Sugarcane AFU Class Note
Sugarcane AFU Class Note
Economic Importance
Introduction
• Nepal ranks 41st in sugarcane production (2.93 million tons),
35th in harvested area (64,483 ha) and 67th in sugarcane yield
(45.4 t/ha).
• It is a C4 crop which has more adaptive capacity in the context
of changing climate (drought, flood and temperature).
• As well, due to its ratooning ability farmers don’t have to
plant it annually: a charming crop in aspect of production.
• There are twelve sugar mills in Nepal out of which only two or
three have installed ethanol production unit and rest are only
producing sugar.
o Sugar as food
o Ethanol as alcohol productions
o Ethanol and bagasses as energy (fuel and electricity)
o Press mud as a nutrient rich organic matter and
o Sugarcane leaves as a fodder and roofing material
• Sugarcane juice lends a cooling effects
to the body.
• It can hasten recovery from Jaundice
• It can restore the protein which we
lost during fever
• I can fight against acne, and keep the
skin hydrated
• Anti-carcinogenic properties
Constituents Value (%)
Water 69-75
Soluble solids
Sucrose 8-16
Reducing sugars 0.5-3
Organic matters 0.5-1
Inorganic compounds 0.2-0.6
Nitrogenous bodies 0.5-1
Insoluble solids
Fibre (dry) lignin, cellulose 10-16
Dirt (soil, extraneous matters) 0.78-1.63
Introduction . . .
• About 62% of worlds’ sugar is met from the cane
• Sugar requirement is projected at 150 million t for the world
• The annual sugar demand in Nepal is estimated to be 225,000
tonnes. Out of all this, Nepal imports almost 80,000 tonnes of
sugar from other countries, mostly India, then from Pakistan.
• The government has forwarded process for purchasing
electricity generated from two sugar mills
o 6 MW electricity purchased from sugar mills (from last year)
• Sugar factories, mainly located in the rural areas, support
huge economic activities in the rural areas.
• In addition to improving the economic condition of farmers
and agricultural labourers engaged in sugarcane farming,
multipliers influence.
• In urban areas sugarcane juice has great demand as a thirst
quencher. In many of our festivals, sugarcane is an important
item of worship.
Using bagasse for bio-energy
Defining the by products of sugar mills
Bagasse
• It is the spent cane or cane residue expelled
form mill house after the compete
extraction of the Juice.
• It contains 52-58% of solid (including some
sucrose) and the rest water.
• The soil is mainly cellulose fibre and pitch.
• Uses: Fuel for raising steam
Defining the by products of sugar mills . . .
GAP = ≥ 60 cm
Weed Management
• To achieve better yield, weeds must be controlled at proper stage.
• Heavy weed growth during initiation phase and may cause yield
loss of 60-80%
• Further they provide the alternate host of insect pest
• Autumn sugarcane planted in October takes about 3-4 weeks for
germination. Winter season weeds (dicot weeds) germinate
before the emergence of sugarcane. A second flush of weeds
emerges with the onset of summer season grassy in nature.
• Spring planted crops of sugarcane takes about 4-5 weeks to
germinate. Weeds start emerging from the very beginning after
the planting and continue to onset of monsoon thus faces serious
weed problem. The weeds before the start of monsoon are
generally dicot and some perennials while emerge during rainy
season are mostly annual grasses.
Weed Management
• Wherever weed problem is higher, weeding through spade digging
of ridges at 30, 60 and 90 DAP
• Pre-emergence application of Atrazine 1 kg a.i./ha (0-3 DAP) mixed
in 600 liters of water
• Pre-emergence application f Atrazine @ 1.0 kg/ha fb post
emergence directed application of glyphosate @ 1.0 lit ha-1 on 45
DAP with hood and a hand weeding on 90 DAP
• If not pre-emergence spray, post-emergence spray of Grammax 1
litre + 2,4-D sodium salt 2.5 kg/ha in 600 liter of water at 21 DAP
• In case of striga problem, post-emergence application of 2,4-D
sodium salt @ 2 kg/ha in 500 litre of water/ha may be done.
• Remove the weeds along the furrows with hand hoe. Otherwise
operate power tiller fitted with tynes for inter cultivation.
Earthing Up
• Earthing up is common in tropical areas where furrow irrigation is
common. In subtropics it isnot common due to flat method of planting
• Earthing up operations are conducted in 2-3 stages.
o First (partial earthing-up): After 1st top dressing to cover the manure
and to provide anchorage to the freshly developing shoots roots
o Second (full earthing-up): After the final top dressing (90-120 DAP, at
the peak tiller population stage) and converts the furrows into ridges
and the ridges into furrow. This also checks further tillering, provides
sufficient soil volume for root growth, promotes better aeration and
provides a good anchorage to the crop and thus preventing lodging.
o Third: At around 6 months when a stable cane population has been
established that prevent lodging, late/water shoot formation, and
improve aeration.
• Earthing up could be done either manually or by using a bullock-drawn
ridger or a tractor drawn ridger.
Detrashing
• A normal stalk bears 30-35 leaves, under good growing conditions.
• All these are not useful. For optimum photosynthesis only the top 8
to 10 leaves are required.
• Most of the bottom leaves dry out as the crop ages. The bottom
green leaves are parasite to upper one.
• Therefore it is important to remove the dry and the lower green
leaves and the operation is known as detrashing.
• Detrashing should be done around 150 days after planting. There
after it could be done at bimonthly interval as possible.
• Detrashing is done manually. A hand tool can also be used for
detrashing which could be locally made.
• Certain sugarcane varieties have spines on their leaf seaths. In such
varieties it is difficult to carry out this operation by hand. Therefore a
hand tool (detrasher) may be highly useful.
Detrashing
Advantages of detrashing
• Detrashing helps in maintaining a clean field that provides easy air
movement and ideal micro-climatic condition for cane growth.
• Removal of parasite green leaves makes more food material available
for stalk growth.
• Reduce the problem several insect pests
• In some varieties bud sprouting occurs as a result of accumulation of
water in side the sheath, these sprouting is prevented
• Facilitates easy entry into the field, particularly fro interculture
operation
• Easier for harvesting and provides clean canes for milling.
• The detrashed trash used for mulching in the furrows to conserve
moisture.
• Removed and used for composting.
Warpping & propping
• Bending down one or more lower leaves of the cane and wrapping
it around and close to the cane stem.
• At the same time the canes in the clump, after they are wrapped,
are tied together.
• The wrapping begins when the cane is 5 months old and is
repeated 4 times at monthly intervals and requires considerable
labour which has to be done by hand.
• In later stage, during wrapping two or more cane clumps are tied
together for additional strength and to prevent their lodging.
• Usually the tying together of the canes in a clump and of two or
more clumps is sufficient to prevent serious lodging, but in certain
case lodging is completely prevented by the use of strong bamboo
props.
Water management
Germination
• Light irrigation given at frequent intervals (5-6 days, 25% deplition of
ASM) to kept just moist, not dry or over moist.
• Drying at this stage leads to buds dry off
• Higher amount of water application leads to bud rotting due to fungal
attack, lack of aeration, and soil dampness reducing soil temperature.
Tillering
• The tillering phase is crucial thus needs optimum supply of water.
• Any shortage would reduce tillering, increase tiller mortality
• Excess irrigation during tillering is harmful since it coincides with the
active root development
• To meet the water needs during this phase of crop growth, irrigations
at about 8-10 days interval (40-50% ASM depletion).
Water management
Grand growth
• Require highest amount of water.
• Shortage of water leads to shortening of internodes and reduced can
weight.
• Irrigations at about 8-10 days interval
Ripening phase
• This phase requires a mild moisture stress for sugar accumulation.
• If water stress, serious cane weight loss, cane breakage, pith
formation, increase in fibre percent and deterioration in juice quality
due to lower translocation of sugar.
• Excess moisture promotes vegetative growth and lowers juice quality.
• Irrigation interval should be extended to about 12-15 days under
medium soils.
• An important consideration is that the soil should not be allowed to
crack as it damage the roots
Intercropping: Autumn Sugarcane
Sugarcane + Potato Sugarcane + Lahi (toria)
• S/C = 90 cm row spacing, planting in • S/C= sown in 1st week of October at
1st week of October and basal 75 kg basal N. Top dressed with 75 kg N/ha
Na & 75 kg N/ha after potato harvest after harvesting the Lahi (toria)
• Potato: 1 row of potato in the center • One line of lahi Type-9 or any other
at 15 cm plant to plant and basal 60 short duration variety of toria is sown
kg N/ha and harvest in January. • A dose of 30 kg N/ha is applied at 20-
25 DAS and harvest in January.
Sugarcane + Wheat
• S/C= planted in October hoeng in the Sugarcane + Lentil
2nd week of November. • S/C= planted in October and basal N.
• Before hoeing, 30 kg N/ha applied in Top dressed with 75 kg N/ha after
between two rows of S/C and 2 row harvesting of letil
of is wheat sown at 20 cm row • 2 row of is Lentil sown at 30 cm row
spacing at 60-70 kg/ha seed rate. spacing
• A second dose of nitrogen at the rate • Ready for harvesting in end of March
of 30 kg N/ha at CRI
• A dose of 75 kg nitrogen per hectare
is applied to sugarcane crop after
harvesting the wheat.
Intercropping: Spring Sugarcane
Sugarcane + Moong Sugarcane + Urd
• S/C = planted in rows 90 cm in • S/C = same as in susgarcane + moong.
February. A basal dose of 75 kg • Instead of moong, short duration
N/ha applied. variety of urd like Type-9 is sown in
• Two rows of short duration moong lines between sugarcane rows.
(Pusa Baisakhi), 30 cm apart in the • In this case 3 rows of urd, 20
centre of sugarcane rows leaving 30 centimeter apart are sown and
centimeter distance between cane distance between sugarcane and urd
and moong rows are sown. is 25 cm
• A seed rate of 7-8 kg per hectare is • Urd crop will be ready for harvest in
sufficient and no fertilizer the end of May.
application
• Irrigate the crop as per need of
sugarcane. • Similarly other crops like cowpea can
• Moong harvest in month of May also be grown in spring sugarcane
(multiple picking).
• After harvest of moong, a second
dose of N (75 kg/ha) is applied.
Fertilizer Management in Sugarcane
• Sugarcane is a giant crop producing huge quantity of biomass
• One ton of sugarcane removes 1.0 kg N, 0.6 kg P2O5 and 2.25 kg K2O. Thus
a 100 ton removes 100: 60: 225 kg N, P2O5 and K2O/ha respectively.
• Larger cane yield demands greater amount of nutrient elements, or an
adequate fertilization is the key of good yield of sugarcane
• Nitrogen is the key nutrient element influencing sugarcane yield and
quality. It is required for vegetative growth and since vegetative growth is
directly related to yield in sugarcane.
• With each kg of nitrogen application the sugar yield increases by 10-30
(max 40) kg per hectare.
• Yield increments due to N fertilizer application are two times that of P and
three times of K fertilizers. At the optimum level of fertilizers, response are
o 500-1200 kg sugarcane per kg applied N.
o P= 50-250 kg per kg P2O5 applied
o K= 20-150 kg per kg K2O applied
Nitrogen
• N is most essential during the early growth stage and immediately after
harvesting in the ratoon crop.
• Application of N at the time of planting helps in germination while its
presence in soil promotes tillering and growth of the cane.
• Basal dose of N applied near the sett may be absorbed by sett roots and
early formed shoot roots & may help give initial vigour.
• Maximum uptake of nitrogen (50-60%) utilized during vegetation takes
place at the end of teillering and gradually declines thereafter.
Deficiency of N Excess of N
• Pale green foliage and early leaf • Prolongs vegetative growth and
senescence, delays maturity and ripening,
• Thinner and shorter stalk, • Increases reducing sugar thus
• Longer but thinner roots. decreases juice quality
• Deficiency is most favorable at the • Increases soluble nitrogen in juice
end of vegetation that retards • Increased succulence the crop that
growth and helps in accumulation of becomes susceptible to lodging
sugar. and pest and disease attack.
Nitrogen
• Amino acids like glutamin, asparagin and thirosine can not be removed.
• Their presence in the juice prevents the crystallization of part of the
sugar (to the extent of 25 to 30 molecules of sugar for each molecule of
amino acid).
• Thus, a progressive depression in juice sucrose associated with increase
nitrogen fertilization is caused by immature sucker, continued growth
and bonding of sugars with nitrogenous compounds usually known as
undesirable nitrogen in cane.
• So, management of nitrogen in sugarcane production is, therefore, most
critical.
Phosphorus
• Phosphorus requirement is less than N and K but plays important role.
• Phosphorus is essential for cell division and thus it is indispensable for stalk
and root elongation or crop growth.
• Phosphorus promotes early ripening and vigorous tillering. Phosphorus is
involved in root formation and therefore assists in tillering.
• It affects juice quality because it is involved in sugar synthesis
UDPG+ fructose 6 phosphate → UDP + sucrose phosphate → Sucrose + Pi
• It interacts with N, thus influences ripening. Juice quality is adversely affected
due to high amount N (content) when P supply is poor.
• P uptake in sugarcane is more evenly distributed than N. During the first
months accumulated up to 20%, in the next 3 to 6 months up to 50% and
equals to 72% in 9 months. Excess of P
Deficiency of P • Wasteful in most soils due to
• Reduced of length and diameter of cane fixation problems.
• Reduced tillering, delay in canopy closer
thus leads greater weed infestation. Adequate present of Pis cane juice
• narrow and bluish green leaves & drying (300-500 mg/litre of juice) is
and dying from tip and margin necessary for proper clarification.
Clarification is done for two purposes
• Naturally juice is dark green in color and acidic. It is heated at 1050C and
milk of lime is added in two stages: before and after heating to:
o To prevent the inversion of sucrose which occurs in acidic conditions
o to coagulate and precipitate impurities
• The treated juice then enters from boiling house to the clarifiers for
coagulation and precipitation of chlorophyll, anthocyanin, polyphenol,
wax, gums, albumins and pectins as well as calcium phosphate as filter
press mud.
• The phosphate present in the mixed juice is in the form of soluble
phosphate has practical significance.
• The particular reaction involved formation and precipitation of tricalcium
phosphate which removes the colloids and other impurities and also
absorbs much of the coloring matter and diminishes the calcium.
• Excess phosphate (600-800 mg P2O5/ litre of juice) is not desirable as it
forms greater amount of precipitate which creates additional load in
clarifiers and filters.
Clarification is done for two purposes . . .
• Particles in raw juice bear a -ve electrical charge thus cause the particles
to repel each other and thus prevent their coalescence which much
requires to introduce the +ve charged particles.
• Pectins: are decomposed by the action of lime and heat and are
precipitated as calcium pectate and thus eliminated.
• SO2, CO2, P2O5: form thick precipitate of calcium sulphite, calcium
carbonate and calcium phosphate, which by surface attraction carry
much of the impurities remaining in colloidal dispersion.
Potassium
• Intensive utilization of potassium by cane occurs in the first 6 months of
vegetation and before harvesting.
• The requirement of potassium by sugarcane is high even greater than N.
More response under lighter soil and in the region with high rainfall.
• It is involved in various enzymatic activities thus helps for sugar synthesis
and it translocation to the storage tissue.
• It helps sugarcane under moisture stress by maintaining cell turgidity
and higher moisture content thus it usefull for adverse conditions.
• Potassium gives resistance to sugarcane against pest and disease attack
and lodging.
Deficiency of K Excess of K
• Reduction in juice quality with low sucrose content
Very high
which is exaggerated by higher amount of nitrogen
potassium in juice
apply application. is adversely affects
• Produce thin and soft cane with a tendency of lodging the crystallization
• The older leaves become yellow and brown spots. of sugar and leads
• Apical dominance might be lacking or weak, as apical to lower recovery
buds are damaged during potassium deficiency. percentage.
Fertilizer application methods
• Recommended dose is 120:60:40 kg NPK per ha
Spring planting Autumn planting At present
60 kg N/ha at planting 40 kg N/ha at planting 150:60:40 kg NPK/ha
60 kg N/ha after 2 40 kg N/ha at 3-4 months 75:60:40 at planting
months planting age 1st earthing up
40 kg N/ha at 6 months 75 kg N/ha in two
aged, 2nd earthing up installments at 90 and 120
(irrigated condition) days
Rainfed condition This is to save nitrogen
-80:60: 40: at planting loss through leaching.
-40 kg N/ha before onset Sugarcane is frequently
of monsoon irrigated (6-8 in sub
-In direr areas it is tropics). Mainly spring
recommended to increase planting is done in Nepal.
the dose of K by 25-50%
Time and Methods of fertilizer application
Nitrogen
• The germinating bud develops with the food material already
present in the sett. Therefore any nitrogen applied during this stage
will be of less practical use.
• It is important that a sufficient amount of nitrogen should be
available in soil during early vegetation, when metabolism and
tillering in the sugarcane plant is most intensive (Particularly in the
2-4 MAP).
• Incomplete assimilation of the nitrogen causes depression in juice
quality (high glucose, less sucrose, presence of nitrogenous
compounds) during ripening
• A period of 4-6 months is required for complete assimilation of the
nitrogen, taken up during the boom (peak) period. That's why all
nitrogen should be applied at least 5 months before the cane will
be harvested.
Time and Methods of fertilizer application
Nitrogen
• Tillering phase commences in a field Late nitrogen application
grown sugarcane by around 30-45 lowers juice quality
days (early for short and early
maturing). Therefore the first • Continued vegetative growth
application of nitrogen should be at • Late tiller formation
the start of tillering phase. • Reduced pol% in juice
• Increase in soluble N in juice
• Normally 2-3 splits are made at • Water shoot formation
critical growth stages. i.e. tillering • Lowers sugar recovery %
(35-60 days) formative phase (60-75 • High incidence of disease
days) & grand growth phase (75-100 • Loses through leaching
days)
• Late application of nitrogen beyond
120 days in a 12 month crop will have
adverse effect on juice quality.
Time and Methods of fertilizer application
Potassium Phosphorus
• Due to better utilization of N by the • P is highly immobile and fixed
cane in the presence of K, K than N & K, so its application
applications are usually done along with should be done before
N application. planting right near the roots
• Therefore K is applied along with N at for its effective uptake.
45 to 90 days. However, K is also • P need is greater in the
applied as basal in several sugarcane formative phase and also the
growing regions. tillering. Thus the optimum
• Since K is also subjected to losses by time of soil application of P is
fixation and leaching it is a advisable to just before planting below the
go for split application along with N. setts.