered with factory installed 38mm (2x19mm) insulation.

11.2.4. Incompatibilities

No incompatibility.

11.2.5. Technical characteristics

Same as standard thermal insulation.

11.3. None Thermal Insulation, digit 21 = X

Evaporator is not insulated. The Customer will implement his own insulation at jobsite.

28
12. Condensor Coating, DIGIT 22

12.1. Aluminum Micro Channel, digit 22 = N

12.1.1. Application

Unit application: when the chiller is installed in a non-polluted area.

12.1.2. Description
The fully-brazed construction micro channel coil increases the coil rigidity making them more rugged
to resist the rigors of job site handling and damage due to shipping. The micro channel coil's
headers, tubes and fins are assembled and then sprayed with a powder flux bonding agent. The coil
is then sent through a large controlled air automated brazing furnace that completely joins these
separate pieces as one solid micro channel coil.

Illustration Micro channel coil construction

12.1.3. Operation / Benefits

This process substantially decreases the chances of leaks due to improper brazing techniques.
Within each tube are ports that serve as paths for the refrigerant to flow through the micro channel
coil. The bottom and top tubes of each coil section are always inactive refrigerant paths. This is
done to prevent refrigerant leaks due to corrosion that may be present from moisture resting
between the top or bottom tube and the gasket material and also serve as a buffer during the
installation and removal of the coil section.
Each fin surface is angled and louvered to create air turbulence through the coil which provides
more efficient and enhanced heat transfer without additional air pressure drop through the coil.

12.1.4. Incompatibilities

No incompatibility.

29
 12.1.5. More details

The following table explains when a coating has to be applied on the coils

Severity of environmental factors

Inland Distance from Coast Coastline

Unit to Coast Direction of Prevailing Winds Coast to unit

Coastal Environment None Corrosion on other equipment Severe

Al-Fin/Copper-Tube X B-Epoxy B-Epoxy B-Epoxy OTHER

Microchannel coil X X e-coat e-coat e-coat

Low Chemical agent Concentration High

Industrial Environment None Corrosion on other equipment Severe corrosion

Al-Fin/Copper-Tube X B-Epoxy B-Epoxy B-Epoxy OTHER

Microchannel coil X X e-coat e-coat e-coat

Inland Distance from Coast Coastline

Unit to Coast Direction of Prevailing Winds Coast to unit

Low Chemical agent Concentration High

Combined Coastal/Industrial
Environment None Corrosion on other equipment Severe

Al-Fin/Copper-Tube X B-Epoxy B-Epoxy B-Epoxy OTHER

Microchannel coil X e-coat e-coat e-coat e-coat

Low Pollution levels / Population density High

Urban Environment None Corrosion on other equipment Severe

Al-Fin/Copper-Tube X B-Epoxy B-Epoxy B-Epoxy OTHER

Microchannel coil X X X e-coat e-coat

30
"X”: Applicable

“B-Epoxy”: Black epoxy protection required

“OTHER”: example = impregnated polyurethane coating with periodic on field re-treatment

Chemical agent includes all acid, Chlorin, Sodium, Ethyl, Coal and Petroleum compound.

Concrete dust emission must here be considered as a chemical agent

31
13. Hydraulic Module, DIGIT 24

The hydraulic module option includes:

 Twin water pump: Low pressure or High pressure.
 Water strainer to protect the water circuit against fouling.
 Expansion vessel and pressure relief valve to protect the water circuit against over
pressure.
 Thermal insulation and electrical heater for antifreeze protection.
 Balancing valve to adjust the water flow.
 Drain valve.

Figure – Hydraulic module option

1 = Twin centrifugal pump

2 = Water strainer (Diameter=4”; Mesh=1mm)
3 = Balancing valve
4 = Drain valve
5 = Valve for pressure
6 = Expansion tank
7 = Pressure relief valve (Pset=5 bars)
8 = Antifreeze protection (400W)
9 = Evaporator
Pi = Gauge
TT = Temperature sensor

32
 Design:

Pumps

Safety valve

Gauge Pressure port

Strainer
Drain valve

Balancing valve Pressure port

Pressure port Drain valve

33
 Pressure port

13.1. Pump Signal On/Off, digit 24 = X

RTAF standard unit without hydraulic module option

- The customer is providing the pump.

13.2. Dual Pump Standard Pressure, digit 24 = 1

13.2.1. Application

The supplier is Grundfos.

The pump is integrated into unit.
The pump is a part of the chiller and is used for chilled water circulation in air conditioning systems
with water and freeze inhibitor solution.

13.2.2. Description

The pump package will be always designed with 2 pumps with the same capacity. In this case when
the chiller is on only one pump is operating and when the chiller is not cooling and starts again, the
second pump is on and the other one is off.

Illustration Hydraulic Module

Water Outlet

Water Inlet

Freeze protection and insulation: The freeze protection is part of the standard model with hydraulic
module for RTAF units. The power of the antifreeze heater is 1060 W.

34
Pump reference:

TP D 100 200 2

Gamma Pole number

Twin head pump Maximum head (dm)
Nominal diameter of suction
and discharge ports (DN)

Pumps available:

Standard head Efficiency Class Max flow

Unit sizes P2
Pump IE (Motor) MEI> l/s
90 TPD 100-200-2 5,5 kW IE3 0,58 23,61
105 TPD 100-200-2 5,5 kW IE3 0,58 23,61
125 TPD 100-240-2 7,5 kW IE3 0,58 31,11
Standard 145 TPD 100-240-2 11,0 kW IE3 0,58 31,11
Head 155 TPD 100-250-2 11,0 kW IE3 0,70 43,61
175 TPD 100-250-2 11,0 kW IE3 0,70 43,61
190 TPD 100-250-2 11,0 kW IE3 0,70 43,61
205 TPD 100-250-2 11,0 kW IE3 0,70 43,61

MEI = Minimum Efficiency Index

 Currently the MEI requirement is > 0,1
 Starting January 2015 the MEI requirement will be > 0,4

13.2.3. Operation / Benefits

 This module is directly controlled by the chiller.

 The hydraulic module is installed on the chassis of the RTAF
 The high efficiency pumps mounted on RTAF reduce power consumption.
 Pumps allow a straight pipework and thus reduce installation costs.

13.2.4. Incompatibilities
No incompatibilities.

35
 13.2.5. Material specification
Figure – Sectional drawing of a pump with union connection

Material specification
Pos. Component Material EN/DIN
EN-JL
Cast iron EN-GJL-200, bronze
1 Pump housing 1030
CuSn10
2.1093
2 Impeller Stainless steel 1.4301
3 Shaft Stainless steel 1.4057
4 Coupling Cast iron EN-GJL-400 0.7040
5 Pump head Cast iron EN-GJL-250, bronze 0.6025
2.1093
Secondary seals EPDM
Rotating seal
Tungsten carbide silicon carbide
face
Carbon (synthetic
Stationary seat
resinimpregnated) silicon carbide

36
 13.2.6. Performance curve

300

250

200
P [kPa]

TPD 100-200-2
150
TPD 100-240-2

TPD 100-250-2
100

50

0
0 10 20 30 40 50 60
Q [l/s]

13.2.7. More details

 The pumps are equipped with a fan-cooled asynchronous motor. Motor and pump shafts are
connected via a rigid two-part coupling.
 Easy dismantling in case of service.
 High corrosion resistance.
 Pumps are made in Hungary.

13.3. Dual Pump High Pressure, digit 24 = 3

13.3.1. Application
Same as dual pump standard pressure.

37
 13.3.2. Description
Pumps available:

High head Efficiency Class Max flow

Unit sizes P2
Pump IE (Motor) MEI> lps
90 TPD 80-330-2 11,0 kW IE3 0,68 32,78
105 TPD 80-330-2 11,0 kW IE3 0,68 32,78
125 TPD 80-330-2 11,0 kW IE3 0,68 32,78
High 145 TPD 100-310-2 15,0 kW IE3 0,7 45,83
Head 155 TPD 100-310-2 15,0 kW IE3 0,70 45,83
175 TPD 100-310-2 15,0 kW IE3 0,70 45,83
190 TPD 100-360-2 18,5 kW IE3 0,70 48,61
205 TPD 100-360-2 18,5 kW IE3 0,70 48,61

13.3.3. Operation / Benefits

Same as dual pump standard pressure.

13.3.4. Incompatibilities
No incompatibilities.

13.3.5. Material specification

Same as dual pump standard pressure.

13.3.6. Performance curves

400

350

300

250
P[kPa]

200 TPD 80-330-2

TPD 100-310-2
150
TPD 100-360-2
100

50

0
0 10 20 30 40 50 60

Q [lps]

13.3.7. More details

Same as dual pump standard pressure.

38
14. Disconnect Switch, DIGIT 26

14.1. With fuse, digit 26 = F

This is a standard component supplied by Trane.

14.1.1. Application

Used to stop the chiller when there is a short circuit in the system.

14.1.2. Description

- Factory-mounted, located in electrical panel

- 3 copper blocks.
- Fuses for chiller components.

Illustration Terminal blocks with fuses

Compressor fuses

14.1.3. Operation/Benefits

If there is a short circuit in the system, an excessive current occurs, and then the fuse will interrupt
excessive current to stop the unit.

Protects the unit from damages

14.1.4. Incompatibilities

RTAF HSE units

39
 14.2. With Circuit Breaker, digit 26 = B

14.2.1. Application

- All HSE units are equipped with circuit breaker in standard.

- SE HE and XE can be equipped with circuit breakers in option
- Used to stop the unit power supply for emergency/maintenance.
- Used to stop the chiller when there is a short circuit in the system.

14.2.2. Description

- Disconnect switch and circuit breakers are factory-installed, located in electrical panel.

Illustration Disconnect switch handle

Compressor’s breakers Fan’s breakers

40
The control is still protected with fuses, see following picture:

Fuses

14.2.3. Operation / Benefits

- A disconnect switch is a switch which has the capability to insulate the unit from the main
power supply.
- It is possible to switch off the unit even it is running.
- Ensures the safety during the maintenance works.
- Protects the unit from damages.
- Provides a protection against excessive current.

14.2.4. Incompatibilities

No incompatibility

41
15. Under/over Voltage Protection, DIGIT 27

15.1. No Option, digit 27 = X

The RTAF chiller is designed to be powered with 400V +/- 10%. In case of voltages out of
tolerances, the motor lifetime will reduce exponentially with the increase or decrease of voltage. If
the voltage keeps on deviating from the nominal value, the motor windings could be damaged,
leading the unit to stop until being repaired.

15.2. Included, digit 27 = 1

15.2.1. Application

When unit needs to be protected from under/over voltage.

15.2.2. Description

- Factory installed and located in the electrical panel

Illustration Under/over voltage transformer

15.2.3. Operation / Benefits

UC800 shall continuously monitor chiller voltage to provide under and over voltage protection while
any compressor is either starting or running.

- If the value of voltage exceeds the minimum or maximum value in the unit, the unit will be
shut down.
- Unit receives protection against variation in voltage.

15.2.4. Incompatibilities

This option is standard on RTAF HSE.

15.3. Included with Ground Fault Protection, digit 27 = 2

15.3.1. Application

- When the electrical components need to be protected from a detectable current in the
electrical panel

15.3.2. Description

- The relay which is used to connect the tore is factory-installed, located in the electrical panel.
- The tore is installed on site, shipped in a box located in the electrical panel.

42
Illustration

15.3.3. Operation /Benefits

- Protect the electrical distribution system from ground faults.

15.3.4. Incompatibilities

No incompatibility.

43
16. Human Interface Language, DIGIT 28

16.1. Select Language, digit 28 = C-D-E-F-H-I-M-P-R-T-U-V-2-6-8

IOM and user guides language.

Digit number Language

C Spanish
D German
E English
F French
H Dutch
I Italian
M Swedish
P Polish
R Russian
T Czech
U Greek
V Portuguese
2 Romanian
6 Hungarian
8 Turkish

17. Smart Com Protocol, DIGIT 29

17.1. None, digit 29 = X

RTAF unit without remote communication option.

17.2. BACnet Interface, digit 29 = B

See the integration guide to get information in this option.

17.3 ModBus interface digit 29=M

See the integration guide to get information in this option.

17.4 LonTalk interface digit 29= L

See the integration guide to get information in this option.

44
18. Communication Customer Input/Output, DIGIT 30

18.1. None, digit 30 = X

RTAF unit without external set points & capacity outputs option

18.2. External Set Points & Capacity Outputs, digit 30 = A

18.2.1. Application

 External signal used to set the Chilled Eater Setpoint (E4)

 External signal used to set the Current Limit Setpoint (E3)

18.2.2. Description

 The external signal input provided by customer to both functions is either a 2-10 V or 4-20
mA.
 There is one input to set the Chilled Water Setpoint and one input to set the Current limit
point.
 External setpoints are taken into account only if the contact auxiliary setpoint ON/OFF is
closed

18.2.3. Operation

See the user guide to get more information in this option.

18.2.4. Benefits

 Energy savings.
 Provides the possibility to set the chilled water and the current limit setpoint from an
external signal from remote location.
 Adaptation to customer power supply (for example, customers can remotely schedule a
limitation of the chiller absorbed current when he has other high energy-consuming
processes to run at a given time of the day).

45
 18.2.5. Incompatibilities

No incompatibilities.

19. Flow Switch, DIGIT 31

19.1. None, digit 31 = X

RTAF unit without flow switch option.

19.2. Field Installed Flow Switch, digit 31 = F

19.2.1. Description

It is mandatory to use a flow switch with liquid chillers as to stop the unit in case of water flow loss to
avoid any water freezing in the evaporator. It must be placed on the evaporator water piping the
IOM recommendations.
When flow switch detects water flow, the unit is allowed to start if any cooling demand is detected.
This safety accessory is shipped into the electrical panel.

Illustration Flow switch Illustration Dimension

1 inch dia.
DIN 2999
ISO R7 Gland fitting
PG 16

Stainless steel
paddles for piping dia.
1, 2, 3 and 6 inches.

19.2.2. Operation / Benefits

Chiller protection.
Interlocks the chiller with the customer provided evaporator water pump and a flow switch so chiller
will not be allowed to run without proven flow. Software filter or delay on flow switch input avoids
nuisance trips and provides freeze protection

19.2.3. Incompatibilities

Incompatibilities with hydraulic module: Flow switch is always supplied as an accessory even when
the unit is ordered with the hydraulic module.

46
20. Electrical IP Protection, DIGIT 32

The electrical protection is used to provide a protection against direct contacts to the power line
connection inside the electrical panel.

20.1. Enclosure with Deadfront Protection, digit 32 = X

Illustration Dead front

20.2. Enclosure with IP 20 Internal Protection, digit 32 = 1

Better protection in electrical panel: protect against finger contact.

Illustration IP 20

47
21. Human Interface, DIGIT 34

21.1. Embedded, digit 34 = L

21.1.1 Application

Shows the most important data and allow the communication with the chiller.

21.1.2. Description

7” color touch screen

21.1.3. Technical characteristics:

• Freescale iMX35
- ARM11 @ 532MHz
• 1GB Flash Memory
• 256MB of RAM
• 10/100 Ethernet
• Touch screen
• Display:
- 7” Diagonal
- TFT LCD
- LED Backlight
- 600 nits brightness
- 800x480 pixels
- 16 bit Color

21.1.4. Operation/Benefits

• Shows all active alarms

• Headings are sortable
• Three custom reports and eight standard reports
• Eight standard graphs and four custom graphs
• 9 diferent languages
• UC 800 security allows users to edit pre-defines setpoints and has two levels of pre-defined
security.
• Outdoor capable:
- UV Exposure
- -40C to 70C Operating Temperature
- High Vibration
- IP56 (Power Jets of Water from all directions)

48
 21.1.5. More details

 Displays functioned in a block of ice for 3 days over a weekend.

Before freeze: After freeze:

 Enclosure exceeds requirements

 TD7 passes IP56 test

5 = Dust Rating = Dust Protected
6 = Water Rating = Powerful Jets of Water
- Water =100 LPM (26 GPM)/ Minute
- Pressure: 100 kPa ( 14.5 PSI)
- Distance: 3m (9.8 ft)
- Time: 3 Minutes / Side (all 6 sides)

49
22. Energy meter

22.1. Description

The supplier is SOCOMEC and its reference is COUNTIS E42 4850 3015.

The energy meter is installed in the electrical panel

TD7

UC 800 Energy meter

50
 22.2. Operation / Benefits

The following information can be displayed on the TD7:

 “Energy consumption last reset” displays the date and time when the last “Clear Energy
Consumption” was set.

 “Energy Consumption Resettable” displays accumulated energy consumptions in kilowatt-

hours. This value is stored every 30 seconds and is updated on the next rising pulse which
could be anywhere from a few seconds to hours depending on how the weight and width are
configured. The user can clear this value by using the “Clear Energy Consumption’ feature,
implemented within the “Settings”/”Manual Control Settings” menu.

 “Energy Consumption Non-Resettable” displays accumulated energy consumption over the

life of the UC800 in kilowatt-hours. The value displayed is energy consumed since the
UC800 was first initialized/programmed. The value is stored every 30 seconds and the
displayed data is updated on the next rising pulse which could be anywhere from a few
seconds to hours depending on how the weight and width are configured. This value is
stored in non-volatile memory and cannot be reset.

 “Chiller Power Demand” displays the power demand

 “Unit Power Consumption” displays the instantaneous power consumption

51
 22.3. Electrical characteristics

Current measurement
Type Three-phase on CT/5A up to 6000 A
Input consumption 0,2 VA per phase
Startup current (Ist) 10 mA
Minimum current (Imin) 50 mA(1)

Transition current (Itr) 250 mA(2)

Reference current (Iref) 5 A(3)

Permanent overload (Imax) 6A

Short-time over-current 120 A for 0,5 s
Voltage measurement
Range of measurement 230….400V +/- 20%
Consumption (VA) 2 VA
Sustained overload 280 V phase-neutral / 480 V phase-phase
Energy accuracy
Active (according to IEC 62053-21) Class 1
Active (according to EN 50470) Class B
Power supply
Self supplied Yes
Frecuency 50 / 60 Hz
Output (pulsed)
Number 1 (except E43)
Type of optocoupler IEC 62053-31 Class A (20….30 VDC)
Fixed weight of impulses 100 Wh, 1 KWh, 10 KWh, 100 KWh
Pulse duration 50 ms, 100 ms, 200 ms, 400 ms, 800 ms, 1000 ms, 1500 ms

(1)
(2) The accuracy class is guaranteed between Itr and Imax
(3)

52
23. Power Socket, DIGIT 40

23.1. None, digit 40 = X

RTAF unit without power socket option.

23.2. Included (230V-100W), digit 40 = P

A socket French standard is available to supply a 230V-100W device.

24. Installation Accessory, DIGIT 42

24.1. None, digit 42 = X

The standard unit is without isolator.

24.2. Neoprene Isolators, digit 42 = 1

24.5.1. Application
- Used to minimize the vibrations transmissions to the building.

24.2.2. Description
- They are installed under the chiller.
- Shipped with the chiller.

Illustration Neoprene isolators

24.2.3. Operation / Benefits

- Eliminate/minimize vibration and noise transmission throughout the building.

Neoprene isolator deflection:

Max. load Deflection at max. load

Color
lbs. kg mm
Brown 1500 680
Red 2250 1020
6
Green 3000 1360
Gray 4000 1815

24.2.4. Incompatibilities
No incompatibility.

53
 24.3. Neoprene Pads, digit 42 = 4

24.3.1. Application
- Used to avoid direct contact of the chiller and the ground.

24.3.2. Description
- They are installed under the chiller.
- Shipped in the control panel.

Illustration Neoprene pads

24.3.3. Operation / Benefits

- Neoprene pad do not filter vibrations.
- Avoid direct contact of the base frame with the ground.

24.3.4. Incompatibilities
No incompatibility.

25. Label and literature language, DIGIT 43

25.1. Language, digit 43 = B-C-D-E-F-H-I-K-L-M-N-P-R-T-U-V-Z-2-3-4-5-6-8

Digit number Language Digit number Language

B Bulgarian R Russian
C Spanish T Czech
D German U Greek
E English V Portuguese
F French Z Slovene
H Dutch 2 Romanian
I Italian 3 Serbian
K Finnish 4 Slovak
L Danish 5 Croatian
M Swedish 6 Hungarian
N Norwegian 8 Turkish
P Polish

54
26. Shipping Package, DIGIT 44

26.1. Without protection, digit 44 = X

The unit can be moved by using sligs and spread bar.

Lifting points are built in the machine and painted in yellow.
See IOM for detailed information.

Illustration unit without protection

Lifting point

26.2. Containerization Package, digit 44 = A

When the chiller is shipped in a container, Trane adds 4 metallic clogs on the side of the unit to
prevent contact between chiller and container while loading and unloading and during transport

Illustration

Metallic clog
Not compatible with XLN units

55
27. Acronyms
- SE Standard Efficiency
- HE High Efficiency
- XE eXtra Efficiency
- HSE High Seasonable Efficiency
- LN Low noise
- NNSB Nigh Noise SetBack
- XLN eXtra Low Noise
- LWT Leaving Water Temperature
- MS/TP Master Slave Token Processing
- BCI-C BACnet Communication Interface for Chiller
- LLIDs Low Level Intelligent Devices
- LCI-C LonTalk Communication Interface for Chiller
- BAS Building Automation System
- IPC3 Intra Processor Communication
- ECWS External Chilled Water Setpoint
- ECLS External Current Limit Setpoint
- LP Low Pressure
- HP High Pressure

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Trane optimizes the performance of homes and buildings around the world. A business of Ingersoll Rand, the
leader in creating and sustaining safe, comfortable and energy efficient environments, Trane offers a broad
portfolio of advanced controls and HVAC systems, comprehensive building services, and parts. For more
information, visit www.Trane.com.

Trane has a policy of continuous product and product data improvement and reserves the right to change design and specifications without notice.

© 2014 Trane All rights reserved

RLC-PRC047A-GB November 2014

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