VHF 2100manual
VHF 2100manual
PROPRIETARY NOTICE
We try to supply manuals that are free of errors, but some can occur. If a problem is
found with this manual, you can send the necessary data to Rockwell Collins. When
you report a specified problem, give short instructions. Include the manual part number,
the paragraph or figure number, and the page number.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
TASK 23-12-95-870-801-A01
1. General
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
Equipment Covered
Table 1/Table 23-12-95-99A-002-A01
C. A list of service bulletins and assembly modiÞcation numbers applicable to each VHF-2100
model is given in Figure 2/GRAPHIC 23-12-95-99B-002-A01. To read Figure 2/GRAPHIC
23-12-95-99B-002-A01 correctly, scan down the left-hand columns of the appropriate
unit Collins part number (CPN). The service bulletin numbers listed underneath that part
number are applicable to that particular part number. To Þnd which unit assemblies are
affected by a particular service bulletin, scan across the row of the listed service bulletin
until a modiÞcation number is reached. At the top of that column will be the part number
of the affected assembly. An "X" in the column indicates that assembly part number has
been replaced by the assembly part number contained in the column that displays a dash
(within the same service bulletin row). If there has been no service bulletin related change
to an assembly, the column will be blank.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
Associated Equipment
Table 2/Table 23-12-95-99A-003-A01
COLLINS PART
PUBLICATION ATA NO
NUMBER
RFT-1000 RF Test System Technical Manual, Volume 1 None 523-0777348
Collins Standard Shop Practices Instruction Manual None 523-0768039
Related Publications
Table 3/Table 23-12-95-99A-004-A01
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
TASK 23-12-95-870-802-A01
2. Purpose of Equipment
A. The VHF-2100 VHF Transceiver supplies receive and transmit functions for aircraft
communications (air-to-air, air-to-ground) in the 118.000-to 136.992-MHz frequency range.
In addition, the VHF-2100 VHF Transceiver supplies a VDL capability, supporting VDL Mode
A, VDL Mode 2, and VDL Mode 3 operation.
C. The VHF-2100 supplies VDL capabilities when used with a communications management
unit (CMU). The VHF-2100 supports VDL Mode A, VDL Mode 2, and VDL Mode 3 operation.
VDL Mode A supplies data link capability using a 2.4 kb/sec AM minimum shift keying (MSK),
carrier sense multiple access (CSMA), airborne communications addressing and reporting
system (ACARS), using an external modem. VDL Mode 2 supplies data link capability using
a 31.5 kb/sec differential 8-ary phase shift keying (D8PSK) CSMA aviation VHF packet
communications (AVPAC) signal. VDL Mode 3 supplies digital data and voice capabilities
using a 31.5 kb/sec differential 8-ary phase shift keying (D8PSK) waveform using (TDMA).
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
TASK 23-12-95-870-803-A01
3. Equipment SpeciÞcations
A. Physical and equipment speciÞcations for the VHF-2100 VHF Transceiver are listed in
Table 4/Table 23-12-95-99A-005-A01. Environmental speciÞcations for the VHF-2100 VHF
Transceiver are listed in Table 5/Table 23-12-95-99A-006-A01.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
2.0 Physical
2.1 Size 3 MCU ARINC 600 Form Factor
2.1.1 Height 200 mm (7.87 in) maximum
2.1.2 Width 94.9 mm (3.74 in) maximum
2.1.3 Length 324.0 mm (12.76 in) maximum
2.2 Weight 3.58 Kg (7.9 lb) maximum
2.3 Cooling Forced air cooling as deÞned in ARINC 600.
2.4 Connectors
2.4.1 Rear Connector ITT CANNON PN BKAF1-68100-44
2.4.2 Mating Connector ITT CANNON PN BKAD1-67400-72
2.4.3 Phone 0.250-inch diameter standard telephone jack (2 conductors
with chassis grounds.
2.4.4 MIC 0.210-inch diameter telephone jack.
2.4.5 MON 0.177-inch diameter stereo jack.
3.0 Electrical
3.1 Primary power 27.0-to 28.0 Vdc (nominal)
3.2 Nominal Current at 27.5
Vdc
3.2.1 Receive mode 0.6 A
3.2.2 Transmit mode 5.5 A
4.0 Operational modes
4.1 ARINC 716 analog voice DSB-AM (25 kHz and 8.33 kHz spaced channels)
4.2 ARINC 716 Analog data DSB-AM. (25 kHz spacing 118.000-to 136.975-MHz)
(8.33 kHz spacing, receive only 118.000-to 136.9833-MHz)
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
Equipment SpeciÞcations
Table 4/Table 23-12-95-99A-005-A01
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
DO-160D
CONDITIONS SPECIFICATION
PARA NO
Temp and Altitude 4.0 Categories A2/D2.
Low Operating Temp 4.5.1 -55 °C (-67 °F) with a 15 minute warm-up time.
High Operating 4.5.3 +70 °C (+158 °F)
Temp
Low Storage Temp 4.5.1 -55 °C (-67 °F)
High Storage Temp 4.5.2 +85 °C (+185 °F)
In-Flight Cooling 4.5.4 Category W. CertiÞed for installation where equipment must survive
Loss for 90 minutes minimum in the absence of cooling.
Altitude 4.6.1 Category D2. CertiÞed for installation in a non-pressurized and
noncontrolled temperature location in an aircraft that is operated at
altitudes up to 15 200 m (50 000 ft) msl.
Temperature 5.0 Category B. CertiÞed for installation in a non-pressurized and
Variation noncontrolled or partially controlled temperature location in the
aircraft where temperature variation is less then 5 °C per minute.
Humidity 6.0 Category B. CertiÞed for a severe humidity environment - Level I.
Shock 7.0 Category B. CertiÞed for installation in Þxed-wing aircraft or
helicopters and tested for standard operational shock and crash
safety.
Operational 7.2 Tested at 6 g peak (11 ms duration)
Crash Safety: 7.3
Impulse 7.3.1 Tested at 15 g (11 ms duration)
Sustained 7.3.2 Tested at 20 g minimum (acceleration), 11 ms
Vibration 8.0 Category (HCR) (SL). CertiÞed for fuselage or equipment rack
mounting. Demonstrates performance at higher vibration levels and
after long term vibration exposure and high-level, short duration
vibration.
Explosion Proofness 9.0 Category X. (No test required).
Waterproofness 10.0 Category X. (No test required). CertiÞed for installation in locations
not subject to falling water (including condensation), rain water, or
sprayed water.
Fluids Susceptibility 11.0 Category X. (No test required). CertiÞed for installation in locations
not exposed to ßuid contamination from fuel, hydraulic ßuids, oil,
solvents, etc.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
DO-160D
CONDITIONS SPECIFICATION
PARA NO
Sand and Dust 12.0 Category X. (No test required). CertiÞed for installation in locations
not subject to blowing sand and dust.
Fungus Resistance 13.0 Category X. Fungus resistance test not performed.
Salt Spray 14.0 Category X. CertiÞed for installation in locations not subject to a salt
atmosphere.
Magnetic Effect 15.0 Category Z. Unit causes a 1° deßection of an uncompensated
compass at a distance less than 0.3 m (1.0 ft).
Power Input 16.0 Category A. CertiÞed for use on aircraft electrical systems where
primary power is from constant frequency AC generators and the
dc system is from a transformer-rectiÞer. A battery may be ßoating
on the DC bus.
Voltage Spike 17.0 Category A. CertiÞed for installation in systems where a high degree
of voltage spike protection is required. (600 V dc for a duration of
10 microseconds).
Audio Frequency 18.0 Category Z. CertiÞed for use on aircraft electrical systems not
Susceptibility applicable to any other category. For example, a DC system from
a variable range generator where a small capacity or no battery
is ßoating on the DC bus.
Induced Signal 19.0 Category C. CertiÞed for operation in systems where interference-free
Susceptibility operation is desired and where severe coupling occurs due to long
wire runs or minimum wire separation.
RF Susceptibility 20.0 Category RRR.
Conducted 20.4 Category R. CertiÞed for test levels for equipment when bench testing
is allowed to meet the high intensity radiated Þeld (HIRF) associated
with normal environment. Tested at 30 mA (20 V/m).
Continuous wave 20.5 Category R. CertiÞed for test levels for equipment when bench testing
(CW) and square is allowed to meet the HIRF associated with normal environment.
wave (SW) Tested from 0.1 to 0.4 GHz with no more than 20 V/m and 0.4 GHz to
modulated radiated 8 GHz with no more than 150 V/m electric Þeld.
susceptibility
Pulse modulated 20.6 Category R. CertiÞed for test levels for equipment when bench testing
radiated is allowed to meet the HIRF associated with normal environment.
susceptibility test Tested from 0.1 to 0.4 GHz with no more than 20 V/m and 0.4 GHz to
levels 8 GHz with no more than 150 V/m electric Þeld.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
DO-160D
CONDITIONS SPECIFICATION
PARA NO
Emission of RF 21.0 Category H. CertiÞed for equipment located in areas in direct view of
Energy the radio receiver's antenna, typically for equipment located outside
the aircraft.
Lightning Induced 22.0 Category A3J43. CertiÞed for installation in a moderate
Transient electromagnetic environment.
Susceptibility
Lightning Direct 23.0 Category X. (No test required). CertiÞed for operation for which
Effects lightning effects are insigniÞcant or not applicable.
Icing 24.0 Category X. (No test performed). CertiÞed for installation in a location
not subject to ice formation.
Electrostatic 25.0 Category A. CertiÞed for installation where electronic equipment is
discharge (ESD) installed, repaired, or operated in an aerospace environment.
Environmental SpeciÞcations
Table 5/Table 23-12-95-99A-006-A01
TASK 23-12-95-870-804-A01
4. Mechanical Description
A. The VHF-2100 VHF Transceiver is housed in a 3-MCU size unit with mounting requirements
according to the ARINC 600 speciÞcation. The circuit cards and assemblies are contained
within a unit assembly. The left-and right-side covers are hinged at the rear of the unit.
Captive screws secure the side covers to the unit chassis. Circuit cards (A1, A2) are
mounted to a center partition. LED board A4 is mounted to the front panel assembly and
rear interconnect circuit card A3 is mounted to the HIRF housing at the rear of the unit.
B. The electronic circuit cards or subassemblies are connected through pin Þeld/plug
connections, RF cable assemblies and ribbon cable assemblies. A list of circuit cards and
subassemblies, and associated Collins part numbers, contained within the VHF-2100 is
provided in Table 6/Table 23-12-95-99A-007-A01. The listed assemblies are for reference
purposes only. The assembly/subassembly listing is not to be used for ordering parts. The
user must refer to the Illustrated Parts List (IPL) for ordering parts or determining assembly
effectivity.
C. The physical location of assemblies within the chassis is shown in Figure 3/GRAPHIC
23-12-95-99B-003-A01. Access to the interior of the VHF-2100 is made by opening the left
side cover and right side cover. The front panel status indicators and TEST push-button
are mounted to LED board A4. Electrical connections to the VHF-2100 are made through
the rear connector. The front panel contains microphone, head phone and RS-232 monitor
connectors.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
Matrix of Assemblies
Table 6/Table 23-12-95-99A-007-A01
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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VHF-2100, PART NO 822-1287
TASK 23-12-95-870-805-A01
5. Electrical Description
SUBTASK 23-12-95-870-001-A01
A. General
(1) The VHF-2100 VHF Transceiver supplies air-to-air and air-to-ground communications
in the 118.000 to 136.992 MHz frequency band. Electrical connections to the VHF
antenna and other related equipment are made through the unit's rear connector.
The VHF-2100 contains the transmitter, receiver, control and data processing circuits
necessary to perform conventional analog radio and data link functions (ARINC 750)
with a compatible CMU.
(2) The paragraphs that follow describe the electromagnetic interference capabilities of the
VHF-2100 VHF Transceiver and a electronic circuit functional description for each
assembly.
SUBTASK 23-12-95-870-002-A01
B. Electromagnetic Interference
(1) The VHF-2100 is designed to operate aboard aircraft that use either conventional
control systems or ßy-by-wire control systems, or any combination of both. Fly-by-wire
control systems are required to be immune to HIRF, lightning, and FM broadcasts to
prevent navigation and ßight control equipment failures.
1 HIRF is any radiated Þeld that has an energy level above 5 volts per meter and
is either a one time occurrence (spike or pulse) or recurrent frequencies in the
range 30 Hz to 18 GHz. Sources of HIRF include radar (ground based and
airborne) and on-board transients from motors and other electrical equipment.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
(b) Lightning
1 Lightning creates a very high-level-pulse radiated Þeld, and also produces high
current and thermal energy. When a direct lightning strike to the aircraft occurs,
high current ßows through the aircraft skin and exterior equipment such as
antennas. The high current causes voltage spikes or pulses to be induced in
the internal aircraft wiring. A lightning strike also generates high temperatures
at the point of contact because of the high current involved. When ßying in an
environment where lightning strikes are possible, exterior equipment must be
able to endure the heat caused by the lightning strike. Internal equipment must
be able to maintain proper functions during the resulting lightning-induced
pulses.
SUBTASK 23-12-95-800-001-A01
C. Electromagnetic Interference Protection
(1) The HIRF and lightning protection of the equipment is accomplished by using Þltering
networks for each input into the nickel-plated rear connector. The networks are
composed of a ferrite block or beads and feed-through capacitors. The reduction of
cooling-hole size reduces the potential for HIRF entrance into the equipment. HIRF
interference is further minimized through the use of metallized gaskets at the seams
where side covers and top, bottom, front, and rear panels join.
SUBTASK 23-12-95-870-003-A01
D. Chassis
(1) The chassis assembly gives support for the circuit cards, and a plenum to force cooling
air across the circuits. RF cables and wiring are routed through the chassis to provide
interconnect wiring between circuit cards.
SUBTASK 23-12-95-800-002-A01
E. VHF RF A1
(1) VHF RF A1 contains the radio frequency (RF) functions. These functions include:
transmitter, receiver, LO synthesizers, and Þltering circuits. This circuit card assembly
contains receiver circuits that convert the VHF carrier frequency to an intermediate
frequency (IF) and frequency synthesizers. The transmitter circuits consist of a
frequency synthesizer circuit, power ampliÞer circuits and monitor circuits.
SUBTASK 23-12-95-800-003-A01
F. DSP/Power Supply A2
(1) The digital signal processor (DSP) circuit of A2 digitally samples, Þlters and demodulates
the IF input from A1, supplies the baseband signals for transmitter modulation, and
controls all other operations of the transceiver.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
(2) The power supply function converts the nominal +28 V dc input to DC voltages that are
necessary for the unit to operate.
(3) The external I/O circuits supply an interface between the rear connector and other
functional analog-to-digital (A/D) circuits within the unit. The I/O circuits consists of:
ARINC 429 receivers, ARINC 429 transmitters, transmitter audio input, receiver audio
outputs and discrete inputs/outputs.
SUBTASK 23-12-95-870-004-A01
G. Rear Interconnect A3
(1) Rear interconnect A3 contains the electromagnetic interference (EMI) and high intensity
radiated Þeld (HIRF) Þltering and protection for signals entering the unit. A view of the
rear connector and rear connector pin assignments is given in Figure 4/GRAPHIC
23-12-95-99B-004-A01. A description of the rear connector pin functions is given in
Table 7/Table 23-12-95-99A-008-A01.
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VHF-2100, PART NO 822-1287
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VHF-2100, PART NO 822-1287
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VHF-2100, PART NO 822-1287
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VHF-2100, PART NO 822-1287
SUBTASK 23-12-95-800-004-A01
H. LED Board A4
(1) LED board A4 contains the status lamps, test switch and connectors necessary to
troubleshoot the unit installation.
TASK 23-12-95-870-806-A01
6. Controls and Indicators
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
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CONTROL/INDICATOR DESCRIPTION
LRU STATUS lamp Indicates pass or fail status of the unit (green = pass,
red = fail).
CONTROL FAIL lamp Indicates a control line failure.
ANTENNA FAIL lamp Indicates an antenna line failure.
TEST push-button Gives a self-test of the unit.
B. The front panel connectors include a PHONE jack to connect a headset, a MIC jack to
connect a microphone, and a monitor port to give access to RS-232 debug data being
transmitted by the unit.
TASK 23-12-95-400-801-A01
7. Installation Data
SUBTASK 23-12-95-400-001-A01
A. General
(1) Damage of the plastic insert of the aircraft rack connector for ARINC 600 avionics
equipment is possible during extraction of the LRU. A signiÞcant amount of force is
necessary to disengage the ARINC 600 connector that interfaces the LRU with the
aircraft rack. Excessive side-to-side or up-and-down motion can cause the plastic insert
of the LRU receptacle to become damaged.
(2) The paragraphs that follow gives general installation information for the VHF-2100
VHF Transceiver.
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COMPONENT MAINTENANCE MANUAL with IPL
VHF-2100, PART NO 822-1287
SUBTASK 23-12-95-800-005-A01
B. System Requirements
(1) The VHF-2100 VHF Transceiver has the capability to interface with VDL systems
as well as support analog voice and data operations. The system conÞguration
and interfaces are dependent upon the aircraft, installed systems and customer
requirements. A simpliÞed block interconnect diagram is shown in Figure 6/GRAPHIC
23-12-95-99B-006-A01. This diagram shows a typical VHF communications subsystem
supporting multi-mode VHF communication operation. Other components in this system
include: a radio tuning panel (RTP), a microphone, a headset or speaker system,
a data control/display and an aircraft antenna. An optional onboard maintenance
system (OMS) is also shown in the diagram. An interconnect wiring diagram for a
typical VHF communications transceiver system is shown in Figure 7/GRAPHIC
23-12-95-99B-007-A01.
(a) Observe the following precautions during design and preparation of interconnect
wiring cables.
Bond and shield all parts of the aircraft electrical system, such
as generators and ignition systems.
Keep the connecting cables away from circuits carrying heavy current,
equipment transmitting pulses, or other sources of interference.
Make all external connections of the equipment through designated
connectors, listed on the interconnect wiring diagram.
Digital data bus shields should be grounded to the aircraft structure
at both ends and on both sides of all breaks.
The audio cable shield should be grounded at the audio system end only.
Leave slack in cables to allow for free sway of the equipment. Avoid
long runs of wire insofar as practicable.
For all twisted and shielded bus wires, make shield grounds at the electronics
rack shelf-interconnect points and at production breaks.
Separate AC and DC grounds should be provided. DC grounds
may be individual local grounds.
Connect primary power to the components through aircraft circuit breakers
(of the appropriate size) as shown in the interconnect wiring diagrams.
After installation of the cabling and before installation of the equipment,
perform a continuity check of all interconnect wiring. When the check
is completed, apply power and ensure that voltage is present at the
pins speciÞed by the interconnect wiring diagram.
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