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7 Quality Control Tools For Problem Solving-1

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23 views

7 Quality Control Tools For Problem Solving-1

Uploaded by

Vicky Bramhankar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Quality tools for

Problem Solving

7 QC Tools
by GAJENDRA ARYA
“ The 7 QC
(Quality Control)
Tools are a set of
fundamental tools
used for quality
management and
improvement.
Here's an in-depth
overview of each tool ”
01 Pareto Chart
(80 / 20 Rule)
Examples

Purpose:
Identify and prioritize problems or defects.

Application:
Display frequency or impact of defects Identify top defects in cement
in descending order. production (e.g., irregular
particle size, incorrect mixing).
Benefits:
Analyse frequency of equipment
— Focus on critical issues.
failures (e.g., kiln, crusher).
— Prioritize corrective actions.
Prioritize maintenance activities.
Examples
02 Flow Chart

Purpose:
Map and analyze processes.

Application:
Map cement production Visualize sequential steps and

process (quarrying to packing). decision points.


Identify bottlenecks and
Benefits:
optimize production flow.
— Improve process efficiency.
Standardize procedures for RM
— Identify bottlenecks.
handling, Quality control testing.
03 Ishikawa Diagram
(Fishbone Diagram)
Examples

Purpose:
Identify and organize causes of problems.

Application:
Visualize possible causes using a fishbone Investigate causes of
structure. Inconsistent cement strength,
High energy consumption,
Benefits:
Equipment downtime.
— Systematic problem-solving.
Identify root causes of
— Identifies root causes.
quality issues.
Examples
04 Histogram

Purpose:
Analyze data distribution.

Application:
Analyze particle size Display frequency distribution of

distribution in cement. continuous data.


Monitor kiln temperature
Benefits:
variations.
— Understand data patterns.
Study distribution of cement
— Identify variations.
strength test results.
05 Control Chart Examples

Purpose:
Monitor process stability.

Application:
Track performance metrics Monitor Cement production
over time. Rate, Quality Parameters,
Equipment performance (e.g.,
Benefits:
kiln temperature, crusher O/P).
— Detect deviations.
Detect deviations from set
— Maintain process control.
standards.
Examples
06 Scatter
Diagram

Purpose:
Analyze relationships between variables.

Application:
Identify top defects in cement Visualize correlation between

production (e.g., irregular two variables.


particle size, incorrect mixing).
Benefits:
Analyse frequency of equipment
— Identify patterns.
failures (e.g., kiln, crusher).
— Predict outcomes.
Prioritize maintenance activities.
07 Check Sheet Examples

Purpose:
Collect and organize data.

Application:
Simple, structured data Track raw material inventory,
collection tool. Equipment maintenance
schedules, Quality control test
Benefits:
results.
— Standardize data collection.
Identify trends and patterns.
— Identify trends.
> Implementation Steps > Common Applications
— Identify problem or opportunity. ― Manufacturing.
— Select relevant QC tool. ― Healthcare.
— Collect and analyze data. ― Service industries.
— Interpret results. ― Software development.
— Implement corrective actions.

> Best Practices > Software Tools


— Involve cross-functional teams. — Minitab, Excel.
— Focus on root causes. — Quality management software
— Monitor and adjust. (e.g., Qlik, Tableau).
Thanks!

www.iamgajendra.in/info
[email protected] | +91 9490554895
https://www.linkedin.com/in/gajendra92arya/

CREDITS: This presentation template was created by Slidesgo, including icons by Flaticon, infographics & images by Freepik and illustrations by Stories

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